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IS - Steel Strengthening 8M20 I Profile - Aug 4, 2020

This document provides a summary of the structural analysis of 8 steel anchors used to reinforce a concrete structure. The anchors are Hilti HIT-V M20 anchors with an effective embedment depth of 250mm. Under a loading of 161 kN in the negative y-direction, each anchor experiences a shear force of 20.125 kN in the negative y-direction. The shear force demand is below the anchor's capacity and the design is adequate to resist steel failure, pryout, and concrete edge failure. The analysis was performed using Hilti's PROFIS Engineering software to evaluate tension and shear load cases based on the principles of EOTA TR 029.

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0% found this document useful (0 votes)
116 views7 pages

IS - Steel Strengthening 8M20 I Profile - Aug 4, 2020

This document provides a summary of the structural analysis of 8 steel anchors used to reinforce a concrete structure. The anchors are Hilti HIT-V M20 anchors with an effective embedment depth of 250mm. Under a loading of 161 kN in the negative y-direction, each anchor experiences a shear force of 20.125 kN in the negative y-direction. The shear force demand is below the anchor's capacity and the design is adequate to resist steel failure, pryout, and concrete edge failure. The analysis was performed using Hilti's PROFIS Engineering software to evaluate tension and shear load cases based on the principles of EOTA TR 029.

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Hilti PROFIS Engineering 3.0.

62

www.hilti.group/content/hilti/CP/XX/en/non-transactional/light-pages/malaysia.html
Company: Page: 1
Address: Specifier:
Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

Specifier's comments: without vlink consideration

1 Input data
Anchor type and diameter: HIT-RE 500 V3 + HIT-V (8.8) M20
Return period (service life in years): 50
Item number: 2218543 HIT-V-8.8 M20x300 (element) / 2123403
HIT-RE 500 V3 (adhesive)
Filling set or any suitable annular gap filling solution
Effective embedment depth: hef,act = 250.0 mm (hef,limit = - mm)
Material: 8.8
Evaluation Service Report: ETA 16/0143
Issued I Valid: 14/05/2019 | -
Proof: Engineering judgement SOFA BOND - based on ETAG BOND testing
Stand-off installation: eb = 0.0 mm (no stand-off); t = 12.0 mm

Anchor plate :
R lx x ly x t = 1,000.0 mm x 400.0 mm x 12.0 mm; (Recommended plate thickness: not calculated)

Profile: I profile, ; (L x W x T x FT) = 363.4 mm x 173.2 mm x 9.1 mm x 15.7 mm


Base material: 2
cracked concrete, C20/25, fc,cube = 25.00 N/mm ; h = 450.0 mm, Temp. short/long: 40/24 °C
Installation: hammer drilled hole, Installation condition: Dry
Reinforcement: reinforcement spacing < 150 mm (any Ø) or < 100 mm (Ø <= 10 mm)
with longitudinal edge reinforcement d >= 12.0 [mm] + close mesh (stirrups, hangers) s <= 100.0
[mm]
Reinforcement to control splitting according to EOTA TR 029, 5.2.2.6 present.

R
- The anchor calculation is based on a rigid anchor plate assumption.

Geometry [mm] & Loading [kN, kNm]

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

1
Hilti PROFIS Engineering 3.0.62

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Address: Specifier:
Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

1.1 Load combination


Case Description Forces [kN] / Moments [kNm] Seismic Fire Max. Util. Anchor [%]
1 Combination 1 N = 0.000; Vx = 0.000; Vy = -161.000; no no 100
Mx = 0.000; My = 0.000; Mz = 0.000;

2 Load case/Resulting anchor forces

Anchor reactions [kN]


Tension force: (+Tension, -Compression)
5 6 y 7 8
Anchor Tension force Shear force Shear force x Shear force y
1 0.000 20.125 0.000 -20.125 1 2 3 4
2 0.000 20.125 0.000 -20.125 x
3 0.000 20.125 0.000 -20.125
4 0.000 20.125 0.000 -20.125
5 0.000 20.125 0.000 -20.125
6 0.000 20.125 0.000 -20.125
7 0.000 20.125 0.000 -20.125
8 0.000 20.125 0.000 -20.125

max. concrete compressive strain: - [‰]


max. concrete compressive stress: - [N/mm ]
2

resulting tension force in (x/y)=(0.0/0.0): 0.000 [kN]


resulting compression force in (x/y)=(0.0/0.0): 0.000 [kN]

Anchor forces are calculated based on the assumption of a rigid anchor plate.

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

2
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Address: Specifier:
Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

3 Tension load (EOTA TR 029, Section 5.2.2)


Load [kN] Capacity [kN] Utilization bN [%] Status
Steel Strength* N/A N/A N/A N/A
Combined pullout-concrete cone failure** N/A N/A N/A N/A
Concrete Breakout Failure** N/A N/A N/A N/A
Splitting failure** N/A N/A N/A N/A

* highest loaded anchor **anchor group (anchors in tension)

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

3
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Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

4 Shear load (EOTA TR 029, Section 5.2.3)


Load [kN] Capacity [kN] Utilization bV [%] Status
Steel Strength (without lever arm)* 20.125 78.400 26 OK
Steel failure (with lever arm)* N/A N/A N/A N/A
Pryout Strength** 161.000 368.165 44 OK
Concrete edge failure in direction y-** 161.000 162.305 100 OK

* highest loaded anchor **anchor group (relevant anchors)

4.1 Steel Strength (without lever arm)

VRk,s [kN] gM,s VRd,s [kN] VSd [kN]


98.000 1.250 78.400 20.125

4.2 Pryout Strength (Concrete Breakout Strength controls)


2 0 2
Ac,N [mm ] Ac,N [mm ] ccr,N [mm] scr,N [mm] k-factor
1,212,750 562,500 375.0 750.0 2.000

ec1,V [mm] y ec1,N ec2,V [mm] y ec2,N y s,N y re,N


0.0 1.000 0.0 1.000 0.900 1.000
0
NRk,c [kN] gM,c,p VRd,cp [kN] VSd [kN]
142.302 1.500 368.165 161.000

Group anchor ID
1-8

4.3 Concrete edge failure in direction y-

lf [mm] dnom [mm] k1 a b


240.0 20.00 1.700 0.078 0.055
2 0 2
c1 [mm] Ac,V [mm ] Ac,V [mm ]
390.0 931,500 684,450

y s,V y h,V y a,V ec,V [mm] y ec,V y re,V


1.000 1.140 1.000 0.0 1.000 1.400
0
VRk,c [kN] gM,c VRd,c [kN] VSd [kN]
112.068 1.500 162.305 161.000

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

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Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

5 Displacements (highest loaded anchor)


Short term loading:

NSk = 0.000 [kN] dN = 0.0000 [mm]


VSk = 29.815 [kN] dV = 1.1926 [mm]
dNV = 1.1926 [mm]
Long term loading:

NSk = 0.000 [kN] dN = 0.0000 [mm]


VSk = 29.815 [kN] dV = 1.7889 [mm]
dNV = 1.7889 [mm]

Comments: Tension displacements are valid with half of the required installation torque moment for uncracked concrete! Shear displacements
are valid without friction between the concrete and the anchor plate! The gap due to the drilled hole and clearance hole tolerances are not
included in this calculation!

The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!

6 Warnings
• The anchor design methods in PROFIS Engineering require rigid anchor plates per current regulations (AS 5216:2018, ETAG 001/Annex C,
EOTA TR029 etc.). This means load re-distribution on the anchors due to elastic deformations of the anchor plate are not considered - the
anchor plate is assumed to be sufficiently stiff, in order not to be deformed when subjected to the design loading. PROFIS Engineering
calculates the minimum required anchor plate thickness with CBFEM to limit the stress of the anchor plate based on the assumptions
explained above. The proof if the rigid anchor plate assumption is valid is not carried out by PROFIS Engineering. Input data and results
must be checked for agreement with the existing conditions and for plausibility!
• Checking the transfer of loads into the base material is required in accordance with EOTA TR 029, Section 7!
• The design is only valid if the clearance hole in the fixture is not larger than the value given in Table 4.1 of EOTA TR029! For larger
diameters of the clearance hole see Chapter 1.1. of EOTA TR029!
• The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to
be followed to ensure a proper installation.
• Characteristic bond resistances depend on short- and long-term temperatures.
• Please contact Hilti to check feasibility of HIT-V rod supply.
• The design method SOFA assumes that no hole clearance between the anchors and the fixture is present. This can be achieved by filling
the gap with mortar of sufficient compressive strength (e.g. by using the Hilti Filling set) or by other suitable means
• The compliance with current standards (e.g. EN 1993, AS 4100:1998, etc.) is the responsibility of the user
• An SLS-check is not performed for SOFA and has to be provided by the user!
• The characteristic bond resistances depend on the return period (service life in years): 50

Fastening meets the design criteria!

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

5
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Address: Specifier:
Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

7 Installation data
2
Anchor plate, steel: S 235; E = 210,000.00 N/mm ; fyk = 235.00 N/mm
2 Anchor type and diameter: HIT-RE 500 V3 + HIT-V (8.8)
M20
Profile: I profile, ; (L x W x T x FT) = 363.4 mm x 173.2 mm x 9.1 mm x 15.7 Item number: 2218543 HIT-V-8.8 M20x300 (element) /
mm 2123403 HIT-RE 500 V3 (adhesive)
Hole diameter in the fixture: df = 22.0 mm Installation torque: 150 Nm
Plate thickness (input): 12.0 mm Hole diameter in the base material: 22.0 mm
Recommended plate thickness: not calculated Hole depth in the base material: 250.0 mm
Drilling method: Hammer drilled Minimum thickness of the base material: 294.0 mm
Cleaning: Compressed air cleaning of the drilled hole according to instructions
for use is required

Hilti HAS-U threaded rod with HIT-RE 500 V3 injection mortar with 250 mm embedment h_ef, M20, Steel galvanized, SAFEset Auto cleaning
Hammer drilled installation per ETA 16/0143, with annular gaps filled with Hilti Filling set or any suitable gap solutions

7.1 Recommended accessories

Drilling Cleaning Setting


• Suitable Rotary Hammer • Compressed air with required • Dispenser including cassette and mixer
• Properly sized drill bit accessories to blow from the bottom of • Filling set
the hole • Torque wrench
• Proper diameter wire brush

y
500.0 500.0

50.0
5 6 7 8
200.0
110.0

1 2 3 4
17.0

x
240.0

200.0

50.0 300.0 300.0 300.0 50.0

Coordinates Anchor [mm]


Anchor x y c-x c+x c-y c+y Anchor x y c-x c+x c-y c+y
1 -450.0 40.0 - - 390.0 360.0 5 -450.0 150.0 - - 500.0 250.0
2 -150.0 40.0 - - 390.0 360.0 6 -150.0 150.0 - - 500.0 250.0
3 150.0 40.0 - - 390.0 360.0 7 150.0 150.0 - - 500.0 250.0
4 450.0 40.0 - - 390.0 360.0 8 450.0 150.0 - - 500.0 250.0

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

6
Hilti PROFIS Engineering 3.0.62

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Company: Page: 7
Address: Specifier:
Phone I Fax: | E-Mail:
Design: Drafts_Drafts_IS - Steel Strengthening Anchor 1 - Au Date: 07/08/2020
Fastening point:

8 Remarks; Your Cooperation Duties


• Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the principles, formulas
and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions, etc., that must be
strictly complied with by the user. All figures contained therein are average figures, and therefore use-specific tests are to be conducted
prior to using the relevant Hilti product. The results of the calculations carried out by means of the Software are based essentially on the
data you put in. Therefore, you bear the sole responsibility for the absence of errors, the completeness and the relevance of the data to be
put in by you. Moreover, you bear sole responsibility for having the results of the calculation checked and cleared by an expert, particularly
with regard to compliance with applicable norms and permits, prior to using them for your specific facility. The Software serves only as an
aid to interpret norms and permits without any guarantee as to the absence of errors, the correctness and the relevance of the results or
suitability for a specific application.
• You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must arrange for
the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a regular basis. If you do
not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus up-to-date version of the Software
in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for consequences, such as the recovery of lost or
damaged data or programs, arising from a culpable breach of duty by you.

Input data and results must be checked for conformity with the existing conditions and for plausibility!
PROFIS Engineering ( c ) 2003-2020 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

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