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Repair Grouting Checklist

This document is a checklist for inspecting grouting work. It lists the project details and requirements for submittals, preparation, materials, equipment, application, and recording of the grouting process. Key items include using an approved grouting material like Sikagrout 214, properly preparing the surface, mixing and applying the grout in layers of 10-100mm thickness, taking samples, and recording details like temperature, quantities, and times. The inspection verifies that all stipulated requirements are met.

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Sushil Gupta
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1K views1 page

Repair Grouting Checklist

This document is a checklist for inspecting grouting work. It lists the project details and requirements for submittals, preparation, materials, equipment, application, and recording of the grouting process. Key items include using an approved grouting material like Sikagrout 214, properly preparing the surface, mixing and applying the grout in layers of 10-100mm thickness, taking samples, and recording details like temperature, quantities, and times. The inspection verifies that all stipulated requirements are met.

Uploaded by

Sushil Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROJECT TITLE: WORK TITLE:

GROUTING INSPECTION
CHECK LIST

PROJECT OWNER: CONSULTANT: DATE :


LOCATION :
BUILDING :
REMEDIAL TYPE :
CONCESSIONAIRE: CONTRACTOR: MAIN MATERIAL :

START OF INSPECTION :
FINISH OF INSPECTION :
SUBMITTAL
No. DESCRIPTION OK NO REMARKS
1 RFI
2 Shop Drawing
3 Method of Statement
4 Grouting Material Sikagrout 214 or other approved material
5 Coarse Aggregate If needed
PREPARATION
No. DESCRIPTION OK NO REMARKS
1 Roughning (sufficent/ approved) Thick saw and hack out all unsound concrete
2 Cleanliness of Surface Free of dirt, oil, grease, loose material
3 Pre-Treatment Documentation Taken first prior to commence
4 Temperature (as per manufacture spec.) Minimum 10oC - Maximum 40oC
5 Thickness Not Exceeds 100mm Coarse aggregate needed if > 100mm
6 Formwork (size, firmly & water tight) Recommended to apply easy removal agent
7 Calculation Material to be Used To mix materials in sufficient amount
MATERIAL
No. DESCRIPTION OK NO REMARKS
1 Grouting Material (Sikagrout 214) Or other approved material
2 Condition of Material
3 Water Clean water
4 Bonding Agent (if no formwork used) Should be approved material
5 Silicone + Gun Or any approved sealing material
6 Clean Coarse Aggregate 10mm (if needed) Needed for thickness exceeds 100mm
7 Curring Compound/ Goni etc Min. curring 3 days (inclusive of form work)
EQUIPMENT
No. DESCRIPTION OK NO REMARKS
1 Low Speed Drill with Mixing Paddle max. 500 rpm
2 Container Clean and in sufficient size
3 Cube Sampler + bar For sampling with sufficient compaction
4 Camera
5 Shovel/ Trowel/Spatula Note: immediately clean by water after use
APPLICATION (After all stipulated above are OK)
No. DESCRIPTION OK NO REMARKS
1 Damp the Surface of Concrete Saturated surface dry, but no standing water
2 Mixing until Even and Consistent 2-3 minutes
3 Pouring/ application Immediately and no leaking of form work
4 Thickness of Pouring Min. 10 mm, max. 100 mm per pour
RECORDING
No. DESCRIPTION RECORD REMARKS
1 Temperature o
C
2 Batch Number
3 Quantity of Grouting Material kg Sikagrout 214: 25kg/ bag (13.2-13.8ltr mortar)
4 Quantity of Water ltr flowable 4.2ltr/ bag, pourable 3.8ltr/bag
5 Quantity of Coarse Aggregate (if needd) kg Maximum 50%
6 Time of Finished Mixing AM/PM Mixing 2-3 minutes,
7 Time of Finished Application AM/PM
8 Cube Sample nos Sample should be properly marking
9 During and After Treatment Photograph
INSPECTED BY: VERIFIED BY:

DATE: DATE:

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