EUROPEAN STANDARD EN 15085-1 NORME EUROPEENNE EUROPAISCHE NORM October 2007 1c 25,160.10; 45.080.01 English Version Railway applications - Welding of railway vehicles and components - Part 1: General -Apnlcations ferovinires - Soudage des véhiculss Babnanwendungen - SchweiBen von Schianenfahreeugen {erroviaies el des pieces -Parto t : Générales ‘und ahrzeugtallen- Tel t:Algomaines ‘This European Stendard was approved by CEN on 26 August 2007 CEN members are bound to comply wth the CEN/CENELEC Intemal Regulations which stpulate he conditions for giving his European Standard the states of anatonal standard without any alteration, Up-to-date Isis and bibliographical references concerning such national ‘Standards may be cblained on application to the CEN Managarert Cene or fo any CEN member. ‘This European Standard exists in three official versions (English, French, German). A version in any other language made by anstation ger tre esponstity ofa CEN member nf is own language and nolifed tote CEN Management Centre has the same satus as the fill versions, CEN members are the national standards bodes of Austria, Belgium, Sugarla,Cypnis, Czech Republic, Denmark, Estonia, Finland, France, Gennary, Groove, Hangar, lceland, Ireland, aly, Lata, Lithuania, Luxembourg, Mata, Nethetlands, Norway, Poland, Portugal, Fomenia, Sovak, Slovenia, Spain, Swoden, Switzerland and Unites Kingdom, Ja, EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG Management Centre: ue de Stassart, 36. B-1050 Brussels (© 2007 CEN Al rights of explotation in any form and by any mears reserved At No, EN 15085-1:2007: & wwotlnide for CEN natonel Members.Aydes6ouae uoResynie9 Jounjoeynuew Buipjana (eahewuoyu)) y xouuy "squourouinbes |e10u25 oy suomuyep pue sue, = g Soouasojo1 oANeUON — Z edosg jonanponuy teen eae puomelo4 ebeg syuaju0g (a) Lo0z:1-ssost NAEN 15085-1:2007 (E) Foreword ‘This document (EN 15085-1:2007) has been prepared by Technical Commitiee CEN/TC 256 “Railway applications", the secretariat of which is held by DIN. ‘This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2008, and conflicting national standards shall be withdrawn at the latest by April 2008. ‘This series of European Standards EN 15085 “Rallway applications — Welding of railway vehicles and components" consists of the following parts: — Part t: General — Part 2: Quality requirements and certification of welding manufacturer — Part 3: Design requirements — Part 4: Production requirements — Part: Inspection, testing and documentation ‘Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN (andlor CENELEG] shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, ‘Sweden, Switzerland and the United Kingdom.‘siuaurounbou umo s,yonesiuets0 aly pue A1o}B;nBo1 ‘sowoysno yous O} Ajiqe s,uonesiue6.o ou ssosse 0} ‘salpoq uopeoyqie0 Supnpout ‘seyied jeuieixs pue [euaiul Aq pasn eq osje UeO PIEPUEIS SAL. "spuepueys @souy 40} aynyisqns e se pansysuco 29 JOU IMM 11 “sprepUBIS UBadoIN3 ©} aiqeoydde jUeURaJO}Ua jo SWE) BY BUIUYEP Je POWIE S} PLEPUEIS SIAL “sojoryan Kemwes Jo uoonasuca 24y 40) sjuauiounbes je1oads 24} 0} joadsou yim spuepueys BuIp;em /eOIUYOo) oIseq eu S1 SuoIsM.a:d osey) Jo Siseq a4, “Fege OSI NJ S9L9s SpiepUEIS OY) UI UMOP ple] a42 ss00010 SIMI 10} SuOJsIAOUd pauinbas e4|| “sped sayy pue sajsiyan Aemies jo aunjoeynuEW oy) Ul Sseo0Wd [eIDads eS! BUIPINA uoponpowjuy (a) 2o0z:1-se0st Na1 Scope This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway vehicles and their parts. With respect to the railway environment, this series of standards defines the certification and quality requirements for the welding manufacturer to undertake new building and repair work. It then provides an ‘essential link between performance requirements defined during design, and achieves appropriate quality welds during production and the demonstration of the required quality by inspection. ‘This link Is achieved by defining a weld performance class during design, which is based on safety and stress. factors relevant to railway operation. Quality levels of imperfections are assigned to weld performance classes to ensure a certain level of performance intended during design. Based on these weld performance classes, certification levels for production as well as inspection and testing and qualifications for welding personnel of the manufacturer are specified. ‘This standard deals with welding steel and aluminium alloys including castings. NOTE The principle of this standard may also be applied for welding of other parent materials (e.g. Cu, Ma). ‘This part of the series provides general recommendations and definitions for welding railway vehicles and associated components. Except for specific provisions which are laid down contractually, this standard applies to all assemblies, sub-assemblies or parts welded by any welding process, either manual, partly mechanized, fully mechanized or automatic welding as defined in EN ISO 4063. ‘This series of standards does not deal with product qualification. Items of equipment subject to specific regulations are not relevant to the scope of this series of standards, e.g air reservoirs according to EN 286-3 and EN 286-4, 2 Normative references ‘The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 45020:2006, Standardization and related activities - General vocabulary (ISO/IEC Guide 2:2004) CEN/TR 14599:2005, Terms and definitions for welding purposes in relation with EN 1792 EN ISO 17659:2004, Welding ~ Multilingual terms for welded joints with ilustrations (ISO 17659:2002) 3. Terms and definitions For the purposes of this document, the terms and definitions given in CEN/TR 14699:2005, EN ISO 17659:2004 and EN 45020:2006 and the following apply. 34 ‘manufacturer certification body body recognised by the national safety authority that has @ proven competence in the scope of this series of standards and certifies the manufacturer according to the requirements of EN 15085-2 (see Annex A)JeunjaenueUs Bulpiem eu Aq paXojdwo you sojeuIp000 Bulpjom 401euIp1009 Bulpjam paydesjuooqns ore Se (1-292 Na 01 BulpiocoR suopien “EZ NB OF Bulpsoo9e 1 40} jauuosied *6'9) 182} yeusoquy ue Aq Uanold “souavedxs pue tins ‘sBpo;mouy [euo|ssajoud "GulUreN Jo eouEpIne YW uosied poynend ee ‘s48e} peunbos ip wiopiad oy jeuuosiad ey) e1qeus 0} eoueHedxe pue jID4S ‘eBpepAouy Jeud}ssejoud “BujUIER JO GoUIPIAd uonesyyenb ee (y xuuy 28s) suone;nBos Asoinjeis pue sme] at Yin saydusoo Kemes ou} yeu) BuuNsUS pue Kemyes © 10} sjuawiesinbas Ajajes aif; Bulpei6e 10 Bunjas 40} ajqisucdse: Apoq wounuanoB jeuoyeu ‘Auourne Ayoyes jeuoneu ze 4 -S@0$1 NB 685) » 70 19K9) uoReaYRGO — sejIYOA ABAWIEY OIL A\QUIASSE 40} WAY) sijas JO SOyaIYOA ened ju) Ajquiasse 10} Sued papjam sing 40 “sejoI\yeA Jes Papjam jo syed 40 safoIyaA yes Papjam suBIsep — ; 10 (Z-GB0SL NB 998) £79 JO ‘Z 19 ‘L 70 19Ae] UOFeDYHIa9 — sBuNSeD Jo Bulpjem Gurysjuy Buipnjour sej14OA Aemier jo sued J0 sepaiien Aemje) (edor Bulpnol) UEIIeUL 40 einjoe;nUEW o} Aiyoe} Buia e sesn — yeun uonesiwebio Jeampejnuew ge jonposd papjors ou Jo) seunpesoud eougidocoe ely pue sjuswosnbas Ayjenb ‘sjusweynbes eoluysay ai GuIuysp 10} ojq/suodse: uoHesiuetIO sewoysno St (Guysei jo sse99) 19, Aq paremaigge s1 ssep uonoadsul PIA eu LON ssej9 eourWoyed pjam ayy 01 ysdsa1 LN plan U9AIG e J04 Ino paLLED aq o} suojoedsul ou S@LYEp ‘sseyo uojoadsul piom ve (eoueuuopied jo ss) .do, Aq payeniqge s| ssej9 soueuNOPd pjam 24, LON uso! papjam uy Jo oBa}20 Ajoyes ey) pue AuoBa}e9 ssaxjs ou) Aq POUyap Se JUIO! papjam oy) jo sjusWeUNbal aoUeWUOped ‘SSej9 ooueUUO}od plom ee ‘10, Aq poyerraugge sone] uoneoyne9 41 LON (do) seer eoupuuojied pjam ayy uo Bulpuedep yuauodios papjsm auy 40 sloIyen Aemyles paprem ey) AjisseI> 0} [9A9} 04409 ze (a) 200z:1-sgost Naat Joint static dimensioning defining the dimension of a welded joint that is needed to achieve the required static mechanical characteristics 342 acceptance authority ‘organisation that is responsible for the acceptance of the product NOTE This organisation can be pat of the customer's organisation or be an independent organisation appointed or ‘approved by the customer. 3.43 effective cross section cross-section of a welded joint that is considered when performing dimensioning calculations 3.14 Joint fatigue dimensioning defining the dimension of a welded joint that is needed to achieve the required fatigue characteristics 3.15 stress category category determined by the stress factor NOTE For more detailed information on stress categories fow, medium, high: see EN 15085. 3.46 stress factor ratio of the calculated fatigue stress to the admissible fatigue stress of the joint type, adjusted by the appropriate safety factor 347 admissible fatigue stress maximum stress applicable to materials to which a specific coefficient to the assembly to be welded is applied 348 safety category defines the consequences of failure of the single welded joint in respect to the effects on persons, facilities and the environment NOTE For more detailed information on safety categories low, medium, high: see EN 150853, 3.19 production weld test mock-up sample welded joints to prove the manual skill of the welder or to demonstrate acceptable production of the welded joint‘squowiinbe1 Aqyenb Jo juewonsiyoe ou) eznsus 0} uoyoedsul pue uoyonposd Jo seins pus ‘eoueuuoyied Jo sjono] peuinbai By) einsuE o} sland} Uo}Depedul! Jo vOHIUYEP fein ‘seLoBayeo Ajojes pue ssays uo paseq sesse eoveuuoped piam Jo uoneondde ey ‘JeunjoenueW ftp Jo sjuewe,jnber uoAeayse0 pue AyyJend UO WeUIsaJ5e opnjour |JeyS OseyL "PIEPUEIS Siu) Aq peunsue e804) Se slouuCD Jo Jana] OES aL AAAIySE uotyA ‘sajrU BuNsrxe Jo Ayigeo|idde exy 40 sey MEU UO 20162 Heys saimjpejnuew pue sowoysno ain “pAepuers siy} Jo edoos ou) episino sossaooid GuIpjom pue sjeuo}ew! 404 pUEYeLO}eq S1OWUO}SNO JJo\p UUOJUL HeYS JoAMJoeINUEW ayy, ‘paydde 9q Kew ujosey umop pie} suopdyosaid ou ‘psepUEYS sily JO UOHED!]GNd By} O} Loud penss} SSumEsp SpueBOI Sy ‘sasseo0id Buipjam uleyo0 Jo esn aig yoUNsei AjjenjoeUoD Aew SOLU }8N0 “JONEMOH} ‘uoneayijenb dn-xoow pure sseooxd Buipjam — ‘uoneoyrenb soyesedo Buipjam pue sopjam — ‘suoneoypiea Auedwico — ‘Bumojioy eu) YSnosig sejno; ved Ut ‘penetyoe q jy SsaUWloysno Aq peysenbas jano1 Aywenb 284) Te4R Ue JoAUCD IIT} eney Koy) YEU) B}eNSUOWEP [jeYS JoUNjoE\NUEW eip ‘ysenbed JawWO}SNo UOdn "WINE: UL juows\dus 0} ysin Koy uonesedaud uel pue seiqewnsuce ‘ssaooud Bulpian sonoyaiym 9105 0} wopeay ny Sey sMuy JoIN|DeINUeWI 4] ‘SPOyFeW Buipjem equasaid jou op Aatg ‘sjonpold paysiuy 01 ajqeaydde seouewoyed equosoid siawoysno “Ay]es0U0D ong squawiesnbas |219U289EN 15085-1:2007 (E) Annex A (informative) Welding manufacturer certification NOTE This diagram is only for information and might not correctly represent the situation in Europe and European countries because this is under developmen European precondition National re France Germany uk EPSF EBA, Cestor HSE (€lablssement public de Manufacturer 23. SLY, eg. Tentalia| Crifcation Body TOV, LGA, BAG process ManufacturerEN 15085-1:2007 (E) a a 1 (4) 8) 10 Bibliography EN ISO 3834 (all parts), Quality requirements for fusion welding of metallic materials EN ISO 4063, Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063;1998) EN 286-3, Simple unfired pressure vessels designed to contain air or nitrogen ~ Part 3: Steel pressure vessels designed for air braking equipment and auxillary pneumatic equipment for railway rolling stock EN 266-4, Simple unfired pressure vessels designed to contain air or nitrogen ~ Part 4: Aluminium alloy pressure vessels designed for air braking equipment and auxilary pneumatic equipment for railway roling stock EN 15085-2, Railway applications — Welding of railway vehicles and components ~ Part 2: Quality requirements and certification of welding manufacturer EN 15085-3, Reilway applications - Welding of railway vehicles and components ~ Part 3: Design requirements EN 473, Non destructive testing - Qualification and certification of NDT personne! ~ General principles ding — Part 1: Steels