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Paint Quantity Estimation: Application Loss

The document provides information for estimating the quantity of paint required to coat a structure. It lists various paints and their properties like solids percentage, spreading rate, required wet and dry film thicknesses. It also details the surface area to be coated, target dry film thickness and estimated paint loss percentage. Finally, it calculates the theoretical and actual quantity of paint required to achieve the target dry film thickness, accounting for losses during application.

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Chethan
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1K views4 pages

Paint Quantity Estimation: Application Loss

The document provides information for estimating the quantity of paint required to coat a structure. It lists various paints and their properties like solids percentage, spreading rate, required wet and dry film thicknesses. It also details the surface area to be coated, target dry film thickness and estimated paint loss percentage. Finally, it calculates the theoretical and actual quantity of paint required to achieve the target dry film thickness, accounting for losses during application.

Uploaded by

Chethan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Paint Quantity Estimation

Surface Area of the Structure/ Pipe 4 sq. meter


Estimated Paint Loss 0 %
*Target DFT 160 microns

WFT required to Quantity of Paint Required


Total Volume %ge Theoretical Wet Film Dry Film
Paint Thinner Target DFT achieve target (Without considering loss)
of Solids Spreading Rate Thickness Thickness
DFT in Ltrs
HEMPEL'S GALVOSIL 15709 HEMPEL'S
64 12.8 75 50 160 269 0.3
ZINC METAL PIGMENT 97170 THINNER 8700
Zinc Primer
HEMPADUR AvantGuard 750 HEMPEL'S
65 10.8 100 60 160 265 0.4
CURING AGENT 97043 THINNER 8450
HEMPADUR MASTIC GREY 45889 HEMPEL'S
77 3.9 275 200 160 223 1.0
CURING AGENT 95881 THINNER 8450
Intermediate
Coat HEMPADUR MIO 45670 56 7.5 150 75 160 307
HEMPAPRIME MULTI 500 45950/45953 HEMPEL'S 85 5.7 175 150 160 202 0.7
CURING AGENT 95090 THINNER 8450
HEMPATHANE TOPCOAT 55219 HEMPEL'S
51 10.2 100 50 160 337 0.4
CURING AGENT 95370 THINNER 8080
HEMPATHANE HS BASE 55619 HEMPEL'S
67 6.7 150 100 160 257 0.6
CURING AGENT 97050 THINNER 8080
Top Coat
HEMPATHANE ENAMEL BASE 55109 HEMPEL'S
52 14.9 75 35 160 331 0.3
CURING AGENT 95370 THINNER 8080
HEMPEL HEMPADUR 85671 PART A 85675 HEMPEL'S
68 6.8 150 100 160 253 0.6
LIGHT RED + CURING AGENT 97371 THINNER 8450
JOTUN THINNER
Zinc Primer JOTUN BARRIER 77 COMP A + B 53 21.2 45 25 160 325 0.2
NO.17
JOTUN HARDTOP FLEXI BASE 1 A + JOTUN THINNER
64 13 80 50 160 269 0.3
HARDTOP FLEXI STD COMP B NO.10
JOTUN HARDTOP FLEXI BASE 3 A + JOTUN THINNER
64 13 80 50 160 269 0.3
HARDTOP FLEXI STD COMP B NO.10
JOTUN HARDTOP FLEXI WHITE A + JOTUN THINNER
64 13 80 50 160 269 0.3
Top Coat HARDTOP FLEXI STD COMP B NO.10
JOTUN HARDTOP XP WHITE A + HARDTOP JOTUN THINNER
63 12.6 80 50 160 273 0.3
FLEXI STD COMP B NO.10
CARBOLINE
CARBOLINE CARBOGUARD 890 75 4.9 150 160 229 0.8
THINNER NO.2
BELZONA 1391 (CERAMIC HT) - 100 0.57 600 600 160 172 7.0

Paint Losses:
Loss due to surface roughness (Applicable For First 10 %
Coast Only)
Loss due to distribution or Over –application (Ranges 30 %
from 20 to 40%)
Application Loss 5 %
Loss due to wastage 3 %
Total Loss Percentage 48

Application Loss:
Well ventilated but confined spaces 5%
Outdoors in almost static air 10%
Outdoors in windy conditions 20%
Quantity of Paint Required Quantity of Paint Required to
(After considering loss) in achieve Target DFT (After
Ltrs considering loss) in Ltrs

0.3 1.0

0.4 1.0

1.0 0.8

0.7 0.7

0.4 1.3

0.6 1.0

0.3 1.2

0.6 0.9

0.2 1.2

0.3 1.0

0.3 1.0

0.3 1.0

0.3 1.0

0.8 0.9

7.0 1.9
Paint Quantity Estimation
Surface Area of the Structure/ Pipe 59 sq. meter
Estimated Paint Loss 40 %
*DFT requirement 50 microns

Quantity of Paint Required Quantity of Paint Required


Total Volume %ge Theoretical Wet Film Dry Film
Paint Thinner (Without considering loss) (After considering loss) in
of Solids Spreading Rate Thickness Thickness
in Ltrs Ltrs
HEMPEL'S GALVOSIL 15709 + ZINC METAL HEMPEL'S
64 12.8 75 50 4.6 6.5
PIGMENT 97170 THINNER 8700
Zinc Primer
HEMPADUR AvantGuard 750+CURING AGENT HEMPEL'S
65 10.8 100 60 5.5 7.6
97043 THINNER 8450
HEMPADUR MASTIC GREY 45889+CURING HEMPEL'S
77 3.9 275 200 15.1 21.2
Intermediate AGENT 95881 THINNER 8450
Coat HEMPAPRIME MULTI 500 45950/45953 + HEMPEL'S
85 5.7 175 150 10.4 14.5
CURING AGENT 95090 THINNER 8450
HEMPATHANE TOPCOAT GREY 55219 + HEMPEL'S
51 10.2 100 50 5.8 8.1
CURING AGENT 95370 THINNER 8080
HEMPATHANE TOPCOAT MELON YELLOW HEMPEL'S
51 10.2 100 50 5.8 8.1
55219 + CURING AGENT 95370 THINNER 8080
Top Coat
HEMPATHANE TOPCOAT SIGNAL RED 55219 HEMPEL'S
51 10.2 100 50 5.8 8.1
+ CURING AGENT 95370 THINNER 8080
HEMPEL HEMPADUR 85671 PART A 85675 HEMPEL'S
68 6.8 150 100 8.7 12.1
LIGHT RED, CURING AGENT 97371 THINNER 8080
JOTUN THINNER
Zinc Primer JOTUN BARRIER 77 COMP A + B 53 21.2 45 25 2.8 3.9
NO.17
JOTUN HARDTOP FLEXI BASE 1 A + JOTUN THINNER
64 13 80 50 4.5 6.4
HARDCOP FLEXI STD COMP B NO.10
JOTUN HARDTOP FLEXI BASE 3 A + JOTUN THINNER
64 13 80 50 4.5 6.4
HARDCOP FLEXI STD COMP B NO.10
JOTUN HARDTOP FLEXI WHITE A + JOTUN THINNER
Top Coat 64 13 80 50 4.5 6.4
HARDCOP FLEXI STD COMP B NO.10
JOTUN HARDTOP XP WHITE A + HARDCOP JOTUN THINNER
63 12.6 80 50 4.7 6.6
FLEXI STD COMP B NO.10
CARBOLINE
CARBOLINE CARBOGUARD 890 75 4.9 150 12.0 16.9
THINNER NO.2
WFT requirements to
achieve target DFT
(in microns)

86

85

71

65

108

108

108

81

104

86

86

86

87

73

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