Elite

INVERTER MINI SPLIT

SERVICE MANUAL

Repair Guide

Troubleshooting Guide

WARNING

 The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
 Installation or repairs made by unqualified persons can result in hazards to you and others.
 Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
 This service is only for service engineer to use.
 CONTENTS
9. Troubleshooting ......................................................................................................................................... 23
9.1 Indoor Unit Error Display ............................................................................................................. 24
9.2 Outdoor unit error display............................................................................................................ 25
9.3 Diagnosis and Solution ............................................................................................................... 29
10 Disassembly Instructions ......................................................................................................................... 58
10.1 Indoor unit ................................................................................................................................. 58
10.2 Outdoor unit............................................................................................................................... 62

©2016 Innovair Corporation. All Rights Reserved. www.innovair.com

 9. Troubleshooting

Safety

Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity
power in capacitor.

Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)

For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, -
terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.

Note: The picture above is only for reference. The plug of your side may be different.

23

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 9.1 Indoor Unit Error Display
Operation
Timer lamp Display LED STATUS
lamp
☆ 1 time X E0 Indoor unit EEPROM parameter error
☆ 2 times X E1 Indoor / outdoor units communication error
☆ 3 times X E2 Zero-crossing signal detection error
☆ 4 times X E3 Indoor fan speed has been out of control
Indoor room temperature sensor T1 open circuit or short
☆ 5 times X E4
circuit
Evaporator coil temperature sensor T2 open circuit or
☆ 6 times X E5
short circuit
☆ 7 times X EC Refrigerant leakage detection

☆ 1 times O F0 Overload current protection

Outdoor ambient temperature sensor T4 open circuit or
☆ 2 times O F1
short circuit
Condenser coil temperature sensor T3 open circuit or
☆ 3 times O F2
short circuit
Compressor discharge temperature sensor TP open
☆ 4 times O F3
circuit or short circuit
☆ 5 times O F4 Outdoor unit EEPROM parameter error
☆ 6 times O F5 Outdoor fan speed has been out of control
☆ 1 times ☆ P0 IPM malfunction or IGBT over-strong current protection
☆ 2 times ☆ P1 Over voltage or over low voltage protection

☆ 3 times ☆ P2 High temperature protection of IPM module

☆ 4 times ☆ P3* Outdoor ambient temperature too low.

☆ 5 times ☆ P4 Inverter compressor drive error
O（light） X（off） ☆（flash）

*P3
1) In heating mode, when the outdoor temperature is lower than -25℃ for 1 hour, the indoor unit
display error code P3.
2) If the outdoor temperature is higher than -22℃ for 10 minutes and compressor stop for 1 hour or
outdoor temperature is higher than -5℃ for 10 minutes, then the unit will return to work.

* Fault Symptom: The display board shows a garbled code or a code that is not an error code found
in the service manual nor a temperature reading.

Trouble shooting:
Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be
replaced; if the unit does respond, then the display board needs to be replaced.

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 9.2 Outdoor unit error display

290-330VDC standby
210-300VDC running connect to the DR module
bridge
connect to reactance connect to ear th
fuse 250V 30A

[ V1. 8] 2015- 01- 16

R141 DR CN22
C5
CN6

CN6- 1

CN3
L1
BR1 C2 PTC1 C3

DSA1
R154 C6
-

ZR2
CN7

N- I N
AC

R155 R153

FUSE1 CN8
power supply 208-230V AC connect to the terminal
65T 250V30A
L- I N
AC

R150 R11

R142

fast recovery diode R151 ZR1 CN2

S
+

CN12
C1 ZR3 RC3

4- WAY
C82 C4

(FRD) R152

REACTOR 7805 RY2

Ri pm
Rdi Low- Fr e
CN25 E409

Rdi
I C404
Have NO
No YES connect to 4-way val ve
DR

CN60
CN13
CN21 R127 C105
Ri pmTemp- Pr o
Have YES
+
IN
RC1

when 4-way is on, output 208-230V AC

RY1 +
No NO - AC
E4 C40
RY3
+ ~ ~
A R38 + R401
+
12V 5V CN5 /CN4 connect to chassis heater
K
D5 C41
E5
C50

RY4
when heater is on, output 208-230V AC
I GBT1 E402
C404
+
D13

AC- FAN
IGBT RY5
1 low speed

R403
K + C405
C401
T401 RC2
AC FAN mototr

CN5
P
R18 ZR4 E405
DZ6
+ 1 10 CN38
2 hign speed
R18A C147

D403
D8
R34

+ I C14
3 ground
R89
C12 R39

1
C11 R35

D401 CN39 RC4

D9
9
EEPROM Programmer Port
E2
24LC08

R137
I C12

D20
I C4
R36

N C403
I C11
3
R164
R166
HEAT C7

CN16
C411
D3
connect to compressor heater
R51

R140
R24
D12 R37 C38 R107A 4 7

R163
C54

E305

C89
C10 R23
D15
I C402 R43 R165
+
D1
when heater is on, output 208-230V AC
C243

5 6
R107
C402 E28

R316

R414
D10
R20
R67

Connect to PC
R47
C244

C84

R408
C110
R135 R402

R161
C46 R44

R412
R162

R167
R19 R88
I C32

R413
R415
C44

R57 D404

J1
E301 C87

J2
PMV
C242

J3
R316A

LED1

R16
R405 22

C14
communication

R52
R136

R104

D402 R85
C45

R78
C31 R2 R1

J5
J4
CN18
C307

C306

R109

C408
C308

C310

E401
R61
R59

11
C311

R60

C58 R160 C8
C309

I PM1
R58

C34
+ R40
+

+
R110

+
Q8
R108

I C10

I C101
R97

R406
R404
R407

I C403

R91
E410
I C406 + +12VDC

6
R158 R156 E403 X1 R92
R45 R46 I C1
R13
connect to electric exp ansion valve
C103
R171
R172

DZ301 PC817
+

Q3 J6 I C2

C153
+

C23
NW 1
+ R321 Q2 R322 PC851
D14
R169

VNC

5
C26
C83

+12VDC
C85
NV

44
CI N R21 34 I C17 C48
C30
FO NU + CN23 +

C74
C75
R53 D7 E1
R170

R159

R315

R72
R9
C312

R28
C86

C24
C19 R6 Q1 C9

C42
VN1 E17 E14 C13
R77 + R3
test port

4
C406
R320

C78
R4
+12V DC pulse wave between( +4)-GND

C77
IPM for compressor E3 R76
W-
R157

C18 E406
C301

R32
W

R5
V- R81 R82 D2 C407 R7
C91

C514 E6

Test Por t
R30
C43

R120

R74
C28
C302

R175
U- R50 R520 E10 R26
+ 17V 15V R87 E11

3 2
D11

C516

C92 C80 I C405

+12V DC pulse wave between( +3)-GND

R514
R124 R419

C507
7815
+

R510
C511
R33

C509
R512

C512
R509

C510
R511

R513
R75

C508
R84

R505

R501

R504

R502
R522

R503

R506
V
C76

VP1
DZ501 R8
C20

C517
R523
W+ R521 R12 C409 E408 R515 +
R515A

reserve
I C34 +
C79 R83

LED3

BLACK + R101 +
+12V DC pulse wave between( +2)-GND
R80

V+ C96 R123 R100

C15

C95 R122

W
I C407
C515

C501
U+ C25
+ E404 R71
U
C513

E302 C66 R14 R79 R518 R516

C60
+ DZ302 C17 R48 LED2 R519 R517
311 TEST
C94

1
C314
+12V DC pulse wave between( +1)-GND
17

R119 C47 CN24

33

VWB CN29 E22 Hui Qi

C506 R508 +
CN20

+
C98 E407 Suct i on

CN30
C93

R507

VVB P

DZ503
R125
C27

R118 E23

connect to DC motor
E303

C503
PC817
C49

C61
C99

DZ303
+

DC- FAN
W
E503
external drive motor
R126 R117 I C5
+
C316

I C9

VUB
U
+ R73 C36
R25
C97

C33
R70

VRED
R15

R102 OSC1 C39 R22 + E24

1

R86
connect to DC motor
49

C318
R10

C52
CN28 R29
C51

E304 DZ304 E8
V
R148

C53
+
C62
0V AC standby
R17
C32
R41

C37
R42

DZ2 E504 R27

+ R134

U
+ R178 R177
+

E27

0V AC standby V C35
C22

PC817
R93
R62

10~200V AC ’ running
DZ504

W
PC817
R66

BLUE I C3
C65

I C31 C90
+ + R31
C504 C502
R168

R56

I PM2
D4

R99
C21

R64
R69
R90

R68
R55
R54

+ NTC4
CN27 R121
DZ502
Exhaust CN414
10~200V AC ’ runningU CN9 1
+ CN1
R176
R49
C67

C505
R63

CN10
24LC 08
R65

I C8
I C7 24LC512 I C21
R95
R96 E502
PC817

IPM for DC FAN

C73
17122200000309 R106
CN19 TP T4 T3
KFR- 72W/ BP2- ( 311+0515+6061HD+PSS30S92F6- AG+6822+HEAT) . D. 13. WP2. 1 CN17

connect to PC communication
test port LED: status light （ yellow ）
reserve slow flicker ： standby （ 0.5Hz ）
LED2 （ red ） &LED3 （ green ） : status light quick flicker ： error （ 2Hz ） pipe temp.sensor& room temp. sensor
combination LED2 and LED3 show errors internal drive motor
continuous light: running TP T4 T3
（refer to the attechment Word ）
6543 1 7 6 5 4 3 2 1
exhaust temp. sensor

+5V DC
+5V DC

+5V DC
RT

RT
RT
drive power voltage: +15VDC
rotate speed feedback signal
0-15V square signal

DC negative pole: GND

DC positive pole P: 315VDC

After power on, LED3(Green color) and LED2(Red color) will be flash if the unit has some
problems.
LED3 LED2
No. Problems IU display
(Green) (Red)
1 standby for normal O X

2 Operation normally X O

3 IPM malfunction or IGBT over-strong current protection ☆ X P0

4 Over voltage or too low voltage protection O O P1

5 EEPROM parameter error O ☆ E5

6 Inverter compressor drive error X ☆ P4

7 Inverter compressor drive error ☆ O P4

8 Inverter compressor drive error ☆ ☆ P4

O（light） X（off） ☆（2.5Hz flash）

25

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 IPM board,

connect to DC fan motor

TO MAI N
0VAC ( st andby)
CN19 CN55
10- 200VAC ( r unni ng)
W

EU- KFR105W/ BP2T3N1- 350( 767) . D. 13. MP2- 1

202302141237

TO- MAIN
+
OUTFAN( DC)

CN55
I PM2

CN57
Debug

W connect t o t he compr essor

V 0VAC ( st andby)
10- 200VAC ( r unni ng)
U
W

V
24C08 I C14

CAPACI TOR Vol t age

I PM1 -
+ 290- 330VDC ( st andby)
210- 300VDC ( Runni ng)

CN54
L- I N2
I C1
PFC- L2
N- I N2

PFC- L1 [ 1. 6] 2014. 10. 16 EARTH

CN58
CN53 CN54 EATTH
power suppl y CN52 CN51
PFC
208- 230V AC
connect t o t he t er mi nal inductance
terminal

28

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 9.3 Diagnosis and Solution

9.3.1 EEPROM parameter error diagnosis and solution(E0/F4)

Error Code E0/F4

Malfunction decision Indoor or outdoor PCB main chip does not receive feedback
conditions from EEPROM chip.
Supposed causes ● Installation mistake
● PCB faulty
Trouble shooting:

Power off, then restart the

unit 2 minutes later.

Yes

Replace the indoor/outdoor

main PCB.

EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage. For
the location of EEPROM chip, please refer to the below photos.

Indoor PCB Outdoor PCB

Note: The two photos above are only for reference, it’s may be not same totally with the ones on your side.

29

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 9.3.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Error Code E1

Malfunction decision Indoor unit does not receive the feedback from outdoor unit during
conditions 110 seconds and this condition happens four times continuously.
Supposed causes ● Wiring mistake
● Indoor or outdoor PCB faulty
Trouble shooting:

Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes later.
later.
Is
Is the
the error
error extinguished?
extinguished?

No

Measure Vs. Is
Measure Vs. Is the
the voltage
voltage moving
moving No
alternately
alternately between
between -25V
-25V to
to 25V?
25V?

Yes

Check
Check the
the outdoor
outdoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly? Check
Check the
the indoor
indoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly?
Yes

Yes

Check
Check whether
whether reactor
reactor
Replace
Replace the
the reactor
reactor No
is
is normal?
normal? Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
Power
Power on.
on. IsIs the
the error
error
extinguished?
extinguished?
Yes
No
Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
Power
Power on. Is the error
on. Is the error Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
extinguished?
extinguished?

No

Replace
Replace the
the indoor
indoor main
main PCB.
PCB.

30

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 Remark:
Use a multimeter to test the DC voltage
between 2 port and 3 port of outdoor unit.
The red pin of multimeter connects with 2
port while the black pin is for 3 port.

When AC is normal running, the voltage

will move alternately between -25V to
25V.

If the outdoor unit has malfunction, the

voltage will move alternately with positive
value.

While if the indoor unit has malfunction,

the voltage will be a certain value.

Remark:
Use a multimeter to test the resistance
of the reactor which does not connect
with capacitor.
The normal value should be around zero
ohm. Otherwise, the reactor must have
malfunction.

31

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 9.3.3 Zero crossing detection error diagnosis and solution (E2)
Error Code E2

Malfunction decision When PCB does not receive zero crossing signal feedback for 4
conditions minutes or the zero crossing signal time interval is abnormal.
Supposed causes ● Connection mistake
● PCB faulty
Trouble shooting:
Check if the connections and Correct the connections. Turn on the
No
power supply is normal? unit when the power supply is good.

Yes

Indoor main PCB is

defective. Replace indoor
main PCB.

32

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 9.3.4 Fan speed has been out of control diagnosis and solution(E3)
Error Code E3/F5

Malfunction decision When indoor fan speed keeps too low (300RPM) for certain time,
conditions the unit will stop and the LED will display the failure.
Supposed causes ● Wiring mistake
● Fan ass’y faulty
● Fan motor faulty
● PCB faulty
Trouble shooting:

Power off, then restart the

No The unit operates normally.
unit 2 minutes later

Yes

Shut off the power supply, Find out the cause and have
No
Rotate the fan by hand. it solved

Yes

Check the wiring of fan Correct the connections.

No
motor

Yes

Measure the voltage for the

fan motor from the main
No Replace the main PCB
PCB refer to the
Appendix 1

Yes

Replace the fan motor No

33

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 Index 1:
1:Indoor or Outdoor DC Fan Motor(control chip is in fan motor)

Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor

connector. If the value of the voltage is not in the range showing in below table, the PCB must has

problems and need to be replaced.

DC motor voltage input and output(voltage: 220-240V~)

NO. Color Signal Voltage
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

DC motor voltage input and output(voltage :115V~)

NO. Color Signal Voltage
1 Red Vs/Vm 140V~190V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

2. Outdoor DC Fan Motor (control chip is in outdoor PCB)

Power on ,and check if the fan can run normally, if the fan can run normally, the PCB must has

problems and need to be replaced, If the fan can’t run normally, measure the resistance of each two

pins. If the resistance is not equal to each other, the fan motor must have problems and need to be

replaced, otherwise the PCB must has problems and need to be replaced.

3. Indoor AC Fan Motor

Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,

measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power

supply)or 50V(115V power supply), the PCB must has problems and need to be replaced.

34

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 9.3.5 Open circuit or short circuit of temperature sensor diagnosis and solution(E5)
Error Code E4/E5/F1/F2/F3

Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94V,
conditions the LED will display the failure.
Supposed causes ● Wiring mistake
● Sensor faulty
Trouble shooting: ● PCB faulty

Check the connection

between temperature No Correct the connection
sensor and PCB.

Yes

Measure the resistance

value of the sensor No Repalce the sensor

Yes

Replace indoor or outdoor

main PCB

35

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 9.3.6 Refrigerant Leakage Detection diagnosis and solution(EC)
Error Code EC

Malfunction decision Define the evaporator coil temp.T2 of the compressor just starts
conditions running as Tcool.
In the beginning 5 minutes after the compressor starts up, if T2
＜Tcool－2°C(Tcool－35.6°F) does not keep continuous 4
seconds and this situation happens 3 times, the display area will
show “EC” and AC will turn off.

Supposed causes ● T2 sensor faulty

● Indoor PCB faulty
● System problems, such as leakage or blocking.
Trouble shooting:

Shut off the power supply and

turn it on 2 minutes later. Is it
still displaying the error code?

Yes
Check if T2 sensor is well
Is there cool air blowing fixed. Correct the installation
Yes
out from indoor air outlet? or replace T2 sensor. Does
the problem remain again?

No
Yes

Is there any leakage? Especially Replace indoor PCB.

the connection parts, such as the
gas valve and the liquid valve.

Yes
No Repair the leakage and
recharge the refrigerant.
Is there any block i n g ? (Such as the
capillary or the welded points of the pipes.)

Yes

Clear the blocking.

36

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 9.3.6 Overload current protection diagnosis and solution(F0)
Error Code F0

Malfunction decision An abnormal current rise is detected by checking the specified

conditions current detection circuit.
Supposed causes ● Power supply problems.
● System blockage
● PCB faulty
● Wiring mistake
● Compressor malfunction
Trouble shooting:

Check the power supply. Is it Stop the unit. Check the power
No
normal? supply

Yes

Is there any blocking? Yes Clear the blockage

No

Check the compressor

resistance values refer to the No Replace the compressor
[Compressor checking]. Is it
normal?

Yes

Check the connections and Correct the connections or

No
wires .Is it well connection? replace the wires.

Yes

Check the reactor .Is it

normal? No Replace the reactor

Yes

Replace the outdoor main PCB

37

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 9.3.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0)
Error Code P0

Malfunction decision When the voltage signal that IPM send to compressor drive chip
conditions is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes ● Wiring mistake
● IPM malfunction
● Outdoor fan ass’y faulty
● Compressor malfunction
● Outdoor PCB faulty
Trouble shooting:
For 9K~18K:

Check if the wiring between main

Correct the connection or replace
PCB and compressor . If the wires Yes
the wires and connectors.
and connectors are broken?

No

IPM continuity check. Check if the Replace the IPM board or replace the
IPM terminal resistance values are No main PCB if the IPM board and main
uniform. PCB are integrated together.

Yes

Check if the outdoor fan runs

Please refer to the solution of 【Fan Speed Has Been
properly or the outdoor unit No
Out Of Control】malfunction
ventilation is good.

Yes

Check if the compressor resistance

No Replace the compressor.
values are uniform .

Yes

Replace the outdoor main PCB if the

main PCB and IPM are separate.

38

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 For example:

Note: The photos below are only for reference, it’s may be not same totally with the ones on your side.

P-U

P-V

39

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 P-W

N-U

40

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 N-V

N-W

41

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 9.3.8 Over voltage or too low voltage protection diagnosis and solution(P1)
Error Code P1

Malfunction decision An abnormal voltage rise or drop is detected by checking the

conditions specified voltage detection circuit.
Supposed causes ● Power supply problems.
● System leakage or block
● PCB faulty
Trouble shooting:

Check the power supply No Stop the unit

Yes

Check the connections and Correct the connections or

No
wires replace the wires.

Yes

Check the voltage between P

No Replace the IPM board
and N

Yes

Check the reactor No Replace outdoor main PCB

Yes

Replace the reactor

Remark:
Measure the DC voltage
between P and N port. The
normal value should be
around 310V.

P N

43

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 9.3.9 High temperature protection of IPM module diagnosis and solution(P2)
Error Code P2

Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● PCB faulty
Trouble shooting:

Check
Check ifif the
the fastening
fastening screws
screws
on
on the PCB and IPM
the PCB and IPM radiator
radiator Yes
are
are fixed
fixed tightly.
tightly.

No

Tighten
Tighten the
the screws
screws and
and apply
apply Replace
Replace the
the outdoor
outdoor control
control PCB.
PCB.
silicon
silicon grease.
grease.

44

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 9.3.10 Inverter compressor drive error diagnosis and solution(P4)
Error Code P4

Malfunction decision An abnormal inverter compressor drive is detected by a special

conditions detection circuit, including communication signal detection,
voltage detection, compressor rotation speed signal detection
and so on.
Supposed causes ● Wiring mistake
● IPM malfunction
● Outdoor fan ass’y faulty
● Compressor malfunction
● Outdoor PCB faulty
Trouble shooting:
For 9K~18K:

Check if the wiring between main Correct the connection or

PCB and compressor connected No replace the wires and
well? connectors.

Yes

Check the reactor or Replace the reactor or

No
Inductance .Is it normal? Inductance

Yes

Correct the installation,

Check if the IPM installed correctly. No tighten the screws and
apply silicon grease.

Yes

IPM continuity check. Check if the Replace the IPM board or replace
IPM terminal resistance values are No the main PCB if the IPM board and
uniform. main PCB are integrated together.

Yes

Check if the outdoor fan runs Please refer to the solution of 【Fan
properly or the outdoor unit No Speed Has Been Out Of Control】
ventilation is good. malfunction

Yes

Check if the compressor resistance

No Replace the compressor.
values are uniform .

Yes

Replace the outdoor main PCB if the

main PCB and IPM are separate.

45

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 IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the
IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red

46

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 9.3.11 Low pressure protection diagnosis and solution(P6)
Error Code P6

Malfunction decision When the pressure of system reach a certain value, the low
conditions pressure protector will switch off. After the pressure resume to
normal ,the protection code will disappear.
Supposed causes ● Wiring mistake
● Pressure protector faulty
● Fan motor faulty
● PCB faulty
● System problems.
Trouble shooting:

Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and main control
and main control No Connect
Connect itit well
well
board
board is connected well
is connected well or
or
correctly
correctly

Yes

Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the the
plug.
plug. Measure
Measure the the
resistance
resistance of of the
the low
low No Replace
Replace low
low pressure
pressure protector
protector
pressure
pressure protector.
protector. IfIf the
the
protector
protector is
is normal
normal the the value
value
is
is oo
Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low

No

Check
Check whether
whether valve
valve core
core of
of
Open
Open fully
fully valve
valve core
core of
of high
high
high
high pressure
pressure valve
valve is
is No pressure
opened
opened pressure valve
valve

Yes
please
please refer
refer to
to the
the solution
solution of
of [fan
[fan
Check speed
speed has
has been
been out
out of
of control
control
Check ifif the
the indoor
indoor fan
fan runs
runs No
properly malfunction].
malfunction]. Find out the cause and
Find out the cause and
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.

Yes

Replace
Replace outdoor
outdoor main
main board
board

No
Refrigerant
Refrigerant is
is not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the
refrigerant
refrigerant system
system is
is ok
ok

48

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 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(TP) sensor.
Measure the resistance value of each winding by using the multi-meter.

49

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 Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (°C--K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

50

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 Appendix 2 Temperature Sensor Resistance Value Table for TP (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812

51

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 Appendix 3:
°C °F °C °F °C °F °C °F °C °F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4

52

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 Appendix 4

Normal voltage of P and N

208-240V(1-phase,3-phase) 380-420V(3-phase)
In standby
around 310VDC around 530VDC
In operation
With partial With fully
With passive
active PFC active PFC /
PFC module
module module
>200VDC >310VDC >370VDC >450VDC

53

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 2.Compressor checking
Measure the resistance value of each winding by using the tester.

Position Resistance Value

DA110S1 DA130M1C- DA250S2C-3 ATM115D43 ATM150D23 TNB306FPG
C-30FZ 31FZ 0MT UFZ2 UFZ MC-L
Blue -
Red
0.8Ω 1.77Ω 0.55Ω 1.87Ω 1.72Ω 0.53Ω
Blue -
(20°C (20°C (20°C (20°C (20°C (20°C
Black
/68°F) /68°F) /68°F) /68°F) /68°F) /68°F)
Red -
Blue

54

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 3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the
IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red

4: Indoor AC Fan Motor

Measure the resistance value of each winding by using the tester.

Position Resistance Value

RPG13B RPG50B(YKFG-50-4-1)
Black - Red 100.5Ω±8% 100Ω±8% 82.2Ω±8% 85Ω±8%
(20°C /68°F) (20°C /68°F) (20°C /68°F) (20°C /68°F)
(Brand: Weiling) (Brand: Dayang) (Brand: Weiling) (Brand: Dayang)
White - Black 64.5Ω±8% 68.5Ω±8% 72.3Ω±8% 57.8Ω±8%
(20°C /68°F) (20°C /68°F) (20°C /68°F) (20°C /68°F)
(Brand: Weiling) (Brand: Dayang) (Brand: Weiling) (Brand: Dayang)

55

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 5: Pressure On Service Port
Cooling chart:

°F(° ODT 75 85 95 105 115

C) IDT (23.89) (29.44) (35) (40.56) (46.11)
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2

°F(° ODT 75 85 95 105 115

C) IDT (23.89) (29.44) (35) (40.56) (46.11)
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162

°F(° ODT 75 85 95 105 115

C) IDT (23.89) (29.44) (35) (40.56) (46.11)
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12

56

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 Heating Chart:

°F ODT 57/53 47/43 37/33 27/23 17/13

(°C) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
BAR 55 30.3 28.5 25.3 22.8 20.8
BAR 65 32.5 30.0 26.6 25.4 23.3
BAR 75 33.8 31.5 27.8 26.3 24.9

°F ODT 57/53 47/43 37/33 27/23 17/13

(°C) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
PSI 55 439 413 367 330 302
PSI 65 471 435 386 368 339
PSI 75 489 457 403 381 362

°F ODT 57/53 47/43 37/33 27/23 17/13

(°C) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
MPA 55 3.03 2.85 2.53 2.28 2.08
MPA 65 3.25 3.00 2.66 2.54 2.33
MPA 75 3.38 3.15 2.78 2.63 2.49

57

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 10 Disassembly Instructions
Note: This part is for reference, the photos may have slight difference with your
machine.

10.1 Indoor unit

No. Parts name Procedures Remarks
1 Front panel How to remove the front Overview:
panel.

1) Pull the below side of Panel One screw

the panel and release the fixing the cover
clips. Then remove the
front panel.
2) Remove the filter and Clip
horizontal louver. Clip
Filter
3) Remove the four
fixing screws.
4) Remove the cover
(one screw).

5) Lift the panel frame Four screws

and release the connector
of display ass’y.
connectors. Then remove
the panel frame
assembly.

Connector for

display ass’y

58

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 2 Electrical How to remove the Room temp.

parts electrical parts. Grounding screws

sensor

1) After remove the

front panel from
Swing motor
procedure 1, pull out the
room temp. sensor and
evaporator coil sensor.
Remove the grounding
screws.
2) Pull out the clip
toward the left side and
open the cover.

3) Remove the fixing Clip for electronic Evaporator coil

screw and open the control box cover temp. sensor

electrical box cover.

.

4) Pull out the

connectors of the swing
motor and fan motor .

5) Remove the fixing

screw and then remove
the electronic control box
and air outlet ass’y.

Fan motor connector

and swing motor Fixing screw

connector

59

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 3 Evaporator How to remove the
evaporator.
1) After remove the front
panel ass’y and electrical
parts following procedure
1 and procedure 2,
remove the pipe holder at
the rear side of the unit.

2) Remove the two

screws on the evaporator
at the base bearing side.

3) Remove two screws

on the evaporator at the
fixed plates and then lift
the evaporator ass’y.

Two screws at the base bearing side

Two

screws at

the fixed

plates

60

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 4 Fan and How to remove the fan
motor and motor.
1) After remove the
evaporator ass’y
following procedure 1,
procedure 2 and
procedure 3, remove the
three screws fixing the
cover

2) Remove the screw

fixing the motor and then
pull out the motor. Three screws

One screw

61

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 10.2 Outdoor unit

No. Part name Procedures Remarks

Panel plate How to remove the panel
plate.
Screws of top panel (3 screws, 1 screw is under the big handler)
1) Stop operation of
the air conditioner and
3 screws
turn “OFF” the power of the big
breaker. handler

6 screws of front panel

○
2

3) Remove the big

handle first, and then

remove the top panel(3

○
4

screws).

3) Remove the screws of

○
3
front panel(6 screws)

(4) Remove the screws of

the right side panel(8

screws)

62

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 2 Fan ass’y How to remove the fan ○
1

ass’y.

1) After remove the

panel plate following

procedure 1, remove

the hex nut fixing the

fan and then remove

the fan. ○
2

2) Unfix the hooks and

then open the electronic compressor T3,T4,T5 sensor

control box cover.

4 way valve
Motor Electronic expansion valve

63

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 3) Disconnect the
○
3
connector for fan motor

from the electronic control

board.

4) Remove the four ○

4

fixing screws of the

fan motor. Then remove

the fan motor.

3 Electrical How to remove the

parts ○
1
electrical parts.

1) After finish work of

item 1 and item 2, remove

the connectors for the

compressor.

○
2

2) Pull out the two blue

wires connected with the

four way valve.

64

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 ○
3
3) Pull out connectors of

the condenser coil temp.

sensor(T3),outdoor

ambient temp. sensor(T4)

and discharge temp.

sensor(TP).

4) disconnect the ○
4

electronic expansion

valve wire

5) Remove the

grounding screw. ○
5 ○
6

6) Remove the

Wires (1,2,3). Then

remove the electronic

control box.

65

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 4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of ○3 ○
4

item1,3.

2) Recover refrigerant

from the refrigerant circuit.

3) Remove the screw of
the coil and then remove
the coil.
4) Detach the welded
parts of four-way valve
and pipe.
1) Then the four-way
valve ass’y can be
removed

5 Compressor How to remove the ○

2

compressor.
1) After perform work of
item1,3. Recover

refrigerant from the

refrigerant circuit.

2) Remove the
discharge pipe and
suction pipe with a burner.
3) Remove the hex nuts ○
3

and washers fixing the

compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.

66

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©2016 Innovair Corporation. All Rights Reserved. www.innovair.com
 The design and specifications are subject to change without prior notice for
product improvement. Consult with the sales agency or manufacturer for details.

©2016 Innovair Corporation. All Rights Reserved. www.innovair.com