Two solid shafts of different materials are rigidly fastened together and attached to (T 1−10)(1. 5) 5 . 424 (1 .

0 ) (1000)
rigid supports as shown. The torque, T = 10 kip-in, is applied at the junction of the two τ steel = = =3452. 85 psi
π 34 π 24
segments. Compute the maximum shearing stress developed in the assembly. ( Ans.
τ St =3450 psi ) 32 32
A shaft composed of bronze, aluminum and steel segments is fastened to rigid supports
and loaded as shown the figure. For bronze, G = 35 GPa; for aluminum, G = 28 GPa,
and for steel, G = 83 GPa. Determine the maximum shearing stress developed in each
segment.

Solution:

Solution:
Assume T>1000

For rigid connection:

TL
∑ JG =0
T 1 ( 6 ) ( 12 )(1000) ( T 1−10 ) ( 3 )( 12 ) (1000)
+ =0 For rigid connection:
π 34 π 24
( )32
6
( 4 x 10 ) ( )32
( 12 x 10 )6
TL
∑ JG =0
T 1=4 .576 kips−¿
T ( 1. 5) (T −300)(2 . 0) (T −1000)(2 .5)
Tρ 4
+ 4
+ 4
=0
shearing stress , τ= π ( 25 ) π ( 50 ) π ( 25 )
J (35) ( 28) (83)
32 32 32
T 1( 1. 5) 4 .576 ( 1 . 5 ) (1000)
τ aluminum= = =863 .2 psi T =406 . 237 N −m
π 34 π 34
Shearing stress:
32 32
 Tρ 16 T 369
shearing stress , τ= = (for solid shaft ) T steel = T
J π d3 112 brass
16 ( 406 . 237 ) (1000) T steel =1987.28 N−m
τ bronze= 3
=132. 41 Mpa
π 25 16 (1987.28 ) 50(1000)
τ steel = =137.14 Mpa> 80 Mpa ,therefo ℜnot ok
16 ( 106 . 237 ) (1000) π ( 50 4−404 )
τ aluminum= =4 . 33 Mpa
π 503
16 (593 . 763 ) (1000) if τ steel =80 Mpa
τ steel = 3
=193 .537 Mpa
π 25 16 ( T steel ) 50(1000)
80 Mpa=
π ( 50 4−404 )
T steel =1159.2477−m
A composite shaft is manufactured by shrink-fitting a steel sleeve over a brass core so
that the two parts act as a single solid bar in torsion. The outer diameters of the two 369
T steel = T
parts are db = 40 mm for the brass core and ds = 50 mm for the steel sleeve. The shear 112 brass
moduli of elasticity are Gb = 35 GPa for the brass and G s = 80 GPa for the steel.
Allowable shear stresses in the brass and steel are 48 MPa and 80 MPa, respectively.
T brass=351.8583 N−m
Determine the maximum permissible torque in N-m that may be applied to the shaft. 16 T brass ( 50 )
(1,521) T brass= =16 ¿ ¿
π (403)
θ steel =θbrass
T steel L T L
= brass T =T brass+ T steel =1159.2477+351.8583=1511.106 N−m
J steel G steel J brass Gbrass
T steel T brass
4 4
=
π ( 50 −40 ) π ( 404 )
(80) (35)
32 32

369
T steel = T
112 brass
if τ brass=48 Mpa
16 T brass (1000)
48 Mpa=
π (403 )
T brass=603.186 N−m