SPC Avenger 150 Street (2017 12 06) PDF
SPC Avenger 150 Street (2017 12 06) PDF
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 BALANCER & BALANCER IDLER GEAR 13 TRANSMISSION 15
Pictorial Index Pictorial Index
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 COVER RH 25 COVER MAGNETO 27
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ENGINE ASSLY / CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSLY 29 OIL PUMP 31
Pictorial Index Pictorial Index
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CARBURETTOR 33 SILENCER ASSEMBLY 35 STARTER MOTOR & STARTER ASSLY 41 FRAME AND FRAME FITTINGS 43
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER 37 MAGNETO, C.D.I. & H.T. COIL 39 FRAME FITTINGS 45 SWING ARM 47
Pictorial Index Pictorial Index
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
REAR SHOCK ABSORBER 49 FOOT REST 51 TYRE / TUBE AND WHEEL RIM 57 FRONT HUB 59
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
MUDGUARD - FRONT & REAR 53 STAND ASSEMBLY 55 REAR HUB - ALLOY WHEEL 61 REAR BRAKE PEDAL 63
Pictorial Index Pictorial Index
PLATE NO. : 38
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PAGE NO.
SEAT / GRIP FRAME REAR /
FRONT MASTER CYLINDER 65 FRONT BRAKE - CALIPER DISC 67 FUEL TANK 77-79 81
COVER GRIP FRAME
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
HANDLE BAR ASSEMBLY 69-71 FRONT FORK 73-75 SPEEDOMETER 83 CABLES 85
Pictorial Index Pictorial Index
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
SIDE COVERS / CHAIN COVER 87 GUARDS 89 INDICATOR LIGHT 95 ELECTRICAL EQUIPMENT 97
PLATE NO. : 47
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PAGE NO. PLATE NO. : 48 PAGE NO.
IGNITION SWITCH AND
HEAD LIGHT 91 TAIL LIGHT / REFLECTOR REFLEX 93 99 TOOL KIT & WIND SHIELD KIT 101
CONTROL SWITCH
Pictorial Index Pictorial Index
9
7
11
10
1 2
Front Wheel Direction
Plate No.: 2
Cylinder Head
6 7 10
9
5
6 4
3 4
Front Wheel Direction
Plate No.: 3
Valve
9
1 DK 1017 48 Rocker Arm Shaft - Intake 1
2 DK 1017 51 Rocker Arm Shaft - Exhaust 1
3 3 DK 1017 55 Rocker Arm Assembly 2
4 DG 1010 29 Cotter valve 4
2 5 39 2017 19 Seal valve stem 2
1
6 DK 1013 26 Valve Repair Kit 1 Refer Page No. 106
8 7 36 DS10 02 Valve Kit 1 Refer Page No. 105
4
8 DH 1012 95 Wave washer 2
9 39 2440 11 Plain washer 4
5 6
Front Wheel Direction
Plate No.: 4
Camshaft / Tensioner
11
7 8
Front Wheel Direction
Plate No.: 5
Cylinder and Piston
7
8
4
5
9 10
Front Wheel Direction
Plate No.: 6
Crankshaft
11 12
Front Wheel Direction
Plate No.: 7
Balancer Idler
4
9
5
13 14
Front Wheel Direction
Plate No.: 8
Transmission
15 16
Front Wheel Direction
Plate No.: 9
Change Drum
1
5
17 18
Plate No.: 9
Gear change Mechanism
17 1
16
3
7
19 20
Plate No.: 10
Engine Assembly / Crankcase RH
6
7
4
10
21 22
Front Wheel Direction
Plate No.: 11
Crankcase LH
22
23 24
Front Wheel Direction
Plate No.: 12
Cover RH
10
25 26
Front Wheel Direction
Plate No.: 13
Cover Magneto
12 13
6 14
8
11
10
27 28
Front Wheel Direction
Plate No.: 13
Clutch assembly
5 8
11
12 9
6
15
10
13
29 30
Front Wheel Direction
Plate No.: 14
Oil Pump
31 32
Front Wheel Direction
Plate No.: 14
Carburetor
6
6
33 34
Front Wheel Direction
Plate No.: 15
Silencer Assembly
10 2
35 36
Front Wheel Direction
Plate No.: 16
Air Filter Assembly
10
8
7
6 9
4 5
3
37 38
Front Wheel Direction
Plate No.: 16
Magneto / CDI / Spark Plug / H.T. Coil
1 JC 1110 28 Rotor 1
2 JC 1110 26 Stator Assly. comp 1
10 16 3 39 1674 04 Hex. Bolt with Flange 1
4 DH 1013 81 Pan Head Screw 2
5 DH 1011 99 Stopper plate (wiring harness) 1
6 DH 1013 80 Screw Pan head 1
11 7 DG 1110 08 Spark plug 2
8 PD 3512 15 C.D.I Assly. / Damper 1
7 9 DH 1110 13 Grommet Spark Plug cap 2
16 15 9
10 PD 3512 20 H.T. Coil With Cable LH 1
15 11 DH 1110 16 Grommet Sleeve Spark Plug 1
12 AP 1110 12 Cap Spark Plug 2
12 13 PD 4020 02 Capacitor with bracket 1
8
6 14 PD 4020 04 Regulator Voltage 1
15 DD 1110 12 Grommet H.T. Cable 2
16 PD 3512 22 H.T. Coil With Cable RH 1
12
17 5 17 39 1902 04 Bolt 2
3
9
14 1
13 4
7
39 40
Front Wheel Direction
Plate No.: 17
Starter Motor
41 42
Front Wheel Direction
Plate No.: 18
Frame Assembly
43 44
Front Wheel Direction
Plate No.: 18
Frame Assembly
11
7
12
45 46
Front Wheel Direction
Plate No.: 19
Swing Arm
9
5 1
10 6
7
12
4
11
2
8
47 48
Front Wheel Direction
Plate No.: 20
Rear Shock Absorber
7 6
5
3
2
49 50
Front Wheel Direction
Plate No.: 21
Foot Rest
6 15
10
13
11 12 14
51 52
Front Wheel Direction
Plate No.: 22
Mudguard - Front & Rear
3
8
7
5
1
53 54
Front Wheel Direction
Plate No.: 23
Stand
12 9 8
55 56
Front Wheel Direction
Plate No.: 24
Tyre, Tube & Wheel Rim
57 58
Front Wheel Direction
Plate No.: 25
Front Hub
9 3
4
59 60
Front Wheel Direction
Plate No.: 26
Rear Hub-Alloy Wheel
1 PD 1312 12 Coupling 1
17 2 PD 1318 17 Assly Brake Panel 1 Non Asbestos
20
19 3 36 PD00 59 Kit Brake Shoe 1 Non Asbestos
2 4 DG 1510 59 Cam Brake 1
7 5 21 5 DG 1510 60 Lever Brake Cam 1
6 JM 1510 05 Axle Rear 1
7 30 1510 05 Indicator Brake Shoe 1
3 16 4 8 30 1510 76 Damper Rear Hub Shock 1
9 DG 1510 68 Bolt 6
15
10 36 PD00 09 Chain - Sprocket - Kit 1 Refer Page No.105
13 1 11 DG 1510 66 Nut Flanged lock 6
23
12 30 1510 82 Seal Oil 1
14 13 KP BC62 02 Bearing Ball 1
18 14 DG 1510 65 Sleeve 1
8 15 DG 1510 58 Spring Brake Shoe 1
22
12 16 30 1510 69 Spring Brake Shoe 1
17 DH 1710 19 Nut 1
9
18 DG 1510 85 Collar Rear Brake Drum 1
19 DG 1510 62 Collar Rear Axle 1
6
20 DG 1510 08 Washer 2
10 21 39 1069 01 Screw 1
11
22 KP BC60 04 Bearing Ball 1
23 KP BC63 02 Bearing Ball 1
61 62
Front Wheel Direction
Plate No.: 27
Rear Brake Pedal
63 64
Front Wheel Direction
Plate No.: 28
Mudguard - Front & Rear
16
65 66
Plate No.: 29
Front Brake-Caliper & Disc
2 8
67 68
Front Wheel Direction
Plate No.: 30
Handle Bar
1 PD 1510 00 Handle 1
2 DJ 1810 11 Weight, Handle 2
3 DV 1810 08 Plate 1
16 15 2 22
4 JM 1910 10 Lever Boot - Clutch Lever 1 N.I.
14 9
5 PD 1138 03 Bracket Speedo Cable 1
18 11
6 PD 1510 01 Holder Handle Upper 1
12 1 7 PD 1510 04 Holder Handle Lower LH 1
17 28
8 PD 1510 05 Holder Handle Lower RH 1
19 9 PD 1610 04 Grip RH 1
30
10 PD 1610 01 Grip LH 1
25 8 11 DG 1910 10 Lever Assly. Grip Clutch LH 1
12 DG 1910 12 Lever Grip 1
29 26 13 39 0789 12 Washer spring 2
21 27 3 20
14 DG 1910 13 Bolt Clutch Lever 1
7 6 15 30 1910 24 Screw cable Adjust 1
16 30 1910 17 Nut Cable Adjust Lock 1
10 17 DG 1910 14 Nut Lock 1
24 18 KA DA06 22 Bolt Upset 1
13 19 DG 2010 30 Clutch Switch 1
2
23 20 PD 4014 01 Control Switch RH 1
22 21 PD 4014 04 Control Switch LH 1
22 39 2427 04 Bolt Socket 2
23 DG 1810 87 Nut Cap 2
24 DG 1810 54 Damper 4
5
25 39 1944 04 Bolt Flanged small 2
26 59 0400 48 Bolt Flanged small 4
69 70
Front Wheel Direction
Plate No.: 31
Handle Bar
12 1
17 28
19
30
25 8
29 26
21 27 3 20
7 6
10
24
2 13
23
22
71 72
Plate No.: 32
Front Master Cylinder
73 74
Front Wheel Direction
Plate No.: 33
Front Disc Brake
26 30
30
15
24 28 24
27 11 22 22 11
21 21 25
19 19
32 14 7 14
7
6 6
4
3
5 5
16A 13 13
16 27
16
35
34
75 76
Front Wheel Direction
Plate No.: 34
Petrol Tank
77 78
Front Wheel Direction
Plate No.: 35
Seat / Grip Frame Rear / Cover Grip Frame
15
17
12 19
7
10
6 18
19
79 80
Front Wheel Direction
Plate No.: 36
Speedometer
81 82
Front Wheel Direction
Plate No.: 37
Cables
10
1 7
8
83 84
Front Wheel Direction
Plate No.: 38
Side Covers / Chain Cover
7
8
9
8
6
4
4
6
2
3 3
85 86
Front Wheel Direction
Plate No.: 39
Front Fork
5
1
4
87 88
Front Wheel Direction
Plate No.: 40
Head Lamp Assembly
5 1
8
12
18 6
17
89 90
Front Wheel Direction
Plate No.: 42
Tail Light / Reflector Reflex
1
8
3
4
11
2
10 5
91 92
Front Wheel Direction
Plate No.: 43
Fittings - Side Fairing Bracket & Fuel Tank Cover
3 10
5
12
5 11
93 94
Front Wheel Direction
Plate No.: 44
Fittings - Side Cover
19
1 PD 4016 01 Horn 1
2 39 1902 04 Bolt Flanged 2
3 3 30 1910 48 Band 2
4 PD 1810 00 Battery Box 1
5 31 2010 21 Clamp wiring harness 1
8 6 JD 4022 17 Band (L 150) 2 N.I
7 PD 4022 12 Wiring Harness 1
8 DV 2010 16 Starter Relay Assly. 1
9 DS 2010 25 Flasher 1
10 DV 1610 36 Band Battery Bracket 1
18 11 DG 2010 27 Mat Battery 1
7 12 AK 2010 12 Fuse 10A 2
13 JM 1910 14 Spring Rear Brake Switch 1
14 AP 2010 25 Fuse 15A 2
12 14 15 PD 4022 14 Cable Assly. (Motor to St. Rly.) 1
5 16 PD 4022 13 Cable Assly. (Battery to Earth) 1
2
17 DG 2010 61 Rear Brake Switch 1
18 JF 4018 07 Battery 4 Ah VRLA 1
17 19 JF 4018 08 4ah VRLA Dry Only Acid Bottle 1
9 20 36 JF00 43 Kit Battery 1 N.I
13
1
18
15
10 16
11
95 96
Front Wheel Direction
Plate No.: 45
Ignition Switch & Control Switch
5
1 DG 1810 55 Cap, Steering Lock 1
2 DG 1410 17 Rotor, Lock, Tank Cap 1
3 PD 4014 00 Switch Assly. Ignition 1
3 4 DG 1611 68 Lock Assly Side Cover 1
5 PD 2326 02 Lock Set (5 in 1) 1
6 DG 1810 57 Screw 1
7 DG 2210 10 Screw 1
8 DG 2010 23 Plug 1
1 9 DG 1810 58 Washer Wave 1
11 6 10 DG 1810 59 Spring Steering Lock 1
8 9 11 39 1975 04 Bolt Socket 1
2
12 PD 4014 04 Control Switch LH 1
13 PD 4014 01 Control Switch RH 1
10 14 DG 2010 30 Clutch Switch 1 N.I
15 DJ 2011 09 Front Brake Switch 1 N.I
12 13
97 98
Front Wheel Direction
Plate No.: 46
Tool Kit & Wind Shield Kit
99 100
Front Wheel Direction
Plate No.: 47
Painted Parts
12
10/11
101 102
Front Wheel Direction
Kit List Kit List
1 36PD0015 TANK DCL-DARK BLUE-A101 PD233017 TANK DECAL RH (DARK BLUE) 1 11 PD511054 COVER CYLINDER HEAD PD511101 COVER CYLINDER HEAD 1
PD233016 TANK DECAL LH (DARK BLUE) 1 PD511021 CYLINDER HEAD 1
PD233021 DECAL TANK CENTER (DARK BLUE) 1
12 DH101864 Block - Piston DH101665 ASSEMBLY PISTON 1
2 36PD0017 S COVER DCL DARK BLUE-A101 PD233018 SIDE COVER DECAL LH (DARK BLUE) 1 DH101878 CYL BLOCK (K1UG4 THICK LINER) 1
PD233019 SIDE COVER DECAL RH (DARK BLUE) 1
13 36DS1001 Cyl. Head O Ring Kit 39239121 O Ring (Cover Tappet) 2
3 36PD0012 ASSLY CL COVER-A102 PD541228 CLUTCH COVER 1 39128321 O ring 2
DK101738 DECAL COVER RH 1
39199020 BEARING - NEEDLE 1 14 DK101326 Valve Repair Kit DK101247 Retainer Valve Spring 2
39104119 SEAL OIL 1 DK101108 Spring Valve Inner 2
31101060 PLUG 2 DK101110 Spring Valve Outer 2
DK101246 Seat Valve Spring 2
4 36DS1002 Valve Kit DH101611 VALVE - INTAKE 1
DS101024 VALVE - EXHAUST 1 15 36DK0007 Kit Centrifugal Oil Filter 39220011 Washer 1
DH101234 Gasket Centrifugal Oil Filter 1
5 36DH4030 KIT CHAIN GUIDE PULSAR-150 DK101059 GUIDE CHAIN (SLACK) 1 39226701 Oval Screw 3
DH101923 GUIDE CAM CHAIN TIGHT SIDE 1 DH101066 Join Oil Deliver 1
6 36DJ4008 Ring Set Piston DH101666 RING PISTON TOP 1 DH101067 Spring Oil Deliver 1
DH102054 PISTON RING 2ND-CHROME PLATED 1 39219908 Pin Oil Deliver Joint 1
DH101669 RING PISTON OIL 1
16 36DV0007 Steering Cone Kit DG181045 Bearing Cone Upper 1
7 36PD0055 Kit Friction Plate DK101566 DISK A FRICTION CLUTCH 3 DG181046 Bearing race Upper 1
PK551419 DISK C FRICTION CLUTCH 1
DG181047 Bearing race Lower 1
DK101568 DISK B FRICTION CLUTCH 1
DG181005 Bearing Cone Lower 1
8 36PD0009 Chain Sprocket-A101 JM151001 Sprocket (38 T) 1
17 36DK0038 Set Primary Drive/Driven DK101561 Clutch Housing 1
DT141005 Chain 110 Link 1
DH101628 Gear Primary Drive 1
DV101048 Sprocket (14 T) 1
18 36DK0077 KIT for Starter Clutch DK101596 Spring Starter Clutch 5
9 36PD0014 Assly C'case RH-A101 PD541018 Crankcase RH (JC) 1
59050002 Stud Bolt (M10) 1
39258320 Bearing Ball6004-SKF 1 19 36DK0076 KIT Starter Clutch Assly DK101595 Body Starter Clutch 1
59200027 Bearing NRB HK 1516 (15*21*16) 1 DK101596 Spring Starter Clutch 5
39260120 Bearing Ball 1 39084914 Washer - Lock :- Toothed 3
39215220 Needle Roller Bearing 1
20 36DV0005 Kit Holder Step FR. Serviceable DG161146 Spring - L 1
10 36PD0013 Assly C'case LH-A101 PD541017 Crankcase LH 1 DG161147 Spring - R 1
CB101220 Plug 1 DG161144 Bolt 2
59050002 Stud Bolt (M10) 1 39198204 Bolt - Hexagon Socket Head :- M5 4
39260320 Ball Bearing 1 39220404 Bolt - Hexagon Head With Flange :- M6 1
59200006 BRG Ball 6204Z HN3 (20*47*14) 1 39195404 Bolt - Flanged :- Small 1
39218520 Deep Groove Ball Bearing 1 39150611 Washer - Plain 2
30101014 Seal-Oil 1 39193717 Circlip 2
39219019 Oil Seal 1 DG161222 Bolt :- Pre-Coated 3
DH101203 Breather Pipe 1 DG161223 Bolt - Pre-Coated 1
103 104
Kit List Kit List
105 106
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
44 1 PD111036 PD111035 FRAME ASSLY 11.03.16 ALTERNATE UPDATED
102 1 -------- 52PD0340 FUEL TANK V RED WITH DECAL 26.08.16 REF CIR IB-247
102 2 -------- 52PD0331 S CVR LH V RED WITH DECAL 26.08.16 REF CIR IB-247
102 3 -------- 52PD0332 S CVR RH V RED WITH DECAL 26.08.16 REF CIR IB-247
102 6 -------- 36PD0063 KIT TANK DECAL VIBRANT RED 26.08.16 REF CIR IB-247
102 7 -------- PD233053 DECAL COVER SIDE LH RED 26.08.16 REF CIR IB-247
102 7 -------- PD233054 DECAL COVER SIDE RH RED 26.08.16 REF CIR IB-247