3/Vista Series Blending

Suction Pumps and

Remote Dispensers

Rev C PRELIMINARY
includes UHC Models
in Appendix E
April 06
 DANGER

READ THIS MANUAL BEFORE YOU BEGIN

Dispensers have both electricity and a hazardous, flammable and potentially explosive liquid. Failure to
follow the below precautions and the Warning and Caution instructions in this manual may result in seri-
ous injury. Follow all rules, codes and laws that apply to your area and installation.

SAFETY PRECAUTIONS - INSTALLATION AND MAINTENANCE

Always make sure ALL power to the dispenser is turned OFF before you open the dispenser cabinet for
maintenance. Physically lock, restrict access to, or tag the circuit breakers you turn off when servicing the
dispenser. Be sure to trip (close) the emergency valve(s) under the dispenser BEFORE beginning
maintenance.

Make sure that you know how to turn OFF power to the dispenser and submersible pumps in an emer-
gency. Have all leaks or defects repaired immediately.

EQUIPMENT PRECAUTIONS

Be sure to bleed all air from product lines of remote dispensers and prime suction pumps before dispensing
product, otherwise, damage to the equipment may occur. Always use the approved method for lifting the
dispenser. Never lift by the nozzle boot, sheet metal, valance, etc., otherwise equipment damage or per-
sonal injury may occur.

HOW TO CONTACT WAYNE

Trouble with the installation and operation of the dispenser should be referred to your authorized Wayne
service personnel or Wayne Technical Support (1-800-926-3737).

INDICATORS AND NOTATIONS

Danger indicates a hazard or unsafe practice which, if not avoided, will result in severe injury
DANGER or possibly death.

Warning indicates a hazard or unsafe practice which, if not avoided, may result in severe
WARNING injury or possibly death.

CAUTION Caution indicates a hazard or unsafe practice which, if not avoided, may result in minor injury.

Important information to consider, otherwise, improper installation and/or damage to compo-

NOTE:
nents may occur.
 3/Vista Series
Blending and Non-Blending
Suction Pumps and
Remote Dispensers

Installation & Operation

April 2006 Preliminary Rev C Part No. 920365 Rev B

 3/Vista Series
Blending and Non-Blending
Suction Pumps and
Remote Dispensers

Installation & Operation

April 200Part No. 920365 Rev B

 Table of Contents
Title Page
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Dispensers Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Local, State, and Federal Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Inspect the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Island Construction, Dispenser Anchoring, and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Vapor Return Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Check Valves (Suction Pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Connecting More Than One Pump to a Tank (Suction Pumps) . . . . . . . . . . . . . . . . . . . . 7
2.6 Lifting and Installing the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.2 Full Service (Stand-Alone) Dispenser Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.3 Submersible Pump Control Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.4 Multiple Dispenser Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.5 Dispenser to Wayne Control System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7.6 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7.7 Non-Dispenser Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Sale Display Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.10 Bleeding Product Lines (Remote Dispensers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.11 Priming Suction Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.12 Above Ground Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.13 Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.14 Balance Vapor Recovery System Installation Requirements . . . . . . . . . . . . . . . . . . . . . 16
2.14.1 Dynamic Back Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.14.2 Back Pressure System Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.15 Wayne Vac Vapor Recovery System Installation Requirements . . . . . . . . . . . . . . . . . . 17
2.15.1 Dispenser Vacuum Decay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.15.2 Wayne Pressure/Vacuum Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Initial Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Hose Position Coding for Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Hose Position Coding for non-Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Infrared Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Setting Unit Prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5 Setting Blend Ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6 Setting Fueling Point ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.7 Authorizing the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

iii

June 2003 Part No. 920365 Rev B

 Table of Contents (continued)
Title Page
3.8 Initial Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.9 Totalizer Readings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9.1 Totalizer Readings by Product Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9.2 Totalizer Volume Readings by Meter Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.3 Electro-Mechanical Totalizer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.10 Nozzle Boot Switch Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.10.1 Lift-to-Start Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.10.2 Push-to-Start Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.11 V-link belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.12 Annunciator Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.13 Wayne Vac Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.14 Audit Report Display Mode (For Weights & Measures Officials/Service Purposes Only) 35
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Safety Items You Should Know . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.1 Portable Tanks and Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.2 Health Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.3 European Community Conformity Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 Introduction to Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3 Operation of non-Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.4 Operation of 3/V595 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.5 Operation of 3/V580, 3/V590/U, 3/V585, and 3/V595/U Models . . . . . . . . . . . . . . . . . . . 42
4.6 Operation of 3/V590 and 3/V591 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7 Restarting After Power Failure or Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.8 Cycling Power to Clear Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.9 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.10 Resetting After All Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.11 Customer Activated Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.12 Stand-alone Operation For 3/Vista Series Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.13 How To Get Service On Your Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2 Strainer/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3 Cleaning and Corrosion Prevention Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.4 Vapor Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.4.1 Wayne Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.4.2 Balance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.5 Meter Maintenance Issue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

iv

Part No. 920365 Rev B June 2003

 Table of Contents (continued)
Title Page
APPENDIX A - VISTA CARD TERMINAL SELF-TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
A.1 System Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
A.2 CAT System Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
A.2.1 Entering Self-Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
A.2.2 Software Revision Level and Data Link Address . . . . . . . . . . . . . . . . . . . . . . . . 52
A.2.3 Configure Card Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
A.2.4 Display Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
A.2.5 Printer Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
A.2.6 Card Reader Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
A.2.7 Keypad Self-Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A.2.8 System Memory Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
A.2.9 Exit Self-Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

APPENDIX B - (RESERVED FOR FUTURE USE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

APPENDIX C ENGINEERING DRAWINGS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

APPENDIX D SITE INTERCONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

APPENDIX E UHC Ultra High Capacity Models ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

June 2003 Part No. 920365 Rev B

 Table of Contents (continued)
Title Page

vi

Part No. 920365 Rev B June 2003

1 INTRODUCTION

1.1 Dispensers Covered

This manual describes the installation and operation of blending and non-blending 3/Vista series
suction pumps and dispensers.

Non-blending dispensers included in this manual are the 3/V387, 3/V388, 3/V389, 3/V390, 3/V399,
and 3/V490 models. Non-blending dispensers do not combine base products. These dispensers are
multi-grade dispensers, except for the 3/V387 single grade model.

Blending dispensers included in this manual are the 3/V580, 3/V585, 3/V590, 3/V591 and 3/V595
models. Blending dispensers combine the base products to provide a blended grade or grades.
Blending dispensers have two base products labeled LO and HI. These base products may be dis-
pensed individually and/or combined into one or more blended grades. The 3/V591 and 3/V595
models also have an additional single product (nonblended) grade, however, the 3/V595/U does not.

3/Vista series dispensers have different computer base than the previous Vista model series. 3V
model dispensers incorporate the use of the iGEM computer. This new computer controls the iMeter
Module and the Intelligent Pulser introduced in the 2/Vista series. The iMeter module is two meters
in one assembly and contains the Intelligent Pulser

The iGEM computer uses software that is uploaded by a laptop. Computer function settings neces-
sary for dispenser startup are included in this manual. If additional information on function settings
and statistics is required, refer to the 3/Vista Service manual, part number 920525.
Table 1-1 gives a description of each 3V model.
Table 1-1 MODEL DESCRIPTIONS

Model Type Inlets Products Dispensed Hoses per Side

3/V387 non-blender 1 1 1

3/V388 non-blender 2 2 1

3/V389 & 3/V399 non-blender 2 2 2

3/V390 non-blender 3 3 3

3/V390/U non-blender 3 3 1

3/V490 non-blender 4 4 4

3/V490/U non-blender 4 4 2

3/V580 blender 2 3 1

3/V585 blender 2 5 1

3/V590 blender 2 3 3

3/V590/U blender 2 3 1

3/V591 blender 3 3 blend, 1 nonblend 4

3/V595 blender 3 3-4 blend, 1 nonblend 2

3/V595/U blender 2 4-5 1

1
March 2003 Part No. 920365 Rev B
 The Vista series dispenser may be operated as a stand-alone unit or as a component part of a
Wayne® Management Control System. This manual provides installation and operation for the dis-
penser. Information concerning Wayne control systems has been included where appropriate in this
manual, however, for complete installation and operation of the control system, refer to the manuals
provided with the control system.

Any questions concerning installation and operation of the dispenser that are not covered in this
manual should be referred to your authorized Wayne service personnel or Wayne Technical Support
(1-800-926-3737).

1.2 Local, State, and Federal Codes

All tanks (both underground and above ground), piping and fittings, foot valves, leak detectors, cor-
rosion protection devices, wiring, venting systems, etc., must be installed in accordance with the
manufacturer’s instructions and in compliance with local and regional building codes and require-
ments pertaining to service stations (or other locations where the dispenser may be installed).

These requirements may include references to the National Electrical Code (NFPA 70), the Automo-
tive and Marine Service Station Code (NFPA 30A); the Flammable and Combustible Liquids Code
(NFPA 30); the Code of Federal Regulations, Title 40, Section 280 (40 CFR 280); United States
Environmental Protection Agency (U.S. EPA) Technical Regulations of 9-23-88 and U.S. EPA
Financial Responsibility Regulations of 10-26-1988; and various other codes.

Where local requirements do not specify applicable codes, Wayne recommends using the codes
listed above. These codes are comprehensive and detailed, often requiring interpretation to cover
unusual situations, and, therefore, the associated handbooks (where applicable) should also be con-
sulted. (The handbooks are also available from the same sources.)

Due to the variety of locations encountered, further information on installation cannot be dealt with
in this document except as the codes relate directly to the installation of the dispenser. Therefore, it
is strongly recommended that a qualified engineer or contractor familiar with local regulations
and practices be consulted before starting installation.

2
Part No. 920365 Rev B March 2003
 Pertinent information and codes are available from the following sources:

Association for Composite Tanks (ACT) American Petroleum Institute (API)

North State Street 1220 L Street, N.W.
Suite 720 Washington, DC 20005
Chicago, IL 60602 (202) 682-8000
(301) 355-1307 (for information requests)

Fiberglass Petroleum Tank and Pipe Institute National Assoc. Corrosion Engineers
One SeaGate, Suite 1001 (NACE)
Toledo, OH 43604 Box 218340
(419) 247-5412 Houston, TX 77218
(713) 492-0535

National Fire Protection Association (NFPA) National Leak Prevention Association

One Batterymarch Park (NLPA)
Quincy, MA 02269-9101 685 Fields Ertel Road
(617) 770-3000 Cincinnati, OH 45241
(513) 489-9844 or 1-(800) 543-1838

Petroleum Equipment Institute (PEI) Steel Tank Institute

Box 2380 P. O. Box 4020
Tulsa, OK 74101 Northbrook, IL 60065
(918) 494-9696 (312) 498-1980

Underwriters Laboratories Inc. Underwriters Laboratories of Canada

333 Pfingsten Road 7 Crouse Road
Northbrook, IL 60062 Scarsborough, Ontario, Canada N1R3A9
(312) 272-8800 (416) 757-3611

United States Environmental Protection Agency Western Fire Chiefs Association

Office of Underground Storage Tanks 5360 South Workman Mill Road
401 M St., SW (05-400WF) Whittier, CA 90601
Washington, DC 20640 (213) 699-0541
(703) 308-8850 (Underground Storage Tanks)

U. S. Department of Labor,
Occupational Safety and Health Administration (OSHA)
Washington, DC 20402
• Call OSHA at (202) 523-8148 to determine specific needs; OSHA rules
are covered by Title 29 of the Code of Federal Regulations (29 CFR.)
• Order OSHA publications from:
Government Printing Office (GPO)
Washington, DC 22304
(202) 783-3238

NOTE: Other regulatory codes may apply. Consult your local and regional code requirements to
determine which codes are applicable for your location.

3
March 2003 Part No. 920365 Rev B
1.3 SAFETY PRECAUTIONS
NFPA 30A states that:

“When maintenance to Class I dispensing devices becomes necessary and such maintenance may
allow the accidental release or ignition of liquid, the following precautions shall be taken before
such maintenance is begun:

• Only persons knowledgeable in performing the required maintenance shall perform the work.
• All electrical power to the dispensing device and pump serving the dispenser shall be shut off at
the main electrical disconnect panel.
• The emergency shut-off valve at the dispenser, if installed, shall be closed.
• All vehicle traffic and unauthorized persons shall be prevented from coming within
1
20 feet (6 m) of the dispensing device. ”

WARNING
Electric shock hazard! More than one disconnect switch may be required to de-energize the
dispenser for maintenance and servicing. Use a voltmeter to make sure ALL circuits in the
dispenser are de-energized. Failure to do so may result in serious injury.

‘Lockout/Tagout’ requirements of the U. S. Dept. of Labor, Occupational Safety and Health Admin-
istration (OSHA) may also apply. Refer to Title 29, Part 1910 of the Code of Federal Regulations
(29CFR1910), Control of Hazardous Energy Source (Lockout/Tagout).

1. Reprinted with permission from NFPA 30A-90, Automotive and Marine Service Station Codes, Copyright
©1990, National Fire Protection Association, Quincy MA 02269. This reprinted material is not the complete
and official position of the National Fire Protection Association on the referenced subject, which is repre-
sented only by the standard in its entirety.

4
Part No. 920365 Rev B March 2003
2 INSTALLATION
2.1 Inspect the Equipment
Examine the shipment immediately upon arrival to make certain there has been no damage or loss in
transit. Damaged or lost equipment must be reported to the carrier. Any damage or loss that may
occur in transit is not covered under the Wayne/Dresser Warranty.

Make sure that all the component parts, including keys and optional equipment (if any), are
accounted for. Check and save the Packing Slip, Bill of Lading, Invoice, and all other documents
included in the shipment.

2.2 Island Construction, Dispenser Anchoring, and Piping

Product lines must avoid the creation of vapor in the lines and deliver a minimum pressure of 25 psi
at the dispenser inlet when all dispensers at the station dispensing the same product are operating.

A concrete foundation must be provided for the dispenser. Do not pour concrete around product
lines or electrical conduit risers.

Anchor bolts must be installed in the island to allow the dispenser to be bolted down in accordance
with NFPA requirements. The base of the dispenser contains six bolt hole slots (5/8 inch by 2 inch)
for anchoring the dispenser to the island. Position the anchor bolts in accordance with the dimen-
sions given on the appropriate Installation Instruction in Appendix C.

Vertical supply risers and electrical conduits must be located per the Installation Instruction for the
appropriate model. Proper height must be maintained to avoid undue stress on the dispenser.

WARNING
For remote dispensers, a Listed1, rigidly anchored emergency shut-off valve must be installed,
in accordance with the manufacturer’s instructions, in each supply line at the base of each dis-
penser. For a typical emergency valve installation see Figure 2-1. Failure to install the proper
emergency shut-off valve will present a hazardous condition that could result in serious injury.

2.3 Vapor Return Piping

NFPA 30A Section 4-3-72 states that a vapor return pipe inside the dispenser housing shall have a shear sec-
tion or flexible connector so that the liquid emergency shut-off valve will function properly. Wayne’s vapor
connections are secured to the chassis allowing for the use of a shear section.

Wayne dispensers provide 1" NPT pipe connections at the base of the dispenser for vapor return connections.
(See the installation foot print for location in Appendix C.) A minimum 1" riser at each dispenser is connected
to a minimum 2" return piping to the underground tank. If more than six (6) fueling points are connected, then
underground piping must be a minimum of 3". All lines should be sloped at a minimum of 1/8” per foot (1/4”
per foot preferred) from the dispenser to the tank to avoid liquid traps.

1. “Listed” means published on a list by a nationally recognized testing laboratory (NRTL) which is responsi-
ble for product evaluation and is acceptable to the authority having jurisdiction. Underwriters Laboratories,
Inc. is one example of a Nationally Recognized Testing Laboratory. For more information on NRTL’s, see
Title 29, Parts 1907 and 1910 of the Code of Federal Regulations, Safety Testing or Certification of Certain
Workplace Equipment and Materials.
2. Reprinted with permission from NFPA 30A-90, Automotive and Marine Service Stations Codes, Copyright
1990, National Fire Protection Association, Quincy MA 02269. This material is not the complete and official
position of the National Fire Protection Association on the referenced subject, which is represented only by
the standard in its entirety.

5
March 2003 Part No. 920365 Rev B
 Figure 2-1 Typical Emergency Valve Installation. The Emergency valve is designed to close the
product line due to shock or fire. The shear section, shown above, functions if the dispenser is knocked
out of position.

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Part No. 920365 Rev B March 2003
2.4 CHECK VALVES (SUCTION PUMPS ONLY)
Suction pumps require a check valve in the product lines to stop product from draining back to the
tank. Wayne recommends double poppet foot valves inside the underground tank. The foot valves
should be the same size as the suction lines. Foot valves designed for handling petroleum products
are equipped with a coarse mesh strainer screen. The bottom of this screen is blocked off so that the
product enters the valve from the side.

Some installers prefer a double poppet check valve in the line just above the tank. If a check valve is
installed at the top of the tank, the end of the suction line in the tank should be equipped with a suc-
tion pipe strainer. The suction pipe strainer is similar in construction to the bottom of the foot valve
and serves the same purpose.

A spring-loaded valve of any kind is not recommended. A good valve does not require a spring to
hold properly. Springs increase pumping resistance and may cause erratic operations. The valve
used should be one designed for use with petroleum products.

Examine the valve carefully and remove any blocks or other means used by the manufacturer for
protecting the valve in shipping. Clean the valve thoroughly with mineral spirits, because any dirt,
lint, or foreign matter between the poppet and the seat will cause it to leak. The valve should be han-
dled carefully, not dropped or thrown around. Never clamp the body of a check valve in a vise or
apply a wrench to any part other than the hexagonal end of the valve. If done, it may spring or distort
the valve, causing leakage or valve sticking.

Establish the length of the suction pipe in the tank to which the check valve will be attached, keep-
ing in mind that the bottom of the suction stub must be at least four inches (4") off the bottom of the
tank. The type of connection at the tank opening will have some bearing on the length of this pipe.
Sometimes, a tank reducing plug (double tapped bushing) is used. Wayne recommends the use of an
extractable foot valve for easy and quick removal of the check valve in the tank. (See installation
drawings in Appendix C.) The importance of keeping the end of the line in the tank at least four
inches (4") off the bottom of the tank cannot be overemphasized. Condensation is constantly occur-
ring inside the tank and creating water on the bottom. Checking tanks regularly and keeping them
clean reduces the risk of drawing water and debris into the lines and dispenser.

It is a good idea to test for leaks in both the check valve and the pipe as an assembly before installing
them in the tank. Before installing the valve, pour petroleum into the check valve and pipe assembly
and let it stand for an hour or two to make sure the check valve seals properly.

2.5 CONNECTING MORE THAN ONE PUMP TO A TANK (SUCTION PUMPS)

If you intend to connect more than one suction pump to a tank, it is best to obtain a tank with enough
openings to provide each pump with a separate suction line. Tanks used in remote systems normally
require only one (submersible) pump to supply several dispensers; tanks designed specifically for
suction pumps will have additional openings.

If a tank with only one opening is unavoidable, it is important that a check valve be used in each suc-
tion line branch, and that each valve be placed in the line as close as possible to the connection lead-
ing to the main suction line coming from the tank. This is necessary to prevent a pump from
emptying the line leading to another pump instead of pulling the product out of the tank.

7
March 2003 Part No. 920365 Rev B
2.6 Lifting and Installing the Dispenser
Remove the dispenser from its shipping carton. Survey the site and determine if any special installation require-
ments, such as a canopy, will affect the installation.

If the dispenser is equipped with an optional valance, survey the site to determine if it should be installed before
or after the dispenser is set on the island. Wayne recommends installing the valance after the dispenser is
installed, if practical, to protect it from installation damage.

3/Vista series dispensers must be lifted onto the island as per Lifting Instructions 1-7196-C and installed as per
the appropriate Installation Instruction drawing in Appendix C.

When handling 3/Vista dispensers, lift only as per the Lifting Instructions drawing contained in this manual. Do
not lift by the computer enclosure, nozzle boot, hose outlet, operating lever, or any external panels.

After the concrete has hardened, the dispenser can be set on the island and firmly bolted into place and the prod-
uct lines connected. To gain access to the bottom section of the dispenser, unlock and remove the doors by pull-
ing out and over the nozzle boots. See Figure 2-2 for an illustration of the dispenser doors.

When installing a blender dispenser, make sure the HI and LO product inlets (and, if applicable, the single prod-
uct inlet) are correctly located. Refer to the appropriate Installation Instructions in Appendix C.

Remove the shipping discs from the inlet unions and connect the product piping. When making piping connec-
tions, to ensure tight, leak-proof connections, wash all cutting oils off the threads and use a UL-classified pipe
joint sealing compound, rated for use with petroleum-based products.

WARNING
Explosive or flammable vapors may accumulate within the dispenser housing. All piping connections in the
final installation must be accurately fitted and all threaded joints tightly made up with a Listed gasoline-resis-
tant pipe joint compound. Put the compound on male threads only, being careful not to get excess inside the
pipe or fittings. Failure to perform the above will present a hazardous condition that could result in serious
injury.

Figure 2-2 Removal of Dispenser Doors. After removing, place doors in an area where they will not be damaged.

8
Part No. 920365 Rev B March 2003
 2.7 Electrical Wiring
2.7.1 General
Wayne recommends employing a qualified electrician for all wiring. A hazardous liquid is being handled, so
it is important to ensure that all wiring is in accordance with the National Electrical Code (NFPA 70) as well
as all federal, state and local regulations. Note that U.L. requires that all electrical connections to the dis-
penser be made with threaded, rigid conduit and properly sealed conductors.

NOTE: All dispensers and electrical connection boxes must be grounded per NFPA 70.

Review the location of the dispenser junction box, see Figure 2-3, as well as other parts of the dispenser that
may need to be accessed during dispenser installation and start-up.

2.7.2 Full Service (Stand-Alone) Dispenser Wiring

For full service operation, make electrical connections as shown on the appropriate Installation
Wiring Diagram in Appendix C. The electrical connections illustrated are typical when additional like
model dispensers are used.

In addition to the required connections for full service operation, the Installation Wiring Diagrams also
show optional DATA wires for connecting the dispenser to the Data Distribution Cabinet and the Site Con-
troller Cabinet in a Wayne Control System. These optional data wires are not required for full service
(stand-alone) dispensers, however, if a control system may be installed at a later time, the optional data
wires shown on the wirng diagrams should be pulled at initial installation. See Section 2.7.5.

NOTE: If optional data wires are run for future use, they should not be physically connected to the data terminals
in the dispenser junction box. Instead they should be properly terminated individually using wire nuts .

2.7.3 Submersible Pump Control Relays

Remote dispensers require a relay to control the submersible pump motor. These relays are available as an
option with the 2400 MCS and Wayne Plus systems. If the dispenser is not connected to a 2400 MCS or
Wayne Plus system, a UL Listed magnetic motor controller assembly, constructed with Potter and Brum-
field Relay No. PRD7AYO (120) or equivalent, shall be used.

A maximum of 12 dispensers (24 fueling points) may be connected to a single PRD7AYO (120) relay; other
relays may have different limitations. All dispensers operating the same pump control relay must be con-
nected to the same circuit breaker; this may require multiple control relays for a submersible pump.

Ensure that the submersible pump receives its power from its own separate circuit breaker as illustrated in
the Typical Site Wiring Diagram 7151-C in Appendix C.

2.7.4 Multiple Dispenser Wiring

A primary requirement in dispenser installation wiring is to provide a means for disconnecting all power
connections, including the neutral, to the dispensers for safe shutdown and servicing of the units. Each dis-
penser could be provided with a separate control Power Circuit Breaker. If this is not desirable or practical,
several dispensers can be grouped together and tied to the same Control Power Circuit Breaker as illustrated
in Typical Site Wiring Diagram 7151-C in Appendix C. A group of dispensers would then consist of all the
dispensers and associated Submersible Pump Control Relay coils supplied by the same Control Power Cir-
cuit Breaker.

When more than one dispenser within the group activates the same submersible pump, the Relay Select
lines may be commoned at the Submersible Pump Control Relay Coil terminal up to a maximum of 12 con-
nections (24 fueling points). Where more than 12 connections activate the same submersible pump, addi-
tional relays should be used and the contacts paralleled as illustrated in 7151-C. In larger installations,
dispensers can be separated into multiple groups.
9
March 2003 Part No. 920365 Rev B
2.7 Electrical Wiring, continued

Figure 2-3 Location of Components in the Dispenser (Typical). Location may vary slightly by model.

WARNING
Electric Shock Hazard! No connections (including neutral) may be shared between groups of dispensers.
A separate Control Power Circuit Breaker must be provided for each group. Failure to do so may result in
serious injury.

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Part No. 920365 Rev B March 2003
2.7 Electrical Wiring, continued

2.7.5 Dispenser to Wayne Control System Wiring

For connection to a 2400 MCS or Wayne Plus follow the installation instructions supplied with that sys-
tem. The installation wiring diagrams in Appendix C show two DATA wires to the Data Distribution
Cabinet required for the 2400 MCS or Wayne Plus Console pump control operation, and two DATA
wires to the Site Controller for Card Processing and/or cash acceptor operation. In addition, two DATA
wires are required for dispensers equipped with the Wayne TRAC option. System interconnection dia-
grams are supplied in Appendix D for reference. Use the diagrams in both Appendix C and D as a group
when laying out the system wiring requirements for a new site or when making changes to an existing
site.

A UL Listed magnetic controller assembly shall be used to control the remote pumping units.

NOTE: Data wires from the Wayne Control System may be installed in the same conduit containing the AC
power wiring to the dispenser (NEC Class 1).

2.7.6 Optional Equipment

Installation wiring diagrams for optional dispenser equipment such as an intercom or lighted valance are
provided in Appendix C. All dispensers contain a pair of data wires for Wayne TRAC.

The letter “I” in the suffix of the dispenser model number indicates an intercom call button. As shown in
Figure 2-4, Yellow wires are call button connections, Blue wires are speaker connections. Both circuits
are low voltage NEC class 2 only.

NOTE: Intercom/Speaker (NEC Class 2) must be installed via a separate conduit to the dispenser junction
box. The underground wiring for the intercom is terminated with wire nuts in the main junction box.

CALL BUTTON
WAYNE TRAC (Optional) SPEAKER
(Data Wires) • ••

WIRE NUT
Dispenser Junction Box BU OR
(TYP)
Y Y

TB •• •• BU
BU

CONDUIT FOR CONDUIT FOR

AC POWER AND INTERCOM/SPEAKER
DATA WIRES AND CALL BUTTON
WIRES

Figure 2-4 Intercom and Call Button Wiring. Intercom and Call Button wiring must run in a separate conduit
to the dispenser junction box.

2.7.7 Non-Dispenser Equipment

Do not run wiring for any non-dispenser equipment, such as canopy lights, etc. in the same conduit as the
dispenser wiring; this wiring must be run in a separate conduit.

11
March 2003 Part No. 920365 Rev B
2.8 Sale Display Lights
The dispenser is delivered with the sale display lighting circuit connected to the control power cir-
cuit at the terminal strip in the dispenser junction box. The sale display lighting may be connected to
a separate circuit breaker by making a wiring change at the terminal strip in the junction box; refer
to the appropriate Installation Wiring Diagram in Appendix C.

2.9 Hose Installation

Hose assemblies should be U.L. Listed and installed in accordance with the manufacturer’s instruc-
tions. To ensure a proper joint, wash all cutting oil off the threads and use a U.L. classified gasoline-
resistant pipe joint sealing compound. Place the compound on male threads only; be careful not to
get any excess compound inside fittings. Install the fixed end of the hose to the dispenser outlet;
secure according to the instructions of the sealing compound and hose manufacturers. Install the
swivel end of the hose or other swivels to the nozzle according to the manufacturer’s instructions.

Exception: Do not use the sealant on balanced or inverted hoses (used with vapor recovery).

NFPA code requires a Listed emergency breakaway device, designed to retain liquid on both sides
of the breakaway point, must be installed on each hose dispensing Class I liquids; these devices
must be installed and maintained per the manufacturer’s instructions. Refer to your state and local
codes for breakaway device requirements that apply to your installation.

All hoses, nozzles, and breakaways, etc., must be CARB certified for use on Wayne vapor recovery
dispensers.

WARNING
Use only Listed hoses and nozzles. Continuity must be present between the dispenser outlet
and nozzle spout to prevent static discharge while fueling. Continuity must be checked for each
outlet/hose assembly to insure that the nozzle is grounded. Failure to do so may result in a haz-
ardous condition that could cause serious injury.

2.10 Bleeding Product Lines (Remote Dispensers)

NOTE: To avoid severe damage to the dispenser, all air and air pockets must be bled from the product
trunk lines before attempting to dispense product.

Step 1 Make sure the power to the appropriate submersible pump is OFF.

Step 2 To bleed air from a trunk line, remove the pipe plug from the safety impact valve on the
dispenser farthest from the storage tank. For pipe plug location see Figure 2-1 earlier in this
section.

Step 3 Attach a flexible hose to the pipe plug opening in the safety impact valve. Energize the
appropriate submersible pump and allow the air to bleed out of the trunk line into a test can
until product flows into the test can. De-energize the submersible pump and replace the pipe
plug. Repeat the procedure for each product and each trunk line.

12
Part No. 920365 Rev B March 2003
2.11 Priming Suction Pumps
Suction pumping units must be primed before their initial operation; it is not advisable to run any type of
internal gear pump dry during the priming process. Insert a small quantity of light-grade oil (1/2 pint or
1/4 liter) through the priming plug in the pumping unit before starting the pump for the first time.

2.12 Above Ground Storage Tanks

When installing Wayne suction pumps in locations with above ground tanks and a pressure regulator
valve, a pipe plug with an orifice (Wayne part number 129881) must be added into the pumping unit for
optimum performance. Figure 2-5 shows where to add the pipe plug.

Figure 2-5 Location of Pipe Plugs in Pumping Unit. The pipe plug is only required for above ground
storage tanks.

13
March 2003 Part No. 920365 Rev B
2.13 iMeter Calibration
All iMeters are tested, calibrated and sealed at the factory before a dispenser is shipped. Local codes
and regulations may require verification of meter accuracy at Start-up. If verification or calibration
is required, sufficient product must be run through each meter to thoroughly flush out all air and
completely fill the system prior to the calibration process.

Each iMeter module contains two meters. The Intelligent pulser contains two sets of sensors, one set
for each meter. On the front of the pulser, there are two calibration doors, one for each meter in the
iMeter module. The door closest to the front of the dispenser controls calibration of the front meter
and the other door controls calibration of the rear meter. It is important to verify the product grade
for each module to assure the correct door is opened during the calibration process, see Figure 2-6.

iMeter dispensers have an operation mode setting that establishes the pulser’s calibration mode. The
operation mode is set at the factory when the meters are calibrated and sealed, and does not require
resetting at Installation/Start-up.

Verification Accuracy:
1. Dispense Product into test measure and empty to wet container.
2. Dispense product into test measure until exactly 5 gallons (20 liters) are shown on dispenser
display. See Note 1.
3. Compare reading on site glass of test measure to dispenser display. Volume in test measure
should be within +/- 3 cu. in. (+/- 50 ml). See Note 2.
4. If values are out of range, calibrate as described below.

Calibration:
1. Identify calibration door for meter in need of calibration.
2. Remove seal wire and pin to allow access to door.
3. Dispense product into test measure and empty to wet container.
4. Open calibration door of meter to be calibrated. (Only one door can be opened at a time
during the calibration process).
5. Dispense exactly 5 gallons (20 liters ) into the test measure exactly to the “0” mark on the
sight glass (read the bottom of the meniscus).
6. Close the calibration door. (This now redefines the calibration factor in the pulser).
7. Empty test measure (drain for 10 seconds) and verify accuracy as described above.
8. Seal calibration door.
Note 1: In the LITER mode, in addition to 20 liters, a 10 liter or 5 liter test measure may be used
if required by the application. However, you should check with your jurisdiction on Weights &
Measures tolerance requirements.

Note 2: For the U.S. and Canada, acceptance tolerance of ±3 cu.in. for a 5 gallon measurement
and ± 50 ml for a 20 liter measurement is only required for newly installed, newly placed in
service devices for 30 days. After 30 days, the tolerance is increased to ±6 cu.in. for 5 gallons and
±100 ml for 20 liters.

14
Part No. 920365 Rev B March 2003
Figure 2-6 iMeter Module. The Intelligent Pulser has two calibration doors - one for each meter. Only one door
may be opened at one time during meter calibration.

15
March 2003 Part No. 920365 Rev B
 2.14 Balance Vapor Recovery System Installation Requirements
2.14.1 Dynamic Back Pressure Testing

At initial installation, balance vapor recovery dispensers should have a dynamic back pressure test
performed at each nozzle to ensure there are no blockages in the vapor recovery system.

The dispenser should be connected to the underground and the hanging hardware (hoses, nozzles,
breakaways, etc.) should be installed.

The following test methods or equivalent methods can be used:

“ST-27 Gasoline Dispenser Facility Back Pressure.” Available from the California Bay Air
Management District via the Internet at http://www.baaqmd.gov/mop/vol4/v4index.htm
“TP201.4” Determination of Dynamic Pressure Performance of Vapor Recovery Systems of
Dispensing Facilities.” Available from the California Air Resources Board.
Maximum allowable dynamic back pressure for an individual dispenser nozzle using either test pro-
cedure is listed below:
20 cu. ft. per min. 0.15 in. of water
60 cu. ft. per min. 0.45 in. of water
100 cu. ft. per min. 0.95 in. of water

Note: Very low numbers for back pressure results may indicate a leak in the system and it should
be checked.

2.14.2 Back Pressure System Check List

Note: Check test equipment for up-to-date calibration stickers. Normal use of rotameters and
pressure gauges necessitates yearly calibration; calibration is also required if this equipment has
been dropped or mishandled.

1. Check test equipment for leaks prior to use. Pressurize with nitrogen supply (plug nozzle end of
the fill pipe). Adjust nitrogen until 50% on pressure gauge is reached. Close off supply. A pres-
sure decay must not be more than 0.2 in. of water in five minutes.

2. If facility has a vapor pod (condensate pot), drain prior to testing.

3. Open dry break poppets.

4. Completely drain hoses and nozzles prior to test. A pulsating needle indicates fluid in the lines.
Re-drain if necessary.

5. The following information should be included on the field data sheet:

• Facility address and ID

• Pump number and grade ID
• Nozzle make and model
• Back pressure in inches of water
• Nitrogen flow rate

16
Part No. 920365 Rev B March 2003
2.14 Balance Vapor Recovery System Installation Requirements, continued

6. If back pressure readings are very low (less than .02 @ 20 CFH; 0.18 @ 60 CFH; 0.4 @ 100 CFH):
1. Check test fixture for tight seal at nozzle entry point.
2. Check bellows and face seal for tears.
3. Check vapor piping for leaks.

7. If back pressure readings are high:

1. Check hoses and nozzle bellows are completely drained.
2. Check dry break is open. (If only allowed to have one dry break open during the test, try all.)
3. Check vapor pod.
4. Check vapor impact valve to be open.
5. Check piping under dispenser. Should be a minimum of 1 inch diameter piping and fitting.
6. Check dispenser back pressure, disconnected from the underground and compare to dispenser base line
data.
7. Check hanging hardware separate from dispenser and compare to balance hardware matrix base line
data.
8. Check outlets, hose, and underground, for suspect blockage problems due to fitting bottomed out or
casting flashing. Flashing is aluminum edges left over when the casting was made. This should be your
last resort to diagnosing high back pressure readings since piping will have to be removed to look
inside the casting for flashing. A large amount of flashing would be required to affect readings.

2.15 Wayne Vac Vapor Recovery System Installation Requirements

2.15.1 Dispenser Vacuum Decay
At initial installation, Wayne Vac vapor recovery dispensers should have a 27” decay test performed on each
point to ensure there are no vapor leaks in the dispenser/hanging hardware - hose, nozzle, breakaway, etc. This
test is used to verify the dispenser/hanging hardware integrity so the vapor assist system will operate at its peak
performance.

The test should be performed with the proper hanging hardware installed on the dispenser and the dispenser
disconnected from the underground piping.

Connect the test equipment to the discharge of the vapor piping in the dispenser and apply 27” of water
vacuum to the vapor line. Then close off the vapor line and determine if the closed vapor system can maintain
the 27” of water vacuum.

The system should hold the vacuum for one minute. If it does not, apply 10” of water pressure to the system,
soaping all connections to find the leak. Use a light soap solution; a heavy soap solution could mask leaks. If
the system piping is tight, check hanging hardware by bagging the nozzles and doing a vacuum test again,
while looking for the bags to deflate. The Wayne vacuum tester, as discussed below, is also used to test nozzles
for leaks.

2.15.2 Wayne Pressure/Vacuum Tester

The Wayne Pressure/Vacuum Tester, part number 1-921168-KIT, is available from Wayne to perform this test.
The Operation manual, part number 920372 included in the kit, explains the various tests that can performed
using both vacuum and pressure.

Additional information on these tests is contained in the Compliance Testing and Preventative Maintenance
manual, part number 917947, supplied with each Wayne Vac equipped dispenser.
17
March 2003 Part No. 920365 Rev B
18
Part No. 920365 Rev B March 2003
3 START-UP
3.1 Initial Checkout
For new installations, the start-up and adjustment procedures in this section should be performed in sequential
order to ensure proper operation of the dispenser.

Before applying power to the dispenser, double-check the wiring to make sure the wires are correctly routed and
terminated; refer to the safety precautions in Section 1.3.

Turn on the dispenser control power circuit breaker, the lights circuit breaker (if equipped) and the submersible
pump or suction pump motor circuit breakers. Make sure the dispenser comes on and all lights work. The
dispenser displays will show some numbers, usually the last sale run during factory test.

NOTE: To prevent damage to moving parts located in the hydraulic cabinet, dispenser doors should be in place
during rainy and/or icy weather conditions. At start-up, if ice has formed on components requiring
movement, such as the nozzle boot, it must be cleared to prevent unnecessary damage. Check internal
moving parts of the nozzle boot for freedom of movement.

3.2 Hose Position Coding for Blenders

When setting up the dispenser, Unit Prices and Totals are displayed in hose position order, such as, 1, 2, 3, 4,
etc. When setting up blending dispensers, keep in mind that the physical number of hoses on the side of the dis-
penser is not necessarily the same as the number of electronic hose positions on that side. As shown in
Figure 3-1, a 3/V590 has three hoses and three positions (2, 3, and 4), however, a 3/V580 has only one hose and
three positions (3, 5, and 7). See Figure 3-1 and the list below for each blending model’s hose position per side.
• 3/V595 models have two hoses per side and five positions.
• 3/V595/U models have one hose per side and five positions.
• 3/V580 models have one hose per side and three positions.
• 3/V585 models have one hose per side and five positions
• 3/V590 models have three hoses per side and three positions.
• 3/V590/U models have one hose per side and three positions.
• 3/V591 models have four hoses per side and four positions.

Figure 3-1 Hose Position Coding for 3/Vista Blenders. Hose position numbers are critical for unit price setting.
The product order, right to left, is identical on both sides.

19
March 2003 Part No. 920365 Rev B
3.3 Hose Position Coding for Non-Blenders
When setting up the dispenser, as discussed in the following sections, Unit Prices and Totals are dis-
played in hose position order, such as, 1, 2, 3, etc. You may be accustomed to referring to these as the X,
Y, or Z positions or products, so for clarity, both are shown in the text and in Figure 3-2 below.
• 3/V387 and 3/V388 models have only one position, referred to as position 1 or X.
• 3/V389 and 3/V399 models have two hoses positions referred to as positions 1 and 2, or X and Y.
• 3/V390 models have three hose positions referred to as positions 1, 2, and 3 or X, Y, and Z.
• 3/V390/U models have only one hose per side which dispenses three products from three positions;
these positions are referred to as 1, 2, and 3 or X, Y, and Z. Prices are set and totals are read in the
same manner as the standard 3/V390 models.
• 3/V490 models have four hoses per side; the hose positions are 1, 2, 3 and 4 or X, Y, Z, and AA with
4 (AA) on the extreme left.
• 3/V490/U models have two hoses per side. The right hose dispenses three products from three posi-
tions referred to by the letters X, Y and Z. The left hose dispenses a separate product referred to by
the letter S. The inlet positions, from left to right, are Z, Y, X, and S.
Side 2 or Side B

Pos 1 or X Pos 2 or Y Pos 3 or Z

Top View of Dispenser
Position Z

Junction
Box
Pos 3 or Z Pos 2 or Y Pos 1 or X

Side 1 or Side A

Figure 3-2 Position Coding for 3/V390 model series shown. Hose position numbers are critical for
unit price setting. The product order, right to left, is identical on both sides. The junction box side of the
dispenser is Side 1 or Side A and the opposite side is Side 2 or Side B.

3.4 IR Remote Control

The Infrared Remote (IR) Control shown in Figure 3-3 is similar to a television remote control. It has
16 buttons and, when held close to the infrared eye (Figure 3-5) on the display board, is used to access
dispenser functions and diagnostics (statistics). The IR remote also, as discussed in the following sec-
tions, is used to set unit prices, set fueling point IDs, set blend ratios, and read electronic totalizers.

Figure 3-3 IR Remote Control. Use the remote within 12 inches of the display to set unit prices, blend
ratios and fueling point ID, read totals, view error codes and other dispenser diagnostic functions.

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Part No. 920365 Rev B March 2003
 Figure 3-4 Typical Vista Bezel, Switch and Display Locations. 3/Vista dispensers may have either a
Push-to-Start switch or Grade Select switches depending on the dispenser model. Totals are read on the
display using the remote control, however, the totals switch on the bezel is available as a dispenser option.

Figure 3-5 Infrared Interface Location. The dispenser infrared eye is located behind the sales display on each
side of the dispenser.

21
March 2003 Part No. 920365 Rev B
 3.5 Setting Unit Prices
The procedure below is used to set the dispenser unit prices when operating in stand alone mode or when
communication with the POS system is disabled. When communication with the POS system is enabled,
the system will not allow unit price setting at the dispenser.

The pump computer recognizes code stored in memory that defines a dispenser model and assigns logical
nozzle numbers to the hose positions as shown in Figure 3-1 and Figure 3-2. To set unit prices on side 1
and side 2, functions F03 and F04 are accessed using the remote control interface. Credit prices on side 1
are set using sub-functions F03.0N while cash prices are set using sub-functions F03.1N, where N is the
logical nozzle number. Active values of N are given in Table 3-1. For side 2, the corresponding sub-func-
tions are F04.0N and F04.1N, respectively.

To set the unit price, the correct sub-function is accessed, the unit price is changed to its new value and
the data is saved. To access the desired sub-function, perform the following steps using the remote con-
trol. Bold type denotes remote control function; italicized type denotes dispenser response.

Accessing the Unit Price Sub-function for Side 1

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F— (indicating it needs a function number to proceed)
4. Press 03 to access F03
5. Press ENTER. The unit price display will show F03 (indicating the function has been accessed)
6. Press ENTER to access the sub-functions of F03. The unit price display will show 3.01

At this point, pressing of NEXT will advance the sub-function to the next sub-function, incrementing the
value of N by (.01). For example, to access F3.02, press NEXT. The unit price display will show 3.02,
press NEXT. The desired sub-function depends on the dispenser type. Table 3-1 shows the values of N
that define the desired sub-functions for the dispensers shown. Once the desired sub-function is accessed,
the price display will show “– – – – – –“ and the volume display will show the current value of the unit
price. The following procedure must then be followed to set the unit price.

Changing the Value of the Unit Price

Type in the new unit price with at least three digits for three money display digits to be shown after the
decimal point.1 For example, to set the new unit price to $1.50, type in 1500. Type in 1509 for $1.509
unit price.
1. Press # key. The volume display will show the unit price with the correct number of digits after the
decimal point. Again, for the example above, the volume display will show 1.500.
2. Press NEXT to input the next unit price, and repeat steps 1 and 2. Continue until all the unit prices
are input. Note that while inputting the unit prices, the unit price display continues to show the sub-
function and not the unit price itself.

Save the unit price as follows:

1. This is the default mode. The number of digits after the decimal points is set in function F14.02.

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Part No. 920365 Rev B March 2003
 Saving the New Unit Prices
1. Press ENTER. The price display will show “– – – – – –“, the volume display will be blank and the unit
price display will show the last sub-function accessed.
2. Press 00 (to access F00)
3. Press ENTER. The unit price should now display F00, the price display will show “– – – – “
and the volume display will be blank.
4. Press ENTER and the volume display will show a 1.
5. Press UP twice to change the value in the volume display from 1 to 3.
6. Press ENTER. The volume display should show a 3.
7. Press ENTER. CHANGE STORED should appear on the display momentarily. The display should
return to normal in a few seconds. When it does, the unit price displays will show the new prices.

DISPENSER N=7 N=6 N=5 N=4 N=3 N=2 N=1

TYPE

3/V595 (4+1) Lo Lo-BL Hi-BL HI Single

Feedstock Feedstock Grade

3/V595 (3+1) Lo BL HI Single

Feedstock Feedstock Grade

3/V595/U Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V595/U (4) Lo Lo-BL Hi-BL HI

Feedstock Feedstock

3/V580 Lo BL HI
Feedstock Feedstock

3/V585 Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V590 HI BL Lo
Feedstock Feedstock

3/V590/U Lo BL HI
Feedstock Feedstock

3/V591 Lo BL HI Single
Feedstock Feedstock Grade

3/V490/U AA Z Y X

3/V490 AA Z Y X

3/V390 Z Y X

3/V399 Y X

3/V389 Y X

3/V387 X

Table 3-1 Hose Positions Defined by Values of N.

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March 2003 Part No. 920365 Rev B
3.6 Blend Ratio Setting
The procedure below is used to set the dispenser blend ratios. When enabled, the POS system verifies
and confirms that its blend ratio data corresponds to the manually set blend ratios. The POS system
will not allow fuel to be dispensed if this set of numbers do not match.

The pump computer recognizes code stored in memory that defines a dispenser model and assigns log-
ical nozzle numbers to the hose positions as shown in Figure 3-1 and Figure 3-2. Once this is done, the
function F18 is accessed to set the blend ratios, using the remote control interface. The sub-function
F18.1N, where N is the logical nozzle number, is used to set the blend ratios for side 1 and the sub-
function F18.2N is used to set the blend ratios for side 2. Active values of N are given in Table 3-2,
which is the same as Table 3-1 but repeated again for convenience.

To set the blend ratio, the correct sub-function is accessed, the blend ratio is changed to its new value
and the data is saved. To access the desired sub-function, the following steps must be performed using
the remote control (Bold type denote remote control function and italicized type represents dispenser
response):

Accessing the Blend Ratio Sub-function for Side 1

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F— (indicating that it needs a function number to
proceed)
4. Press 18 to access F18
5. Press ENTER. The unit price display will show F18 (indicating that the function has been
accessed)
6. Press ENTER to access the sub-functions of F18. The unit price display will show 18.11 (here
N=1)
The volume display will indicate the value of the blend ratio corresponding to logical nozzle #1(N=1).
If there is no data for this logical nozzle, the number “101” will be displayed. This applies to all logi-
cal nozzles. To access the blend ratio for the next logical nozzle, press NEXT. The unit price display
will show 18.12 and the volume display will show whatever the value of the blend ratio is for logical
nozzle #2. Successive presses of NEXT will advance the unit price display to 18.17, the last logical
nozzle. Pressing NEXT again will advance the unit price display to 18.21, The “2” in “18.21” indi-
cates Side 2 and the “1”, logical nozzle #1. The volume display will show the blend ratio assigned to
logical nozzle #1 of Side 2.

Changing the Value of the Blend Ratio

1. When the desired logical nozzle is shown on the unit price display, enter the desired value of the
blend ratio by using UP and DOWN keys on the remote control interface or by typing the # sign
followed by the value of the blend ratio, followed by ENTER. For example, to change the value of
the blend ratio from 101 to 89, press the DOWN button until 89 shows up on the price display, then
press ENTER, or type in #89, ENTER.
2. Continue until all the blend ratios are entered for Side 1 and Side 2.

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Part No. 920365 Rev B March 2003
Saving the New Blend Ratio
1. Press ENTER. The price display will show “– – – – – –“, the volume display will be blank and the unit
price display will show the last sub-function accessed.
2. Press 00 (to access F00)
3. Press ENTER. The unit price should now display F00, the price display will show “– – – – – –“ and the
volume display will be blank.
4. Press ENTER and the volume display will show a 1.
5. Press UP twice to change the value in the volume display from 1 to 3.
6. Press ENTER. The volume display should show a 3.
7. Press ENTER. CHANGE STORED should appear on the display momentarily. The display should
return to normal in a few seconds. When it does, the unit price displays should show the new prices. If
they do not show the desired unit prices, access the appropriate sub-function to make sure that the unit
price data is correct.
DISPENSER N=7 N=6 N=5 N=4 N=3 N=2 N=1
TYPE

3/V595 (4+1) Lo Lo-BL Hi-BL HI Single

Feedstock Feedstock Grade

3/V595 (3+1) Lo BL HI Single

Feedstock Feedstock Grade

3/V595/U Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V595/U (4) Lo Lo-BL Hi-BL HI

Feedstock Feedstock

3/V580 Lo BL HI
Feedstock Feedstock

3/V585 Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V590 HI BL Lo
Feedstock Feedstock

3/V590/U Lo BL HI
Feedstock Feedstock

3/V591 Lo BL HI Single
Feedstock Feedstock Grade

3/V490/U AA Z Y X

3/V490 AA Z Y X

3/V390 Z Y X

3/V399 Y X

3/V389 Y X

3/V387 X
Table 3-2 Hose Positions Defined by Values of N. This table is identical to Table 3-1. The information is
repeated here for convenience.
25
March 2003 Part No. 920365 Rev B
3.7 Setting the Fueling Point ID
The procedure below is used to set the dispenser fueling point address. The dispenser FPID should be input
and saved before control is transferred to the POS system.

Functions F05 and F06 are accessed to set the FPID on Side 1 and Side 2, respectively. To set the FPID, the
desired FPID must be input and saved.
Accessing the FPID Function for Side 1
1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F— (indicating that it needs a function number to proceed)
4. Press 05 to access F05
5. Press ENTER. The unit price display will show F05 indicating the function has been accessed and the vol-
ume display will show the current FPID or a “0” when no FPID has been assigned to that dispenser side.
6. Input the desired FPID by using the UP and DOWN keys on the remote control interface followed by
ENTER, or by typing the # sign followed by the valve of the FPID followed by ENTER.
7. Repeat the procedure for Side 2.

Saving the New FPID

1. Press ENTER. The price display will show “– – – – – –“, the volume display will be blank and the unit
price display will show the last sub-function accessed.
2. Press 00 (to access F00)
3. Press ENTER. The unit price should now display F00, the price display will show “– – – – – –“and the
volume display will be blank.
4. Press ENTER and the volume display will show a 1.
5. Press UP twice to change the value in the volume display from 1 to 3.
6. Press ENTER
7. The volume display should show a 3.
8. Press ENTER. CHANGE STORED should appear on the display momentarily. The display should return
to normal in a few seconds. When it does, the unit price displays should show the new prices. If they do
not show the desired unit prices, access the appropriate sub-function to make sure that the unit price data
is correct.
8. Repeat the procedure for Side 2.

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Part No. 920365 Rev B March 2003
3.8 Authorizing the dispenser
The dispenser must be authorized before it will dispense product.

In stand-alone operation (not connected to a control system), the dispenser is always authorized, unless the
dispenser is equipped with the (optional) Authorize keyswitch on the bezel as shown in Figure 3-4. This
momentary contact keyswitch can be used for one time authorizations.

When connected to a control system, the system programming determines authorization.

3.9 Initial Delivery

To dispense product from a newly installed dispenser, make sure unit prices are set (as previously described)
and proceed as follows:

1. Authorize the dispenser.

2. Remove the nozzle, start the reset sequence and observe the reset cycle; make sure all sales display and
unit price display elements operate.
3. Check that when reset is started, the correct submersible pump motor is activated, and at the end of the
display reset (approximately three seconds) the solenoid valve(s) opens (listen for the audible click of
the valve(s).

NOTE: Make sure the product lines are properly bled (refer to Section 2.10) before dispensing any
product through a remote dispenser. Make sure suction pumps are primed (refer to Section
2.11) before dispensing any product through a suction pump.

4. After verifying air is bled properly from each trunk line, slowly dispense product through each dis-
penser until free of air. Dispense enough product through each hose of each dispenser to ensure the dis-
penser and the lines are free of air, before checking the meters.
5. For dispensers equipped with Wayne Vac, verify that the correct vacuum pump motor is running when
dispensing product. Verify by checking that air is being drawn through the vapor return hole(s) in each
nozzle spout. See Section 2.15 for Wayne Vac Installation Requirements. If additional information on
Wayne Vac testing is required, see the Compliance Testing and Preventative Maintenance manual,
p/n 917947.

27
March 2003 Part No. 920365 Rev B
3.10 Totalizer Readings
3.10.1 Totalizer Readings by Hose (Product) Position
Each fueling point of the dispenser maintains electronic totalizers for both money and volume. Dispensers
equipped for Cash/Credit operation also keep separate cash and credit totalizers by grade. Rather than
mechanical totalizers, each position has an electro-mechanical totalizer for each feedstock. See Figure 3-6 for
totalizer locations.

Electronic totals are stored in statistical functions that are accessed using the remote control interface. The
totals for Side 1 are stored in statistical function S01 and those for Side 2 are stored in statistical function S02.
The associated sub-functions define the type of totalizer desired. They take the format ‘TN’, where active val-
ues of N are defined in Table 3-3, and T is the type of totals defined as:

T= totals type:1=Volume
2=Total Money
3=Credit
4=Cash
5=Serial Filling Mode Count
6=Stand Alone Mode Filling Count
For example, volume totals by hose position for Side 1 are accessed by examining the contents of statistical
function S01.1N while money totals are obtained by accessing S01.2N, where N is the hose position number.
For Side 2, the corresponding functions for these variables are S02.1N and S02.2N, respectively.

Electronic totalizers are read by entering the Maintenance Mode and accessing the correct function and asso-
ciated sub-functions. Perform the following steps using the remote control. Bold type denote remote control
function; italicized type represents dispenser response:

Accessing the Totalizer Sub-function for Side 1

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F
4. Press either UP or DOWN to enter the statistics viewing mode. The unit price display will show S—
(indicating a number needs to be selected)
5. Press 01 to access S01
6. Press ENTER. The unit price display will show S01 indicating the function has been accessed.
7. Press ENTER to access the sub-functions of S01. The unit price display will show 1.11 (note here that
N=1 for Volume totals).

Consecutive presses of NEXT will advance to the next sub-function, incrementing the value of N by (.01).
For example, pressing NEXT advances the statistical function to S01.12 and the unit price display will show
1.12. The least significant six (6) digits of the data value appear on the volume display, while higher order
non-zero digits of the data value, if present, appear on the money display.

The desired sub-function depends on the dispenser model. Table 3-3 on the following page shows the values
of N that define the sub-functions (product positions) for the dispenser models shown.
28
Part No. 920365 Rev B March 2003
3.9 Totalizer Readings, continued

DISPENSER N=7 N=6 N=5 N=4 N=3 N=2 N=1

TYPE

3/V595 (4+1) Lo Lo-BL Hi-BL HI Single

Feedstock Feedstock Grade

3/V595 (3+1) Lo BL HI Single

Feedstock Feedstock Grade

3/V595/U Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V595/U (4) Lo Lo-BL Hi-BL HI

Feedstock Feedstock

3/V580 Lo BL HI
Feedstock Feedstock

3/V585 Lo Lo-BL Mid–BL Hi-BL HI

Feedstock Feedstock

3/V590 HI BL Lo
Feedstock Feedstock

3/V590/U Lo BL HI
Feedstock Feedstock

3/V591 Lo BL HI Single
Feedstock Feedstock Grade

3/V490/U AA Z Y X

3/V490 AA Z Y X

3/V390 Z Y X

3/V399 Y X

3/V389 Y X

3/V387 X

Table 3-3 Hose Positions Defined by Values of N. This table is identical to Table 3-1. The information is
repeated here for convenience.

29
March 2003 Part No. 920365 Rev B
 3.10.2 Totalizer Volume Readings by Meter Position
Each position has an electro-mechanical totalizer for each feedstock dispensed. See Figure 3-6 for totalizer
locations.

Meter volume totals are stored in statistical functions that are accessed using the remote control interface. The
totals for Side 1 are stored in function S05 and those for Side 2 are stored in function S06. The value of the
meter totals are stored in the sub-functions that take the format .M0, where M is the meter number. Assigned
values of M are shown in Table 3-4. For example, M=5 for the high feedstock iMeter located on Side 1 of a
remote series blender. For Side 2 of the same meter, M=1.

Note: There is no relationship between meter position and hose position. For example, in Table 3-3, positions
N=1 and N=5 are not the high feedstock of a remote series blender used in the example above.

Meter electronic totalizers are read by entering the Maintenance Mode and accessing the correct function and
associated sub-functions. Perform the following steps using the remote control. Bold type denote remote con-
trol function; italicized type represents dispenser response.

Accessing the Meter Volume Totalizer Sub-function for Side 1

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F
4. Press either UP or DOWN arrow to enter the statistics viewing mode. The unit price display will show S—
(indicating that a number needs to be selected)
5. Press 05 to access S05
6. Press ENTER. The unit price display will show S05 (indicating that the statistical function has been
accessed)
7. Press ENTER to access the sub-functions of S05. The unit price display will show 5.10 (note here that
M=1)

Consecutive presses of NEXT will allow access to the next sub-function, incrementing the value of M by (.1).
For example, to access S05.20, press NEXT. The unit price display will show 5.20. The value of the meter
volume totals is shown in a format such that the least significant six (6) digits of the data value appear on the
volume display, while higher order non-zero digits of the data value, if present, appear on the money display.
Leading zeros appear as blanks.

Values for M are given in Table 3-4 for the dispenser models shown.

Quick Exit
1. Press the CLEAR key until the unit price display window shows “S - - “.
2. Press ENTER three times. This causes the maintenance mode task to immediately terminate.

30
Part No. 920365 Rev B March 2003
 Low High Single
2 1 4
M M M All Remote Blenders
6 5 8
Junction Box

Low High Single

6 5 8
M M M All Suction Blenders
2 1 4
Junction Box

Remote
Non-Blenders
AA Z Y X 490
Z Y X 390
Y X 388, 389 399
X 387
4 3 2 1
M M M M
8 7 6 5
Junction Box

Suction
Non-Blenders
Z Y X 390
Y X 388, 389 399
X 387
7 6 5
M M M
3 2 1
Junction Box

Z Y X Single
3 2 1 4
M M M M 490/U Remote
7 6 5 8
Junction Box

Table 3-4 Meter Position Numbers by Dispenser Model

31
March 2003 Part No. 920365 Rev B
 3.10.3 Electro-Mechanical Totalizer Operation
Electro-Mechanical totalizers are standard on 3/Vista model dispensers. See Figure 3-6 for location.

Electro-Mechanical totalizers are located on the junction box side of the dispenser. There is one totalizer
for each meter. The totalizer positions on the bezel relate to the meter position numbers shown in
Table 3-4 on the previous page. The physical position of the totalizers, left to right, on the bezel repre-
sent meter positions as defined in Figure 3-6.

The totalizer shows seven digits and reads in whole units (gallons or liters). Fractional amounts that are
left over from a previous sale are stored in the dispenser computer. When the next sale of the same prod-
uct ends, if the fractional amounts from the new sale and previous sale(s) combined are one (1) whole
unit or greater, the Electro-Mechanical totalizer is adjusted one whole increment; i.e., if five consecu-
tive sales end with a fractional amount of .2, the Electro-Mechanical totalizer will not account for the
fractions until after the fifth sale.

Note: A loose sheet of decals, part number 1-300051, with both preprinted (Low, Middle, High, Single)
and unprinted labels is supplied inside the electronic head of the dispenser for marking the
totalizer positions).

32
Part No. 920365 Rev B March 2003
 Non-Blender electro-mechanical totalizers physical positions
1&5 2&6 3&7 4&8
X Y Z AA

Blender electro-mechanical totalizers physical positions

1&5 2&6 4&8
High Low Single

Figure 3-6 Totalizer Location. 1.23 in the unit price displays in this example indicates Statistical
Function (01) Total Money (2) for Hose Position (3).

33
March 2003 Part No. 920365 Rev B
3.11 NOZZLE BOOT SWITCH CHECK
3.11.1 Lift-to-Start Version

Lift-to-start is standard on 3/6 hose 3/V590 models and 3/V591 models

The nozzle boot proximity “reed” switch assembly consists of a switch attached to the rear of the
nozzle boot casting. A magnet is contained in the Lift-to-Start lever and when the lever is lifted to
the on position the magnet is brought into alignment with the proximity switch, turning the switch
on. There is no adjustment for the switch.

Check the operation of the nozzle switch as follows:

Step 1 Authorize the dispenser and remove the nozzle from the nozzle boot. Lift the nozzle hook
lever fully upward to make sure the switch turns on. An on switch will be indicated by the
unit price displays of the unselected products going off or displaying dashes.

Step 2 Lower the Lift-to-Start lever to the down position and check that the switch turns off. An off
switch is indicated by the unit price displays of the unselected products coming back on.

3.11.2 Push-to-Start Version

Push-to-Start is standard on all blenders except 3/6 hose 3/V590 and 3/V591 models
The nozzle boot switch assembly consists of a proximity switch attached to the side of the nozzle
boot casting and a magnetic actuator shaft is inserted into a spring-loaded flipper up inside the noz-
zle boot. When the nozzle is removed, the flipper rotates the magnetic shaft and aligns the magnetic
shaft with the proximity (“Reed”) switch, turning the switch on. There is no adjustment for the
switch.

Check the operation of the nozzle switch as follows:

Step 1 Authorize the dispenser and remove the nozzle from the nozzle boot to make sure the switch
turns on. An on switch will be indicated by the lighted Push-to-Start buttons and the unit
price displays blinking.

Step 2 Insert nozzle slowly into the nozzle boot and check that the switch turns off. An off switch is
indicated by the lighted Push-to-Start buttons turning off and the unit price displays stop
blinking.

3.12 V-link Belt

If adjustment or replacement of the V-Link belt is required on suction pump models, refer to manual
entitled “Installation and Tensioning Specifications for Power Twist Plus V-Link Belt,” part number
920057.

34
Part No. 920365 Rev B March 2003
3.13 Annunciator Operation
Check the operation of the dispenser keypads during start-up of the dispenser. Also check that the
annunciator is operating properly on each side of the dispenser. When pressing the keys on the card
processing (CAT) keypad or the Push-to-Start/Grade Select buttons on the bezel, you should hear
the annunciator beep.

3.14 Wayne Vac Motor Operation

For dispensers equipped with Wayne Vac, verify that the correct vacuum pump motor is running
when dispensing product. Verify by checking that air is being drawn through the vapor return hole(s)
in each nozzle spout.

Also, see the Wayne Vac Compliance Testing and Preventative Maintenance manual, part number
917947.

3.15 Audit Report Display Mode (For Weights and Measures Officials & Service Purposes Only)

On the computer the Weights and Measures audit trail is accessed by the use of a hand held remote.
By entering the Weights and Measure mode, one can view both the blend ratio audit trail and vol-
ume metering unit change counter required by Weights and Measures.

The Weights and Measures mode is side specific, therefore, it shows the blend ratio logs and volume
metering unit logs for the side that your are facing.

Entering this mode is via a hand held remote. Remotes are available at the station. Both the audit
trail data and gallons to liters conversion data is obtained by the use of the hand held remote. To use
the remote, point at the sales display near the center of the area where the Totals and Volume valves
are displayed. Keep the remote within 12 inches of the main sales display for proper operation.

To enter the Weights and Measures mode perform the following:

1. Press Enter and then press Clear twice.

If you do not press another button in 20 seconds, the computer will step through the values with-
out interaction from the remote.
2. The sales display will show bLEnd rAtioS and the current blend ratios for all blended products.
3. Press NEXT to view the Blend Ratio Change Counter mode
4. Press NEXT will allow you to toggle through each blend ratio change counter and pressing
NEXT button again will enter into the View Volume Metering Unit Change Counters mode.
5. The sale display will show n, where n equals the Unit Change Event Number.
6. The volume display contains the metering unit that it was changed to with the following descrip-
tion:
LitErs Liters volume unit
US GAL U.S. Gallons volume unit
IP GAL Imperial Gallons volume unit
7. Press CLEAR and then ENTER three times to go out of the Weights and Measures mode.

35
March 2003 Part No. 920365 Rev B
36
Part No. 920365 Rev B March 2003
4 OPERATION

4.1 Safety Items You Should Know

• Know how to turn OFF power to the dispenser and submersible pumps in an emergency.
• Inspect regularly, all external fuel carrying components such as, hoses, nozzles, breakaways,
etc., for damage or leaks.
• Inspect regularly, the dispensers housing parts for damage or leaks.
• Have all leaks or defects repaired immediately.
• Test the Emergency (shear) valve, by opening and closing several times, at least once per year.
• Use of automatic safety nozzles prevents overfilling fuel tanks and avoids spilling fuel.
• Avoid tipping the nozzle downward spilling excess fuel.
• Sufficient lighting must be provided to allow safe use of the dispensers.
• A clearly visible and identifiable Station Emergency Stop Switch must be provided at the station
to shut OFF power to all station dispensers and submersible pumps in case of an emergency.
• Portable tanks (containers) of 12 gallons (45 liters) or less shall not be filled while they are in or
on a motor vehicle. See Warning information about this subject on the following pages.
• Hose retractor mechanisms are spring loaded and can pose a possible injury.
• Stow hoses to prevent tripping.
• Care should be taken to prevent fuel spillage. If spillage occurs, clean-up immediately.
• Avoid moving parts such as the V-belt on Suction pump models.
• Know the Hazardous Zone area around the dispenser as shown in Figure 4-1 and Figure 4-2.

4.1.1 Portable Tanks and Containers

Portable containers of 12 gallons (45 liters) or less shall not be filled while they are in or on a motor
vehicle. Filling portable containers, especially when they are sitting on a non-conductive surface
such as a floor mat or a plastic bedliner in the back of a pick-up truck, can present a possible safety
hazard and should be avoided as so stated in the following WARNING:

WARNING
FIRE HAZARD!
The flow of gasoline through the dispenser nozzle can produce static electricity, which can
cause a fire if gasoline is pumped into an ungrounded gasoline container. To avoid static
buildup and the possible resulting serious injury:

• Place approved container on the ground. Do not fill the container in the vehicle or truck bed.
• Keep the nozzle in contact with the can or container while filling. Do not use an automatic
pump handle (latch-open) device.

4.1.2 Health Note

Be advised that petroleum fuel and fuel vapors can damage your health.

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March 2003 Part No. 920365 Rev B
Figure 4-1 U.S. Hazardous Zone Diagram. Front and Top views showing horizontal and vertical distances.
38
Part No. 920365 Rev B March 2003
Figure 4-2 International Hazardous Zone Diagram. Front and Top views showing horizontal and vertical
distances which are most common but may vary depending on country or jurisdiction.
39
March 2003 Part No. 920365 Rev B
 4.1.3 European Community CONFORMITY Identification

4.2 Introduction to Operation

Unit prices must be set and the dispenser must be authorized for the dispenser to operate. If the dis-
penser is connected to a control system, each dispenser must have a unique fueling point number set
for communication with the system as discussed in Section 3.

If the dispenser is connected to a 2400 MCS, Wayne Plus or Nucleus POS system and you want to
operate the dispenser in the stand-alone mode, independently from the control system, perform the
following steps:

1. In the Data Distribution Box, set the Auto/Bypass switch for the dispenser to the Bypass posi-
tion. See Figure 4-3
2. Move the Authorize switch on the dispenser to the full service position (if it is not already in that
position).
3. Turn the dispenser control power (circuit breaker) off, then on. See Figure 4-4.

Figure 4-3 Location of Switches in the Data Distribution Box. The Auto/Bypass switches
connect or disconnect a dispenser from the control system.

40
Part No. 920365 Rev B March 2003
 Figure 4-4 Typical Electrical Panel and Circuit Breakers. The circuit breaker controls power to the
dispenser junction box.

NOTE: NFPA 30A requires the dispenser to be “manually activated.” This requires a separate intentional
operation (Push to Start, Cash/Credit selection, or grade selection) after the nozzle is removed from
its hang up position.

4.3 Operation of Non-Blenders - Single Unit Price Only

Dispensers with ‘D1’ or ‘D4’ in the main body of the model number (example 3/V390D1/) display one
unit price per grade. The ‘D1’ and ‘D4’ models are identical, except that the ‘D4’ model has a Vista Card
(CAT) terminal installed; see Appendix A.

To operate a ‘D1’ or ‘D4’ dispenser:

1. Authorize the dispenser, either using the Authorize switch on the dispenser, or via the control system.
2. Remove the nozzle for the desired product from the nozzle boot and lift the start lever. The nozzle
boot switch will turn on. The unit price displays of the product(s) not selected will show dashes.
3. The dispenser will reset and prepare for delivery. The sale display will show all eights, then blanks,
then the money and volume display will reset to zero. The unit price of the product that was selected
will flash until product flow begins; the unit prices of products not selected will be blank or show
dashes. The correct submersible or suction pump will start at the beginning of the reset cycle and the
solenoid valves will open approximately three seconds later. Product selection can be changed any
time before product flow is sensed by the computer.
4. Dispense product. Lowering the start lever or pressing the optional Stop switch will stop product
flow. The nozzle boot switch must be cycled and the dispenser must then be re-authorized and reset
before that side of the dispenser can continue operation.
NOTE: Single-hose multi-grade models require a grade to be selected from the push to
start bar before dispensing can commence. The sale will be complete as soon as
the nozzle is returned to the boot.

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March 2003 Part No. 920365 Rev B
4.4 Operation of 3/V595 Models
3/V595 model (except 3/V595/U) dispensers are wide cabinet, variable grade blenders. Each side of the dis-
penser has two hoses, a single product hose on the right and a blending hose on the left, dispensing three to
four grades. To operate this dispenser:

1. Authorize the dispenser via the Authorize switch on the dispenser or via the control system.
2. Remove the nozzle from the nozzle boot for either the blended hose or the single product hose. The noz-
zle boot switch will turn on. The unit price displays of the product(s) not selected will show dashes. If
the blending hose is selected, the lighted grade selection buttons for the blending products will blink
until a grade selection button is pressed; if the single product hose is selected, the lighted grade selection
button for the single product will blink until it is pressed.
3. Push a grade selection button for the desired product to select one of the products from the blending
hose, or the one product from the single product hose. The dispenser will reset and prepare for delivery.
The sale display will show all eights, then blanks, then the money and volume portion of the display will
reset to zero. The unit prices not selected will be blank or show dashes. The grade selection button that
was pressed will be steadily lit; the others will be dark. The correct submersible pump(s) will start at the
beginning of the reset cycle and the solenoid valve(s) will open approximately three seconds later. Prod-
uct selection can be changed any time before product flow is sensed by the computer.
4. Dispense product. (Pressing the optional Stop button will stop product flow only. The nozzle boot switch
must be cycled and the dispenser must then be reset before that side of the dispenser can continue oper-
ation.)
5. Return the nozzle to the nozzle boot. The nozzle boot switch will turn off; the sale will be complete and
ready to pay.

4.5 Operation of 3/V580, 3/V590/U, 3/V585 and 3/V595/U Models

3/V580 and 3/V590/U model dispensers are fixed ratio blenders. They have one hose per side which dis-
penses three grades (HI, LO, and one BLended grade).

3/V585 and 3/V595/U model dispensers are variable grade blenders. They have one hose per side which dis-
pense four or five grades (HI, LO, and two or three BLended grades).

Operation for these dispensers is very similar:

1. Authorize the dispenser via the Authorize switch on the dispenser or via the control system.
2. Remove the blending hose nozzle from the nozzle boot. The nozzle boot switch will turn on. The lighted
grade selection buttons (or Cash and Credit buttons on 580 and 590/U with dual pricing) will blink until
a grade selection button is pressed.
3. Push a grade selection button (or, for cash/credit pricing models, the Cash or Credit selection button and
then push a grade selection button) for the desired product. The dispenser will reset and prepare for
delivery. The sale display will show all eights, then blanks, then the money and volume portion of the
display will reset to zero. The unit prices not selected will be blank or show dashes. The switch that was
pressed will be steadily lit; the others will be dark. The correct submersible pump(s) will start at the
beginning of the reset cycle and the solenoid valve(s) will open approximately three seconds later. Prod-
uct selection can be changed any time before product flow is sensed by the computer.
4. Dispense product. Pressing the optional Stop button will stop product flow only. The nozzle boot switch
must be cycled and the dispenser must then be reset before that side of the dispenser can continue oper-
ation.
5. Return the nozzle to the nozzle boot. The nozzle boot switch will turn off; the sale will be complete and
ready to pay.
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Part No. 920365 Rev B March 2003
4.6 Operation of 3/V590 and 3/V591 Models
3/V590 models (except 3/V590/U) are wide cabinet, fixed ratio blenders. They have three hoses per side and dis-
pense three grades (one HI feedstock grade outlet, one LO feedstock grade outlet and one blended grade outlet).
3/V591 models have an additional (fourth) single grade hose outlet. To operate these dispensers:

1. Authorize the dispenser via the Authorize switch on the dispenser or via the control system.
2. Remove the nozzle for the desired product from the nozzle boot and lift the start lever on the nozzle boot. The
nozzle boot switch will turn on. The unit price displays of the products not selected will show dashes.
3. The dispenser will reset and prepare for delivery. The sale display will show all eights, then blanks, then the
money and volume portion of the display will reset to zero. The unit prices not selected will be blank or show
dashes. The correct submersible pump(s) will start at the beginning of the reset cycle and the solenoid valve(s)
will open approximately three seconds later. Product selection can be changed any time before product flow is
sensed by the computer.
4. Dispense product. Lowering the start lever or pressing the optional Stop button will stop product flow only.
The nozzle boot switch must be cycled and the dispenser must then be reset before that side of the dispenser
can continue operation.

4.7 Restarting After Power Failure or Shutdown

After loss of power, the display accurately displays the amount of the sale, in money and volume, for approxi-
mately 15 minutes. When power is restored, all sales information returns to the displays. Any sales in progress will
be ended; old sales should be paid and the dispenser reauthorized if more product is to be dispensed.

If the dispenser does not operate properly when power is restored (does not deliver product, or does not reset),
record both the money and volume shown on the display (so sales can be paid for) and do the following:

1. Ensure all nozzles on the side are in their nozzle boots.

2. Authorize the dispenser.

3. Remove the nozzle from the nozzle boot. The dispenser should operate normally. If the dispenser does not
resume normal operation, try cycling power as described in the next section.

4.8 Cycling Power to clear faults

If a fault in the dispenser is detected by the computer, an error message will be displayed in the sale display as
described in Section 4.9. Record the displayed error message. It may be possible to restart the dispenser by the
following sequence:

1. Ensure all nozzles are properly seated in the nozzle boot.

2. Turn the control power circuit breaker off for approximately five seconds; the dispenser annunciator will
sound. Turn the control power circuit breaker on; the dispenser annunciator will again sound.
3. Authorize the dispenser.
4. Remove the nozzle from the nozzle boot. The dispenser should operate normally.

If it is not possible to restart the dispenser using this procedure, or if an error message continues to be displayed,
consult appropriate service personnel. Be certain to give the service personnel the amount at which the dispenser
stopped and the exact error message.

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March 2003 Part No. 920365 Rev B
4.9 Error Codes
Computer error codes are displayed on the side of the dispenser where the error occurred when any subsequent
nozzle on signal is received on that side. The last sales data is retained and displayed with nozzle off. Product
flow stops on that side only. That side will not dispense until reset by cycling power or the fault condition is cor-
rected. Computer error codes are displayed sub-functions S21.XX for Side A and S22.XX for Side 2, where XX
is between 01 and 50 and represents the error/events records maintained by the computer program - with 01
being the most recent. The computer can store up to 50 errors per side, continuing to store errors beyond the 50th
by cycling the error buffer with new errors inserted at the top of the buffer. When this happens, an error is
deleted at the bottom of the buffer for every new error that is inserted in the top of the buffer.

3/Vista errors are displayed in an alternating 2-page format. Information in the error pages is given below.

Page 1 Error Information Page 2 Error Information

HH.MM MM.DD.YY
CC.DD.NN C

Where: Where:

HH = hour MM = month
MM = minute DD = day
CC = error code YY = year
DD = Device number C = filling count
NN = logical nozzle number

The complete description of the error codes is given in the 3/Vista Service manual, part number 920525.

Computer errors are read by entering the Maintenance Mode and accessing the correct statistical function and its
sub-functions. Perform the following steps using the remote control. Bold type denote remote control function;
italicized type represents dispenser response.

Accessing the error code Sub-function for Side A

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F
4. Press either UP or DOWN to enter the statistics viewing mode. The unit price display will show S— indicat-
ing that a number needs to be selected.
5. Press 21 to access S21 (error data for Side A)
6. Press ENTER. The unit price display will show 21.01, the first and most recent error data for Side A. The
data will be displayed in the 2-page format described earlier, in an alternating sequence, at a 1 second per
page rate.
7. Pressing NEXT accesses 21.02 and the display shows information for the second error logged. By pressing
NEXT, the error buffer can be viewed completely.
8. To exit, press CLEAR, then UP or DOWN. The unit price display will show S—.
9. Press ENTER three times to exit to the normal display.
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Part No. 920365 Rev B March 2003
4.10 Resetting After All Stop
This section only applies to models connected to a 2400 MCS or a Wayne Plus. Pressing the All Stop key on the
2400 MCS or Wayne Plus sends a signal to the dispenser computer to interrupt product flow. To resume product
flow:

• 2400 MCS - All of the unpaid/stopped indicators will be illuminated on the 2400 MCS console. Press Clear
until the console display is totally blank. Press Pump Start. At this point all unpaid/stopped indicators will go
out and fuel flow may resume.
• Wayne Plus - All fueling point numbers will be shown in reverse index (light fueling point numbers on a dark
background) on the Wayne Plus. Press 0, Pump #, and Pump Start. At this point all operational fueling points
will be shown in normal format (dark fueling point numbers on a light background) and fuel flow may resume.

4.11 Vista Card Processing Terminals

A Vista series dispenser may be equipped with a Vista Card terminal (CAT) for credit/debit card transactions at the
dispenser. The CAT is one component of a Wayne Card Processing System. The CAT will not work without the rest
of the components in a complete system. However, a CAT self-test procedure is provided in Appendix A; the self-
test can be performed either with or without the rest of the system.

4.12 Stand-alone Operation For 3/Vista Series Dispensers

Note: All nozzles must be hung up before performing the following procedure.

A 3/Vista series dispenser may be placed in stand-alone operation - not operated by a control system. To set the dispenser in
stand-alone, the correct function and its corresponding sub-function must be accessed. Next the filling mode is changed to its
new setting and the data is saved. To access the desired sub-function, the following steps must be performed using the remote
control. Bold type denote remote control function and italicized type represents dispenser response.

Accessing the filling mode Sub-function for Side A

1. Press ENTER
PASS 1 (enter password)
2. Press ENTER
PASS 2 (enter password)
3. Press ENTER. The unit price display will show F— , indicating that it needs a function number to proceed)
4. Press 01 to access F01
5. Press ENTER. The unit price display will show F01, indicating that the function has been accessed)
6. Press ENTER to access the sub-functions of F01. The unit price display will show 1.01 and the volume display will show a
1 indicating that the dispenser is in serial filling or that the dispenser is being controlled by the site controller via serial link.
7. Press UP to increment the value of function 1.02 by unity, followed by ENTER, or press # and type 2 followed by ENTER
(note here that 2 means that the filling mode is Stand-alone Mode, dispenser not supervised by site controller)

Saving the new setting

1. Press ENTER. The price display will show “– – – – – –“, the volume display will be blank and the unit price display will
show the last sub-function accessed.
2. Press 00 (to access F00)
3. Press ENTER. The unit price should now display F00, the price display will show “– – – – – –“ and the volume display will
be blank.
4. Press ENTER and the volume display will show a 1.
5. Press UP twice to change the value in the volume display from 1 to 3
45
March 2003 Part No. 920365 Rev B
 6. Press ENTER. The volume display should show a 3.
7. Press ENTER
8. CHANGE STORED should appear on the display momentarily. The display should return to normal in a
few seconds.

4.13 How To Get Service On Your Dispenser

Trouble with the operation of the dispenser should be referred to your local Wayne authorized ser-
vice personnel or call the Wayne Help Desk at 1-800-289-2963.

NOTE: Any modification, repair, or service to the dispenser not in accordance with the original design
may invalidate compliance with the equipment certifications such as CE Marking, UL, etc.
Consult manufacturer as necessary.

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Part No. 920365 Rev B March 2003
5 OPERATOR MAINTENANCE

5.1 Preventive Maintenance

The safety precautions described in Section 1.3 apply to the following preventive maintenance procedures. A
correctly installed dispenser, given proper preventive maintenance attention, will seldom require emergency
service. Perform the following checks on a regular basis:

• Check the dispenser for internal and external leaks regularly. Check nozzles, swivels, hoses, filters, and
joints for leaks and wear. Have all defects repaired immediately.
• Do not abuse the hose by trying to stretch it to reach an automobile. This will cause early failure at the cou-
plings.
• Keep the dispenser clean at all times. Use only mild soap and water with a soft cloth. Do not use gasoline or
other petroleum-based products to clean the dispenser. Do not use abrasive cleaners on any part of the dis-
penser. All stainless steel surfaces require polishing with a non-abrasive silicone wax a minimum of three
times per year to maintain a bright finish and prevent corrosion. If it is necessary to just wipe off the dis-
penser, use a damp cloth. See Section 5.3 for additional information on cleaning and corrosion prevention.

NOTE: Do not spray the dispenser with water.

• Before removing the bezel, wipe off any water lying along the top edge of the dispenser so it will not run
inside when the bezel is removed.
• If the bezels must be removed during rainy weather, take care to prevent rain from getting inside the
dispenser.
• Test the tank for water regularly. Water in petroleum is not only a source of engine trouble but will also
cause damage to the dispenser.
• Check the nozzle boot switch operation. If this does not operate easily, too much force may be applied on
the switch mechanisms, causing premature failure.
• Periodically check and lubricate all key lock cylinders and locking mechanisms.

5.2 Strainer/Filter
A dirty strainer screen and/or fuel filter will slow down the delivery of product. See Figure 2-3 for location. If
the underground installation is new, it may be necessary to replace the filter and clean the strainer screen two or
three times during the first few days of operation to remove installation debris and pipe sealant. After this, filter
replacement and strainer cleaning should be performed periodically.

WARNING
Before removing the filter and strainer turn the power to the dispenser and submersible pump(s) off and
close the emergency shut-off valves on the dispenser being serviced. Failure to do so may result in a haz-
ardous condition that can result in serious injury. Loosen strainer cap or spin-on filter slightly and allow
gasoline to drain into a plastic container until pressure is relieved. Return product to the appropriate under-
ground tank.

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March 2003 Part No. 920365 Rev B
5.1 Preventive Maintenance, continued
• The fuel filter is removed by unscrewing it (the same way an oil filter is removed from a car
engine). Place a container under the filter to catch the product and sediment. To install the new
filter, first apply a film of oil to the gasket and hand turn until gasket contacts base, then tighten
one half turn. Open the emergency shut-off valve(s), turn the electrical power ON and check for
leaks.

• Remove the strainer for cleaning by unscrewing the filter (or cap) and then pulling out the
strainer. Place a container under the filter or cap to catch the petroleum and sediment. Wash the
screen in gasoline and dislodge lint and other foreign particles with compressed air. Install the
clean strainer and a new filter. Open the emergency shut-off valve(s), turn the electrical power
ON and check for leaks.

NOTE: Replacement fuel filters must be UL recognized.

5.3 Cleaning And Corrosion Prevention Instructions

To properly care for your dispenser:

Step 1 Wash the dispenser frequently with a non-abrasive cloth and warm water mixed with a mild
household cleaner (such as dishwashing liquid). The dispenser should then be wiped down
with a clean damp cloth. Do not use a hose to rinse off the dispenser.

NOTE: Do not direct pressurized water (even from a garden hose) at the dispenser.
Under no circumstances should power washers be used to clean the
dispensers. This can force water into the electronic head and cause damage
to the electronic components in the dispenser rendering it inoperative.

Do not use all-purpose cleaners on the surfaces of the dispenser. They may
scratch the clear plastic, as well as break down the corrosion resistance of
painted and stainless steel surfaces.

NOTE: Do not use gasoline or other petroleum-based products to clean the

dispenser.

Step 2 Exposure to contaminants can cause a discoloration of the stainless steel panels (doors,
column covers, etc.). If the discoloration persists after washing (as instructed above), the
use of an abrasive powder cleaner is very effective in restoring the original shine.

Step 3 Two cleaners in particular are very effective and practical to use: Zud Heavy Duty Cleaner
and Bar Keepers Friend. They can both be found in most hardware/grocery stores. Follow
the manufacturers’ instructions for use and always rub in the direction of the brush finish to
prevent scratching the stainless steel.

Periodic waxing of the dispenser surfaces is essential to maintain the original finish and inhibit corro-
sion. Stainless steel surfaces should be polished with a non-abrasive silicone wax. Painted surfaces
should be waxed with an automotive wax or polish. We recommend that these surfaces be waxed or
polished at least three times a year.

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Part No. 920365 Rev B March 2003
5.4 Vapor Recovery
All hoses, nozzles, breakaways, etc., must be CARB certified for use on Wayne vapor recovery dis-
pensers.

5.4.1 Wayne Vac

See Section 2.15 and the Compliance Testing and Preventative Maintenance manual, p/n 917947.

5.4.2 Balance
Tears and slits and the balance nozzle vapor bellows will cause the vapor system to be in
non-compliance. Replace or repair the nozzles as necessary.

The bellows face-plate (where nozzle seals on vehicle fuel tank) must make a good seal when
inserted into the fuel tank. Damaged or warped faces are not acceptable and will cause the system to
be in non-compliance. Replace or repair as necessary.

Wire clamps at top of the bellows may have critical placement to requirement to maintain compli-
ance. If clamp is loose or broken, it must be replaced or repaired according to the nozzle manufac-
turer instructions.

To ensure on-going compliance of the balance system, once per year checks of the pressure drop and
tightness of the system are recommended. These test are discussed in Section 2.14.

5.5 Meter Maintenance Issue

It is recommended that Wayne Fuel Meters be periodically checked for acceptable accuracy based
on NCWM Handbook 44 under the General Code, G-UR.4 Maintenance Requirements and Liquid
Measuring Device Code, Section 3.30.

If adjustment need to be made, one would follow the prescribed procedure in the service manuals for
the respective equipment. All adjustments shall be made in accordance with G-UR.4 Maintenance
Requirements of Handbook 44.

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March 2003 Part No. 920365 Rev B
50
Part No. 920365 Rev B March 2003
 APPENDIX A

CAT SELF-TEST PROCEDURE

The following are instructions for testing the CAT (Customer Activated Terminal) on the dispenser.

1. CAT SYSTEM SELF-TEST

The following paragraphs provide instructions for testing and setting the address of the CAT. During the
self-test, the system is designed to pause 25 seconds for a response to self-test prompts. When the 25 second
time limit expires, the system automatically advances to either the next self-test or returns to the on-line
mode.
1.1. ENTERING SELF-TEST MODE

Step 1 Power down the CAT.

Step 2 Power up the CAT while holding down any key on the keypad until the alternating message below
appears on the display.

Step 3 Press the indicated key or press ENTER to continue to the next screen prompt.

CONTRAST ADJUST YES = DARKER

PRESS NEXT TO EXIT NO = LIGHTER

1.2. SOFTWARE REVISION LEVEL AND DATA LINK ADDRESS

Step 1 Continue holding the key down until the “REV” message below appears on the display, then
release. Once the system displays the “REV” message, the module has successfully entered the
self-test mode.

REV XXX MM/DD/YY

ADDRESS = YY

The top row of information in the “REV” message display represents the module software revision.
The bottom row is the current terminal address for the data link. Data link addresses are assigned to
the module using the same number as the fueling point.

Step 2 If the CAT’s data link address is correct, press the ENTER key. To change the address, enter the
correct address number on the keypad and press ENTER (if the CAT is equipped with a DES
keypad, the keypad revision will be displayed).

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March 2003 Part No. 920365 Rev B
1.2 CAT SELF TEST, continued

Step 3 Verify that the Keypad revision and BCB revision levels are displayed on the screen. The
BCB revision displayed will be the software revision of the BCB board or the QCAT board
whichever applies.

Step 4 Press ENTER to continue.

KEYPAD REV __

BCB REV __

1.3. CONFIGURE CARD READER

When the system displays the prompt below, proceed as follows:

*CONFIGURE CARD READER

(Y/N)

Answering YES to the prompt causes the screen to display the prompt below

or

press NO on the keypad and the system automatically proceeds to the "Offline msg" prompt.

TRACK 1 OR 3
(1/3)

To answer the “Track 1 or 3" prompt, perform the following steps:

Step 1 Press 1 on the keypad.

Step 2 Press the ENTER key and the following prompt will be displayed.

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Part No. 920365 Rev B March 2003
1.3 Configure Card Reader, continued

Offline msg: Out

of Service (Y/N)

Step 3 Answer NO to the above prompt.

Step 4 Answer the following prompts as they appear:

Long Receipts?
(Y/N)

Fixed Length Scanner?

(Y/N)

Self Test?
(Y/N)

Answering YES to the above prompt will begin the display, printer and card reader self test as discussed on
the following pages.
Answering NO to the above prompt will display the Exit Prompt shown below.

Exit Test Mode?

(Y/N)

Answer YES to the above prompt to exit and return the CAT to normal operation.
Answer NO to the above prompt to return to the beginning of the Self Test mode.

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March 2003 Part No. 920365 Rev B
1.4. DISPLAY SELF-TEST

A series of actions appear on the screen for the display self-test. Two rows of black squares followed
by numbers and letters scroll from right to left across the screen during the display self-test.

1.5. PRINTER SELF-TEST

The message shown below appears continuously on the display screen during the printer self-test.

PRINTING TEST

The printer self-test performs the following actions in sequence:

1. Advance the paper one half inch.

2. Print CAT information (ROM version, processor type, etc.)
3. Print five rows of characters followed by five more rows of slashes (\ and /).
4. Advance the paper one inch and cut the paper.

Once the paper is cut, the system automatically activates the card reader self-test.

1.6. CARD READER SELF-TEST

Any type of valid credit card can be used for the card reader test. The card reader self-test begins
with the screen prompt shown below.

INSERT CARD

Step 1 Insert the card.

Once the credit card is inserted into the card reader, the CAT computer reads data from the
card.

PULL IT OUT

Step 2 Remove the credit card in one smooth continuous motion when the above prompt appears
on the display screen.

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Part No. 920365 Rev B March 2003
1.6. CARD READER SELF-TEST, continued

A series of digits appear on lines 1 and 2 of the display screen. This information is the card data.

Step 3 Press the NEXT key and continue to the keypad self-test.

If either of the following prompts appear on the display screen, “TRACK READ ERROR” or
“CARD READ ERROR”, the credit card is invalid. Depending on the type of invalid credit card, one
or two rows of digits may appear on the display screen. To complete the card reader self-test, select a
different credit card and repeat procedure. If the error message continues to be displayed, the card
reader may need replacing.

TRACK READ ERROR

CARD READ ERROR

1.7. KEYPAD SELF-TEST

Testing the CAT keypad requires the operator to select keys on the keypad and verify the information
on the display screen. Refer to the Keypad Test table on the following page.

Complete the following steps to test the keypad.

Step 1 Press a key listed under the column heading Native Mode Key.

Step 2 Verify the two digit number on the display screen with the number listed under the column
heading Keypad Coordinate.

The screen does not display a two digit number when the NEXT key is pressed. This key
remains functional during the keypad self-test.

Step 3 Repeat Steps 1 and 2 until all of the keys are tested.

Step 4 Press the NEXT key to proceed to the memory self-test.

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March 2003 Part No. 920365 Rev B
1.7 KEYPAD SELF-TEST, continued
KEYPAD TEST

Native Mode Key Keypad Coordinate

CLEAR 00

7 01

4 02

1 03

0 10

8 11

5 12

2 13

ENTER 20

9 21

6 22

3 23

CANCEL 30

NO 32

YES 33

NEXT Proceed to memory test.

1.8. SYSTEM MEMORY SELF-TEST

A successful memory self-test will display the message below.

MEMORY OK

An unsuccessful memory self-test will display one of the following: “BIT 0" through “BIT 7".
A BIT error message is an indication of a defective board in the CAT system. An example of a
BIT error message that may appear on the display screen is shown below.

BIT 4

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Part No. 920365 Rev B March 2003
1.9. EXIT SELF-TEST MODE

Once the system successfully completes the memory self-test, the exit prompt shown below appears
on the screen.

Complete one of the following steps:

Press the YES key to exit the self-test mode,

or

Press the NO key to begin the self-test mode again.

EXIT TEST MODE

(Y/N)

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March 2003 Part No. 920365 Rev B
58
Part No. 920365 Rev B March 2003
 APPENDIX B

SECTION RESERVED FOR FUTURE USE

59
March 2003 Part No. 920365 Rev B
60
Part No. 920365 Rev B March 2003
 APPENDIX C ENGINEERING DRAWINGS

3/Vista models have different base layouts (footprints) than previous Vista models, however,
the installation wiring diagrams are the same.

Dispenser drawings appear in this section in the following order:

Model Number Type Drawing Number Description

1-7196-C Lifting Instructions
3/V390D, 3/V390D/U Remote 1-7243-C Footprint
3/V590D/U, 3/V595D/U Remote 2-7243-C Footprint
3/V399D Remote 3-7243-C Footprint
3/V490D/U Remote 4-7243-C Footprint
3/V387D Remote 5-7243-C Footprint
3/V388D, 3/V389D Remote 6-7243-C Footprint
3/V580D, 3/V585D Remote 7-7243-C Footprint
3/V595D, except D/U Remote 8-7243-C Footprint
3/V490D, except D/U Remote 9-7243-C Footprint
3/V590D, except D/U Remote 10-7243-C Footprint
3/V591D Remote 11-7243-C Footprint
3/V590P/U, 3/V595P/U Suction 9-7193-C Footprint
3/V390P, 3/V390P/U Suction 10-7193-C Footprint
3/V399P Suction 11-7193-C Footprint
3/V591P, 3/V595P, except P/U Suction 12-7193-C Footprint
3/V387P Suction 13-7193-C Footprint
3/V389P Suction 14-7193-C Footprint
3/V580P, 3/V585P Suction 15-7193-C Footprint
3/V390D, except D/U Remote 1-7157-C Wiring Diagram
3/V389D, 3/V399D Remote 2-7157-C Wiring Diagram
3/V490D Remote 3-7157-C Wiring Diagram
Blenders, except 591D, 595D Remote 4-7157-C Wiring Diagram
3/V387D Remote 5-7157-C Wiring Diagram
3/V591D, 3/V595D, except D/U Remote 10-7157-C Wiring Diagram
3/V390D/U Remote 13-7157-C Wiring Diagram
3/V390P Suction 6-7157-C Wiring Diagram
3/V389P, 3/V399P Suction 9-7157-C Wiring Diagram
3/V590P/U, 3/V595P/U Suction 19-7157-C Wiring Diagram
-7151-C Typ Disp Site Wiring
10196-B Dimensional Drawing

61
March 2003 Part No. 920365 Rev B
 62
March 2003
Part No. 920365 Rev B
Figure C-1. 1-7196-C Vista Field Lifting Instruction
March 2003
63
Part No. 920365 Rev B
Figure C-2. 1-7243-C Installation Instructions - 3/V390D and 3/V390D/U (Remote)
 64
March 2003
Part No. 920365 Rev B
Figure C-3. 2-7243-C Installation Instructions - 3/V590D/U and 3/V595D/U (Remote)
March 2003
65
Part No. 920365 Rev B
Figure C-4. 3-7243-C Installation Instructions - 3/V399D (Remote)
 66
March 2003
Part No. 920365 Rev B
Figure C-5. 4-7243-C Installation Instructions - 3/V490D/U (Remote)
March 2003
67
Part No. 920365 Rev B
Figure C-6. 5-7243-C Installation Instructions - 3/V387D (Remote)
 68
March 2003
Part No. 920365 Rev B
Figure C-7. 6-7243-C Installation Instructions - 3/V388D and 3/V389D (Remote)
March 2003
69
Part No. 920365 Rev B
Figure C-8. 7-7243-C Installation Instructions - 3/V580D and 3/V585D (Remote)
 70
March 2003
Part No. 920365 Rev B
Figure C-9. 8-7243-C Installation Instructions - 3/V595D (Remote) - Except 3/V595D/U See 2-7243-C
March 2003
71
Part No. 920365 Rev B
Figure C-10. 9-7243-C Installation Instructions - 3/V490D (Remote) - Except 3/V490D/U See 4-7243-C
 72
March 2003
Part No. 920365 Rev B
Figure C-11. 10-7243-C Installation Instructions - 3/V590D (Remote) - Except 3/V590D/U See 2-7243-C
March 2003
73
Part No. 920365 Rev B
Figure C-12. 11-7243-C Installation Instructions - 3/V591D (Remote)
 74
March 2003
Part No. 920365 Rev B
Figure C-13. 9-7193-C Installation Instructions - 3/V590P/U and 3/V595P/U (Suction)
March 2003
75
Part No. 920365 Rev B
Figure C-14. 10-7193-C Installation Instructions - 3/V390P and 3/V390P/U (Suction)
 76
March 2003
Part No. 920365 Rev B
Figure C-15. 11-7193-C Installation Instructions - 3/V399P (Suction)
March 2003
77
Part No. 920365 Rev B
Figure C-16. 12-7193-C Installation Instructions - 3/V591P and 3/V595P (Suction) - Except 3/V595P/U See 9-7193-C
 78
March 2003
Part No. 920365 Rev B
Figure C-17. 13-7193-C Installation Instructions - 3/V387P (Suction)
March 2003
79
Part No. 920365 Rev B
Figure C-18. 14-7193-C Installation Instructions - 3/V389P (Suction)
 80
March 2003
Part No. 920365 Rev B
Figure C-19. 15-7193-C Installation Instructions - 3/V580P and 3/V585P (Suction)
March 2003
81
Part No. 920365 Rev B
Figure C-20. 1-7157-C Installation Wiring - 3/V390D (Remote) - Except 3/V390D/U See 13-7157-C
 82
March 2003
Part No. 920365 Rev B
Figure C-21. 2-7157-C Installation Wiring - 3/V389D and 3/V399D (Remote)
March 2003
83
Part No. 920365 Rev B
Figure C-22. 3-7157-C Installation Wiring - 3/V490D (Remote)
 84
March 2003
Part No. 920365 Rev B
Figure C-23. 4-7157-C Installation Wiring - All Remote Blender Models - Except 3/V591D and 3/V595D See 10-7157-C.
March 2003
85
Part No. 920365 Rev B
Figure C-24. 5-7157-C Installation Wiring - 3/V387D (Remote).
 86
March 2003
Part No. 920365 Rev B
Figure C-25. 10-7157-C Installation Wiring - 3/V591D and 3/V595D (Remote) - Except 3/V595D/U See 4-7157-C
March 2003
87
Part No. 920365 Rev B
Figure C-26. 13-7157-C Installation Wiring - 3/V390D/U (Remote)
 88
March 2003
Part No. 920365 Rev B
Figure C-27. 6-7157-C Installation Wiring - 3/V390P (Suction).
March 2003
89
Part No. 920365 Rev B
Figure C-28. 9-7157-C Installation Wiring - 3/V389P and 3/V399P (Suction).
 90
March 2003
Part No. 920365 Rev B
Figure C-29. 19-7157-C Installation Wiring - 3/V590P/U and 3/V595P/U (Suction)
March 2003
91
Part No. 920365 Rev B
Figure C-30. 7151-C Typical Dispenser Site Wiring Diagram
 92
March 2003
Figure C-31. 10196-B Dispenser Dimensional Drawing - Inside Footprint

Part No. 920365 Rev B

APPENDIX D SITE INTERCONNECTION DIAGRAMS

93
March 2003 Part No. 920365 Rev B
 94
Part No. 920365 Rev B
March 2003
Figure D-1 Backroom Installation - Wayne Management Control System.
March 2003
95
Part No. 920365 Rev B
Figure D-2 Interconnection Wiring Diagram - Data Distribution Cabinet To Dispensers.
 96
Part No. 920365 Rev B
Figure D-3 Pump Relay Installation Wiring Diagram.

March 2003
March 2003
Figure D-4 Interconnection Wiring Diagram - Dispenser Card Processing (CATs) .

97
Part No. 920365 Rev B
98
Part No. 920365 Rev B March 2003
 APPENDIX E

HS3/VISTA UHC MODELS

E1. INTRODUCTION

General
The following documentation details the differences found in the main sections of the
3/Vista installation manual as they pertain to the HS3/V Ultra High Capacity models. For
the UHC models, use the installation drawings and meter verification/calibration
procedure in this appendix and use the appropriate section in the manual for all other
installation and startup procedures not listed in this appendix.

Dispensers Covered
Model Type Inlets Products Dispensed Hoses per Side
HS3/V387Dx/4R Master 1 1 1
HS3/V387Dx/4 Master/Master 1 1 1 (2 sides)
HS3/V388Dx/4 Master/Master 2 2 1 (2 sides)
HS3/V389Dx/4R Master/Master 2 2 2 (1 side)
HS3/V388Cx/4 Master/Satellite 2 2 1 (2 sides-Master/Sat Combo)
HS3/V287S/4R Satellite 1 1 1
HS3/V288S/4 Satellite/Satellite 2 2 1 (2 sides)
HS3/V289S/4R Satellite/Satellite 2 2 2 (1 Side)
X = numeric placeholder representing price posting and payment method

Technical Information
Performance: Ultra High Capacity (UHC): Up to 60 GPM (227 LPM) maximum test rate
at discharge outlet (based on total of both Master & Satellite hoses in use
at same time).

Important: Actual flow rates will depend upon the installation

conditions, product dispensed, dispenser accessories, and for
remote dispensers, the size of the submersible pump.
Meter: Ultra High Capacity Models: Liquid Controls M-5 positive displacement
rotary meter with Wayne optical pulser. Electronic calibration.
Strainer: Ultra High Capacity Models: No strainer is provided. See filter section.
Disposable strainer canisters are available as an option to replace the
internal filters.
Filter: Ultra High Capacity Models: Two internal Cimtek Series 800 filters (40
GPM each) per hose with 30-micron particulate filter elements.

(Note: User should make sure the filter element meets the application and replace
with the appropriate element as necessary.)
Flow Control Valve: Ultra High Capacity Models: Proportional 1-1/2” (3.81cm) 24V valve.
Inlet: Ultra High Capacity Models: 2” (5.1cm) male NPT.
Outlet: Ultra High Capacity Models: 1-1/4” (3.2cm) female NPT. 1” (2.5cm)
reducing bushing supplied for 1” hose assemblies. Outlet for satellite on
Master configurations is 1-1/2” NPT.

April 2006 99 Part No. 920365 Rev C

E2. INSTALLATION/STARTUP

Meter Check (Calibration) – Ultra High Capacity Models

General
• Ultra High Capacity models use the Liquid Controls (LC) M-5 meter with a Wayne optical
pulser to measure the fuel dispensed. One meter is used per hose

• The LC meter is used in conjunction with a Pulse Processing Module (PPM) that is located in
the head of the dispenser. The PPM has a switch for each meter that is used to calibrate the
meter. Switch “Side A – M1” is used to calibrate the meter on Side A while switch “Side B –
M1” is used to calibrate the meter for Side B. If the dispenser has two hoses on the same
side, Switch “Side A – M1” is used for Hose 1 and “Side B – M1” is used for Hose 2.

• All LC meters are tested, calibrated, and sealed at the factory before a dispenser is shipped.
As part of the start-up procedure, the accuracy should be verified, and if re-calibration is
required, the calibration procedure should be followed. To thoroughly flush out all air and
completely fill the system prior to verification and calibration, dispense product from the
dispenser (and satellite if applicable) until a continuous and steady flow of product is
observed at each nozzle.

• In applications involving the resale of fuel, for the initial use and after any adjustments to the
calibration, the meter will need to be sealed by the appropriate Weights & Measures
authority.

April 2006 100 Part No. 920365 Rev C

E2. Meter Check, continued

Accuracy Verification – Ultra High Capacity

Note: A calibration container that handles at least 50 gallons (or 190 liters) is recommended for
verifying, and calibrating if necessary, this high capacity dispenser.

Note: Messages you will/may see on the display during the calibration process on dispensers
using the PPM are: CAL (when switch position 1 is set to On -signifying calibration mode
in process), RECD (after dispensing product in test measure and setting switch back to
Off position, the new calibration factor was received) or C-ER (calibration error -
calibration factor not received).

Note: Only one position on one switch can be set to On during the calibration process (only
one meter at a time can be calibrated).
For example, if position 1 (M1) on both switches are set to On at the same time during
the calibration of the meter, a calibration “RECD” may be displayed erroneously as will
be verified by out of range readings on display as compared to test container.

Note: If the Pulse Processing Module is replaced, the dispenser must be calibrated first prior to
running a sale. If not calibrated first and you try to run a sale, the sale will be stopped
due to a calibration error shown on the display as C-ER.

Step 1 Dispense product into a certified calibration container to wet the container and then
empty it back into the tank, allowing it to drain for 10 seconds.
Step 2 Dispense product into the container until exactly the quantity of the container is shown
on the dispenser display.
Note: When temperature compensation is activated (Canada), the dispenser should be placed
into Temp Comp Fueling Mode, so that the accuracy can be verified using the gross
(uncompensated) volume shown on the display in this mode.
Step 3 Compare the reading on the container’s sight glass to the dispenser display. For the
“Acceptance” test, the container volume should be within a total of +/- 1 cu. in. plus +/-
0.5 cu. in. for each gallon dispensed for a 5 or 10 gallon prover. For larger provers,
the acceptance tolerance is +0.2% (units rated over 30 GPM).
Note: For U.S. weights & measures applications, acceptance tolerance of +/- 1 cu. in. plus +/-
0.5 cu. in. for each gallon dispensed (into a 5 or 10 gallon prover) and 0.2% into a larger
prover, is only required for newly placed in service devices for 30 days. After 30 days,
the maintenance tolerance is increased to +/- 1 cu. in. plus +/- 1 cu. in. for each gallon
dispensed (into a 5 or 10 gallon prover) and 0.3% for larger provers. Consult Handbook
44 for full information.
Step 4 If the values are out of range, proceed with the follow calibration procedure.
Step 5 Repeat the verification procedure for each hose.

April 2006 101 Part No. 920365 Rev C

 E2. Meter Check, continued
Calibration Procedure – Ultra High Capacity
Step 1 Verify that the dispenser calibration volume is set to match the test container that will
be used to calibrate the dispenser. This can be checked (and if needed changed)
using the F19.26 (Gallons) or F19.16 (Liters) function in the dispenser software
configuration. The entry must be in whole Gallons or whole Liters.
Step 2 Dispense product into the certified calibration container to wet the container and then
empty it back into the tank, allowing it to drain for 10 seconds.
Step 3 Identify the calibration switch for the meter in need of calibration. The Pulse
Processing Module (PPM) is located in the electronics area of the dispenser. It is
mounted on a bracket directly above the vapor barrier. The switches are located
behind a bracket used to seal the switches. Reference Figure 1 for the location of the
calibration switches.
Note: To identify the hose designation, when viewing the dispenser from the
side of the iGEM CPU, the Hose A discharge outlet is always on the left
side of the dispenser and the Hose B discharge outlet is always on the
right side.
Figure 1 Pulse Processing Module

Side A
Calibration Switch

Side B
Calibration Switch

Step 4 Remove the seal wire and screw to allow access to the calibration switch.
Step 5 Set the calibration switch of the meter to be calibrated to the “on” position. “CAL” will
display on the dispenser Unit Price display indicating the dispenser is in calibration
mode.
Step 6 Fill the calibration container to exactly the “0” mark on the sight glass (read the bottom
of the meniscus). Disregard any volumes shown on the dispenser display.
Step 7 Return the nozzle to the nozzle boot and set the calibration switch to the “off” position
(this now redefines the calibration factor in the PPM). If the calibration is accepted by
the dispenser, ‘rECd” will show in the Unit Price display for 5 seconds. If the calibration
is rejected, a “C-Er” message will appear in the display for 5 seconds, and the
calibration procedure will need to be repeated.
Step 8 Empty the container back into the tank and let it drain for 10 seconds.
Step 9 Verify the accuracy by following the verification procedure on the previous page.
Step 10 If this is a twin dispenser, repeat the calibration procedure for the other hose.
Step 11 Replace the calibration switch cover and seal the calibration cover.

April 2006 102 Part No. 920365 Rev C

E3. MAINTENANCE

Filters – Ultra High Capacity Models

Ultra high capacity models have two high capacity filters per hose prior to the meter in place
of an inlet strainer. If the filters are removed for any reason (e.g. external filters are desired),
they must be replaced with disposable 100-mesh strainer canisters (p/n 890255-002) in order
to protect the meter.
Dirty filters will slow down the delivery of product. With new tank and piping installations, it
may be necessary to replace the filters two or three times during the first few days of
operation to remove installation debris and pipe sealant. After this, filter replacement should
be performed periodically. If strainer canisters are used, a drop in flow may indicate a need
to replace the disposable strainer.
WARNING

Before removing the filters or strainer canisters, always turn off the power to the
dispenser, and if applicable, turn off the power to the submersible pump and close the
emergency shutoff valve underneath the dispenser. Failure to do so may result in a
hazardous condition that can result in serious injury. Make sure safety goggles are
worn. Loosen the filter or strainer canister slightly and allow the product to drain into a
plastic container until pressure is relieved. Return the product to the appropriate tank.
The filters or strainer canisters are removed by unscrewing it (the same way an oil filter is
removed from a car engine). Place a container under the filter to catch the product and
sediment. To install the new filters or strainer canisters: apply a film of oil to the gasket, hand
turn until gasket contacts base, then tighten 3/4 turn (follow any directions supplied with filter).
Open the emergency shutoff valve (if applicable), turn the electrical power ON and check for
leaks.
WARNING
Remote dispensers are shipped with 30-micron particulate filters (unless the dispenser
is supplied with the optional strainer canister). These filters do not provide water
absorption. The installer and user should make sure the filters meet the requirements
of the application, satisfy local/state/federal codes, and replace the filters with
appropriate filters as necessary. If strainer canisters are used, or for special
applications even when the internal filters are supplied, external filters, used on the
discharge, may be required for the application. Some applications, such as aircraft
refueling, require special filtration equipment in order to ensure product purity.
Replacement filters must be UL-recognized.

April 2006 103 Part No. 920365 Rev C

F4. DIMENSIONS & BASE LAYOUTS

April 2006 104 Part No. 920365 Rev C

 Model HS3/V387Dx/4R UHC, Single Master

35"
29"
10 1/2" 10 1/2"

1/2"
Optional J-Box
3 - 1"NPT
10"
8"
6 1/2"
18 3/4"
4 3/4"
16" 20"
3"
1/2"
2"NPT Inlet A 1-1/2" Satellite
6 1/2" Out A
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
NOTES: Panels for Service 10"
1. All piping and electrical installations must conform to all 3-1/2"
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code. Do not “Daisy Chain” the dispenser
power circuit to any other equipment.
2. Piping from tank to dispenser should slope upwards to
avoid air or liquid traps. Use 2” minimum piping for
product inlet. Recommend 3” or 4” piping to maximize
flow.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the 94"
manufacturer’s instructions.
6. Optional installation wiring for Speaker, Call Button,
TRAC, and Valance Light is located in the “Optional
Junction Box.” Connect intercom circuit to a Listed
Class 2 powered intercom only with 18 gauge minimum,
at least 900 C, 600 V Gas & Oil Resistant UL Listed
wire. Wires back to intercom power must be run in a
separate dedicated Listed metallic conduit.
7. When connected to a satellite, a Wayne Ultra High
Capacity Satellite must be used.
8. Alternate 2” Inlet Note: Recommended for Masters with 31-3/4"
Satellite piping. This alternate inlet position may be Junction
obtained by remounting the dual filter inlet casting 1800 Box

from the supplied orientation. This creates more room

between the inlet piping connections, and may simplify
the installation of emergency impact valves.
2-1/2"

Inlet
35" 20"
Piping

April 2006 105 Part No. 920365 Rev C

Model HS3/V387Dx/4 UHC, One Product, Master/Master
35"
29"
10 1/2" 10 1/2"
Side B

1/2"
Optional J-Box
3 - 1"NPT
1-1/2" 10"
8" Satellite
6 1/2" Out B
18 3/4" 3 in.
4 3/4"
16" 20"
3"
1/2"
2"NPT Inlet 1-1/2" Satellite
6 1/2" Out A
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
NOTES: Panels for Service 10"
1. All piping and electrical installations must conform to all 3-1/2"
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code. Do not “Daisy Chain” the dispenser
power circuit to any other equipment.
2. Piping from tank to dispenser should slope upwards to
avoid air or liquid traps. Use 2” minimum piping for
product inlet. Recommend 3” or 4” piping to maximize
flow.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the 94"
manufacturer’s instructions.
6. Optional installation wiring for Speaker, Call Button,
TRAC, and Valance Light is located in the “Optional
Junction Box.” Connect intercom circuit to a Listed
Class 2 powered intercom only with 18 gauge minimum,
at least 900 C, 600 V Gas & Oil Resistant UL Listed
wire. Wires back to intercom power must be run in a
separate dedicated Listed metallic conduit.
7. When connected to a satellite, a Wayne Ultra High
Capacity Satellite must be used.
8. Alternate 2” Inlet Note: Recommended for Masters with 31-3/4"
Satellite piping. This alternate inlet position may be Junction
Box
obtained by remounting the dual filter inlet casting 1800
from the supplied orientation. This creates more room
between the inlet piping connections, and may simplify
the installation of emergency impact valves. 2-1/4"

Inlet
35" 20"
Piping

April 2006 106 Part No. 920365 Rev C

Model HS3/V388Dx/4 UHC, Two Product, Master/Master
35"
29"
10 1/2" 10 1/2"
Side B

1/2"
Optional J-Box
3 - 1"NPT Alternate
1-1/2" 2"NPT 10"
8" Satellite 2" NPT Inlet B
6 1/2" Out B Inlet B
(see Notes)
18 3/4" (See Notes)
4 3/4" 3 in.
1/2 in.
16" 20"
3" 4 3/4 in.
9 1/4 in.
1/2"
2"NPT Inlet A 1-1/2" Satellite
6 1/2" Out A
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"
3-1/2"
NOTES:
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code. Do not “Daisy Chain” the dispenser
power circuit to any other equipment.
2. Piping from tank to dispenser should slope upwards to
avoid air or liquid traps. Use 2” minimum piping for
product inlet. Recommend 3” or 4” piping to maximize
flow.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 & 94"
30A, must be installed and maintained per the
manufacturer’s instructions.
6. Optional installation wiring for Speaker, Call Button,
TRAC, and Valance Light is located in the “Optional
Junction Box.” Connect intercom circuit to a Listed
Class 2 powered intercom only with 18 gauge minimum,
at least 900 C, 600 V Gas & Oil Resistant UL Listed
wire. Wires back to intercom power must be run in a
separate dedicated Listed metallic conduit.
7. When connected to a satellite, a Wayne Ultra High
Capacity Satellite must be used.
8. Alternate 2” Inlet Note: Recommended for Masters with 31-3/4"
Junction
Satellite piping. This alternate inlet position may be Box
obtained by remounting the dual filter inlet casting 1800
from the supplied orientation. This creates more room
between the inlet piping connections, and may simplify
the installation of emergency impact valves. 2-1/2"

Inlet
35" 20"
Piping

April 2006 107 Part No. 920365 Rev C

 Model HS3/V389Dx/4R UHC, Two Product, Single Side, Master/Master
35"
29"
10 1/2" 10 1/2"

1/2"
Optional J-Box
3 - 1"NPT Alternate
1-1/2" 2"NPT 10"
8" Satellite 2" NPT Inlet A2
6 1/2" Out A2 Inlet A2 (see Notes)
18 3/4" (See Notes)
4 3/4" 3 in.
1/2 in.
16" 20"
3" 4 3/4 in.
9 1/4 in.
1/2"
2"NPT Inlet A1 1-1/2" Satellite
6 1/2" Out A1
Main J-Box
3 - 1"NPT
1/2"

A2 Nozzle 5/8" Holes for Side A A1 Nozzle

Anchor Bolts Note: The interior dimensions of the
(4 Places) Top View of Base dispenser provide a maximum rectangular
area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"

NOTES: 3-1/2"
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code. Do not “Daisy Chain” the dispenser
power circuit to any other equipment.
2. Piping from tank to dispenser should slope upwards to
avoid air or liquid traps. Use 2” minimum piping for
product inlet. Recommend 3” or 4” piping to maximize
flow.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 & 94"
30A, must be installed and maintained per the
manufacturer’s instructions.
6. Optional installation wiring for Speaker, Call Button,
TRAC, and Valance Light is located in the “Optional
Junction Box.” Connect intercom circuit to a Listed
Class 2 powered intercom only with 18 gauge minimum,
at least 900 C, 600 V Gas & Oil Resistant UL Listed
wire. Wires back to intercom power must be run in a
separate dedicated Listed metallic conduit.
7. When connected to a satellite, a Wayne Ultra High
Capacity Satellite must be used.
31-3/4"
8. Alternate 2” Inlet Note: Recommended for Masters with Junction
Satellite piping. This alternate inlet position may be Box
obtained by remounting the dual filter inlet casting 1800
from the supplied orientation. This creates more room
between the inlet piping connections, and may simplify
the installation of emergency impact valves. 2-1/2"

Inlet
35" 20"
Piping

April 2006 108 Part No. 920365 Rev C

Model HS3/V388Cx/4 UHC, Master/Satellite
35"
29"
10 1/2" 10 1/2"
Side B

1/2"
Sat. J-Box
3 - 1"NPT
10"
8" 1-1/2" Satellite
6 1/2" Inlet
18 3/4"
4 3/4" 3"
16" 20"
3"
1/2"
2"NPT Inlet A 1-1/2" Satellite
6 1/2" Out A
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"
3-1/2"
NOTES:
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code. Do not “Daisy Chain” the dispenser
power circuit to any other equipment.
2. Piping from tank to dispenser should slope upwards to
avoid air or liquid traps. Use 2” minimum piping for
product inlet. Recommend 3” or 4” piping to maximize
flow.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
94"
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the
manufacturer’s instructions.
6. Optional installation wiring for Speaker, Call Button,
TRAC, and Valance Light is located in the “Optional
Junction Box.” Connect intercom circuit to a Listed
Class 2 powered intercom only with 18 gauge minimum,
at least 900 C, 600 V Gas & Oil Resistant UL Listed
wire. Wires back to intercom power must be run in a
separate dedicated Listed metallic conduit. 31-3/4"
7. When connected to a satellite, a Wayne Ultra High Junction
Capacity Satellite must be used. Box

8. Alternate 2” Inlet Note: Recommended for Masters with

Satellite piping. This alternate inlet position may be
obtained by remounting the dual filter inlet casting 1800 2-1/2" 2"
from the supplied orientation. This creates more room
between the inlet piping connections, and may simplify Master 35" Satellite 20"
the installation of emergency impact valves. Inlet Piping Inlet Piping

April 2006 109 Part No. 920365 Rev C

 Model HS3/V287S/4R UHC, Single Satellite

35"
29"
10 1/2" 10 1/2"

1/2"
Optional J-Box
3 - 1"NPT
10"
8"
6 1/2"
18 3/4"

16" 20"
9"
3 1/4"
1-1/2" Satellite
Inlet A
6 1/2"
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"
3-1/2"

NOTES:
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code.
2. Use 2” minimum piping for product inlet.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the 94"
manufacturer’s instructions.
6. Optional installation wiring for Valance Light is located
in the “Optional Junction Box.”

31-3/4"
Junction
Box

2"

Inlet
35" 20"
Piping

April 2006 110 Part No. 920365 Rev C

 Model HS3/V288S/4 UHC, Satellite/Satellite

35"
29"
10 1/2" 10 1/2"
Side B

1/2"
Optional J-Box
1-1/2" Satellite 3 - 1"NPT
Inlet B 10"
8"
6 1/2"
18 3/4" 9"
3 1/4"
16" 20"
9"
3 1/4"
1-1/2" Satellite
Inlet A
6 1/2"
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"
3-1/2"

NOTES:
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code.
2. Use 2” minimum piping for product inlet.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the
manufacturer’s instructions. 94"
6. Optional installation wiring for Valance Light is located
in the “Optional Junction Box.”

31-3/4"
Junction
Box

2"

Inlet
35" 20"
Piping

April 2006 111 Part No. 920365 Rev C

 Model HS3/V289S/4R UHC, Single Sided Satellite/Satellite

35"
29"
10 1/2" 10 1/2"

1/2"
Optional J-Box
1-1/2" Satellite 3 - 1"NPT
Inlet A2 10"
8"
6 1/2"
18 3/4" 9"
3 1/4"
16" 20"
9"
3 1/4"
1-1/2" Satellite
Inlet A1
6 1/2"
Main J-Box
3 - 1"NPT
1/2"

5/8" Holes for Side A

Note: The interior dimensions of the
Anchor Bolts
dispenser provide a maximum rectangular
(4 Places) Top View of Base area of 16" x 29" for containment sumps.

Allow the Minimum Clearances as

shown from Tops and Sides of
Dispenser to Allow Removal of Cover
Panels for Service 10"
3-1/2"

NOTES:
1. All piping and electrical installations must conform to all
applicable regulations including NFPA30, Flammable &
Combustible Liquids Code: NFPA30A, Automotive &
Marine Service Station Code: NFPA70, National
Electrical Code.
2. Use 2” minimum piping for product inlet.
3. Use universal joints at dispenser to allow for ground
movement.
4. Firmly mount the dispenser to be the island using the
anchor bolt locations shown.
5. Emergency shutoff valves and breakaway devices are
examples of requirements stated in the NFPA30A
Automotive & Marine Service Station Code. These, as
well as any other safety devices required by NFPA30 &
30A, must be installed and maintained per the
94"
manufacturer’s instructions.
6. Optional installation wiring for Valance Light is located
in the “Optional Junction Box.”

31-3/4"
Junction
Box

2"

Inlet
35" 20"
Piping

April 2006 112 Part No. 920365 Rev C

E5. ELECTRICAL RATINGS & WIRING DIAGRAMS

Electrical Ratings

Note: The sale display lights may be connected to a separate circuit breaker as shown or they can be
combined with the power supplied from the “Control Power” breaker.

Voltage: 110/120 VAC 50/60 Hz

Amperage: Control Power – 1.0 Amps.
Control Power and Lights – 1.6 Amps.
Control Power, Lights and CAT – 6.5 Amps

Voltage: 240 VAC 50 Hz

Amperage: Control Power – 0.8 Amps.
Control Power and Lights – 1.5 Amps.
Control Power, Lights and CAT – 2.8 Amps

Voltage: 240 VAC 60 Hz

Amperage: Control Power – 0.6 Amps.
Control Power and Lights – 1.3 Amps.
Control Power, Lights and CAT – 2.7 Amps

April 2006 113 Part No. 920365 Rev C

 Master

J Box

Satellite
Model

April 2006
White
White
CAT (Opt.)

Dispenser
Wayne TRAC (Opt.)

Speaker (Opt.)
Call Button (Opt.)
Lighted Valance (Opt.)

I.S.B.
See
Note 5

VAL- : Valve Common

Data +
Data -
Data +
Data -

Subm Relay Control X

S1N4 : Handle Sat 1

S1V9 : Valve Sat 1
Control Power (Hot)
Subm Relay Control Y

Light Power (Hot)

Light Power (Neut)

ISB+ : Handle Common

White
White
White
J Box
Data +
Data -
Neut
Hot

See
Note 5
HS3/V387Dx/4R

Yellow
Yellow

White
White
White/Violet
White/Orange Control Power (Neut)
White
White/Red
White/Brown
White/Gray
White/Gray
White

Orange

Black
Brown
Brown
Blue
Blue
Blue
Black

Red
Red
Red

+V
NOZ
Solenoid 1 8 2 9 X3 Y4 11+ 12- 13+ 14-
Valve Red

See Note 4 See Note 4

VAL-
S1N4

S1V9
ISB+
GND
Optional J Box

To Subm Relay Control for

Subm Relay Control X
Submersible Pump
See Note 3

114
Satellite Master
X

Hot
Inlet

Control Power
UHC, Single Master

Sat In

120 or 240 VAC Neut

(See Note 3)
XA1
Sat Out

Light Power Hot

XA1
XA1

120 or 240 VAC Neut

(See Note 3)

Notes:
1. All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA
30, and the Automotive and Marine Service Station Code (NFPA 30A).
2. For wiring connections, use wires rated at least 90oC, 600V, Gas & Oil Resistant.
3. Remote dispensers require a relay to interface to the submersible pump motor. In multiple dispenser applications, all dispensers operating the same submersible pump
control relay must be connected to the same main power circuit breaker. This may require multiple pump control relays for a submersible pump.
4. For full details of Wayne control systems interconnections see the manual provided with the Wayne pump control system or Wayne card processing system.
5. Attach all grounds to the ground screw provided.
6. Lighted valance ready dispensers only. Lighted valance assemblies must be Listed for installation above Class I, Hazardous Location. Follow instructions provided by
valance manufacturer and secure all open wiring away from shaper edges, including sheet metal.

Part No. 920365 Rev C

7. Optional speaker installation wiring is located in optional junction box. Connect intercom circuit to a Listed Clase 2 powered intercom only with 18 gauge minimum, at
least 90 degree C, Gas & Oil resistant UL Listed wire. Wires back to intercom power must be run in a separate dedicated Listed metallic conduit.
 Master

J Box
Satellite - Side B, Product Y Satellite - Side A, Product X
Model

April 2006
White
White
White
White
CAT (Opt.)

Dispenser
Wayne TRAC (Opt.)

Speaker (Opt.)
Call Button (Opt.)
Lighted Valance (Opt.)

I.S.B. I.S.B.
See See
Note 5 Note 5

VAL- : Valve Common

Data +
Data -
Data +
Data -

S1N4 : Handle Sat 1

S1V9 : Valve Sat 1
S2N4 : Handle Sat 2
S2V10 : Valve Sat 2
Control Power (Hot)
Subm Relay Control X
Subm Relay Control Y

Light Power (Hot)

Light Power (Neut)

ISB+ : Handle Common

White
White
White
White
White
White
J Box J Box
Data +
Data -
Hot
Neut

See
Note 5

White
White
White
White/Violet
White/Orange Control Power (Neut)
White
White/Red
White/Brown
White/Gray
White/Gray
Yellow
Yellow
White

Orange

Red
Red
Red
Black
Brown
Brown
Blue
Blue
Blue
Black

Red Red
HS3/V387Dx/4

+V
+V

NOZ
NOZ
Solenoid Solenoid 1 8 2 9 X3 Y4 11+ 12- 13+ 14-
Valve Red Valve Red

See Note 4 See Note 4

S2N4
S1N4

VAL-
VAL-

GND
ISB+
S1V9
GND
ISB+

S2V10
Optional J Box

To Subm Relay Control for

Subm Relay Control X
Submersible Pump
See Note 3

Satellite Master/Master Satellite

115
X
Inlet
XB1

XB1

Sat In
XA1
Sat Out
XB1
Sat In

Sat Out

XA1
XA1

Control Power Hot

120 or 240 VAC Neut
(See Note 3)

Light Power Hot

120 or 240 VAC Neut
(See Note 3)
UHC, One Product, Master/Master

Notes:
1. All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA
30, and the Automotive and Marine Service Station Code (NFPA 30A).
2. For wiring connections, use wires rated at least 90oC, 600V, Gas & Oil Resistant.
3. Remote dispensers require a relay to interface to the submersible pump motor. In multiple dispenser applications, all dispensers operating the same submersible pump
control relay must be connected to the same main power circuit breaker. This may require multiple pump control relays for a submersible pump.
4. For full details of Wayne control systems interconnections see the manual provided with the Wayne pump control system or Wayne card processing system.
5. Attach all grounds to the ground screw provided.
6. Lighted valance ready dispensers only. Lighted valance assemblies must be Listed for installation above Class I, Hazardous Location. Follow instructions provided by
valance manufacturer and secure all open wiring away from shaper edges, including sheet metal.

Part No. 920365 Rev C

7. Optional speaker installation wiring is located in optional junction box. Connect intercom circuit to a Listed Clase 2 powered intercom only with 18 gauge minimum, at
least 90 degree C, Gas & Oil resistant UL Listed wire. Wires back to intercom power must be run in a separate dedicated Listed metallic conduit.
 Master

J Box
Satellite - Side B, Product Y Satellite - Side A, Product X
Model

April 2006
White
White
White
White
CAT (Opt.)

Dispenser
Wayne TRAC (Opt.)

Speaker (Opt.)
Call Button (Opt.)
Lighted Valance (Opt.)

I.S.B. I.S.B.
See See
Note 5 Note 5

VAL- : Valve Common

Data +
Data -
Data +
Data -

S1N4 : Handle Sat 1

S1V9 : Valve Sat 1
S2N4 : Handle Sat 2
S2V10 : Valve Sat 2
Control Power (Hot)
Subm Relay Control X
Subm Relay Control Y

Light Power (Hot)

Light Power (Neut)

ISB+ : Handle Common

White
White
White
White
White
White
J Box J Box
Data +
Data -
Hot
Neut

See
Note 5

White
White
White
White/Violet
White/Orange Control Power (Neut)
White
White/Red
White/Brown
White/Gray
White/Gray
Yellow
Yellow
White

Orange

Red
Red
Red
Black
Brown
Brown
Blue
Blue
Blue
Black

Red Red
HS3/V388Dx/4

+V
NOZ
+V
NOZ
Solenoid Solenoid 1 8 2 9 X3 Y4 11+ 12- 13+ 14-
Valve Red Valve Red

See Note 4 See Note 4

S2N4
S1N4

VAL-
VAL-

ISB+
S1V9
ISB+

GND
GND

S2V10
Optional J Box

Subm Relay Control Y To Subm Relay Controls for

Subm Relay Control X Submersible Pumps
See Note 3

Satellite Master/Master Satellite

116
X
Inlet
YB1

YB1

Sat In
XA1
Sat Out
YB1
Sat Out
Sat In

Y
Inlet

XA1
XA1

Control Power Hot

120 or 240 VAC Neut
(See Note 3)

Light Power Hot

120 or 240 VAC Neut
(See Note 3)
UHC, Two Product, Master/Master

Notes:
1. All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA
30, and the Automotive and Marine Service Station Code (NFPA 30A).
2. For wiring connections, use wires rated at least 90oC, 600V, Gas & Oil Resistant.
3. Remote dispensers require a relay to interface to the submersible pump motor. In multiple dispenser applications, all dispensers operating the same submersible pump
control relay must be connected to the same main power circuit breaker. This may require multiple pump control relays for a submersible pump.
4. For full details of Wayne control systems interconnections see the manual provided with the Wayne pump control system or Wayne card processing system.
5. Attach all grounds to the ground screw provided.
6. Lighted valance ready dispensers only. Lighted valance assemblies must be Listed for installation above Class I, Hazardous Location. Follow instructions provided by
valance manufacturer and secure all open wiring away from shaper edges, including sheet metal.

Part No. 920365 Rev C

7. Optional speaker installation wiring is located in optional junction box. Connect intercom circuit to a Listed Clase 2 powered intercom only with 18 gauge minimum, at
least 90 degree C, Gas & Oil resistant UL Listed wire. Wires back to intercom power must be run in a separate dedicated Listed metallic conduit.
 Master

J Box
Satellite
Model

April 2006
Handle & Valve Handle & Valve
for XA1 (Left for YA2 (Right

White
White
White
White
Side of Sat) Side of Sat)

CAT (Opt.)

Dispenser
Wayne TRAC (Opt.)

Speaker (Opt.)
Call Button (Opt.)
Lighted Valance (Opt.)

I.S.B. I.S.B.
See
Note 5

VAL- : Valve Common

Data +
Data -
Data +
Data -

S1N4 : Handle Sat 1

S1V9 : Valve Sat 1
S1N3 : Handle Sat 2
S1V10 : Valve Sat 2
Subm Relay Control X
Subm Relay Control Y

Control Power (Hot)

ISB+ : Handle Common

Light Power (Hot)
Light Power (Neut)

White
White
White
White
White
White
J Box
Data +
Data -
Hot
Neut

See
Note 5
Yellow
Yellow

White
White
White
White/Violet
White/Orange Control Power (Neut)
White
White/Red
White/Brown
White/Gray
White/Gray
White

Orange

Black
Brown
Brown
Blue
Blue
Blue
Black

Red
Red
Red
Red Red

+V
+V

NOZ
NOZ
Solenoid Solenoid 1 8 2 9 X3 Y4 11+ 12- 13+ 14-
HS3/V389Dx/4R

Valve Red Red Valve

See Note 4 See Note 4

VAL-
S1N3
S2N4
VAL-

S1V9
GND
ISB+
ISB+
S1V10
Optional J Box

Subm Relay Control Y To Subm Relay Controls for

Subm Relay Control X Submersible Pumps
See Note 3

Satellite/Satellite Master/Master

117
X

Sat Out
From YA2
Inlet

YA2

Sat In
XA1
Sat Out
YA2
Sat Out

Sat In
Y
Inlet

XA1

Sat Out
From XA1

Hot
X/YA1/2

Control Power
120 or 240 VAC Neut
(See Note 3)

Light Power Hot

120 or 240 VAC Neut
(See Note 3)

Notes:
1. All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA
30, and the Automotive and Marine Service Station Code (NFPA 30A).
2. For wiring connections, use wires rated at least 90oC, 600V, Gas & Oil Resistant.
3. Remote dispensers require a relay to interface to the submersible pump motor. In multiple dispenser applications, all dispensers operating the same submersible pump
control relay must be connected to the same main power circuit breaker. This may require multiple pump control relays for a submersible pump.
4. For full details of Wayne control systems interconnections see the manual provided with the Wayne pump control system or Wayne card processing system.
UHC, Two Product, Single Side, Master/Master

5. Attach all grounds to the ground screw provided.

6. Lighted valance ready dispensers only. Lighted valance assemblies must be Listed for installation above Class I, Hazardous Location. Follow instructions provided by
valance manufacturer and secure all open wiring away from shaper edges, including sheet metal.

Part No. 920365 Rev C

7. Optional speaker installation wiring is located in optional junction box. Connect intercom circuit to a Listed Clase 2 powered intercom only with 18 gauge minimum, at
least 90 degree C, Gas & Oil resistant UL Listed wire. Wires back to intercom power must be run in a separate dedicated Listed metallic conduit.
 Master

J Box
Model

Satellite

White
White

April 2006
Solenoid
I.S.B.
Valve

White
White
White
White
White

CAT (Opt.)

Dispenser
Wayne TRAC (Opt.)

Speaker (Opt.)
Call Button (Opt.)
Lighted Valance (Opt.)

I.S.B.
See
Note 5

VAL- : Valve Common

Data +
Data -
Data +
Data -

S1N4 : Handle Sat 1

S1V9 : Valve Sat 1
Subm Relay Control X
Subm Relay Control Y

Control Power (Hot)

Light Power (Hot)
Light Power (Neut)

ISB+ : Handle Common

White
White
White
J Box
Data +
Data -
Hot
Neut

See
Note 5
HS3/V388Cx/4

White
White
White/Violet
White/Orange Control Power (Neut)
White
White/Red
White/Brown
White/Gray
White/Gray
Yellow
Yellow
White

Orange

Red
Red
Black
Brown
Brown
Blue
Blue
Blue
Black

Red
Red

Red

+V
NOZ
1 8 2 9 X3 Y4 11+ 12- 13+ 14-

+V
NOZ
Solenoid
Valve Red

See Note 4 See Note 4

VAL-
S1N4

S1V9
ISB+
GND
Optional J Box

To Subm Relay Control for

Subm Relay Control X
Submersible Pump
See Note 3

118
Satellite Master/Satellite
X

Hot
Inlet

Control Power
Sat

Sat In

120 or 240 VAC Neut

(See Note 3)
UHC, Master/Satellite

Sat In

XA1
Sat Out

Light Power Hot

XA1
XA1

120 or 240 VAC Neut

(See Note 3)

Notes:
1. All equipment to be installed in accordance with all applicable local, state, and federal codes, including, but not limited to, the National Electrical Code (NFPA 70), NFPA
30, and the Automotive and Marine Service Station Code (NFPA 30A).
2. For wiring connections, use wires rated at least 90oC, 600V, Gas & Oil Resistant.
3. Remote dispensers require a relay to interface to the submersible pump motor. In multiple dispenser applications, all dispensers operating the same submersible pump
control relay must be connected to the same main power circuit breaker. This may require multiple pump control relays for a submersible pump.
4. For full details of Wayne control systems interconnections see the manual provided with the Wayne pump control system or Wayne card processing system.
5. Attach all grounds to the ground screw provided.
6. Lighted valance ready dispensers only. Lighted valance assemblies must be Listed for installation above Class I, Hazardous Location. Follow instructions provided by
valance manufacturer and secure all open wiring away from shaper edges, including sheet metal.

Part No. 920365 Rev C

7. Optional speaker installation wiring is located in optional junction box. Connect intercom circuit to a Listed Clase 2 powered intercom only with 18 gauge minimum, at
least 90 degree C, Gas & Oil resistant UL Listed wire. Wires back to intercom power must be run in a separate dedicated Listed metallic conduit.
 INSTALLATION & OPERATION MANUAL

3/Vista Series Blending and Non-blending

Suction Pumps and Remote Dispensers

Written by S. G. Martin
This manual was produced on a personal computer using Adobe® FrameMaker® and Photoshop®
Page design uses Times New Roman and Arial Fonts
Manuals were electronically produced on a Xerox Docutech Publishing System

Copyright © 2006 Dresser, Inc.

All rights reserved.
Printed in the United States of America.

Adobe® FrameMaker® and Photoshop® are trademarks of Adobe Systems, Inc.

This manual and the software described within are furnished under license and may be used or copied only in
accordance with the terms of such license.

No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, except as permitted by such license. Translation of this material to
another language without express written permission of Dresser, Inc. is prohibited.

The information in this publication is for informational use only and is subject to change without notice. The
contents should not be construed as a commitment by Dresser, Inc. who assumes no responsibility or liability
for inaccuracies that may appear in this publication.

Dresser Wayne, Dresser, Inc., is located at 3814 Jarrett Way, Austin TX 78728.
Wayne’s general telephone number is (512)-388-8311.
 NOTE: “This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communi-
cations. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to cor-
rect the interference at his own expense.”

Dresser Wayne, Dresser, Inc. 3814 Jarrett Way, Austin, TX 78728 (512) 388-8311
Part No. 920365 Rev C Preliminary ©2006 Dresser, Inc. 04/06