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Inspection and Test Plan: Activity: ITP For Material Testing of Piling Works

This document provides an inspection and test plan for material testing of piling works for a project. It outlines the inspection and testing requirements for cement, reinforcement (TMT bars), and coarse aggregate. For each material, the plan specifies the inspection or test to be performed, the controlling specification, verification documents, frequency of inspection/testing, and responsibilities of Hindustan Construction Co. and the Engineer.

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jitendra
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526 views5 pages

Inspection and Test Plan: Activity: ITP For Material Testing of Piling Works

This document provides an inspection and test plan for material testing of piling works for a project. It outlines the inspection and testing requirements for cement, reinforcement (TMT bars), and coarse aggregate. For each material, the plan specifies the inspection or test to be performed, the controlling specification, verification documents, frequency of inspection/testing, and responsibilities of Hindustan Construction Co. and the Engineer.

Uploaded by

jitendra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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INSPECTION AND TEST PLAN

Project: LMNHP -EW II WB-4


Client: National Highways Authority of India
Engineer: RI & CEG Jv.
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Piling Works


Inspec.Category
S. Controlling
Inspection and Testing Description Verifying Document Frequency of Inspec./Testing Remarks
No. Specification. HCC Engineer

01 CEMENT
MTC/
MORTH, Table:900-6
a. Compressive Strength HCC F 40 14 Once per each source/batch W R RI Min 53 MPa
IS:4031(Part-6)
27
MTC/
Consistency , Initial and Final Setting MORTH, Table:900-6
b. HCC F 40 14 Once per each source/batch W R RI Not specified
Time test IS:4031(Part-5)
50
MTC/
MORTH, Table:900-6
c. Fineness test by dry sieving HCC F 40 14 Once per each source/batch W R RI % retained on 90 m sieve = Max 10
IS:4031(Part-1)
49
MTC/
MORTH, Table:900-6
d. Soundness test HCC F 40 14 Once per each source/batch W R RI Le-Chatelier expansion (mm)-Max 10
IS:4031(Part-3)
51

e. Determination of Chemical properties IS-455;1989 External Lab Report As & when required R R RI As per IS: 455-1989

02 REINFORCEMENT (TMT-BAR)

MTC /
MORTH, Clause-1009 MTC /
a. Ultimate Tensile Strength Confirmity test as per R R RI For Fe: 415: Min 485 MPA
IS:1786 External Lab Report
Engr.

MORTH, Clause-1009 MTC / Once per each lot /


b. Yield Strength R R RI For Fe: 415: Min 415 MPA
IS:1786 External Lab Report As required

MORTH, Clause-1009 MTC / Once per each lot /


c. Percentage of Elongation test R R RI For Fe: 415: Min 14.5 %
IS:1786 External Lab Report As required

MORTH, Clause-1009 MTC / Once per each lot /


d. Bend and Rebend test External Lab Report As required
R R RI If O.K.
IS:1786
Individual
Nominal size Batch
sample
Determination of Cross sectional area & MORTH, Clause-1009 upto & 10mm +/- 7 -8
e. Internal report 3 Samples per lot W R RI
mass IS:1786 >10 & 16 mm +/- 5 -6
Over 16 mm +/- 3 -4

MORTH, Clause-1009 MTC / Once per each lot / As


f. Chemical test R R RI As per IS:228 & IS: 1786
IS:1786 External Lab Report required
Page1
INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG Jv.
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Piling Works


Inspec.Category
S. Controlling
Inspection and Testing Description Verifying Document Frequency of Inspec./Testing Remarks
No. Specification. HCC Engineer

03 COARSE AGGREGATE

MORTH, Table:900-6 ST &


a. Water Absorption & Specific Gravity HCC F 40 14 02 1 per source /month W R Max 2%
IS:2386(Part-3) IP
% Passing (aggregate aggregate)
Sieve size
40mm 20mm 12.5mm
63 100 - -
MORTH, Table:900-6 40 95-100 100 -
b. Gradation Analysis IS:383-1970; Table: 3 HCC F 40 14 05 Once /day during concreting W R IP 20 30-70 95-100 100
12.5 - - 90-100
10 10-35 25-55 40-85
4.75 0-5 0-5 0-10

Soundness in sodium sulphate/Magnesium MORTH, Table:900-6 Max 12% with NA2SO4


c. External testing Once /source R R ST
sulphate IS:2386(Part-5) Max 18% with Mg SO4

MORTH, Table:900-6 ST &


d. Aggregate Impact Value HCC F 40 14 07 1 per source /month W R Max 45%
IS:2386(Part-4) IP

MORTH, Table:900-6 ST &


e. Aggregate Abrasion Value HCC F 40 14 08 1 per source /month W R Max 30% for wearing course & Max 50% for works
IS:2386(Part-3) IP

f. Flakiness index IS:2386 , Part-1 HCC F 40 14 10 1 per source /month W R IP Max 35%

g. Moisture content IS:2386 , Part-3 Internal Report Prior to concreting as required W R IP Not specified

MORTH, Table:900-6 Once per source in case of


h. Alkali Aggregate Reactivity External Lab Report R R ST Non-reactive
IS:2386(Part-7) Doubt

I. Total of all Deleterious constituents IS: 2386-Part-2 External Lab Report External testing R R ST Max 5%

Page2
INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG Jv.
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Piling Works


Inspec.Category
S. Controlling
Inspection and Testing Description Verifying Document Frequency of Inspec./Testing Remarks
No. Specification. HCC Engineer

04 FINE AGGREGATE

% passing
Sieve size
Zone-I Zone-II Zone-III

10.00 mm 100 100 100


4.75 mm 90-100 90-100 90-100

b. Grading analysis IS: 383-1970 ; Table: 4 HCC F 40 14 04 1 per day during concrete W R IP 2.36 mm 60-95 75-100 85-100

1.18 mm 30-70 55-90 75-100


600 mic 15-34 35-59 60-79

30 mic 5-20 8-39 12-40


150 mic 0-10 0-10 0-10

Soundness in sodium sulphate/Magnesium Max 10% with NA2SO4


c. IS: 2386-Part-5 External Lab Report once per source R R ST Max 15% with Mg SO4
sulphate

d. Specific gravity IS: 2386-Part-3 HCC F 40 14 03 Once , as & when required W R IP Not specified

e. Water absorption IS: 2386-Part-3 HCC F 40 14 03 Once , as & when required W R IP Max 2%

Prior to concreting & as


f. Surface moisture content IS: 2386-Part-3 Internal Record W R IP Not specified
required

h. Alkali aggregate reactivity IS: 2386-Part-7 External Lab Report once per source R R ST Non-reactive

I. Total of all Deleterious constituents IS: 2386-Part-2 External Lab Report Once per each source R R ST Max 5%

Page3
INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG Jv.
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Piling Works


Inspec.Category
S. Controlling
Inspection and Testing Description Verifying Document Frequency of Inspec./Testing Remarks
No. Specification. HCC Engineer

05 WATER

MORTH Clause: 1010


pH value of water External Lab Report Once per each source R R ST Min 6
(IS :3025)
a.

MORTH Clause: 1010


Alkalinity limit by titration External Lab Report Once per each source R R ST Max 10ml HCL to neutralise 200ml water
(IS :3025)
b.

MORTH Clause: 1010


Acidity limit by titration External Lab Report Once per each source R R ST Max 2ml NaOH to neutralise 200ml water
(IS :3025)
c.

Permissiable limit (Max)

Organic: 200 mg/ltr


MORTH Clause: 1010 Inorganic: 3000 mg/ltr
d. Soilds in water External Lab Report Once per each source R R ST
(IS :3025)
Sulphates 500 mg/ltr

Chloride: 500 mg/ltr

Suspended matters: 2000 mg/ltr

06 CONCRETE

MORTH, Table:900-6 One test per each Batch of


a. Workability of Fresh Concrete(Slump) Internal record W S IP Slump requirement 150-200 mm
IS:1199 Concrete

MORTH MORTH
b. Compressive Strength of Concrete (Cubes) HCC F 40 14 25 W WR AT Min- 35mpa
Clause-1716 Table:1700-8

Page4
INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG Jv.
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Piling Works


Inspec.Category
S. Controlling
Inspection and Testing Description Verifying Document Frequency of Inspec./Testing Remarks
No. Specification. HCC Engineer

08 CONCRETE ADMIXTURES

One test / batch & MTC


a. Dry material content IS 9103: 1999 Inetrnal record & MTC W/R R AT Within 3% of the value stated by the manufacturer
verification

MTC & External test as per MTC Verification & External


b. Ash content IS 9103: 1999 Engineers discretion R R AT Within 1% of the value stated by the manufacturer
testing

One test / batch & MTC


c. Relative density IS 9103: 1999 Inetrnal record & MTC W/R R AT Within 0.02% of the value stated by the manufacturer
verification

MTC & External test as per MTC Verification & External Within 10% of the value or within 0.2% ,whichever is greater as
d. Chloride ion content IS 9103: 1999 Engineers discretion R R AT stated by the manufacturer
testing

One test / batch & MTC


e. pH IS 9103: 1999 Inetrnal record & MTC W/R R AT Within +/-1 of the value stated by the manufacturer
verification

09 BENTONITE

a. Silt content determination Clause 115.2.3 of MOST Internal Record As & when required W R ST Silt content = < 1%

HCC F 40 14 37
b Liquid Limit Clause 115.2.3 of MOST As & when required W R ST LL = < 400%

LEGEND: H: Hold Point; W: Witness S: Surviellance Inspection; R: Review of Reports; MTC: Manufacturer's Test Certificate;MORTH: Ministry of Road Transport & Highways

Note: Receiving Inspection: (RI) Visual Inspection and Verification of Manufacturer Test Certificate.
Acceptance Test: (AT) Accpetance of the activity, Material
Screening Test: (ST) Tests during Source / Material Approval
In-Process: (IP) Tests during the Process / execution of the work

Format No: HCC T 40 17 16, Rev No: 00, Rev Date: 28.08.06

Page5

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