AIB International

GMP Inspection Results Report

Consolidated Standards for Inspection: Prerequisite and Food Safety Programs

Contacts US Office:
1213 Bakers Way
PO Box 3999,
Manhattan, KS 66502-3999
(785) 537-4750 ● (800) 633-5137 ● Fax (785) 537-0106
UK Office:
AIB International UK-LTD
Riverbridge House
Fetcham Grove
Guildford Rd
Leatherhead, Surrey, KT22 9AD, UK
Phone: +44 (0) 1372 365 788
Fax: +44 (0) 1372 365 789
Website http://www.aibonline.org

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The AIB International Consolidated Standards for Inspection are statements that represent key requirements that a facility must meet in order
to keep products manufactured, processed or handled in a facility wholesome and safe. The Standards reflect what an inspector would
expect to see in a facility that maintains a food-safe processing environment.

This report details the findings from an AIB International inspection against the Consolidated Standards. The document contains the following
sections:

Document Section Description

Score and Rating x Description of the facility
x Number of findings and related risks
x Category scores and total score
x Rating
Participant Names Personnel from the facility who accompanied the inspector
Facility-Specific Questions Technical information about a facility. For example: bulk materials used, temperature
control equipment used.
Location Matrices Two matrices which categorize findings by Category and Risk
Findings with Risk Descriptions and recommendations related to all findings
Additional Comments Comments made by the inspector that have no risk assessment
Standards without identified Risks or Findings Standards that are applicable to the inspected facility, but based on random review and
observation samplings at the time of the inspection, the facility appears to be meeting re-
quirements
Standards Not Applicable Standards that are not applicable to the inspected facility

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Score and Rating

Inspection Information:
Facility Name Wyckoff Farms, Inc. DBA Milne Microdried Standard Used Prerequisite and Food Safety Programs
Facility Address 8100 Executive Drive Date(s) of Inspection 08-Sep-2016
Nampa, Idaho 83687 Audit Type GMP
United States
Inspection Type Scored
Products Produced Frozen and dried fruits and vegetables; to Announcement Type Announced
be used in further distribution, manufactur-
ing, repacked and /or re-labeled.
Account # 26366

Expected Scope Reinspection No

Variations From Expec- Offices and the roof were not inspected per Terminated No
ted Scope the facility management

Score
Minor Issues Improvement
Serious Unsatisfactory
Category Noted Needed Scores
(140-155) <= 135
(180-195) (160-175)
Operational Methods and Personnel Practices 0 0 0 0 200
Maintenance for Food Safety 1 0 0 0 195
Cleaning Practices 1 0 0 0 195
Integrated Pest Management 0 0 0 0 200
Adequacy of Prerequisite and Food Safety Programs 2 0 0 0 190
Total Score 980

Disclaimer: AIB International Inc. states that this report as dated and provided herein is to be construed as its findings and recommendations, category
scores, total score, and rating. A passing score of 700 and above is not a certification of the facility, products, or programs. AIB International Inc. does not
accept or assume responsibility for the Prerequisite and Food Safety Programs in effect with the customer named on the title page of this report (the
customer). AIB International Inc. is only reporting the food safety conditions of the customer as of the date of this report and assumes no responsibility or
liability as to whether the customer does or does not carry out the recommendations as contained in this report.
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Participant Names
Name Role Inspection Closing Meeting
Bradford Nostrandt Production Manager Yes Yes
Justin Holthus Operations Manager Yes Yes
Michael Jay Thompson Maintenance Manager Yes Yes
Monica Meesala Quality Assurance Manager Yes Yes
Roger Due QA Supervisor Yes Yes
Natasha Collins Auditor Yes Yes

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Facility-Specific Questions
# Question Comments
1.11 Does the facility use processing aids? Yes
1.11.a State the processing aid(s) used. Release Agents: Confecto Lube, Silicon Dioxide, Organic
Confecto Lube, and Arnakote.
1.11.b Are processing aids segregated from non-food materials? Yes
1.11.c Is food approval documentation provided? Yes
1.13 Does the facility use bulk dry materials? No
1.13.a State the bulk dry materials received. N/A
1.13.b Provide the screen size of the sifter. N/A
1.13.c State the frequency of screen and tailings checks. N/A
1.14 Does the facility use bulk liquid materials? No
1.14.a State the bulk liquid materials received. N/A
1.14.b State the locations of the strainers. N/A
1.14.c State the frequency of strainer inspections and if they are documented. N/A
1.15 Are foreign material control devices used? Yes
1.15.a List the devices used. Metal detectors, Sweco screens, and Rare-earth magnets
are utilized for foreign material verification checks.
1.15.b Are they present on all lines? Yes
1.15.c List the specific devices tested during the inspection. The metal detector device checks consisted of 1.3mm
ferrous, 2.0mm stainless steel, and 1.5mm non-ferrous
standards. The metal detectors reject mechanisms was
verified for all three devices. They were properly tested
functioning during the inspection.
1.22 Does the site have temperature controlled areas such as coolers and Yes
freezers?
1.22.a State the temperatures noted at the time of the inspection. State if Refrigeration was reading at 23F (Quality only for in-process
coolers are provided for quality or food safety purposes. products) Freezer -2F (Food Safety and Quality)
1.22.b State the method of temperature monitoring (manual or continuous). Continuous monitoring
1.22.c State if an alarm system is present. Yes, alarm system and call down tree is initiated beginning

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with key personnel. They are alerted if the system

temperatures deviate from desired specification range.
1.25 Are cans, bottles, or other rigid packaging materials used at this facility? Yes
1.25.a What is the rigid packaging used (cans, bottles, drums)? 50 gallon drums are lined with polyethylene bags prior to
filling.
1.25.b State how they are cleaned prior to filling (water, air rinse, etc.). They are adequately cleaned and sanitized prior to use and
are delivered new to the facility. The drums contain flexible
food-grade plastic inserts, such as poly-liners within each
drum. All liners and food grade drums are single use only.
Once they are finished processing in the drums they are
donated and/or disposed of.
1.25.c State if the systems were functional. They were in use and functioning during the inspection.
1.25.d State the maintenance frequency and if records were maintained for this After use and then discarded immediately or donated.
equipment.
3.2 Does the facility use sanitizers on food contact surfaces? Yes
3.2.a Is sanitizing followed by a potable water rinse, where required by the Not required
sanitizer label?
3.2.b Is the sanitizer concentration verified? Yes
3.2.c Are corrective actions documented when results are not in compliance Yes
with label directions?
3.7 Are CIP systems in use at the facility? No
3.7.a Are CIP records and recording charts maintained and current? N/A
3.7.b Are CIP records and recording charts reviewed to ensure the system is N/A
functioning as required?
4.3 Does the site manage their pest control program under other No
guidelines?
4.3.a State the guideline used. N/A
4.4 Are IPM services provided by a contractor? Yes
4.4.a State the name of the service provider. Sprague Pest Control
4.5 Does the site require the use of IPM professionals (i.e., use of restricted Yes, state and federal government mandated by law.
use pesticides and/or state or national government regulations)? If yes,
please state the reason.
4.5.a State the expiration date of the PCO license(s). January 9, 2017

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4.5.b If licensing of the PCO is not required, were training records current? N/A
4.5.c State the expiration date of the business license. Idaho is not required to obtain a business license for PCO
services.
4.5.d State the expiration date of the certificate of insurance. January 1, 2017
4.6 Were pesticides used at this facility? Yes
4.6.a List the names of the pesticides used, at a minimum, in the last 6 Contrac All-Weather Blox (EPA#1245-279), Temidor SC
months or since the last AIB Inspection. (EPA#7969-210), Suspend Polyzone (EPA# 432-1514), and
Transport GHP Insecticide (EPA #8033-279)
4.6.b Were current labels provided for the pesticides reviewed? Yes, all labels are accessible with Sprague's online system.
4.6.c Were current chemical safety data sheets provided for the pesticides Yes
reviewed?
5.2 Who was assigned responsibility for food safety at the facility? Quality Manager
5.2.a Does the facility have a current license to produce, manufacture, or Yes
store food products (local health department, state, or other agency)?
5.2.b Has the site implemented procedures to meet regulatory requirements Yes
(i.e., allergen labeling and control, Reportable Food Registry, Food
Safety Modernization Act, etc.)?
5.10 Does the site have a documented Microbiological Control Program in Yes
place?
5.10.a State if testing is for sanitation, environmental, raw materials/finished Microbial testing is conducted for the following: Sanitation,
product. Environmental, Raw materials and Finished product based
upon customer request.
5.10.b State the microorganisms tested for. The following tests were performed: Aerobic Plant Count,
Total Plate Count for non-pathogenic E-coli. species, along
with Yeast and Molds.
5.10.c If the facility is testing for pathogens, indicate if the testing is All of the above based upon customer request.
environmental only or if testing is done for raw materials, finished
products, or food contact surfaces.
5.10.d If the site tests for pathogens, is the product or raw material placed on Yes
hold and not released until results indicating the food safety of the
product have been obtained?
5.10.e Are documented disposition procedures and records in place for Yes
materials that test positive for pathogens?
5.10.f State if an in-house or outside lab is used. An in-house laboratory is used for non-pathogenic

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microbiological testing. An outside, third party contracted

laboratory is utilized for pathogenic testing.
5.10.g If an outside lab is used, are they accredited? List the accreditation Analytical Laboratories ISO/IEC 17025:2005
body.
5.11 Does this country have allergen regulations or does the site ship to Yes
countries with allergen regulations?
5.11.a State the allergens handled at this facility. There are no "Big 8 Allergens' processed or handled at this
facility.
5.16 Has the site been inspected by a regulatory agency in the past year? Yes
5.16.a State the name of the agency and the date of the inspection. FDA conducted a site inspection of the facility on May 24,
2016.
5.16.b State if the facility addressed findings identified in the regulatory No finding identified; no 483 issued.
inspection.
5.22 List the materials for which specifications were reviewed. (Sample a Raw Material: IQF strawberry sort-uts Food Contact
minimum of one raw material, one food contact packaging material, and Package: polyethylene flexible sealing layer bags Finished
one finished product where possible.) Product: dehydrated cranberry fragments
5.23 List the materials for which COA's or letters of guarantee were reviewed. COAs for letters of Guarantee were reviewed for the
(Sample a minimum of one raw material, one food contact packaging following: raw, ready to eat blueberries, poly-lined bags, and
material, and one finished product where possible.) blueberry powder.
5.24 Does this process have a kill step? Not a validated kill step established at this time.
5.24.a State the kill step. N/A
5.25 Is there a HACCP program in place? Yes
5.25.a List the CCP's. CCPs encompass the metal detection, magnets, and
screens in place for all lines.
5.25.b State if the plan has been validated and who did the validation. The plan was validated by the Food Safety Committee.
5.25.c State the date of the most recent assessment. March 23, 2016
5.25.d State the names of the products falling under regulatory HACCP No product falling under regulatory HACCP are handled at
produced or stored at this facility. this facility.
5.26 Does the site do specialized testing to meet country or regulatory Yes
requirements (i.e., pesticide residues, genetically modified organisms,
heavy metals, radioactivity, allergens, mycotoxins, etc.)?
5.26.a State the specialized testing completed at this facility. Pesticides, Heavy metals, and Mycotoxins (Aflatoxin and
Ochre toxin)

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5.29 How does the facility use potable water, ice, or steam for product Potable water is used for sanitation/cleaning and personal
contact? employee usage.
5.29.a State the source of the potable water supply (well, city, etc.). City of Nampa
5.29.b State the source of the records indicating potability. 2015 Water Quality Report
5.29.c Is ice made in-house or purchased? No
5.29.d List the source of testing records for ice and if they indicated that it was N/A
potable.
5.29.e Is food approval documentation provided for chemicals used for the N/A
generation of steam for food contact?
5.29.f List the source of testing records for steam used for product contact. N/A
5.29.g State if the back flow prevention devices are checked for function and Yes, April 15, 2016
provide the last date of testing.

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Findings by Location and Category

Adequacy of
Operational
Integrated Prerequisite
Methods and Maintenance Cleaning Totals by
Locations Pest and Food
Personnel for Food Safety Practices Location
Management Safety
Practices
Programs
Facility Overview 0 0 1 0 2 3
Outside Grounds and Roof 0 1 0 0 0 1
Totals by Category 0 1 1 0 2 4

Findings by Location and Risk

Improvement Totals by
Locations Minor Issues Noted Serious Unsatisfactory
Needed Location
Facility Overview 3 0 0 0 3
Outside Grounds and Roof 1 0 0 0 1
Totals by Risk 4 0 0 0 4

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Findings with Risk

.

# Risk Standard Standard # Requirement # Location

.
.

1 Minor Issues Noted (MI) Bulk Systems and Unloading Areas 2.22 2.22.1.1 Outside Grounds and Roof
Finding: The receiving overhead dock door trailer seal cushion was damaged and fraying. All other loading dock area bump pads
were in good repair.
Recommendation: This protective pad should be promptly replaced in order to provide a deterrent from pests entering the building.
.
.

2 Minor Issues Noted (MI) Non-Product Zone and Support Area Cleaning 3.6 3.6.1.4 Facility Overview
Finding: The walk-in freezer contained a small amount of ice build-up from condensate located on the back, left-side of the west
wall and on the floor. The ice was located in Zones 3 or 4, and no ongoing leaks were found evident at the time of the
inspection.
Recommendation: It is recommended the ice be removed from the floor and wall to enhance cleaning efforts in this location. In addition, the
source of this ice buildup should be determined and eliminated in order to prevent any possible product storage risks.
.
.

3 Minor Issues Noted (MI) Self-Inspections 5.6 5.6.1.2 Facility Overview

Finding: Monthly self-inspections of the entire facility, including the outside grounds, had not addressed items noted during the
audit inspection. The loading dock door bump pad was found in poor repair and an isolated condensate leak resulting in
ice build up in the walk-in freezer unit was observed.
Recommendation: It was recommended the inspections should become more in-depth in identifying and promptly eliminating all possible
product food safety risks such as, those observed during the AIB International inspection and outlined in the text of this
report.
.
.

4 Minor Issues Noted (MI) Preventive Maintenance Program 5.14 5.14.1.1 Facility Overview
Finding: A formal Preventive Maintenance Program and work order system was not used to prioritize problems in structural,
equipment, or utensil maintenance. Specifically, the PM program should have addressed the receiving door damaged
cushion and the source of the condensate formed ice located in support areas of the walk-In freezer unit. .
Recommendation: It was recommended the items be corrected and the PM system used to prioritize issues and correct problems that may
be noted in future inspections
.

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Additional Comments
.

# Risk Standard Standard # Requirement # Location

.
.

1 Comments Storage Practices 1.3 1.3.1.2 Facility Overview

Finding: Receiving dates or other viable means of stock rotation were properly used at the facility.
.
.

2 Comments Storage Practices 1.3 1.3.1.6 Facility Overview

Finding: Materials stored outside were protected against deterioration and contamination, segregated, orderly with great
accessibility to each item for inspections.
.
.

3 Comments Credentials and Competencies 4.5 4.5.1.1 Facility Overview

Finding: Current documentation of certification or licensing was on file for all personnel providing IPM services at this facility.
.
.

4 Comments Pesticide Application Documentation 4.7 4.7.1.1 Facility Overview

Finding: Documentation of pesticide applications were completed in accordance with the defined requirements of this Standard.
.
.

5 Comments Trend Analysis 4.9 4.9.1.6 Facility Overview

Finding: The pest-sighting logs were reviewed on a quarterly basis to identify trends in pest activity.
.

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Standards without identified Risks or Findings

Based on random review and observation samplings at the time of the inspection, the facility appears to be meeting the requirements of the following
Standards:

Standard Standard # Standard Goal

Rejection of Shipments/Receipt of Dry 1.1 Random review of records and programs related to safeguarding of food products by
Goods identifying and barring entry to potentially contaminated raw materials indicate they met the
requirements of the standard as applicable to this site.
Rejection of Shipments/Receipt of 1.2 Random review of the records and programs related to receipt of perishable products by
Perishables identifying and barring entry to potentially contaminated raw materials indicate they met the
requirements of the standard as applicable to this site.
Storage Practices 1.3 Materials appeared to be stored in a way that met the program requirements as defined by
this site, as well as the applicable requirements in the standard.
Storage Conditions 1.4 Raw materials and finished products appeared to be stored in a clean storage area and were
protected from contamination as observed during the inspection.
Raw Material/Finished Product Inventory 1.5 Raw material and finished product inventories appeared to be maintained at a reasonable
volume. Random review of materials did not identify aged or infested materials during the
inspection.
Pallets 1.6 Pallets examined were found to be clean and well maintained.
Designated Rework Areas 1.7 Materials identified for rework appeared to be managed and segregated to prevent
contamination of raw materials.
Dust Collection and Filtering Devices 1.8 There were no identified issues with maintenance of dust collection and filtering devices
during the inspection.
Sampling Procedures 1.10 Sampling procedures were defined and developed with consideration to protection of product.
Processing Aids 1.11 Processing aids randomly reviewed were labeled and food approval documentation was
provided.
Raw Material Transfer 1.12 Observation indicated that raw materials were transferred, handled, and managed at the time
of inspection to prevent contamination of materials. This included transfer of materials to point
of use and transfer of materials to secondary containers as applicable to the facility.
Foreign Material Control Devices 1.15 Foreign material control devices, such as metal detectors and magnets, were installed to
provide foreign material control. Testing of the devices in service during the inspection and
random review of the documentation of checks of these devices and Corrective Action
documentation indicated that the Foreign Material Control Programs were being followed as
defined for the facility.

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Waste Material Disposal 1.16 Waste material and waste material removal were managed to avoid product contamination.
Ingredient Scoops 1.17 Individual transfer scoops were managed to prevent product contamination.
Product Identification 1.18 Random review indicated that raw materials, rework, work-in-progress, and carry-over as
applicable to the facility were identified to prevent misuse.
Workspace Arrangement 1.19 Workspace areas reviewed during the inspection were found to be clean and well maintained.
Single-Service Containers 1.20 Single-service containers appeared to be properly disposed of to prevent reuse.
Hand Contact 1.21 Hand contact with product observed during the inspection was limited where possible and
practical to prevent contamination.
Temperature-Sensitive Materials 1.22 Appropriate storage temperatures were noted during the inspection to prevent microbial
growth in susceptible food products.
Cross Contamination Prevention 1.23 Incompatible or hazardous materials observed during the inspection appeared to be
segregated and handled to prevent product contamination.
Containers and Utensils 1.24 Containers and utensils observed during the inspection were constructed, handled, and
maintained to prevent food safety hazards.
Cans, Bottles, and Rigid Packaging 1.25 Cans, bottles, and rigid packaging appeared to be stored and cleaned to ensure that the
product contact surface was protected from contamination prior to filling and capping.
Finished Product Transportation 1.26 Transportation and finished product coding randomly reviewed during the inspection was
provided in a manner to allow traceability of materials. Transports examined during the
inspection were found to be clean and in good condition.
Hand Washing Facilities 1.27 Hand washing facilities examined during the inspection appeared to be appropriately located,
functional, and stocked to allow hand washing to occur.
Washrooms, Showers, and Locker Rooms 1.28 Employee welfare areas examined were maintained in good condition.
Personal Hygiene 1.29 No personal hygiene practices issues were identified during the inspection.
Work Clothes, Changing Facilities, and 1.30 Appropriate clothing or uniforms were observed to be clean and in good condition. Changing
Personnel Areas facilities were provided.
Personal Items and Jewelry Control 1.32 No issues with the control of jewelry or personal items were identified during the inspection.
Health Conditions 1.33 Health policies were defined for the facility. No issues that were inconsistent with these
policies were identified.
Non-Facility Personnel 1.34 Non-facility personnel were observed to be in compliance with the facility defined GMP
Programs.
Multiple-Service Shipping Containers 1.35 Multiple service shipping containers appeared to be cleaned and maintained to prevent
contamination of products.

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Glass Container Breakage 1.36 When glass containers were broken, procedures were in place and appeared to be effective in
dealing with breakage issues.
Filling, Capping and Sealing 1.37 Monitoring of filling, capping and sealing operations appeared to be monitored and consistent
with defined specifications.
Examination of Materials 1.38 Materials that could not be examined with foreign material control devices were visually
examined prior to use.
Facility Location 2.1 No evidence of issues from local activities or the facility location were identified during the
inspection.
Outside Grounds and Roof 2.2 Facility grounds appeared to be well maintained. No issues were identified.
Security Equipment 2.3 Physical security measures were implemented at this facility.
Layout 2.4 No issues with placement of equipment and structures were identified. Appropriate access for
cleaning, inspection, and maintenance activities was noted.
Floors 2.5 Floor surfaces observed during the inspection were found to be in good condition.
Drains 2.6 Drains examined during the inspection were found to be in good condition.
Walls 2.7 Walls examined during the inspection were found to be in good condition.
Ceilings and Overhead Structures 2.8 Overhead structures that could be examined were found to be clean and in good condition.
Glass, Brittle Plastics, and Ceramics 2.9 No issues with glass, brittle plastics, or ceramics were identified during the inspection.
Control
Air Makeup Units 2.10 Filters and screens examined during the inspection were found to be well maintained and in
good condition.
Pest Prevention 2.11 No identified issues with building maintenance were observed that would allow pest harborage
or entry into the facility.
Leaks and Lubrication 2.12 Catch pans or other devices were provided to protect product from contamination from
lubrication or leaks.
Lubricants 2.13 Food-grade lubricants were identified for use on food processing and packaging equipment
and were labeled and segregated from non food-grade lubricants.
Cross Contamination Prevention 2.14 Segregation of operations based on process flow appeared to be practiced as observed
during the inspection.
Equipment and Utensil Construction 2.15 Equipment and utensils observed during the inspection were designed and made of materials
to allow easy cleaning and maintenance.
Temporary Repair Materials 2.16 Temporary repairs noted during the inspection were consistent with the facility defined
program.

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Temperature Measuring Devices 2.17 Temperature measuring devices were routinely calibrated and monitored to ensure product
safety. Records randomly reviewed indicated that calibrations were current.
Compressed Air/Product Contact Gases 2.18 Compressed air or other gases were used in contact with product or product contact surfaces.
Random review of records and observation indicated that filters were maintained or that purity
was suitable to prevent contamination of product or product contact surfaces.
Transporting Equipment 2.19 Transporting equipment appeared to be well maintained at the time of the inspection.
Parts Storage 2.20 Parts were found to be clean and properly stored at the time of the inspection.
Hand Washing Facilities Design 2.21 Hand washing facilities were provided and were observed to be operational during the
inspection.
Wastewater Treatment and Sewage 2.24 Observations at the time of the inspection indicated that wastewater and sewage treatment
Disposal systems were being properly maintained.
Cleaning 3.1 Cleaning appeared to be completed in a way to prevent contamination of raw materials,
products, and equipment.
Food Contact Cleaning Compounds and 3.2 Approval and verification procedures were in place for cleaning compounds and sanitizers
Sanitizers used at the facility for food contact cleaning. Approval documentation was provided for the
chemicals that were selected and reviewed.
Equipment and Tools 3.3 Cleaning tools and equipment appeared to be managed and maintained to prevent product
contamination. No issues were identified.
Daily (Housekeeping) Cleaning 3.4 No issues were identified with daily housekeeping practices observed during the inspection.
Product Zone Cleaning 3.5 Review of cleaning of product contact surfaces observed during the inspection indicated that
these processes appeared to be effective. No issues were observed or identified.
Integrated Pest Management (IPM) 4.1 A written IPM Program outlining controls and processes to minimize pest activity were
Program defined.
Facility Assessment 4.2 An annual assessment of the IPM Program was documented and current.
Signed Contracts 4.4 Signed contracts between the facility and the external service provider defined the
requirements for pest management activities for this facility.
Credentials and Competencies 4.5 Qualifications examined for selected IPM service providers were documented and current.
Pesticide Documentation 4.6 Pesticide labels and chemical safety data sheets were provided for the pesticides randomly
examined during the inspection.
Pesticide Application Documentation 4.7 Pesticide application documentation was current and provided records to identify, document,
and verify use of pesticides randomly examined during the inspection.
Trend Analysis 4.9 Service records of monitoring devices and pest sightings reviewed appeared to be used to
identify and eliminate areas of pest activity as noted by the lack of significant activity observed

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during the inspection.

Monitoring Device Documentation 4.10 Monitoring devices were mapped and maintained to ensure proper placement and monitoring
for pest activity and trending. The map appeared to be current based on observation during
the inspection.
Exterior Rodent Monitoring Devices 4.11 Exterior rodent control devices were placed and those randomly reviewed were maintained to
provide rodent monitoring and to deter entry into the facility.
Interior Rodent Monitoring Devices 4.12 Interior rodent monitoring devices were placed and those randomly reviewed were maintained
to identify and capture rodents that have gained access to the facility.
Insect Light Traps 4.13 Insect light traps were provided and those reviewed were maintained to identify and monitor
flying insects in the facility.
Bird Control 4.15 Bird control activities were addressed and the lack of activity noted during the inspection
indicated that the program was effective.
Wildlife Control 4.16 No issues with identification or elimination of wildlife habitat were noted.
Pest Habitat 4.17 No evidence of rodent, bird, insect, or other pest issues were identified during the inspection.
Written Policy 5.1 A written policy emphasizing the facility's commitment to provide safe and legal food products
was documented for this facility.
Accountability 5.2 Management authorization and support of supervisory compliance to programs, laws, and
regulations was defined for this site and appeared to be implemented.
Support 5.3 Human and financial resources were provided to support implementation of the Food Safety
and Prerequisite Programs.
Written Procedures 5.4 Written procedures randomly reviewed for food safety activities at the facility defined owners,
actions, and timelines.
Training and Education 5.5 Regularly scheduled training activities were documented and consistently carried out to
ensure appropriate implementation of Food Safety and Prerequisite Programs at this facility.
Records of training that were randomly reviewed were current.
Written Procedure Audits 5.7 Written procedure audits were documented to validate the appropriateness and
implementation of procedures defined for this site. Records randomly reviewed indicated that
audits were conducted and current.
Customer Complaint Program 5.8 A Customer Complaint Program was implemented to respond to customer concerns.
Protocols were in place to ensure that food safety issues were responded to in a prompt and
effective manner, whether it be at the facility level or as managed by corporate.
Chemical Control Program 5.9 A documented Chemical Control Program was implemented to provide a centralized approach
to manage and control purchase and use of nonfood chemicals. Random review of chemicals
and program requirements indicated that this program had been implemented as applicable

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for this facility.

Microbial Control Program 5.10 A risk assessment was conducted and a Microbiological Control Program was implemented
and carried out to prevent potential food safety issues as applicable to the facility. Records
randomly reviewed indicated that test results were within the defined limits or that Corrective
Actions as defined by the program were implemented.
Allergen Control Program 5.11 Allergen controls were implemented to identify allergen control throughout the process from
receiving to distribution of product. Random review of the program, records, and observations
during the inspection indicated that the program was implemented.
Glass, Brittle Plastics, and Ceramics 5.12 A documented Glass, Brittle Plastics, and Ceramics Program was provided to identify
Program processes that prevent contamination of product. There were no identified deficiencies noted
during the inspection to indicate that the program was ineffective.
Cleaning Program 5.13 A Cleaning Program with schedules and procedures for accomplishing cleaning tasks critical
to maintenance of the food processing environment was documented. Random review of
schedules and cleaning procedures, in addition to observations, indicated that the program
appeared to be effective.
Receiving Program 5.15 The Receiving Program implemented at the facility outlined and identified requirements for the
raw materials received at this site. Random review of the program and documentation of
receipt of materials indicated that materials receipts were consistent with the defined program
requirements.
Regulatory Affairs and Inspections Program 5.16 A documented Regulatory Affairs and Inspections Program provided instructions for handling
of regulatory, third party, and customer inspections.
Food Defense Program 5.17 A Vulnerability Assessment was performed to identify and reduce the risk of intentional harm
to the facility, its personnel, and food products. No inconsistencies with the Food Defense
Program, as defined for the facility, were identified during the inspection.
Traceability Program 5.18 The written Traceability Program defined the methodology to allow quick location of suspect
raw materials, food contact packaging materials, rework, and related finished products.
Recall-Withdrawal Program 5.19 The written Recall/Withdrawal Program documented the procedures for quick and controlled
recovery of product from the market. Random review of the records and mock recovery
exercises indicated that the program was implemented as defined for this facility.
Nonconforming Product Program 5.20 The Nonconforming Products Program defined the guidelines for isolation, investigation, and
disposition of raw materials, packaging materials, work-in-progress, returned goods, and
finished products as applicable to the facility. Random review of records and observations
during the inspection did not identify any current deficiencies with this program.
Approved Supplier Program 5.21 Evaluation of goods and services that impact the facility's food safety programs were
managed as part of the Approved Supplier Program. Materials randomly selected and
reviewed during the inspection appeared to meet program requirements.

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Specification Program 5.22 Specifications that defined food safety requirements for raw materials, food contact packaging
materials, processing aids, work-in-progress, and finished products were maintained, as
applicable to this facility. Random review of materials indicated that facility defined program
requirements were currently being met.
Letters of Guarantee or Certifications 5.23 Statements of assurance in the form of letters of guarantee or certifications were provided to
indicate compliance to regulatory requirements for received materials and finished products.
Records randomly reviewed indicated that the facility was currently meeting their program
requirements.
HACCP Program 5.25 A HACCP Plan that evaluated the hazards associated with the raw materials and processes
related to product or food category was defined and implemented for the facility. This included
the hazard analysis and identification of critical control points, as applicable, to prevent,
eliminate, or reduce these hazards to an acceptable level. Random review of records
indicated that the facility met the CCPs requirements or that appropriate deviation procedures
were implemented as identified by the program.
Specialized Testing 5.26 Specialized testing procedures were defined for products produced at this facility. Random
review of records indicated that testing procedures meet the defined requirements.
Release Procedures 5.27 Release procedures as defined for this facility were implemented to ensure that materials
were checked for food safety hazards prior to release and shipment to the customer.
Design Standards 5.28 Structural and equipment design standards were implemented to aid in maintenance of food
safety programs.
Water Quality 5.29 Water, water sources, and water management strategies were implemented to ensure safe
water for product contact and use. Random reviews of the records indicated that programs
were implemented.

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Standards Not Applicable

Standard # Standard Name
1.9 Bulk Material Handling
1.13 Bulk Material Sifting
1.14 Bulk Liquid Materials
1.31 High-Risk Clothing Management
2.23 Ammonia Control
3.7 Clean in Place (CIP) Systems
4.3 Other Guidelines
4.8 Pesticide Control
4.14 Pheromone Monitoring Devices
5.24 High-Risk Processing Record Program

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