2010 Regional Heat

MECHANICAL ENGINEERING CAD

Modelling from Detail Drawings & Creating Assemblies

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Produced by:
Matthew Bell
CAD Skills UK Ltd | “modelling your future”
Specialists in CAD Training, Education & Competitions.

UK Skills Training Manager - Mech. Eng. CAD

Worldskills Deputy Chief Expert – Mech. Eng. CAD

T: +44 (0) 7525 369622

E: matthew.bell@cadskillsuk.com
W: www.cadskillsuk.com

Regional CAD Heat Task 2010

Matthew Bell
Page:1 / 3
TASK: Modelling from Detail Drawings & Creating Assemblies

Time: 6.0 hours

Given: Part Drawings, Assembly Drawing, Parts

Task:

Advanced and Higher

1. Create 3D models for all of the parts shown on the 2D detail drawings (10 in
total)

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2. Assemble the 4 Cylinder Boxer Engine in the correct assembly sequence.

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3. Reproduce the given 2D-Assembly drawing with a parts list on one piece of A2
paper.
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4. Produce an exploded view drawing on A1 paper which clearly shows all

components and title this 4 Cylinder Boxer Engine Exploded View. Include in
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this a full parts list.

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Higher Only
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5. Produce an AVI file to demonstrate the full Physical Simulation of the 4 Cylinder
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Boxer Engine.
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6. Produce an AVI file to demonstrate the 4 Cylinder Boxer Engine exploding and
collapsing.
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Save your files according to the Competition Instructions.

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USE OF COMPUTER:
Use of the computer is allowed from the beginning of the competition time.

OUTPUT
 Software Modeled Parts, Assemblies and Drawing Files.
NOTES
 All marks are to be taken from digital files and printing is not required.

Regional CAD Heat Task 2010

Matthew Bell
Page:2 / 3
MARKING

 All Marking is Objective and broken down as follows:

Modelling of Parts

Part Modelled Max Mark

CRANK SHAFT 2.5
CYLINDER 5
CYLINDER CAP 2.5
END BLOCK 7.5
END BLOCK VAPOUR CONTROL 10

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FLYWHEEL 7.5
PIPE 3 2.5

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PISTON 2.5

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SIDE FRAME 7.5
STEAM VALVE 2.5
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Grand Total 50
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Creating Assemblies for ADVANCED

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Marking Aspects Max Mark

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Assembly Drawing of 4 Cylinder Boxer Engine 38.25

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Assembly of 4 Cylinder Boxer Engine 20

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Exploded View Drawing of 4 Cylinder Boxer Engine 21.75

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Grand Total 80
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Creating Assemblies for HIGHER

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Marking Aspects Max Mark

Assembly Drawing of 4 Cylinder Boxer Engine 38.25
Assembly of 4 Cylinder Boxer Engine 20
AVI Files 20
Exploded View Drawing of 4 Cylinder Boxer Engine 21.75
Grand Total 100

Regional CAD Heat Task 2010

Matthew Bell
Page:3 / 3
 1 2 3 4 5 6 7 8 9 10 11 12

ITEM Part Description File Names QTY.

NO. 58 CRS
1 Base Plate Base Plate 1
2 Side Frame Side Frame 2 7 21 20
B
A 3 Socket Countersunk Head Screw_ISO M3x12 ISO 10642 - M3 x 12 --- 12N 4 A

4 End Block Vapour Control End Block Vapour Control 1

5 Countersunk Flat Head Cross Recess Screw_ISO ISO 7046-1 - M3 x 10 - Z --- 10N 4 13
6 Socket Set Screw Cup Point_ISO M3x8 ISO 4029 - M3 x 12-N 2
7 End Block End Block 1
8 Socket Set Screw Cup Point_ISO M3x8 ISO 4029 - M3 x 4-N 1
9 Pipe 2 Pipe 2 1
9
10 Pipe 1 Pipe 1 1
11 Pipe 3 Pipe 3 2
B B
12 Crankshaft Bush Crankshaft Bush 2
17.1 ISOMETRIC VIEW
13 Crank Shaft Crank Shaft 1 12 Scale 1:2
14 Flywheel Flywheel 1
15 Socket Set Screw Cup Point_ISO M3x8 ISO 4029 - M3 x 8-N 3 B SECTION D-D
D D
16 Dowel Dowel 1 19.1

44 CRS
17 Handle Assembly Handle Assembly 2

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5
17.1 Handle Handle 1 8 18.3
17.2 Crank Pin Crank Pin 1 19.3 17.2

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18 Cylinder Assembly Cylinder Assembly 4 C

18.1 Cylinder Cylinder 1

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18.2 Cylinder Cap Cylinder Cap 1

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18.3 Cylinder Rod Cylinder Rod 1 10
18.1
18.4 Hex Screw GradeAB_ISO ISO 4017 - M1.6 x 5-N 4
19 Piston Assembly Piston Assembly 4 19.2

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19.1 Piston Piston 1

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C C
19.2 Piston Rod Piston Rod 1
D 19.3 Piston Rod Foot Piston Rod Foot 1 D

20 Spring Spring 4

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21 Hexagon Nut with Flange_JIS JIS B 1190 M4 --N 4

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22 Steam Control Assembly Steam Control Assembly 1 4
22.1 Steam Valve Steam Valve 1 16

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22.2 Lever Lever 1 45° SECTION C-C
SECTION B-B
22.3 Spring Disc Spring Disc 1
22.4 Hex Bolt GradeAB_ISO ISO 4014 - M3 x 20 x 12-N 1

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22.5 Spring Spring 1
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11 22.1

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15 6
A
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22.2
14
22.3
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22.5 18.2
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68
18.4

2
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3 1
SECTION A-A

DO NOT SCALE DRAWING

A DRAWN BY:

Matthew Bell
PRODUCED BY:

H UK SKILLS CAD COMPETITION

2010 REGIONAL HEAT
SolidWorks Student License MATERIAL: TITLE:
A2
4 Cylinder Boxer Engine
Academic Use Only
1 2 3 4 5 6 7 8 9 MASS: SCALE:1:1 SHEET 1 OF 3
 1 2 3 4 5 6 7 8 9 10 11 12

41
3x 1.60 THRU ALL 3.30 20.50
12
2 13.50
2.50 7

6.70
A A
M3 - 6H 6

5.20
2 8
101.60

3x 2 11.50 2.50 5
2.50 5

6.70
DETAIL E 7.70 M3 - 6H 4
SCALE 2 : 1 M3 - 6H 4
4.40

6
B 1.60 10 20.50 2.50 18.70 B

6.90
2x 4 THRU ALL 19.40
6 M3 - 6H 6
165 6 1
153

12.10
123

19
E 101.60

5.20
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2x 3.10 THRU ALL
8 H7 THRU ALL 6.30 X 90°

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35

R2
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2x 2 THRU ALL 2.50 12.70 26.50

44.50
M3 - 6H 6

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14.50 3.10 7

35
35

25.50
6

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2 8.50

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3.10 X 118°

7.70
D 38 2x 2.50 11 D

28 M3 - 6H 6

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SIDE FRAME

25.40
2x 2 THRU ALL
All Unspecified Fillets = R2

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3.10 X 118°
Material = Steel 3x 3.10 5

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6 END BLOCK VAPOUR CONTROL
Material = Steel

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3.10 7
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2.50 13

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3.10 7
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3.1
15

2.70
7.70

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F F
6
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17.70
C

41 20
2.50 5.50 6 F
M3 - 6H 4

0
R1
2 15

40
5.20
19

G G
6.90

DETAIL F
PIPE 3
R2

6 SCALE 10 : 1 Material = Steel

25.40 2x 2 THRU ALL 2.50 5 DO NOT SCALE DRAWING
M3 - 6H 4 DRAWN BY:

Matthew Bell
PRODUCED BY:

H UK SKILLS CAD COMPETITION

END BLOCK 2010 REGIONAL HEAT
SolidWorks Student License Material = Steel MATERIAL: TITLE:
A2
4 Cylinder Boxer Engine
Academic Use Only
1 2 3 4 5 6 7 8 9 MASS: SCALE:1:1 SHEET 2 OF 3
 1 2 3 4 5 6 7 8 9 10 11 12

66

10
A A

10
6

2.60

R1
6
20
5

R20
3
10°
SECTION H-H
6 g6 6 SCALE 2 : 1
B B

2.60
50 30°
28
DETAIL G
15 SCALE 4 : 1

50°

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12

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3
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CRANK SHAFT

m SU
Material = Steel

20

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14 j6

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4x 1.60 6 20 H H
12

0.50

6 H7
M2 - 6H 5 13.01
D D

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1 4 H7

20 °
13.01

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3.50
2.50 25
11.40

8.50 M3 - 6H 6

uk CA
20
11.50

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11.40

E 16 4x 2 THRU ALL E
0.40

1.60 4.50

sk ts
ad en CYLINDER CAP FLYWHEEL
Material = Brass All Unspecified Fillets = R0.5
SCALE 2:1 Material = ALU 6061
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18.85 14 g6
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10
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4.30
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F F
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10
0.40
CYLINDER
C

6 4 H7 2.60
41 All Unspecified Chamfers = 3x3
Material = Brass

8.40 23
2 5

10
G G
2.50 THRU
M3 - 6H THRU PISTON
Material = Steel
8

2.58 SCALE 2:1

SCALE (UOS):
1:1 DATE:

DRAWN BY:

3 THRU 3 4 Matthew Bell

0.20

1.50
9 4 PRODUCED BY:

H 6 UK SKILLS CAD COMPETITION

2010 REGIONAL HEAT
SolidWorks Student License STEAM VALVE MATERIAL: TITLE:
A2
Material = ALU 6061 4 Cylinder Boxer Engine
Academic Use Only
1 2 3 4 5 6 7 8 9 MASS: SCALE:1:1 SHEET 3 OF 3