Manufacturer of Air Compressor change & innovation

Advanced Direct Digital Controller

for Air Compressor
INSTRUCTION MANUAL

NDA320D

A 2012.03.02 For Estimate D.S Kim - C.H Yun

Rev. No. Date Description Prep. By Chk’D By App’D By

DONGHWA PNEUTEC CO., LTD. 1

 change & innovation

NDA320D(NexKomp) User’s Guide (20101224 Ver.1.1)

Advanced Direct Digital Controller for Air Compressor

Carefully
C f ll read
d thi
this manuall and
d all
ll off the
th warning
i message before
b f installing
i t lli
and operating

DongHwa Pneutec reserve the right to make corrections, modifications

improvements, an other changes to its products an any time and discontinue
any product or service without notice. Also information in this document is
subject to change without notice.
notice

2
FEATURES change & innovation

Features

Easy Interface and User-Friendly

▪ DDC configuration settings directly form your PC
▪ DDC minimize the time to set, promote user-friendly
▪ Variety of the menu and function of the custom menu download
▪ Employment
E l t 240*128 LCD make
k operating
ti state
t t confirmation
fi ti easy
▪ DDC simultaneous support for multiple languages by efficiency firmware coding
▪ DDC provide low-cost, compact size and robust system

RS-485 Multipoint Interated Management System

▪ Database of Integrated Management System upgrade plant performance

Black Box

▪ Black box can automatically store up to 200 events, and provide of the data

ESD Protection and Watch Dog

▪ ESD protection and a built-in watchdog timer maximize DDC stability

LCD A
Auto
t CContrast
t t

▪ Automatic screen brightness function (patent application number: 10-2008-0104964)

is an excellent contrast even in direct sunlight.

3
CONTENTS change & innovation
1 Safety Summary
Definitions and symbols

2 Installation and wiring

Specifications
Installation precautions
Dimensions
Installation panel and sensor dimensions
Wiring the inlet temp. sensor
Wiring the Discharge temp. and spare 2 temp. sensor (J10, J11)
Wiring the digital in(J7)
Wiring the digital in(J8)
Wiring the digital out(J4)
Wiring the digital out(J5)
Wiring the digital out(J6)
Wiring the pressure sensor (J12)
Wiring the Temp. / Press Transmit Signal(J13)
Wiring the Communication (J3)
Wiring the power supply (J1)

3 Operation
O
Operation
ti precautions
ti
Keypad features
Lamp features
Overview LCD main display (Enable the pressure switch control)
Overview LCD main display
(Select the pressure sensor control, Discharge pressure and temp. ON state)
Overview LCD main display
(Select the pressure sensor control, Discharge pressure and temp. , Spare 1 temp. ON state)
Overview LCD main display
(S l
(Select the
h pressure sensor control,
l Di
Discharge
h pressure and
d temp. ,Inlet
I l pressure ON state))
Overview LCD main display
(Select the pressure sensor control, Discharge pressure and temp. ,Inlet pressure, Spare 1 temp. ON state)
LCD main display : Display temperature
LCD Main display : Display digital output
LCD main display : Display digital input
LCD main display : Display run & stop states logo
LCD main display : Display loading states logo
LCD main display : Display main motor run states logo
LCD main
i di
display
l : Di
Display
l run, alarm
l & ttrip
i states
t t
LCD main display : Display local & remote
LCD main display : Display current time
System menu : Overview system menu
LCD Menu Display : Operation environment sub menu
Menu Selection : 1. Operation Settings(1/8)
Menu Selection : 2. Alarm History(2/8)
Menu Selection : 3. Temperature Information(3/8)
Menu Selection : 4. Equipment
q p Information(4/8)
( )
Menu Selection : 5. Time Settings(5/8)
Menu Selection : 6. Language Selection(6/8)
Menu Selection : 7. Communication Settings (7/8)
Menu Selection : 8. Maintenance Settings(8/8)
Network Solution
Warranty

4
1. SAFETY SUMMARY change & innovation

Definitions and symbols

Logo Description
Indicates a potentially hazardous situation which,

!
if not avoided, can result in serious injury or death.

WARNING
Indicates a potentially hazardous situation which,

!
if not avoided, can result in minor to moderate
injury,
j y or serious damageg to the pproduct.

CAUTION

Do not operate the switches with wet hands.

! Be sure to connect grounding terminal.

Be sure to install the DDC in a well-ventilated

WARNING
room which does not have direct exposure to sunlight
, a tendency for high temperature, high humidity of
dew condensation.

Make sure that only qualified personnel will perform

maintenance, inspection, and part replacement.

Be sure to operate under range rated input and output

5
2. INSTALLATION AND WIRING change & innovation

Specifications

! Please be sure to check specifications

CAUTION

It
Item NDA320D
Supply voltage AC24V 50/60Hz
Power <20VA
consumption
LCD 240X128 Dot Graphic, LED BL

Dimensions (mm) W X H X D : 224 X 135 X 54

Weight(+-1g)
Storage -40°C ~ 80°C
temperature
Operating -20°C
20 C ~ 70
70°C
C
temperature
Operating 90% RH or less (no condensing)
humidity
Operating area indoors
Digital input 10 Channel Photo Isolation

Analog input Pt100Ω 3 Channel

4~20mA 3 Channel
Digital output AC220V, 5A 12 Channel Relay
Analog output 4~20mA 3 Channel
Communication RS-485 Half Duplex

6
2. INSTALLATION AND WIRING change & innovation

Installation precautions

!
WARNING

Carefully read this manual and all of the warning message

before installing and install according to instructions

Be sure to install the unit on flame-resistant material

such as a steel plate.

Protect from direct sunlight

B sure nott to
Be t place
l any flammable
fl bl materials
t i l near th
the DDC

Be sure to install the unit on a perpendicularly wall which is

not subject to vibration

Apply the rated torque to DDC fixing

Be sure not to let the foreign matter enter vent openings in

the DDC housing,
housing such as wire clippings
clippings, spatter from welding
, metal shavings, dust, etc.

Protect from moisture and high temperature.

7
2. INSTALLATION AND WIRING change & innovation

Dimensions

! Be sure to check dimensions, and guarantee enough to the

installation location for the ventilation.
CAUTION

Note. All Dimensions are in mm.

8
2. INSTALLATION AND WIRING change & innovation

Installation panel and sensor dimensions

Be sure to process suitably Panel Process Drawing.

! Be sure not to put the product applying excessive force.

Be sure to fix the product tightly around four points.
CAUTION

Note. All Dimensions are in mm.

9
2. INSTALLATION AND WIRING change & innovation

Wiring the inlet temp. sensor

! Connect J1 connector to the last.

WARNING

! Bu sure to turn off the input power

before wiring
CAUTION

J9 Sensor In Description
J9-1 Pt100_W0 Spare 1 Temp. Common (White)
J9-2 Pt100_W0 Spare 1 Temp. Common (White)
J9-3 Pt100_R0 Spare 1 Temp. Pt100 (Red)

Step 1
J9-1 terminal is connected to white line of inlet sensor.

Step 2
J9-2 terminal is connected to white line of inlet sensor.

Step 3
J9-3 terminal is connected to red line of inlet sensor.

10
2. INSTALLATION AND WIRING change & innovation

Wiring the Discharge temp. and spare 2 temp. sensor

(J10, J11)

J10 Sensor In Description

J10-1 Pt100_W1 Discharge Temp. Common (White)
J10-2 Pt100_W1 Discharge Temp. Common (White)
J10-3 Pt100_R1 Discharge Temp. Pt100 (Red)

J11 Sensor In Description

J11-1 Pt100_W2 Spare 2 Temp. Common (White)
J11-2 Pt100_W2 Spare 2 Temp. Common (White)
J11-3 Pt100_R2 Spare 2 Temp. Pt100 (Red)

Step 1
J10-1 terminal is connected to white line of discharge sensor

Step 2
J10-2 terminal is connected to white line of discharge sensor

Step 3
J10-3 terminal is connected to red line of discharge sensor

Step 4
J11-1 terminal is connected to white line of spare sensor

Step 5
J11-2 terminal is connected to white line of spare sensor

Step 6
J11 3 tterminal
J11-3 i l iis connected
t d tto red
d liline off spare sensor

11
2. INSTALLATION AND WIRING change & innovation

Wiring the digital in(J7)

J7 Digital In Description
J7-1 LINE24V AC24V In
J7-2 DI0 Overload Fan Motor
J7-3 DI1 Overload Main Motor
J7-4 DI2 Reverse Phase Voltage
J7-5 DI3 Overload C.W Pump
J7-6 DI4 Emergency Stop S/W

Step 1
J7-1 terminal is connected to line 24V

Step 2
J7-2 terminal is connected to Overload Fan Motor Signal

Step 3
J7-3 terminal is connected to Overload Main Motor Signal

Step 4
J7-4 terminal is connected to Reverse Phase Voltage Signal

Step 5
J7-5 terminal is connected to Overload C.W Pump
Signal

Step 6
J7-6 terminal is connected to Emergency Stop S/W Signal

12
2. INSTALLATION AND WIRING change & innovation

Wiring the digital in(J8)

J8 Digital In Description
J8-1 DI5 Lube Oil Press Low
J8-2 DI6 C.W Flow Low
J8-3 DI7 Spare
J8-4 DI8 Load Press Switch
J8-5 DI9 Remote Start/Stop

Step 1
J8-1 terminal is connected to Lube Oil Press Low Signal
g

Step 2
J8-2 terminal is connected to C.W Flow Low Signal

Step 3
J8-4 terminal is connected to Load Press Switch Signal

Step 4
J8-5 terminal is connected to Remote Start/Stop Signal

13
2. INSTALLATION AND WIRING change & innovation

Wiring the digital out(J4)

J4 Digital Out Description

J4-1 LINE IN AC220V In
J4-2 DC3 Load Sol Valve
J4-3 DC2 Dryer Magnetic
J4-4 DC1 Purge Sol Valve
J4-5 DC0 RUN Signal Out

Step 1
J4-2 terminal is connected to Load Sol Valve Contact

Step 2
J4-3 terminal is connected to Dryer Magnetic Contact

Step 3
J4-4 terminal is connected to Purge Sol Valve Contact

Step 4
J4-5
J4 5 terminal is connected to RUN Signal Out Contact

Step 5
J4-1 terminal is connected to AC220V Power Line

14
2. INSTALLATION AND WIRING change & innovation

Wiring the digital out(J5)

J5 Digital Out Description

J5-1 LINE IN AC220V In

J5-2 DC7 Fan Motor Magnetic

J5-3
J5 3 DC6 Delta Magnetic

J5-4 DC5 Star Magnetic

J5-5 DC4 Main Magnetic

Step 1
J5-2 terminal is connected to Fan Motor Magnetic Contact

Step 2
J5-3 terminal is connected to Delta Magnetic Contact

Step 3
J5-4 terminal is connected to Star Magnetic Contact

Step 4
J5-5 terminal is connected to Main Magnetic Contact

Step 5
J5-1 terminal is connected to AC220V Power Line

15
2. INSTALLATION AND WIRING change & innovation

Wiring the digital out(J6)

J6 Digital Out Description

J6-1 LINE IN AC220V In
J6-2 DC11 Alarm Signal Out
J6-3 DC10 Spare
J6-4 DC9 Spare
J6-5 DC8 Spare

Step 1
J6-2 terminal is connected to Alarm Signal Out Signal

Step 2
J6 1 terminal is connected to AC220V Power Line
J6-1

16
2. INSTALLATION AND WIRING change & innovation

Wiring the pressure sensor (J12)

J12 Sensor In Description

J12-1 COMMON Pressure Sensor Common
J12-2 mA In 2 Spare Pressure Sensor
J12-3 mA In 1 Discharge Pressure Sensor
J12-4 mA In 0 Inlet Pressure Sensor
J12-5
J12 5 +24V OUT Transmitter Power

Step 1
J12-3 terminal is connected to Discharge
Pressure Sensor

Step 2
J12-4 terminal is connected to Inlet
Pressure Sensor

Step 3
J12-5 terminal is connected to line 24V

17
2. INSTALLATION AND WIRING change & innovation

Wiring the Temp. / Press Transmit Signal(J13)

J13 Analog
g Out Description
p 4~20mA
J13-1 COMMON Common Spare 2 temp. / Spare
Press Transmit Signal
J13-2 mA Out 2 Temp. Press Transmit 2
J13-3 COMMON Common Spare 1 temp. / Inlet
Press Transmit Signal
J13-4 mA Out 1 Temp. Press Transmit 1
J13-5 COMMON Common Discharge Temp. / Press
transmit Signal
J13-6 mA Out 0 Temp. Press Transmit 0

Step 1
J13-1 terminal is connected to Common Signal

Step 2
J13-2 terminal is connected to Spare 2 Temp. or
Spare Press Transmit signal

Step 3
J13-3 terminal is connected to Common Signal

Step 4
J13-4 terminal is connected to Spare 1 Temp.
Or Inlet Press Transmit signal

Step 5
J13-5 terminal is connected to Common Signal

Step 6
J13-6 terminal is connected to Discharge Temp. or
Discharge Press Transmit signal

18
2. INSTALLATION AND WIRING change & innovation

Wiring the Communication (J3)

J3 Communication Description

J3-1 TRX- RS485 TRX-

J3-2 TRX+ RS485 TRX+

Step 1
J3-1 terminal is connected to TRX- Signal

Step 2
J3-2 terminal is connected to TRX+ Signal

19
2. INSTALLATION AND WIRING change & innovation

Wiring the power supply (J1)

! Be sure to connect grounding to FG of J1 terminal

Be sure to connect J3~J13 before connecting the power
WARNING

J1 Power In Description
J1-1 FG Frame Ground
J1-2 N Neutral
J1-3 LINE24V AC24V In

Step 1
J1-1 terminal is connected to Frame Ground

Step 2
J1-2 terminal is connected to AC24V Neutral

St 3
Step
J1-3 terminal is connected to AC24V Line

20
3. OPERATION change & innovation

Operation precautions

! Be sure not to operate START key before modifying menu

as a suitable environment
WARNING

Do not press

Press the MENU key and modify Parameters in the suitable environment.
Page 17~41

21
3. OPERATION change & innovation

Keypad features

Local Start Move a cursor up in settings

When you want to start within Fast move ((Long
g Press))
the scheduled time Change selection
Increase numbers
Local Stop
When you want to stop within Move a cursor down in settings
the scheduled time Fast move (Long Press)
Change selection
Reset during trip Decrease numbers

Go into the sub-menu

Save Parameter Value
Settings Change the LCD brightness

Get out the sub-menu

Cancel Parameter Value

22
3. OPERATION change & innovation

Lamp features

2 1
1 Run State LED
OFF : Stop
O N : Running
Blinking : Starting, Stopping

2 Alarm State LED

OFF : Normal state
Low speed blinking : Each alarm
High speed blinking : Each alarm

23
3. OPERATION change & innovation

Overview LCD main display

((Enable
ab e tthe
eppressure
essu e s
switch
tc co
control)
t o)

2.2 3.2 1

6 7 8 9 10 11

1 Display loading time 6 Display

p y run & stop
p state

2.2 Display discharge temperature 7 Display loading state

3.2 Display C.W temperature 8 Display main motor run state

Display digital output 9 Display run & alarm state

4
Display digital input 10 Display local, reservation & remote
5
11 Display current time

24
3. OPERATION change & innovation

Overview LCD main display

(Select the pressure sensor control
control, Discharge pressure and temp
temp. ON state)

2.1 2.2

6 7 8 9 10 11

21
2.1 Display discharge pressure 6 Display run & stop state

2.2 Display discharge temperature 7 Display loading state

Display digital output 8 Display main motor run state

4
Display digital input 9 Display run & alarm state
5
10 Display local, reservation & remote

11 Display current time

25
3. OPERATION change & innovation

Overview LCD main display

((Select the p
pressure sensor control, Discharge
g pressure
p and temp.
p , Spare
p 1 temp.
p ON state))

2.1 2.2 3.2

6 7 8 9 10 11

2.1 Display
p y discharge
g ppressure 6 Display run & stop state

2.2 Display discharge temperature 7 Display loading state

3.2 Display spare 1 temperature 8 Display main motor run state

4 Display digital output 9 Display run & alarm state

5 Display digital input 10 Display local, reservation & remote

11 Display current time

26
3. OPERATION change & innovation

Overview LCD main display

((Select the p
pressure sensor control, Discharge
g pressure
p and temp.
p ,Inlet pressure
p ON state))

2.1 2.2 3.1

6 7 8 9 10 11

2.1 Display
p y discharge
g ppressure 6 Display run & stop state

2.2 Display discharge temperature 7 Display loading state

3.1 Display inlet pressure 8 Display main motor run state

4 Display digital output 9 Display run & alarm state

5 Display digital input 10 Display local, reservation & remote

11 Display current time

27
3. OPERATION change & innovation

Overview LCD main display

((Select the p
pressure sensor control, Discharge
g pressure
p and temp.
p ,Inlet pressure,
p Spare
p 1 temp.
p ON state))

2.1 2.2 3.1 3.2

6 7 8 9 10 11

2.1 Display
p y discharge
g ppressure 6 Display run & stop state

2.2 Display discharge temperature 7 Display loading state

3.1 Display inlet pressure 8 Display main motor run state

3.2 Display spare 1 temperature 9 Display run & alarm state

4 Display digital output 10 Display local, reservation & remote

5 Display digital input 11 Display current time

28
3. OPERATION change & innovation

LCD main display : Display temperature

1 Display loading time : compressor loading time

2.1 Display discharge pressure : current discharge pressure

2.2 Display discharge temperature : current discharge temperature

3.1 Display inlet pressure : current inlet pressure

3.2 Display spare 1 temperature : current spare 1 temperature

LCD Main display : Display digital output

4 Display digital output

Digital Out Display Description

J4 5
J4-5 DC0 RUN RUN Signal Out
J4-4 DC1 PUR Purge Sol Valve
J4-3 DC2 DRY Air Dryer Relay
J4-2 DC3 SOL Sol Valve Relay
J5-5 DC4 MM Main Magnet Relay
J5-4 DC5 SM Star Magnet Relay
J5-3 DC6 DM Delta Magnet Relay
J5-2 DC7 FM Fan Magnet Relay
J6-5 DC8 Spare
J6-4 DC9 Spare
J6-3 DC10 Spare
J6-2 DC11 Alarm Signal Out

29
3. OPERATION change & innovation

LCD main display : Display digital input

5 Display digital input

Digital Out Display Description

J7-2 DI0 OFM Overload Fan Motor
J7-3 DI1 OMM Overload Main Motor
J7-4 DI2 RPV Reverse Phase Voltage
J7-5 DI3 OCW Overload C.W Pump
J7-6 DI4 EMS Emergency Stop S/W
J8-1 DI5 OPL Lube Oil Press Low
J8-2 DI6 CFL C.W Flow Low
J8-3 DI7 M or A Spare
J8 4
J8-4 DI8 LPS L dP
Load Press S
Switch
it h
J8-5 DI9 RSS Remote Start/Stop

LCD main display : Display run & stop states logo

6 Display run & stop states logo

O N : Stop O N : run
Blinking : Stopping Blinking : Running

LCD main display : Display loading states logo

7 Di l lloading
Display di states
t t llogo

Unloading, Stop Loading

LCD main display : Display main motor run states

logo
8 Display main motor states logo

Main motor stop Main motor run

30
3. OPERATION change & innovation

LCD main display : Display run, alarm & trip states

9 Display run, alarm & trip states

Display run Display run Display alarm Display alarm Display trip Display trip
state state state state state state
Run Wait Motor Stop #1 Comp. Check #1 Spare
Delay Temperature Time Temperature Pressure
Al
Alarm Ab
Abnormal
l Ab
Abnormal l
Pressure Restart Delay Discharge Overhaul Time #1 Spare
Switch Temperature Temperature Pressure Trip
Alarm Trip
Running Delay Auto Start/Stop #2 Discharge Over Current
Temperature Temperature Fan Motor
Alarm Abnormal
Star Running Running Ban Oil Pressure Discharge Over Current
Pressure Alarm Temperature Motor
Trip
Delta Running Discharge #2 Reverse Phase
Pressure Alarm Temperature Fail
Abnormal
Sol Running Spare #2 Oil Press Drop
D l
Delay P
Pressure Al
Alarm T
Temperature
t
Trip
Loading Running Ban Internal Cooling Water
Pressure Pressure Press Drop
Abnormal
Unloading Separator Filter Internal Cooling Water
Exchange Pressure Trip Pump

Compressor Oil Filter Discharge Emergency

Auto Stop exchange Pressure Stop
Abnormal
Compressor Air Filter Discharge
Manual Stop exchange Pressure Trip

31
3. OPERATION change & innovation

LCD main display : Display local & remote

10 Display local & remote

Local By Start/Stop Key on the panel

Remote By digital input signal (Remote Start/Stop)

LCD main display : Display current time

11 Display current time

03/03 Month & Day or Running & Stopping Count

15:55 Hour & Minute

[ MON ] A day of the week

32
3. OPERATION change & innovation

System menu : Overview system menu

Menu Selection
1. Operation Settings
2. Alarm History
3. Temp. & Pressure Information
4. Equipment Information
5. Time Settings Temp. & Pressure Information(3/8)
6. Language Selection 1. Current Discharge
g Temp. p : 30.2 °C
7. Communication Settings 2. Discharge Temp. Revision : 0.0 °C
8. Maintenance Settings 3. Current Spare 1 Temp. : 18.2 °C
4. Current Spare 1 Revision : 0.0 °C
5. Current Spare 2 Temp. : 18.2 °C
6. Current Spare 2 Revision : 0.0 °C
Operation Settings (1/8) 000 Alarm History (2/8) 7. Current Discharge Pressure : 1.2 bar
1. Select loading method 8. Discharge Pressure Revision : 0.0 bar
:Pressure Sensor 9. Current Internal Pressure : 1.3 bar
2. Running Process Setting 10. Internal Pressure Revision : 0.0 bar
3 Running Temp.
3. Temp Setting 11 Current Spare Pressure : 1.3
11. 1 3 bar
4. Running Pressure Setting 12. Spare Pressure Revision : 0.0 bar
5. Pressure Sensor Range 13. Discharge Transfer Setting : Pressure
Setting 14. Current Discharge Transfer : mA
6. Running Mode Select : Local 15. Discharge Transfer Revision : bit
7. Abnormal Alarm Setting 16. Internal Transfer Setting : Pressure
8. Sensor Setting 17. Current Internal Transfer : mA
18. Internal Transfer Revision : bit

Equipment Information Time Settings Language Selection

(4/8) 1. 한국어
1. Compressor Running 08/03/04 19:10 2. English
Time : 1h
2. Compressor Loading
Time : 1h

Communication Settings Maintenance Settings (8/8) Separator Filter Setting (1/6)

(7/8) 1. Separator Filter Setting 1. Sep. Filter Use Time : h
1. Address : 1 2. Oil Filter Setting 2. Sep. Filter Use Alarm : ON
2. Baud rate : 9600 3. Air Filter Setting 3. Sep. Filter Alarm Time : h
3 Comm
3. Comm. Select : RS-485 4 Lube Oil Setting
4. 4 Filter Use Time Reset : NO
4.
5. Comp. Check Setting
6. Overhaul Setting

33
3. OPERATION change & innovation

LCD Menu Display : Operation environment sub

menu

Operation Settings (1/8)

1. Select loading method
:Pressure Sensor
2. Running Process Setting
3. Running Temp. Setting
4. Running Pressure Setting
5. Pressure Sensor Range Setting
6. Running Mode Select : Local
7. Abnormal Alarm Setting
8. Sensor Setting

Running Process Setting Running Temp. Setting (3/8) Running Pressure Setting (4/8)
(2/8) 1. Discharge Temperature Alarm : 100.0 °C 1. Loading Pressure : 6.0 bar
2. Discharge Temperature Trip : 110.0 °C 2. Unloading Pressure : 7.0 bar
1. Auto stop time : OFF
3. Spare 1 Temperature Alarm : 100.0 °C 3. Running Ban Pressure : 0.5 bar
Y/D transfer time : 5 Sec. 4. Spare 1 Temperature Trip : 110.0 °C 4. Alarm Discharge Pressure : 7.5 bar
3. Sol valve run delay : 60 Sec. 5. Spare 2 Temperature Alarm : 55.0 °C 5. Trip Discharge Pressure : 7.8 bar
4. Motor stop delay : 60 Sec 6. Spare 2 Temperature Trip : 65.0 °C 6. Alarm Internal Pressure : 7.8 bar
7. Fan Run Select : Discharge Temp. 7. Trip Internal Pressure : 8.0 bar
8. Fan Run Temperature : 85.0 °C 8. Alarm Spare Pressure : 7.5 bar
9. Fan Stop Temperature : 75.0 °C 9. Trip Spare Pressure : 8.0 bar

Pressure Sensor Range Abnormal Alarm Setting (7/8) Sensor Setting (8/8)
Setting(5/8) 1. Oil Pressure Drop : OFF 1. Discharge Temp. Sensor : ON
1. Discharge Pressure Lower : 0.0 bar 2. C.W Pressure Drop : OFF 2. Internal Pressure Sensor : ON
2. Discharge Pressure Upper : 16.0 bar 3. C.W Pump Overload : OFF 3. Spare Pressure Sensor : OFF
3. Internal Pressure Lower : 0.0 bar 4. Main Motor Overload : ON 4. Discharge Temp. Sensor : ON
4. Internal Pressure Upper :16.0 bar 5. Serve Motor Overload : ON 5. Spare 1 Temp. Sensor : OFF
5. Spare Pressure Lower : 0.0 bar 6. Reverse Phase Fail : ON 6. Spare 2 Temp. Sensor : OFF
6 Spare Pressure Upper : 16
6. 16.00 bar 7. Emergency
g y Stop
p Trip
p : ON
7. Pressure Unit Setting : kgf/cm2 8. Abnormal History Initial : NO
9. Internal Pressure Alarm Signal : NO

34
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

1. Select Loading Method (1/8)

Item Unit Resolution Range Default

Select loading method Pressure Sensor

S
Save C
Cancel
l
Description or

It is possible to select a pressure sensor or pressure switch for loading & unloading
decision.
If it is select a pressure sensor, It is loading & unloading that gets input for discharge
pressure sensor.
If it is select a pressure switch, It is loading & unloading according to short-circuit open &
close of p pressure switch input.
p

35
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

2 R
2. Running
i P Process S
Settings(2/8)
tti (2/8) X1

Item Unit Resolution Range Default

1 Auto stop time Min. 1 OFF ~ 250 OFF
2 Y/D transfer time Sec 1 0 ~ 99 5
3 Sol valve run delay Sec 1 0 ~ 250 60
4 Motor stop delay Sec 1 0 ~ 250 60

Save Cancel
Description or or

1. Auto stop time

If it is select OFF function(within 1 min.) of auto stop time, an auto stop function is stop.
It is continue loading & unloading according to a compressor discharge pressure.
If it is select auto stop time of beyond 1 minute, it is execute an auto stop function.
If it is select of an auto stop time by 1 minute, a compressor operate unloading during 1miniute
that it is increase of compressor pressure while increasing beyond unloading pressure.
If it is decrease loading pressure within 1minute unlading time, a compressor load again.
If it isn’t decrease loading pressure within 1minute unlading time, a compressor execute an auto
stop and re-operating / standby.
If it is decrease loading pressure during re-operating standby, a compressor starts re-operating.
2. Y/D transfer time
If Y/D transfer time is 0 setting and it is start operating, a equipment operation signal have a
output and main magnetic point of contact, dryer magnetic point of contact and delta magnetic
point of contact have a ON.
If Y/D transfer time is 5 setting and it is start operating, a equipment operating signal have a
output and main magnetic point of contact, dryer magnetic point of contact and star magnetic
point of contact have a on and it is change magnetic point of contact transfer after 5 second.
It is set 0, in case Y/D operating is not.
3. Sol valve run delay
Motor is no load operation while sol valve run delay setting time, it is operate sol loading that
sol valve run delay setting time overdue.
4. Motor stop delay
It is stop and unloading while stop by auto stop function or by user, during motor stop delay time.

36
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

X2
3 Running Temp.
3. Temp Settings(3/8)
Item Unit Resolution Range Default
1 Discharge Temperature Alarm °C 0.1 -20.0 ~ Discharge Temp. Alarm 100.0
2 Discharge Temperature Trip °C 0.1 -20.0 ~ 190.0 110.0
3 Spare 1 Temperature Alarm °C 0.1 -20.0 ~ Spare 1 Temp. Trip 100.0
4 S
Spare 1T
Temperature
t Trip
Ti °C 01
0.1 -20.0
20 0 ~ 190
190.0
0 110 0
110.0
5 Spare 2 Temperature Alarm °C 0.1 -20.0 ~ Spare 2 Temp. Trip 55.0
6 Spare 2 Temperature Trip °C 0.1 -20.0 ~ 190.0 65.0
Discharge
7 Fan Run Select Discharge Temp,#1Temp,#2Temp
Temp.
8 Fan Run Temperature °C 0.1 -20.0 ~ 190.0 85.0
9 Fan Stop Temperature °C 0.1 -20.0 ~ 190.0 75.0

Save Cancel
Description or or

1. Discharge Temperature Alarm

If discharge temperature increase beyond discharge temperature alarm, it is peal and mark
discharge temperature alarm as this time operation continue.
2 Discharge Temperature Trip
2.
If discharge temperature increase beyond discharge temperature trip, it is emergency stop and
mark discharge temperature trip alarm.
3. Spare 1 Temperature Alarm
If spare 1 temperature increase beyond spare 1 temperature alarm, it is peal and mark spare 1
temperature caution as this time operation continues.
4. Spare 1 Temperature Trip
If spare 1 temperature increase beyond spare 1 temperature trip, it is emergency stop and mark
spare 1 ttemperature
t alarm.
l
5. Spare 2 Temperature Alarm
If spare 2 temperature increase beyond spare 2 temperature alarm, it is peal and mark discharge
temperature caution as this time operation continue.
6. Spare 2 Temperature Trip
If spare 2 temperature increase beyond spare 2 temperature trip, it is emergency stop and mark
spare 2 temperature trip alarm.
7. Fan Run Select
It is possible to select which discharge temperature #1 or #2 in order to fan operation.
8. Fan Run Temperature
If fan run temperature increase beyond fan run temperature, it is start fan operation.
9. Fan Stop Temperature
If fan run temperature increase below fan stop temperature, it is stop fan operation.

37
3. OPERATION change & innovation
Menu Selection : 1. Operation Settings(1/8)
4. Running Pressure Settings(4/8) X3

Item Unit Resolution Range Default

1 Loading Pressure bar 0.1 0.0 ~ Unloading Pressure 6.0

2 Unloading Pressure bar 0.1 0.0 ~ 70.0 7.0

3 Running Ban Pressure bar 0.1 -10.0 ~ 70.0 0.5

4 Alarm Discharge Pressure bar 0.1 0.0 ~ Trip Discharge Pressure 7.5

5 Trip Discharge Pressure bar 01

0.1 0 0 ~ 70
0.0 70.0
0 78
7.8

6 Alarm Internal Pressure bar 0.1 -10.0 ~ 70.0 7.8

7 Trip Internal Pressure bar 0.1 -10.0 ~ 70.0 8.0

8 Alarm Spare Pressure bar 0.1 0.0 ~ Trip Spare Pressure 7.5

9 Trip Spare Pressure bar 0.1 0.0 ~ 70.0 8.0

Save Cancel
Description or or

1. Loading Pressure
While loading method selection set pressure sensor, it is start loading if discharge pressure
sensor value decrease below loading.
2. Unloading Pressure
While loading method selection set pressure sensor, it is start loading if discharge pressure
sensor value increase beyond unloading.
3 R
3. Runningi B Ban PPressure
If internal pressure increase beyond running ban pressure, it is peal and mark running
ban pressure alarm.
4. Alarm Discharge Pressure
If discharge pressure increase beyond alarm discharge pressure, it is peal and mark discharge
pressure alarm as this time operation continue.
5. Trip Discharge Pressure
If discharge pressure increase beyond trip discharge pressure, it is emergency stop and mark
discharge pressure alarm.
6. Alarm Internal Pressure
If internal pressure increase beyond internal setting pressure, it is peal and mark internal
pressure alarm as this time operation continues.
7. Trip Internal Pressure
If internal pressure increase beyond trip discharge pressure, it is emergency stop and mark
internal pressure trip-alarm.
p
8. Alarm Spare Pressure
If spare pressure increase beyond alarm spare pressure, it is peal and mark spare
pressure alarm as this time operation continues.
9. Trip Spare Pressure
If spare pressure increase beyond trip spare pressure, it is emergency stop and mark spare
pressure alarm.

38
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

X4
5. Pressure Sensor Setting (5/8)
Item Unit Resolution Range Default
1 Discharge Pressure Lower bar 0.1 -10.0 ~ 70.0 0.0
2 Discharge Pressure Upper bar 0.1 -10.0 ~ 70.0 16.0
3 Internal Pressure Lower bar 01
0.1 -10
10.0
0 ~ 70.0
70 0 00
0.0
4 Internal Pressure Upper bar 0.1 -10.0 ~ 70.0 16.0
5 Spare Pressure Lower bar 0.1 -10.0 ~ 70.0 0.0
6 Spare Pressure Upper bar 0.1 -10.0 ~ 70.0 16.0
7 Pressure Unit Setting kg/cm2, bar, MPa kg/cm2

Save Cancel
Description or or

1. Discharge Pressure Lower

If it is select discharge pressure lower with 0 bar, it is mean that arithmetic constant and
calculate with 0 bar while it is 4mA input.
2. Discharge Pressure Upper
If it is select discharge pressure upper with 70 bar, it is mean that arithmetic constant and
calculate with 70 bar while it is 20mA input
input.
3. Internal Pressure Lower
If it is select internal pressure lower with 0 bar, it is mean that arithmetic constant and calculate
with 0 bar while it is 4mA input.
4. Internal Pressure Upper
If it is select internal pressure upper with 16 bar, it is mean that arithmetic constant and
calculate with 16 bar while it is 20mA input.
5. Spare Pressure Lower
If it is
i select
l t spare pressure llower with
ith 0 b
bar, it iis mean th
thatt arithmetic
ith ti constant
t t andd calculate
l l t
with 0 bar while it is 4mA input.
6. Spare Pressure Upper
If it is select spare pressure upper with 16 bar, it is mean that arithmetic constant and calculate
with 16 bar while it is 20mA input.
7. Pressure Unit Setting
It is possible to select pressure unit kg/cm2, bar, Mpa.

39
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

6. Running Mode Setting (6/9) X5

Item Unit Resolution Range Default

Running Mode Setting Local

Save Cancel
Description or

Running mode possible to local and remote control mode

mode.
Local mode operate through key input by user.
Remote control mode operate according to digital input sequence.

7. Abnormal Alarm Setting (7/8) X6

Item Unit Resolution Range Default

1 Oil Pressure Drop OFF
2 C.W Pressure Drop OFF
3 C.W Pump Overload OFF
4 Main Motor Overload ON
5 Serve Motor Overload ON
6 R
Reverse Ph
Phase F
Failil ON
7 Emergency Stop Trip ON
8 Alarm History Initial NO
9 Internal Pressure Alarm Signal NO

or Save Cancel
Description or

1. Oil Pressure Drop Alarm, 2. C.W Pressure Drop Alarm, 3. C.W Pump Overload Alarm,
4. Main Motor Overload Alarm, . Serve Motor Overload Alarm, 6. Reverse Phase Fail Alarm,
7. Emergency Stop Trip Alarm can ON or OFF mode.
8. Alarm History Initial
Alarm history initial can delete all storage alarm.
Alarm delete possible to only during operation standby, it is impossible to delete during operation.
9. If it is select internal pressure alarm the plus, it is operate high alarm and high high trip and
if it is select internal pressure alarm the minus
minus, it is operate low alarm and low low trip
trip.

! While alarm history return to the start-up, carry out instruction to

not power turn off or key control. It is cause failure.
CAUTION
40
3. OPERATION change & innovation

Menu Selection : 1. Operation Settings(1/8)

8. Sensor Setting (8/8) X7

Item Unit Resolution Range Default

1 Discharge Temp. Sensor ON
2 Internal Pressure Sensor ON
3 Spare Pressure Sensor OFF
4 Discharge Temp. Sensor ON
5 Spare 1 Temp. Sensor OFF
6 Spare 2 Temp. Sensor OFF

Save Cancel
Description or or

1. It is possible to use discharge pressure sensor(ON mode) or useless discharge pressure

sensor(OFF mode).
If you not connect discharge pressure sensor, it is possible to operation select by OFF mode.
2. It is possible to use internal pressure sensor(ON mode) or useless internal pressure
sensor(OFF mode).
If you not connect internal pressure sensor, it is possible to operation select by OFF mode.
3. It is possible to use spare pressure sensor(ON mode) or spare discharge pressure
sensor(OFF mode)
mode).
If you not connect spare pressure sensor, it is possible to operation select by OFF mode.
4. It is possible to use discharge temperature sensor(ON mode) or discharge temperature
sensor(OFF mode).
If you not connect discharge temperature sensor, it is possible to operation select by OFF mode.
5. It is possible to use spare 1 temperature sensor(ON mode) or spare 1 temperature
sensor(OFF mode).
If you not connect spare 1 temperature sensor, it is possible to operation select by OFF mode.
6 It is possible to spare 2 temperature sensor(ON mode) or spare 1 temperature
6.
sensor(OFF mode).
If you not connect spare 2 temperature sensor, it is possible to operation select by OFF mode.

41
3. OPERATION change & innovation

Menu Selection : 2. Alarm History(2/8)

Item Date Time Confirm

000 Initial Power Supply Time 080303 11:32
001 Equipment Power Supply Approval 080303 11:32
002 Local Start 080303 11:35
~
197 Local Stop 080307 15:12
198 Reverse Phase Fail 080307 15:22 Check
199 Main Overload 080307 15:32 Abnormal

Description or

It is possible to see alarm history storage system of total 200 various

various.
If you enter alarm history view menu, cursor is locate the most latest alarm.
It is stores until 000~199 alarm. If 200 alarm stores all, it is store from before storage alarm to the
most latest alarm.
It is possible to check alarm occurrence date and time.
Alarm signal is mark ‘check’ message for manual checked item as user operate reset key
If another alarm signal occurrence before check user alarm signal, it is mark ‘Alarm’ message
from alarm signal.
Al
Alarm delete
d l t is
i possible
ibl tto alarm
l hi
history
t iinitialization
iti li ti off ffailure
il alarm
l setting
tti menu.

42
3. OPERATION change & innovation

X2
Menu Selection : 3. Temperature Information(3/8)

It
Item U it
Unit R
Resolution
l ti R
Range D f lt
Default
1 Current Discharge Temp. °C 0.2 -20 ~ 190 View Only
2 Discharge Temp. Revision °C 0.1 -20 ~ 190 Don’t care
3 Current Spare 1 Temp. °C 0.2 -20 ~ 190 View Only
4 Current Spare 1 Revision °C 0.1 -20 ~ 190 Don’t care
5 Current Spare 2 Temp. °C 0.2 -20 ~ 190 View Onlyy
6 Current Spare 2 Revision °C 0.1 -20 ~ 190 Don’t care
7 Current Discharge Pressure bar 0.1 Discharge Pressure Min ~ Max View Only
8 Discharge Pressure Revision bar 0.1 -20.0 ~ 20.0 Don’t care
9 Current Internal Pressure bar 0.1 Oil Pressure Min ~ Max View Only
10 Internal Pressure Revision bar 0.1 -20.0 ~ 20.0 Don’t care
11 Current Spare Pressure bar 0.1 Discharge Pressure Min ~ Max View Only
12 Spare Pressure Revision bar 0.1 -20.0 ~ 20.0 Don’t care
13 Discharge Transfer Setting Pressure
14 Current Discharge Transfer mA 0.1 4mA ~ 20mA View Only
15 Discharge Transfer Revision bit 1 -30.0 ~ 30.0 Don’t care
16 Internal Transfer Setting Pressure
17 Current Internal Transfer mA 0.1 4mA ~ 20mA View Only
18 Internal Transfer Revision bit 1 -30.0 ~ 30.0 Don’t care

Save Cancel
Description or or

1~6 It is possible to see a Current Discharge Temp. and Current Spare 1 Temp. and Current
Spare 2 Temp.
7~12 It is possible to see a Current Discharge Pressure and Current Internal Pressure and
Current Spare Pressure
13. It is possible to set Discharge Transfer Pressure or Temp.
14. In case you have selected by pressure, if discharge pressure range has the 0.0bar ~ 50.0bar,
transfer ampere is 4mA while the present discharge pressure is 0.0 bar and transfer ampere is
20mA while the present discharge pressure is 50.0 bar.
16. It is p
possible to set Internal Transfer Pressure or Temp.
p
17. In case you have selected by internal transfer mode, if internal pressure range has the 0.0bar
~ 16.0bar, transfer ampere is 4mA while the present internal pressure is 0.0 bar and transfer
ampere is 20mA while the present discharge pressure is 16.0 bar.

43
3. OPERATION change & innovation

X3
Menu Selection : 4. Equipment Information(4/8)

Item Unit Resolution Range Default

1 Compressor Running Time h 1 0 ~ 99999 0
2 Compressor Loading Time h 1 0 ~ 99999 0

Save Cancel
Description or or

1. It is possible to see a Compressor Running Time.

2. It is possible to see a Compressor LoadingTime.

X4
Menu Selection : 5. Time Settings(5/8)

Save Cancel
D
Description
i ti or

It is possible to set a current time.

X5
Menu Selection : 6. Language Selection(6/8)

Save Cancel
Description or

It is possible to select korean or English.

X6
Menu Selection : 7. Communication Settings (7/8)

Save Cancel
Description or or

It is possible to set a address from 0 to 9999.

Valid Baud Rate are as follows. 2400, 4800, 9600, 14400, 19200, 38400, 56000.

44
3. OPERATION change & innovation

Menu Selection : 8. Maintenance Settings(8/8)

1. Separator Filter Setting(1/6) X7

Item Unit Resolution Range Default

1 Sep. Filter Use Time h 1 0 ~ 99999 View Only
2 Sep. Filter Use Alarm ON
3 S
Sep. Filt
Filter Al
Alarm Time
Ti h 1 0 ~ 99999 2000
4 Filter Use Time Reset NO

Save Cancel
Description or or

1. It is possible to see a separator filter use time.

2. It is possible to set a separator filter use alarm ON or OFF.
3 It is
3. i possible
ibl to
t see a separator
t filter
filt alarm
l time.
ti
4. Afrer exchange filter, It is possible to initialize the filter use time.

2. Oil Filter Setting(2/6)

g( ) X7 X1

Item Unit Resolution Range Default

1 Oil Filter Use Time h 1 0 ~ 99999 View Only
2 Oil Filter Use Alarm ON
3 Oil Filter Alarm Time h 1 0 ~ 99999 2000
4 Filter Use Time Reset NO

Save Cancel
Description or or

1. It is possible to see a oil filter use time.

2. It is possible to set a oil filter use alarm ON or OFF.
3. It is possible to see a oil filter alarm time.
4. Afrer exchange filter, It is possible to initialize the filter use time.

45
3. OPERATION change & innovation

Menu Selection : 8. Maintenance Settings(8/8)

3. Air Filter Setting(3/6) X7 X2

Item Unit Resolution Range Default

1 Air Filter Use Time h 1 0 ~ 99999 View Only
2 Air Filter Use Alarm ON
3 Air Filter Alarm Time h 1 0 ~ 99999 2000
4 Filter Use Time Reset NO

Save Cancel
Description or or

1. It is possible to see a air filter use time.

2. It is possible to set a air filter use alarm ON or OFF.
3 It is possible to see a air filter alarm time
3. time.
4. Afrer exchange filter, It is possible to initialize the filter use time.

4. Lube Oil Setting(4/6) X7 X3

Item Unit Resolution Range Default

1 Lube Oil Use Time h 1 0 ~ 99999 View Only
2 Lube Oil Use Alarm ON
3 Lube Oil Alarm Time h 1 0 ~ 99999 2000
4 Lube Oil Use Time Reset NO

Save Cancel
Description or or

1. It is possible to see a lube oil use time.

2. It is possible to set a lube oil use alarm ON or OFF.
3. It is possible to see a lube oil alarm time.
4. Afrer exchange lube oil, It is possible to initialize the lube oil use time.

46
3. OPERATION change & innovation

Menu Selection : 8. Maintenance Settings(8/8)

5. Comp. Check Setting(5/6) X7 X4

Item Unit Resolution Range Default

1 Comp. Check Time h 1 0 ~ 99999 View Only
2 Comp. Check Alarm ON
3 Comp. Check Alarm Time h 1 0 ~ 99999 2000
4 Comp. Check Time Reset NO

Save Cancel
Description or or

1. It is possible to see a comp. check time.

2. It is possible to set a comp. check alarm ON or OFF.
3. It is possible to see a comp. check alarm time.
4. Afrer comp. check, It is possible to initialize the comp. check time.

6. Overhaul Setting(6/6) X7 X5

Item Unit Resolution Range Default

1 Overhaul Time h 1 0 ~ 99999 View Only
2 Overhaul Alarm ON
3 Overhaul Alarm Time h 1 0 ~ 99999 10000
4 Overhaul Time Reset NO

Save Cancel
Description or or

1. It is possible to see a overhaul time.

2. It is possible to set a overhaul alarm ON or OFF.
3. It is possible to see a overhaul alarm time.
4. Afrer overhaul , It is p
possible to initialize the overhaul time.

47
3. OPERATION change & innovation

Network Solution

Remote Monitoring System

RS-485

NDA320D

RS-485

Database through an integrated management system

Diagnosis solution (Analysis of Plant performance, failure, life time, trend)
through the accumulated data.

48
WARRANTY change & innovation

Warranty

Product Name Direct Digital Controller Model No. NDA320D

Serial No. Purchase Date
Name
Sale Office Address
(Distributor)
Tel.
Tel

Warranty period and warranty coverage

Warranty period is 12 months after installation.

This warranty only covers the delivered product; therefore, we shall not be liable for
any damage caused by the failure of the delivered product.

IN-WARRANTY service information

If the defective part has been identified under normal and proper use
within theguarantee term, contact your local authorized
DongHwa
g Pneutec distributor or DongHwa
g Pneutec Service center.

OUT-WARRANTY service information

Even within the gratis warranty term, repairs shall be charged for in the
following cases.

Damage resulting form attempts by personnel other DongHwa Pneutec

representatives to install, repair or service the product.
Damage was caused by misuse, negligence or accident

Damage resulting from improper use or connection to incompatible equipment.

Damage resulting from ignoring safety precautions in this manual
Damage was caused by an earthquake, fire, lightning, or other natural calamities.
When the warranty period has expired.

49
ˆBeyond air compressor˜
change & innovation

OFFICE & 1589-1, SONGJUNG-DONG, KANGSEO-KU,

PUSAN, REPUBLIC OF KOREA
FACTORY
TEL. +82-51-974-4800
FAX. +82-51-974-4810

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48