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SG/PG Series: Industrial Spark-Ignited Generator Set

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0% found this document useful (0 votes)
89 views6 pages

SG/PG Series: Industrial Spark-Ignited Generator Set

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SG/PG Series

60 HZ
250 kW Industrial Spark-Ignited Generator Set
Generac International Products

14.2L

Image used for illustration purposes only

Power Ratings

Standby SG250 250 kW

Prime PG225 225 kW

Powering Ahead
For over 50 years, Generac has provided innovative design and superior manufacturing.

Generac ensures superior quality by designing and manufacturing most of its generator components, including
alternators, enclosures and base tanks, control systems and communications software.

Generac’s gensets utilize a wide variety of options, configurations and arrangements, allowing us to meet the
standby power needs of practically every application.

Generac searched globally to ensure the most reliable engines power our generators. We choose only engines that
have already been proven in heavy-duty industrial applications under adverse conditions.

Generac is committed to ensuring our customers’ service support continues after their generator purchase.
250 kW/225 kW
60 HZ

Standard Features
ENGINE SYSTEM ALTERNATOR SYSTEM ENCLOSURE

General  Class H insulation material Rust-proof fasteners with nylon washers to



 Oil Drain Extension  2/3 Pitch protect finish
 Heaving Duty Air Cleaner  Skewed Stator  High performance sound-absorbing material
 Fan Guard  Permanent Magnet Excitation  Gasketed doors
 Stainless Steel flexible exhaust connection  Sealed Bearing  Stamped air-intake louvers
 Critical Exhaust Silencer (Enclosed Only)  Amortisseur winding Upward Facing Discharge Hoods (Radiator and

 Factory Filled Oil and Coolant  Full load capacity alternator Exhaust)
 Stainless steel lift off door hinges
 Stainless steel lockable handles
Fuel System Rhino Coat™ - Textured polyester powder coat
GENERATOR SET 
 Primary and Secondary Fuel Shutoff paint
 Fuel Line - NPT Connection  Internal Genset Vibration Isolation
 Separation of circuits - high/low voltage
 Separation of circuits - multiple breakers
Cooling System
 Wrapped Exhaust Piping (Enclosed Only)
 Closed Coolant Recovery System
 Standard Factory Testing
 UV/Ozone Resistant hoses
 2 Year Warranty (Standby rated units)
 Factory-installed Radiator
 1 Year Warranty (Prime rated units)
 50/50 Ethylene glycol antifreeze
Silencer mounted in the discharge hood

(Enclosed Only)
Electrical System
 Battery charging alternator
 Battery Cables
 Battery Tray
 Solenoid activated starter motor
 Rubber-booted engine electrical connections

CONTROL SYSTEM
 E-Stop (Red Mushroom-Type)  Battery Voltage
 NFPA110 Level I and II (Programmable)  Frequency
 Customizable Alarms, Warnings, and Events
Alarms and Warnings
 Modbus® protocol  Oil Pressure
 Predictive Maintenance Algorithm  Coolant Temperature
 Sealed Boards  Coolant Level
 Password Parameter Adjustment Protection  Low Fuel Pressure Alarm
 Single Point Ground  Engine Overspeed
 16 Channel Remote Trending  Battery Voltage
Digital H Control Panel- Dual 4x20 Display  0.2msec High Speed Remote Trending  Alarms & Warnings Time and Date Stamped
Program Functions Alarm Information Automatically Annunciated
 Snap Shots of Key Operation Parameters
 Programmable Crank Limiter on the Display 
During Alarms & Warnings
 7-Day Programmable Exerciser Full System Status Display Alarms and Warnings Spelled Out (No Alarm
Special Applications Programmable Logic 
  Power Output (kW) Codes)
Controller  Power Factor
 RS-232/485 Communications  kW Hours, Total & Last Run
 3 Phase Sensing Digital Voltage Regulator  Real/Reactive/Apparent Power
 2-Wire Start Capability  All Phase AC Voltage
 Date/Time Fault History (Event Log)  All Phase Currents
 Isochronous Governor Control  Oil Pressure
 Waterproof/Sealed Connectors  Coolant Temperature
 Audible Alarms and Shutdowns  Coolant Level
 Not in Auto (Flashing Light)  Engine Speed
 Auto/Off/Manual Switch
250 kW/225 kW

60 HZ
Configurable Options
ENGINE SYSTEM CIRCUIT BREAKER OPTIONS CONTROL SYSTEM

General  Main Line Circuit Breaker  21-Light Remote Annunciator


 Engine Coolant Heater  2nd Main Line Circuit Breaker  Remote Relay Assembly (8 or 16)
 Air filter Restriction Indicator  Shunt Trip and Auxiliary Contact  Oil Temperature Indicator with Alarm
 Stone Guard (Open Set Only)  Electronic Trip Breakers Remote E-Stop (Break Glass-Type,

 Critical Exhaust Silencer (Open Set Only) Surface Mount)
Remote E-Stop (Red Mushroom-Type,

ENCLOSURE Surface Mount)
Electrical System
Remote E-Stop (Red Mushroom-Type,
 10A battery charger  Weather Protected 
Flush Mount
 Level 1 Sound Attenuation  Remote Communication - Modem
ALTERNATOR SYSTEM  Level 2 Sound Attenuation  10A Run Relay
 Steel Enclosure
 Alternator Upsizing
 Aluminum Enclosure
 Anti-Condensation Heater
 AC/DC Enclosure Lighting Kits
 Tropical coating
 Door Open Alarm Switch
GENERATOR SET

GenLink® Communications Software



(English Only)
 Extended Factory Testing (3 Phase Only)
 Pad Vibration Isolators
 Up to 200 MPH Wind Load Rating*

Engineered Options
ENGINE SYSTEM GENERATOR SET CONTROL SYSTEM

 Coolant heater ball valves  Special Testing  Spare inputs (x4) / outputs (x4)
 Fluid containment pan  Battery Box  Battery Disconnect Switch

ALTERNATOR SYSTEM ENCLOSURE

 3rd Breaker Systems  Motorized Dampers

Rating Definitions
Standby – See Bulletin 0187500SSB
Prime – See Bulletin 0187510SSB
*Consult factory for availability
250 kW/225 kW application and engineering data
60 HZ

ENGINE SPECIFICATIONS

General Cooling System


Make Generac Cooling System Type Pressurized Closed Recovery
Cylinder # 6 Water Pump Flow - gpm (lpm) 110 (416)
Type Inline Fan Type Pusher
Displacement - L (Cu In) 14.17 (864.71) Fan Speed (rpm) 1894
Bore - mm (in) 135 (5.31) Fan Diameter - mm (in) 762 (30)
Stroke - mm (in) 165 (6.50)
Compression Ratio 9.5:1
Intake Air Method Turbocharged/Aftercooled Fuel System
Number of Main Bearings 7 Fuel Type Natural Gas
Connecting Rods Carbon Steel Carburetor Down Draft
Cylinder Head Cast Iron GT250, OHV Secondary Fuel Regulator Standard
Cylinder Liners Ductile Iron Fuel Shut Off Solenoid Standard
Ignition Altronic CD1 Operating Fuel Pressure (Standard) 7” - 11” H2O
Pistons Aluminum
Crankshaft Ductile Iron
Lifter Type Solid Engine Electrical System
Intake Valve Material Special Heat-Resistant Steel System Voltage 24 VDC
Exhaust Valve Material Alloy Steel, High Temp Battery Charger Alternator Standard
Hardened Valve Seats Alloy Steel, High Temp Min. Recommended Battery Size 1155 CCA
Battery Voltage (2) 12 VDC
Engine Governing Ground Polarity Negative
Governor Electronic
Frequency Regulation (Steady State) +/- 0.25%

Lubrication System
Oil Pump Type Gear
Oil Filter Type Full-flow spin-on cartridge
Crankcase Capacity - L (qts) 34.3 (36.2)

ALTERNATOR SPECIFICATIONS

Standard Model 520mm Voltage Regulator Type Full Digital


Poles 4 Number of Sensed Phases All
Field Type Revolving Regulation Accuracy (Steady State) +/- 0.25%
Insulation Class - Rotor H
Insulation Class - Stator H
Total Harmonic Distortion <5%
Telephone Interference Factor (TIF) <50
Standard Excitation Permanent Magnet
Bearings Sealed Ball
Coupling Direct, Flexible Disc
Prototype Short Circuit Test Yes
250 kW/225 kW operating data

60 HZ
POWER RATINGS – NATURAL GAS
Standby Prime
Three-Phase 120/208 VAC @0.8pf 250 kW 867 Amps 225 kW 781 Amps
Three-Phase 120/240 VAC @0.8pf 250 kW 752 Amps 225 kW 677 Amps
Three-Phase 277/480 VAC @0.8pf 250 kW 376 Amps 225 kW 338 Amps
Three-Phase 346/600 VAC @0.8pf 250 kW 301 Amps 225 kW 271 Amps

STARTING CAPABILITIES (sKVA)


sKVA vs. Voltage Dip
480 VAC 208/240 VAC
Alternator kW 10% 15% 20% 25% 30% 35% 10% 15% 20% 25% 30% 35%
Standard 250 263 395 527 658 790 922 197 296 395 494 593 692
Upsize 1 300 303 454 605 757 908 1059 227 341 454 568 681 794

FUEL CONSUMPTION RATES*

Natural Gas – ft3/hr (m3/hr)


Percent Load Standby Prime
25% 1044 (29.6) 940 (26.6)
50% 1790 (50.7) 1611 (45.6)
75% 2417 (68.4) 2175 (61.6)
100% 2983 (84.5) 2685 (76.0)

* Fuel supply installation must accommodate fuel consumption rates at 100% load.

COOLING

Standby Prime
Air Flow (inlet air combustion and radiator) ft3/min (m3/min) 10,078 (285.4) 10,078 (285.4)
System Coolant Capacity Gal (Liters) 14.5 (54.9) 14.5 (54.9)
Heat Rejection to Coolant BTU/hr 788,204 709,383
Maximum Additional Radiator Backpressure in H2O 0.5 0.5

COMBUSTION AIR REQUIREMENTS

Standby Prime
Flow at Rated Power cfm (m3/min) 453 (12.8) 408 (11.5)

ENGINE EXHAUST
Standby Prime Standby Prime
Rated Engine Speed rpm 1800 1800 Exhaust Flow (Rated Output) cfm (m3/min) 1602 (45.4) 1442 (40.9)
Maximum Recommended Back Pressure
Horsepower at Rated kW hp 453 408 inHg 0.75 0.75
(Post Silencer)
Piston Speed ft/min (m/min) 1773 (540) 1773 (540) Exhaust Temp (Rated Output) °F (°C) 1450 (788) 1305 (709.2)
BMEP psi 190 171 Exhaust Outlet Size (Open Set) in 3.5" I.D. Flex (No Silencer)

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial Dealer
for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards. All power ratings are +/- 5%.
250 kW/225 kW dimensions and weights
60 HZ

OPEN SET (Includes Exhaust Flex)


L x W x H in (mm) 136 (3455) x 57.6 (1463) x 67.9 (1724)
Weight lbs (kg) 6031 (2736)

STANDARD ENCLOSURE
L x W x H in (mm) 174.7 (4437) x 57.5 (1460) x 77.8 (1976)
Steel: 7596 (3445)
Weight lbs (kg)
Aluminum: 6801 (3085)

LEVEL 1 ACOUSTIC ENCLOSURE


L x W x H in (mm) 200.2 (5085) x 57.5 (1460) x 77.80 (1976)
Steel: 8059 (3655)
Weight lbs (kg)
Aluminum: 7000 (3175)

LEVEL 2 ACOUSTIC ENCLOSURE


L x W x H in (mm) 180.65 (4588) x 57.5 (1460) x 107.3 (2725)
Steel: 8632 (3915)
Weight lbs (kg)
Aluminum: 7247 (3287)

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER

Specification characteristics may change without notice. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Part No. 0L0030A-B 9/8/16

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