2015 / 2016

more simple
simply more
2
More simple
Improvements in productivity and efficiency are demanded everywhere you turn in the working world.

Tasks are becoming increasingly more complex. The professional processing of metal and stone becomes

very simple with our product and services solutions. We can offer the ideal tool for every use. You can

concentrate on your project; the right grinding tool for your task comes from Rhodius. If you are ever faced

with a special challenge, our specialists will be able to come up with a bespoke solution. Quick and easy.

Simply more
Anyone who places serious demands on his work will not be content with mediocre tools. Grinding tools

from Rhodius stand for top performances in cutting, grinding, milling and polishing. Our goal is to offer you

a service package to exceed your expectations with clever solutions and efficient products. Of course, we

work to suit your requirements and offer precisely the service you really need.

3
4
It’s all about one thing
For many they are simply tools; for us, grinding tools are a passion. Our family-run business has developed

and produced professional tools of the highest quality for over 60 years. It is with this dedication that we

continue to pursue our goal of making exceptional products and services even better. Our focus is on

providing you satisfaction after solving the challenges you put on us.

One thing applies for all

No matter how different the applications and materials are, our tools offer maximum benefit and an

outstanding price-performance ratio. Rhodius specialists are constantly analysing applications, materials

and markets. Our engineers optimise and develop perfectly fitting products on this basis – without losing

sight of the individual needs of our customers.

5
6
In discussion with
many industries
If you want to distinguish between good tools and first-class solutions, you have to talk to professionals

who work with the products every single day. That’s just what we do. We optimise the performance of our

products and develop new and, if necessary, customised solutions for you. Our experts from a variety of

industries, are available for individual meetings with you.

The talk of
many industries
We see ourselves as a partner for professional users. Which is why we supply cutting, grinding and

polishing advice and know-how, along with the perfectly matching tools. We help make your work more

efficient, easier and safer with training and advice over the phone, online and personally on the spot.

7
8
Simple solutions
are the hardest
Our passion for grinding tools leads to innovations that cut down on operations and accelerate processes,

or even make these possible for the first time. When it comes to making your work easier, we don’t take

things easy. This drive for improvements and simple solutions can be found throughout our entire assortment,

which is tailored fully to your needs.

Hard jobs
become simple
Seeing a problem as a challenge is one of the keys to our success. Good examples of this attitude are our

BRAINTOOLS – a separate product line that offers unique solutions for special tasks. Simply because it is

possible to make things easier.

9
Safe tools –
Quality from Germany

Our engagement for your

safety

Grinding tools can be potentially lethal if used incorrectly. The European manufacturers
have thus prepared safety instructions in the form of leaflets and brochures through
their associations VDS (German Abrasives Association) and FEPA (Federation of Euro-
pean Producers of Abrasives). These can help you minimise your personal liability risk.
You can download the FEPA safety recommendations as a PDF for free from
www.rhodius-abrasives.com and www.vds-bonn.de

oSa-manufacturers
guarantee safety.

oSa stands for “Organisation for the Safety of Abrasives”. Leading manufacturers of
quality abrasives have joined together in this international organisation to document
the high safety standard of their brand and quality products. Rhodius is a founder
member of the oSa and is participant in ensuring and further developing the oSa
goals.

What does the oSa-symbol

mean for you?

Tools with the oSa trademark symbol has been manufactured according to the world-
wide strict guidelines of the oSa. All Rhodius cutting and grinding tools bear the oSa
trademark and thus meet the highest safety standards. Rhodius is also a founding
member of the oSa.

The promise of Rhodius

Rhodius is a leading manufacturer of grinding tools and meets all the requirements of
national and international laws, standards and guidelines. Our quality management
system is certified according to EN ISO 9001 and thus guarantees compliance with all
regulations.

10
Trust is good.
A guarantee is better.

Buying without risk – with

satisfaction guarantee

We are only satisfied with our tools if you are also satisfied with them. We want to
provide top products that are totally convincing, through great performance and a
definite improvement in handling comfort. Our customers have trusted us to offer this
for over 60 years.
You will be convinced of our product quality when you use them. We guarantee the
quality and productivity of all our products.

Convince yourself –
it works that way:

When you purchase a tool from Rhodius, you will have 60 days to test the product and
its performance. If you should not be satisfied with the tool’s quality or performance,
your specialist retailer will replace it, or you can have your money back.

This service is provided by selected specialist retailers. The full guarantee ter-
ms are available from participating specialist retailers and on the Internet at
www.rhodius-abrasives.com

Your advantages:
• correct choice of product
• guaranteed product performance
• easy exchange
• simple money-back ruling

= 100 % satisfaction

Look for this seal of quality.

It identifies specialist retailers
offering the Rhodius satisfaction
guarantee.

11
12
BRAINTOOLS® simply clever
problem solvers
Intelligent tools for special tasks. Tools in the BRAINTOOLS range possess unique application benefits that turn them into
individual problem-solvers. BRAINTOOLS are the unbeatable added-value solutions. In your daily work they deliver such
specific benefits as: time savings, comfort of application, reduction of material waste and handling: maximum efficiency for
maximum cost-effectiveness.

For precision cutting.

Find more on page 32–33

For safe cutting and grinding in one operation.

Find more on page 34–35

For fillet weld grinding with long lifetime.

Find more on page 90–91

For optical check when grinding.

Find more on page 108–109

For optical check when finishing.

Find more on page 110–111

For easy milling in one operation.

Find more on page 166–167

For extremely short cutting times and long lifetime.

Find more on page 170–173

For lower vibrations when grinding.

Find more on page 194–195

13
CERAMICON: Your guarantee for a
lasting high performance

The products in our new CERAMICON

high-performance line have sharp-edged
ceramic grain and thus cut through metal
faster.

Grinding processes account for an increasing share of daily work in metal construction, or more precisely in plant, tank and
construction engineering as well as in shipbuilding. This is why these industries need solutions that are characterized by a high
stock removal, long lifetime and short set-up times. And even better if they also reduce the amount of force that has to be exerted
by the user and simultaneously shorten the processing times. This is just what our long-life CERAMICON product line offers: it
stands for the highest cutting efficiency and maximum stock removal and thus increases productivity.

14
The sharp difference:
Ceramic grain
The products in our CERAMICON high-performance line are products with ceramic grain sharpen themselves during grin-
made from top-quality ceramic grain. Ceramic grain is cha- ding and thus cut through the metal being processed like little
racterized by the fact that it is hard, brittle, sharp-edged and knives.
overall very aggressive. And stays this way: the ceramic grain
is anchored so firmly and precisely in the bond that it splinters
continuously during grinding on account of its brittleness. This
produces minute fractures in the abrasive grit that constantly
form new and very sharp cutting edges. The bond ensures
that the ceramic grain only breaks out completely when it is
used up. New grains then appear. This means that RHODIUS

Surface of firmly anchored ceramic grain before The grain splinters during grinding and constantly Once the grain has been used up it breaks out and
grinding. forms new cutting edges. new abrasive grains appear.

A wide assortment for a variety

of applications
The CERAMICON product line comprises: Your advantages at a glance:
• Extra-thin cutting discs
• Grinding discs higher cutting efficiency
• Flap discs
• Abrasive belts longer lifetime
• Non-woven cleaning tools
shorter working times
• Quick change discs
• Fibre discs excellent price-performance ratio

15
HydroProtect:
The built-in performance protection

Our innovation blocks moisture for a

longer-lasting improved power.

Even when they are not in use: resin-bonded grinding wheels age and their performance diminishes over time. Because during the
storage of grinding wheels, moisture penetrates between the bond matrix and abrasive grains and weakens the bond. Rhodius
has come up with a formula, HydroProtect, that slows down the ageing process caused by moisture and keeps the performance of
the grinding wheels almost constant for several months. This keeps the cutting performance at a permanently high level – from the
manufacture of the tool through to the actual time of use.
Products in the HydroProtect line are XT8 EXACT, XT35 CROSS, XT10, XT20, XT38, XT67 and XT24.
Get that extra protection for your performance!

16
How HydroProtect works:

Conventional disc HydroProtect: The built-in performance protection

During the storage of grind- Thanks to the altered recipe, the

ing wheels, moisture penetrates abrasive grains are encased in a
between the bond matrix and protective barrier layer.
abrasive grains.

This weakens the bond and the This reduces the premature splinter-
grains break out during the ing of the abrasive grains so that the
cutting process without effect. performance and efficiency of the
grinding disc is optimised.

Ageing

RHODIUS XT10
Performance

re
mo you
65 % hen
to w
up a n c e i t
o r m eed
p er f n

Ø of the tested competition

Loss of performance of extra-thin stainless steel cutting discs determined from the disc loss of the Rhodius XT10 compared to the average of the most important
competitors. Ageing test in an accelerated alternating climate: final value after 7 days, corresponds to ageing under real conditions after 7-10 months. Performance test:
disc loss in mm after a combination tool test (20 cuts in pipes, 15 x 15 x 1.5 mm, Inox 1.4301 & 10 cuts in solid material, Ø 14.00 mm, Inox 1.4571, with Flex FRA
1.4 kW).

Your advantages at a glance:

HydroProtect means more quality, performance and efficiency for you:

Constantly high quality over a longer storage period Longer-lasting aggressive cutting power and more cuts

Greater safety when cutting thanks to a better quality bond Cost savings through long lifetime

17
Five steps to the right product

Cutting
Select processing type
1 e.g. Cutting

Select product type Extra-thin

2 e.g. Extra-thin cutting discs cutting discs

Select material to be processed

3 e.g. Steel

Select quality level

4 e.g. TOPline

Select dimensions and types

5 Width / cutting edge / form / grain / wire thickness

e.g. e.g. e.g.

Cutting and grinding discs Diamond cutting dics Tungsten carbide burrs

mm: mm:
Structure of catalogue

mm:

1,0 –1,9 10,0 WRC

Width of disc Segment height

Unit of measurement Unit of measurement Carbide burr shape

Colour code for material Colour code for material Colour code for material

e.g. e.g.
Flap discs, coated abrasives Technical brushes

MM: mm:
40/60/ Explanation
0,20–0,30 of symbols
80/120

Wire width You will find an over-

view and explanations
Grit Unit of measurement
of the signs on the fold-
Colour code for material Colour code for material out page at the end of
the catalogue.

18
 Content
CONTENT

Cutting

Cleaning

Grinding

Fine Grinding / Polishing

Milling

Diamond tools

Tool Sets

Accessories

19
Quick product finder: Cutting

Cutting
Stainless steel
Steel
Stone

Page
Non-ferrous metals
Stone Non-ferrous
Stainless steel Steel Universal / Natural /
metals Asphalt Tiles / Ceramic
Concrete Artificial stone
Product reference

XT8 EXACT 33
XT35 CROSS
XT100
XT10
34
XT38
Extra-thin cutting discs

XT70
XT15 ACCU
XT200
XT20
42
XT67
XT77
XT24 44

for hard
XT66 45
aluminium

FT38
47
FT26
Freehand cutting discs

FT67
FT33
48
KSM
FT30
FT24 50
FT44 for hard
51
FT40 aluminium

ST38 53
cutting discs
Stationary

ST56
ST34 54
ST21

20
Quick product finder: Cleaning
Cleaning
Stainless steel
Steel

Page
Non-ferrous metals
Wood Non-ferrous
Stainless steel Steel Wood
metals
Product reference

SVS
cleaning tools
Non-woven

SVS HD
60
SVS GS
SVS Mini
ERBZ
66
ERBW
SRBZ
Wheel brushes

SRBZGS
SRBWGS/K
SRBWBM 67
MRBWBM
SRBWST
MRBWST
HRB 69
ETBZ
70
ETBW
STBZ
STBZ S
Cup brushes

STBW
71
MTBW
STBWGS/K
STBWBM
MTBWBM 72
HTB 73
EKBZ
74
Bevel brushes

EKBW
SKBZ
SKBW 75
MKBW
Flap wheel
brushes

SFBW 76

EPBZ
77
EPBW
End brushes

SPBZ
SPBW/K 78
MPBW
HPB 79
EHBG
80
EHBW
UHBW
81
Hand scratch brushes

EKNB
SHBG
MHBG
82
BSBG
SKNB
MHBW
BSBW 84
ZKB

21
Quick product finder: Rough grinding

Grinding
Stainless steel
Steel
Stone

Page
Non-ferrous metals
Stone Non-ferrous
Stainless steel Steel Concrete Abrasive
metals universal / Building materials materials / Floor
Product reference Granite pavement

FS1 FUSION
RS480
RS48 90
RS38
RS28
Grinding discs

RS50 LONGLIFE
RS67
RS2 94
RS22
KSM
RS24 96
RS66 97

NK 98
Cup wheels

SIC 99
Grinding wheels

SR15 99

22
Quick product finder:
Fine Grinding / Polishing

Fine Grinding / Polishing Fine Grinding / Polishing

Stainless steel Stainless steel
Steel Steel
Non-ferrous metals Non-ferrous metals
Page

Page
Wood Non-fer- Wood Non-fer-
Stainless Stainless
Steel rous Wood Stone Steel rous Wood
steel steel
Stone metals metals
Product reference Product reference

LSZ F VISON SVSW

108
VSK VISION LW 132

JUMBO LONGLIFE BW
112 Drums
JUMBO SPEED VWK

LSK FK 113 VW 133

Flap discs LSZ F FW / FBW

LSZ F1 SPBR 136

114 *
LSZ P1 KERR
Rolls
LSZ F2 KFPR 137

LSA F1 SLPR
116
LSA P1 KKBR
138
WSP
Non-woven Sheets
VLS 117 *
flap disc KFPB
139
KFK SLPB
118
KFZ KSF VELCRO
140
Fibre discs KFS 119 SKP VELCRO

SFA KERR VELCRO F

Self fastening
120 discs
SFC KERR VELCRO B 141

ESB ZL KERR VELCRO

123
ESB ZX VLS VELCRO 142

ESB CX VLSR
Non-woven
Abrasive belts 124 143
abrasives
ESB KX VLS PAD

ESB KK VKS KN
125
ESB KX FLEX Unitized discs VKSG WS 144

ESH 126 VKS GS

Abrasive
sleeves FLS
SSH 127
Felt polishing
SLR FLP 146
flap discs

FS MINI FPK
Flap wheel 128
FS SAT

FSB SAT SET

Satin-finish /
150
polishing rings
VSK POL
Non-woven
131
flap wheel POL SET
VS

SVS QUICK HD Polishing paste PASTE 151

134
KFZ QUICK
Quick Change
Discs
VLS QUICK
135
VKS QUICK

* In order to achieve good results with a flap disc you will need to use a silicon free cutting spray or grinding
grease to prevent the disc rapidly clogging.

23
Quick product finder: Milling

Milling
Stainless steel
Steel

Page
Cast-iron
Non-ferrous metals Non-ferrous
Stainless steel Steel Cast-iron
metals
Product reference

HF A
HF B
HF C
HF D
HF E
Tungsten carbide burrs

HF F
HF G
155
HF H
HF J
HF K
HF L
HF M
HF N
HF SET

Quick product finder: Diamond tools

A more detailed overview can be found on pages 164–165

24
Quick product finder: Professional tool set

Professional tool set: stainless steel polishing

Find more on page 188

Professional tool set: aluminium rims polishing

Find more on page 189

Professional tool set: automotive

Find more on page 190

Professional tool set: weld grinding

Find more on page 191

Quick product finder: Accessories

Anti-vibration flange RHODUCER

Find more on page 194–195

Ear muffs SE20

Find more on page 196

Safety goggles SE10

Find more on page 196

Leather gloves SE30

Find more on page 196

Dust mask SE40

Find more on page 197

25
26
 Cutting
Cutting

Extra-thin cutting discs 32

Freehand cutting discs 46
Stationary cutting discs 52

27
The quick way to the right product

Any good tool can only provide optimum results if it perfectly matches the material to be treated and the machine to be used.
The overview on the page on the right will help you to easily select the correct product.
Cutting

28
 Stationary
Explanation of symbols Extra-thin cutting discs Freehand cutting discs
cutting discs

● = particularly suitable
◐ = suitable

XT35 CROSS

XT15 ACCU
XT8 EXACT
○ = limited suitability

Reference

XT100

XT200
XT10

XT38

XT70

XT20

XT67

XT77

XT24

XT66

ST38

ST56

ST34

ST21
FT38

FT26

FT67

FT33

FT30

FT24

FT44

FT40
KSM
Stainless Steel

Steel

Page
33 35 38 39 41 39 39 42 43 43 43 44 45 47 47 48 48 49 49 50 51 51 53 54 54 55
Non-ferrous metals

Cutting
Quality reference
Stone

Cast-iron
Machine performance
Workpiece’s material

Hardness / Lifetime

zzzz{{

zzzzzz

zzzzzz

zzzzzz

zzzz{{

zzzzz{

zzzz{{

zzzzzz

zzzzzz

zzzzz{

zzzz{{

zzzz{{

zzzzzz

zzzz{{

zzzz{{

zzzzzz

zzzz{{

zzzz{{

zzzzzz

zzzz{{

zzzz{{

zzzz{{

zzzzz{

zzzz{{

zzz{{{

zzzzz{
see page 30
thickness

Material

weak z { ◐ ◐ z z ◐ { ◐
<3mm
strong z ◐ z z { ◐ { ◐ { ◐
Stainless Steel
weak ◐ ◐ { { z z ◐ ◐ z
>3mm
strong { z z z { z { z { z

weak z ◐ { { z ◐ ◐ ◐ ◐ z z { { { { {
<3mm
strong z z ◐ ◐ { ◐ { z z z ◐ ◐ { ◐ ◐ ◐
Structural steels /
metal sheets
weak { ◐ { { z ◐ ◐ ◐ ◐ z z ◐ ◐ ◐ z ◐ { ◐ z ◐
>3mm
strong { z ◐ ◐ { ◐ { z z z ◐ ◐ { z ◐ ◐ z ◐ z { ◐

weak ◐ ◐ ◐ ◐ ◐ { ◐ ◐ z z ◐ ◐ z z ◐ { ◐ z ◐
Concrete reinforcing
iron (rebar)
strong z ◐ ◐ ◐ { z z z ◐ ◐ ◐ z z z z { { ◐ z { ◐

weak { ◐ { { { z ◐ ◐ ◐ z z ◐ ◐ ◐ ◐ ◐ { ◐ z ◐
High tensile /
high-alloyed steels
strong { z z z z ◐ z z z ◐ ◐ ◐ z ◐ ◐ ◐ ◐ z { ◐

weak z { { { ◐ ◐ ◐ ◐ ◐ z z ◐ ◐ ◐ ◐ ◐ { ◐ z ◐
Tool steels
strong ◐ ◐ ◐ ◐ ◐ { z z z ◐ ◐ ◐ z ◐ ◐ { ◐ z { ◐

weak ◐ { { { ◐ ◐ ◐ ◐ ◐ z z ◐ ◐ ◐ ◐ { { ◐ z ◐
Hardened steels
strong ◐ ◐ ◐ ◐ ◐ { z z z ◐ ◐ ◐ ◐ ◐ ◐ { ◐ z { ◐

weak ◐ { ◐ ◐ ◐ ◐ ◐ z z ◐ { ◐ ◐ { { { { ◐ z ◐
Hardox
strong ◐ ◐ z z ◐ ◐ z z ◐ ◐ z ◐ ◐ ◐ { ◐ ◐ z { ◐

Plastic laminated
metal sheets
<3mm z { ◐ ◐ ◐ ◐ ◐

Refined-grain
construction steel
{ { z ◐ ◐ ◐ { z

<3mm ◐ { { { { z ◐
Aluminium
>3mm { { { { { z { z { {

Bronze, brass ◐ { { { { ◐ ◐ z

Titanium { { { { { { { z  { {

Cast-iron { z { z z

Natural /
Artificial stone
{ ◐ ◐

Tiles / ceramic z

Plastics z

29
Factors for selecting the optimum
cutting disc

The maximum efficiency can only be achieved if a cutting disc perfectly matches your machine and application. We have
summarised what you should look out for when choosing a product and how cutting discs differ.
Extra-thin cutting discs
Our extra-thin cutting discs bear the product code XT. With a maximum width of disc of only 1.9 mm, they are the ideal tool for
processing thin-walled materials as well as solid material. Extra-thin cutting discs cut much easier thanks to the lower friction at the
workpiece. This minimises the thermal load and greatly reduces blueing of the workpiece. Its almost burr-free cut also minimises
time-consuming reworking.
Sturdy cutting discs
Cutting discs with a width of disc greater than 1.9 mm are identified by the code FT within the product name. Thanks to their kind of
fabric reinforcement and the associated high stability, they are suitable for tough jobs such as the freehand cutting of structural and
tool steel. Use our cutting discs with the code ST for stationary cutting.

The right combination

of tool and machine

Very efficient discs need strong drive machines to achieve the optimum performance of the cutting disc.
Determine the performance of your machine and select a matching cutting disc.

Powerful machines range from:

Disc Diameter Ø 100 Ø 115 Ø 125 Ø 180 Ø 230

Compressed-air > 450 W > 650 W > 850 W > 1,600 W > 1,900 W
Machine type
Electrical > 550 W > 1,000 W > 1,200 W > 2,000 W > 2,200 W

For low-powered machines For powerful machines

Select a softer disc. Select a hard disc from the Rhodius quality lines BRAINTOOLS,
The softer bond releases new abrasive grit more easily. TOPline or PROline.
> soft discs are characterised by a high cutting ability. > very long lifetime and cutting ability on efficient machines.

Weaker machines do not provide enough power for hard discs Soft discs on efficient machines lead to a fast disintegration of
to release new abrasive grit. the bond.
Consequence: The cutting ability deteriorates and the disc Consequence: The disc’s lifetime is shortened significantly.
becomes blunt.

30
This way cutting discs achieve performance

1 Metal ring with expiry date 4 Mix

centred and secure fixing in the
machine Abrasive grit
1 The corresponding grain or an optimum mix

Cutting
of different grain types needs to be selected
depending on which materials are being cut.
2 Paper label
all product and safety
information on every disc

2
3 Fibreglass fabric Grinding-active filling materials
strong high-quality fabric for Besides high-quality types of grain, Rhodius
greater safety during cutting cutting discs also contain substances that
3
actively optimise your cutting work.

5 Fibreglass fabric
second fabric reinforcement 5 Bond
How the abrasive grit is bonded and how
it is adapted optimally to the application,
constitute significant factors in achieving a
high cost-effectiveness.

Better orientation through

a new product system
zzzzz{ Lifetime
The lifetime indicates the maximum number of cuts for a disc.

zzzzz{ Cutting ability solid material

zzzzz{ Cutting ability thin-walled material
The cutting ability indicates the maximum cutting speed for a solid material and a thin-walled material.

Maximum working speed

The maximum permissible working speed is shown on each

grinding tool in m/s.

Speed Guide Speed Guide

V[m/sec ] 50 63 80 100 V[m/sec ] 50 63 80 100
d1[mm ] rpm d1[mm ] rpm
30 31830 40105 50900 63660 180 5310 6685 8600 10610
40 23870 30080 38200 47750 200 4775 6015 7640 9550
50 19100 24060 30560 38200 230 4150 5230 6600 8300
65 14690 18510 23500 29380 250 3820 4810 6110 7640
75 12565 15830 20100 25130 300 3180 4010 5100 6365
100 9550 12030 15280 19100 350 2730 3440 4365 5460
110 8680 10940 13890 17360 400 2380 3010 3820 4775
Further application tips for our cutting
115 8300 10460 13285 16610 450 2120 2675 3395 4245
125 7640 9630 12200 15280 500 1910 2405 3060 3820
discs can be found at
150 6370 8020 10185 12730 600 1590 2005 2550 3180
www.sharpgrinding.com

31
Maximum precision when cutting

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Precise cut
• Less physical effort
• Cool cut minimises tarnish colour and material distortion
• No lacquer discolourations

32
BRAINTOOLS® XT8 EXACT

mm: XT8
0,8 EXACT 80
m/s

The XT8 EXACT demonstrates and convinces through outstandingly smooth running, resulting in optimum

Cutting
handling. Its exceptional precise, clean and almost burr-free cut reduces reworking to almost zero. Even
zzzz{{ Lifetime extremely hard materials such as spring steels, stainless steel sheets etc., are easily cut by the 0.8 mm thin
zz{{{{ Cutting ability solid material disc. Much harder and stronger than conventional cutting discs, its narrow cut also means that hardly any
zzzzzz Cutting ability thin-walled material contact pressure is needed, making for noticeably easier work.

Especially for low power machines and battery-powered angle grinders

Material: Application examples:

• Rust and acid-proofed steels • Thin-walled sheets
• High-alloyed steels • Thin-walled tubes
• High tensile steels • Thin-walled profiles
• High tensile metal sheets • Cable ducts
• Plastic laminated metal sheets • Corrugated sheets
• Varnished metal sheets • Trapezoidal profiles
• Thread rods

XT8 EXACT A60U9BF1433 PK01

Shape 41

115 x 0.8 x 22.23 50 210057

125 x 0.8 x 22.23 50 210058

XTK8 EXACT A60U9BF1433 PK01

Shape 41

115 x 0.8 x 22.23 50 206683

125 x 0.8 x 22.23 50 206684

The XT8 revolutionises MIG-welding

• 0.8 mm thin cut
• reduced heat development
• low grinding volume
• optimal width of the solder gap with I-seams

Burr-free cutting of thread rods Ideal for secture repairs with I-seams

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 33

Safe cutting and grinding in one operation

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Extra-thin and precise cutting and rough grinding with one disc
• Cutting-burr removing-chamfering-dressing with one disc
• No change of disc
• Extremely safe through three full-surface fabric layers

34
BRAINTOOLS® XT35 CROSS

mm: XT35
1,9 CROSS 80
m/s

The XT35 CROSS for the first time allows the combination of cutting and grinding work in one operation

Cutting
and is only 1.9 mm thick! Its 3 full-surface fabric layers ensure a strong reinforcement and extremely
zzzzzz Lifetime high side stability. By simply changing the angle of application, grinding work such as burr removing,
zzzzz{ Cutting ability solid material chamfering and dressing can be carried out directly after cutting without changing the machine or disc.
zzzz{{ Cutting ability thin-walled material

Material: Application examples:

• Rust and acid-proofed steels • Cutting
• Hardened steels, high-alloyed steels • Bevelling
• Tool steels • Burr removing
• Structural steels • Dressing
• Galvanised parts • Solid materials
• Varnished metal sheets • Thin metal sheets, tubes and profiles
• High tensile metal sheets • Plastic laminated metal sheets
• Hardox • Structural steel sheets, concrete reinforcing iron
• Folded spiral seam tube

XTK35 CROSS A46U9BF1432 PK01

Shape 27

115 x 1.9 x 22.23 25 208372

125 x 1.9 x 22.23 25 208373

Extra-thin cutting and grinding with one disc

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 35

Extra-thin cutting discs

Extra-thin cutting discs have a smaller friction surface. This allows a fast and cool cut.

This avoids blueing of the workpiece. Cutting with fewer burrs also saves the user any tiresome reworking.

The chapter on ”Extra-thin cutting discs“ contains an outline of all cutting discs up to a maximum width of
disc of 1.9 mm.

Product Advantages:
• Low development of burrs
• Few sparks
• High cutting speed
• Long lifetime
• Cool cut
• Low odour Select the depressed shape for more stability during the cutting process

Extra-thin Mini-Cutting discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• Hardox
• High tensile metal sheets
• Plastic laminated metal sheets

Iron and sulphur free

Ideal for cutting work at inaccessible areas and in confined spaces. For use with the matching fitting mand-
rel ASB XT for the straight grinder.

All cutting discs for stainless steel are iron and sulphur free. Do NOT switch between normal and
stainless steel when processing workpieces.

36
mm:

0,8 XT8 EXACT MINI 80

m/s

See below for fitting mandrels

zzzzzz Lifetime
zzzzz{ Cutting ability solid material XT8 EXACT A60U9BF1433 PK01
zzzzzz Cutting ability thin-walled material
Shape 41

30 x 0.8 x 6.00 50 207056

Cutting
40 x 0.8 x 6.00 50 207058
50 x 0.8 x 6.00 50 207060
65 x 0.8 x 6.00 50 207067

mm:

1,0 –2,0 XT10 MINI 80

m/s

See below for fitting mandrels

zzzzzz Lifetime
zzzzz{ Cutting ability solid material XT10 A46U9BF1432 PK01
zzzzzz Cutting ability thin-walled material
Shape 41

50 x 1.0 x 6.00 50 206799

50 x 2.0 x 6.00 25 206800
65 x 1.0 x 6.00 50 206801
65 x 2.0 x 6.00 25 206802
75 x 1.0 x 6.00 50 209338
75 x 1.0 x 10.00 50 206803
75 x 2.0 x 10.00 25 206804

ASB XT 50
m/s

The maximum radius speed allowed is 50 m/s when using this mandrel

ASB XT PK01

6 mm 1 303194
10 mm 1 303195

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 37

Extra-thin cuttings discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• Hardox
• High tensile metal sheets
• Plastic laminated metal sheets

Iron and sulphur free

All cutting discs for stainless steel are iron and sulphur free. Do NOT switch between normal and
stainless steel when processing workpieces.

mm:

1,0 –1,9 XT100 80

m/s

Extra-thin cutting disc with ceramic abrasive grit. For an aggressive cutting performance with a long
lifetime. This reduces tool changes and increases productivity
zzzzzz Lifetime
zzzzzz Cutting ability solid material
zzzzzz Cutting ability thin-walled material XT100 A36U0BF13679 PK01

Shape 41

115 x 1.0 x 22.23 25 210220

115 x 1.5 x 22.23 25 210221
125 x 1.0 x 22.23 25 210222
125 x 1.5 x 22.23 25 210223
150 x 1.5 x 22.23 25 210224
180 x 1.5 x 22.23 25 210225
230 x 1.9 x 22.23 25 210226

38
mm:

1,0 –1,9 XT10 80

m/s

XT10 A46U9BF1432 PK01 XTK10 A46U9BF1432 PK01

zzzzzz Lifetime Shape 41 Shape 42

zzzzz{ Cutting ability solid material
zzzzzz Cutting ability thin-walled material
100 x 1.0 x 15.00 1) 25 208775 115 x 1.0 x 22.23 50 206166
100 x 1.0 x 16.00 50 209822 115 x 1.5 x 22.23 50 206168
115 x 1.0 x 22.23 50 206162 125 x 1.0 x 22.23 50 206167

Cutting
115 x 1.5 x 22.23 50 206164 125 x 1.5 x 22.23 50 206169
125 x 1.0 x 22.23 50 206163 180 x 1.5 x 22.23 25 206262
125 x 1.5 x 22.23 50 206165 230 x 1.9 x 22.23 25 206263
150 x 1.5 x 22.23 25 206258 1)
Reducing bush - 10.00 mm - is included
180 x 1.5 x 22.23 25 206259
230 x 1.9 x 22.23 25 206260

mm:

1,0 –1,9 XT38 80

m/s

Ideal for low power machines

zzzzz{ Lifetime
zzzz{{ Cutting ability solid material XT38 A46T11BF1415 PK01 XTK38 A46T11BF1423 PK01
zzzzz{ Cutting ability thin-walled material
Shape 41 Shape 42

115 x 1.0 x 22.23 50 204619 115 x 1.0 x 22.23 50 205707

115 x 1.5 x 22.23 50 203877 115 x 1.5 x 22.23 50 205706
125 x 1.0 x 22.23 50 204621 125 x 1.0 x 22.23 50 205705
125 x 1.5 x 22.23 50 203881 125 x 1.5 x 22.23 50 205704
150 x 1.5 x 22.23 25 205700 150 x 1.0 x 22.23 25 209497
180 x 1.5 x 22.23 25 205701 180 x 1.5 x 22.23 25 205721
230 x 1.9 x 22.23 25 205702 230 x 1.9 x 22.23 25 205703

mm:

1,0 –1,9 XT70 80

m/s

Ideal for low power machines

zzzz{{ Lifetime
zzz{{{ Cutting ability solid material XT70 A46T11BF10097 PK01 XTK70 A46T11BF11058 PK01
zzzzz{ Cutting ability thin-walled material
Shape 41 Shape 42

115 x 1.0 x 22.23 50 209041 150 x 1.0 x 22.23 25 209511

115 x 1.0 x 22.23 100 207436 180 x 1.5 x 22.23 25 208121
115 x 1.5 x 22.23 100 207438 230 x 1.9 x 22.23 25 208122
125 x 1.0 x 22.23 50 209042
125 x 1.0 x 22.23 100 207437
125 x 1.5 x 22.23 100 207439

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 39

mm:

1,0 –1,5 XT70 BOX 80

m/s

10 x XT70 extra-thin cutting discs in an attractive, reclosable tin

zzzz{{ Lifetime
zzz{{{ Cutting ability solid material XT70 BOX A46T11BF10097 PK01
zzzzz{ Cutting ability thin-walled material
Shape 41

115 x 1.0 x 22.23 100 207808

115 x 1.5 x 22.23 100 207878
125 x 1.0 x 22.23 100 207809
125 x 1.5 x 22.23 100 207879

40
XT15 ACCU / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• Hardox
• High tensile metal sheets

Cutting
• Plastic laminated metal sheets

Extra-thin cutting discs. Specially designed for use on cordless angle grinders. Cuts at a high cutting speed.
Ensures a long and careful lifetime of the battery.

All cutting discs for stainless steel are iron and sulphur free. Do NOT switch between normal and
stainless steel when processing workpieces.

mm:

1,0 XT15 ACCU BOX 80

m/s

10 x XT15 ACCU extra-thin cutting discs in an attractive, reclosable tin

zzzz{{ Lifetime Ideal for low power machines

zzzz{{ Cutting ability solid material
zzzzzz Cutting ability thin-walled material
XT15 ACCU BOX A46U9BF3797 PK01

Shape 41

115 x 1.0 x 22.23 10 210247

125 x 1.0 x 22.23 10 210248

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 41

Extra-thin cutting discs / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets
• Concrete reinforcing iron
(rebar)

Rhodius steel cutting discs are designed for cutting carbon steel and provide very good
results economically.

mm:

1,0 –1,9 XT200 80

m/s

Extra-thin cutting disc with ceramic abrasive grit. For an aggressive cutting performance with a long
lifetime. This cuts out tool changes and increases productivity
zzzzzz Lifetime
zzzzzz Cutting ability solid material
zzzzzz Cutting ability thin-walled material XT200 78A36U0BF13682 PK01

Shape 41

115 x 1.0 x 22.23 25 210227

115 x 1.5 x 22.23 25 210228
125 x 1.0 x 22.23 25 210229
125 x 1.5 x 22.23 25 210230
150 x 1.5 x 22.23 25 210231
180 x 1.5 x 22.23 25 210232
230 x 1.9 x 22.23 25 210233

42
mm:

1,0 –1,9 XT20 80

m/s

XT20 A46U9BF1430 PK01 XTK20 A46U9BF14333 PK01

zzzzzz Lifetime Shape 41 Shape 42

zzzzzz Cutting ability solid material
zzzzz{ Cutting ability thin-walled material
115 x 1.0 x 22.23 50 206170 180 x 1.5 x 22.23 25 206312
115 x 1.5 x 22.23 50 206172 230 x 1.9 x 22.23 25 206313
125 x 1.0 x 22.23 50 206171

Cutting
125 x 1.5 x 22.23 50 206173
150 x 1.5 x 22.23 25 206264
180 x 1.5 x 22.23 25 206265
230 x 1.9 x 22.23 25 206266

mm:

1,0 –1,9 XT67 80

m/s

XT67 74A30T11BF1367 PK01 XTK67 74A30T11BF1379 PK01

zzzzz{ Lifetime Shape 41 Shape 42

zzzzz{ Cutting ability solid material
zzzz{{ Cutting ability thin-walled material
115 x 1.0 x 22.23 50 205425 180 x 1.5 x 22.23 25 206034
115 x 1.5 x 22.23 50 202378 230 x 1.9 x 22.23 25 206773
125 x 1.0 x 22.23 50 205426
125 x 1.5 x 22.23 50 202384
150 x 1.5 x 22.23 25 205709
180 x 1.5 x 22.23 25 205710
230 x 1.9 x 22.23 25 205711

mm:

1,0 –1,9 XT77 80

m/s

Ideal for low power machines

zzzz{{ Lifetime
zzz{{{ Cutting ability solid material XT77 A46M11BF11075 PK01 XTK77 A46M11BF11337 PK01
zzzz{{ Cutting ability thin-walled material
Shape 41 Shape 42

115 x 1.0 x 22.23 100 208698 180 x 1.5 x 22.23 25 208702

115 x 1.5 x 22.23 100 208699 230 x 1.9 x 22.23 25 208703
125 x 1.0 x 22.23 100 208700
125 x 1.5 x 22.23 100 208701
150 x 1.5 x 22.23 25 208861

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 43

Extra-thin cutting discs / non-ferrous metals

Material:
• Non-ferrous metals
• Bronze
• Brass
• Bearing metal
• Al-alloy

Special filling materials prevent clogging of the disc

Aluminium dust is very fine and can accumulate in angle grinders and destroy these during
grinding despite an extraction system. Portable air grinders are dust-insensitive. If you are
cutting aluminium with an electric angle grinder you can halve the dust development with a thin
aluminium-cutting disc. Clean the angle grinder after work with compressed air. A good dust
extraction system is a must in closed rooms since high concentrations of aluminium dust can lead
to explosions.

mm:

1,5 –1,9 XT24 80

m/s

Ideal for low power machines

zzzz{{ Lifetime
zzzzz{ Cutting ability solid material XT24 A24P-BF26 PK01
zzzzzz Cutting ability thin-walled material
Shape 41

115 x 1.5 x 22.23 50 205910

125 x 1.5 x 22.23 50 205911
150 x 1.5 x 22.23 25 205912
180 x 1.5 x 22.23 25 205913
230 x 1.9 x 22.23 25 205914

44
Extra-thin cutting discs / stone

Material:
• Concrete products / floor
pavement
• Limestones
• Artificial stones
• Natural stones
• Marble

Cutting
• Titanium

Extra-thin cutting discs are ideal for low-dust cutting with little edge cavitation.

mm:

1,5 –1,9 XT66 80

m/s

Cuts tiles with clean cut edges. Good cutting performance on titanium

zzzzzz Lifetime Ideal for low power machines

zzzzz{ Cutting ability solid material
zzzzzz Cutting ability thin-walled material
XT66 C36R8BF1416 PK01

Shape 41

115 x 1.5 x 22.23 50 204625

125 x 1.5 x 22.23 50 204624
180 x 1.9 x 22.23 25 204623
230 x 1.9 x 22.23 25 204622

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 45

Freehand cutting discs

Freehand cutting discs are generally used for rugged applications. Through a stronger fabric and
their disc width of up to 4 mm, they offer a higher side stability and a safer feeling when cutting solid
materials.

You can now get a number of RHODIUS freehand cutting discs which are only 2 mm wide. This achieves
a faster and cooler cut.

Product Advantages:
• High cutting speed
• Long lifetime
• Efficient
• Comfortable cutting behaviour
• Easy cutting

All freehand cutting discs for petrol-driven cutting machines have

a special strong reinforcement for high lateral stresses.

Freehand cutting discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Tool steels
• Hardened steels
• Hardox
• High tensile metal sheets

Iron and sulphur free

All cutting discs for stainless steel are iron and sulphur free. Do NOT switch between
normal and stainless steel when processing workpieces.

46
mm:

2,0 –3,0 FT38 80

m/s

FT38 A24U9BF1337 PK02 FTK38 A24U9BF1338 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzzz{ Cutting ability solid material
zzz{{{ Cutting ability thin-walled material
115 x 2.0 x 22.23 25 207444 100 x 2.0 x 16.00 25 201082
125 x 2.0 x 22.23 25 206377 115 x 2.0 x 22.23 25 207440
180 x 2.0 x 22.23 25 206374 125 x 2.0 x 22.23 25 207441

Cutting
180 x 3.0 x 22.23 25 201113 180 x 2.0 x 22.23 25 207442
230 x 2.5 x 22.23 25 206373 180 x 3.0 x 22.23 25 201099
230 x 3.0 x 22.23 25 201122 230 x 2.5 x 22.23 25 207443
230 x 3.0 x 22.23 25 201102

mm:

2,0–2,5 FT26 80
m/s

FT26 A24R13BF11698 PK02 FTK26 A24R13BF11698 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzz{{ Cutting ability solid material
zzz{{{ Cutting ability thin-walled material
115 x 2.0 x 22.23 25 208724 115 x 2.0 x 22.23 25 208728
125 x 2.0 x 22.23 25 208725 125 x 2.0 x 22.23 25 208729
180 x 2.0 x 22.23 25 208726 180 x 2.0 x 22.23 25 208730
230 x 2.5 x 22.23 25 208727 230 x 2.5 x 22.23 25 208731

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 47

Freehand cutting discs / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets
• Concrete reinforcing iron
(rebar)

Rhodius steel cutting discs are designed for cutting carbon steel and provide very good
results economically.

mm:

2,5 FT67 80
m/s

FT67 74A30T11BF1367 PK02 FTK67 74A30T11BF1379 PK02

zzzzzz Lifetime Shape 41 Shape 42

zzzzzz Cutting ability solid material
zzzzz{ Cutting ability thin-walled material
115 x 2.5 x 22.23 25 202390 115 x 2.5 x 22.23 25 202392
125 x 2.5 x 22.23 25 202396 125 x 2.5 x 22.23 25 202398
180 x 2.5 x 22.23 25 202403 180 x 2.5 x 22.23 25 202407
230 x 2.5 x 22.23 25 202417 230 x 2.5 x 22.23 25 202410

mm:

2,0–3,0 FT33 80
m/s

FT33 A24Q-BF20 PK02 FTK33 A24Q-BF21 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzzz{ Cutting ability solid material
zzzz{{ Cutting ability thin-walled material
100 x 2.0 x 16.00 25 200736 100 x 2.0 x 16.00 25 200840
115 x 2.0 x 22.23 25 200961 100 x 3.0 x 16.00 25 200843
115 x 3.0 x 22.23 25 200719 115 x 2.0 x 22.23 25 200983
125 x 2.0 x 22.23 25 200969 115 x 3.0 x 22.23 25 200853
125 x 3.0 x 22.23 25 200755 125 x 2.0 x 22.23 25 200988
150 x 2.0 x 22.23 25 200782 125 x 3.0 x 22.23 25 200891
150 x 3.0 x 22.23 25 200773 150 x 3.0 x 22.23 25 200922
180 x 2.0 x 22.23 25 200975 180 x 2.0 x 22.23 25 200992
180 x 3.0 x 22.23 25 200786 180 x 3.0 x 22.23 25 200928
230 x 2.0 x 22.23 25 200979 230 x 2.0 x 22.23 25 200995
230 x 3.0 x 22.23 25 200807 230 x 3.0 x 22.23 25 200943

48
mm:

2,0–3,0 KSM 80
m/s

KSM A24P-BF25 PK02 KSMK A24P-BF33 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzz{{ Cutting ability solid material
zzz{{{ Cutting ability thin-walled material
115 x 3.0 x 22.23 25 200539 100 x 2.0 x 16.00 15280 25 200629
125 x 3.0 x 22.23 25 200543 115 x 3.0 x 22.23 13285 25 200631
150 x 3.0 x 22.23 25 200548 125 x 3.0 x 22.23 12200 25 200636

Cutting
180 x 3.0 x 22.23 25 200509 180 x 3.0 x 22.23 8600 25 200643
230 x 3.0 x 22.23 25 200550 230 x 3.0 x 22.23 6600 25 200652

mm:

3,0–4,0 FT30 <

– 300 mm >
– 350 mm

FT30 A24P-BF511 PK02

zzzzzz Lifetime Shape 41

zzzzz{ Cutting ability solid material
zzz{{{ Cutting ability thin-walled material
300 x 3.0 x 20.00 25 201142
300 x 3.0 x 22.23 25 201150
300 x 3.0 x 25.40 25 201166
350 x 4.0 x 20.00 10 201182
350 x 4.0 x 22.23 10 201184
350 x 4.0 x 25.40 10 201187

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 49

Freehand cutting discs / non-ferrous metals

Material:
• Non-ferrous metals
• Bronze
• Brass
• Bearing metal
• Al-alloy

Special filling materials prevent clogging of the disc

A good dust extraction system is a must in closed rooms since high concentrations of
aluminium dust can lead to explosions.

mm:

2,0 –2,5 FT24 80

m/s

FT24 A24P-BF26 PK02 FTK24 A24P-BF34 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzzzz Cutting ability solid material
zzzzz{ Cutting ability thin-walled material
125 x 2.0 x 22.23 25 202460 115 x 2.0 x 22.23 25 201064
180 x 2.5 x 22.23 25 201048 125 x 2.0 x 22.23 25 201070
230 x 2.5 x 22.23 25 201055 230 x 2.5 x 22.23 25 201079

50
Freehand cutting discs / stone

Material:
• Concrete products / floor
pavement
• Limestones
• Artificial stones
• Natural stones
• Marble

Cutting
• hard aluminium

Need to cut asphalt? Ideal results can be achieved with our FT40 resin-bonded cutting disc
or the LD70 diamond cutting disc.

mm:

2,0 –3,0 FT44 80

m/s

FT44 C30Q-BF47 PK02 FTK44 C30Q-BF48 PK02

zzzz{{ Lifetime Shape 41 Shape 42

zzzz{{ Cutting ability solid material
zzz{{{ Cutting ability thin-walled material
100 x 2.5 x 16.00 25 201737 100 x 2.0 x 16.00 25 201804
115 x 3.0 x 22.23 25 201750 115 x 3.0 x 22.23 25 201810
125 x 3.0 x 22.23 25 201743 125 x 3.0 x 22.23 25 201838
180 x 3.0 x 22.23 25 201764 150 x 3.0 x 22.23 25 201863
230 x 3.0 x 22.23 25 201788 180 x 3.0 x 22.23 25 201867
230 x 3.0 x 22.23 25 201873

mm:

3,0 –4,0 FT40 <

– 300 mm >
– 350 mm

Also suitable for work in asphalt

zzzz{{ Lifetime
zzzz{{ Cutting ability solid material FT40 C24R-BF610 PK02
zzz{{{ Cutting ability thin-walled material
Shape 41

300 x 3.0 x 20.00 25 201910

300 x 3.0 x 25.40 25 201912
350 x 4.0 x 20.00 10 201933
350 x 4.0 x 25.40 10 201940

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 51

Stationary cutting discs

Stationary cutting discs for stationary cutters and cut-off saws are characterised by a long life
and high cutting ability.

Product Advantages:
• High cutting speed
• Long lifetime
• Comfortable cutting behaviour
• Easy cutting
• Efficient

Pay attention to the speeds as shown on the label. These tell

you which machines the disc can be used on.

52
Stationary cutting discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Tool steels
• Hardened steels
• Hardox

Cutting
• High tensile metal sheets

Iron and sulphur free

Please note that stationary cutting discs are NOT suitable for freehand cutting

mm:

2,5 –3,0 ST38 80

m/s

The ST38 was especially developed for chop saws for the cutting of stainless steel. The high percentage of
zirconium contained renders the ST38 significantly more efficient than typical cutting discs for stationary
zzzzz{ Lifetime cutting machines
zzzzzz Cutting ability solid material
zzzz{{ Cutting ability thin-walled material ST38 31A24P9-BF13083 PK03

Shape 41

300 x 2.5 x 25.40 10 209498

350 x 2.5 x 25.40 10 209499
400 x 3.0 x 25.40 10 209500

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 53

Stationary cutting discs / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• Hardox
• Concrete reinforcing iron
(rebar)

Please note that stationary cutting discs are NOT suitable for freehand cutting

mm:

3,0–5,0 ST56 100

m/s

Strengthened outer reinforcement for a high working speed of 100 m/s

zzzz{{ Lifetime
zzzz{{ Cutting ability solid material ST56 A24R-BF564 PK03
zzz{{{ Cutting ability thin-walled material
Shape 41

300 x 3.0 x 25.40 10 201397

350 x 3.5 x 25.40 10 201415
400 x 4.0 x 40.00 10 201432
500 x 5.0 x 40.00 10 201457

mm:

2,5–3,0 ST34 80
m/s

Especially designed for chop saws

zzz{{{ Lifetime
zzzz{{ Cutting ability solid material ST34 A36N8BF348 PK03
zzz{{{ Cutting ability thin-walled material
Shape 41

300 x 2.5 x 25.40 10 201510

300 x 3.0 x 25.40 10 201507
300 x 3.0 x 32.00 10 206523
350 x 2.5 x 25.40 10 201518
350 x 2.5 x 32.00 10 205836
350 x 3.0 x 25.40 10 201514
350 x 3.0 x 32.00 10 205578
400 x 3.0 x 25.40 10 201504
400 x 3.0 x 32.00 10 206455

54
mm:

3,0–4,0 ST21 100

m/s

Strengthened outer reinforcement for a high working speed of 100 m/s

zzzzz{ Lifetime
zzzzz{ Cutting ability solid material ST21 A24R-BF211 PK03
zzz{{{ Cutting ability thin-walled material
Shape 41

300 x 3.0 x 22.23 10 201304

Cutting
300 x 3.0 x 25.40 10 201305
300 x 3.0 x 32.00 10 201307
350 x 3.5 x 25.40 10 201330
400 x 4.0 x 32.00 10 201353
400 x 4.0 x 40.00 10 201354

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 55

Product Designation

The cutting disc label

Material symbols
for the material to be processed:

Stainless steel / Steel Stone

5
Steel Cast-iron

Non-ferrous metals

1 6
Dimensions
in mm and inches

125 x1,0 2 7

8
Disc diameter Width of disc
9
in mm
3 10

11

12

Quality reference
(this code is not found on any
BRAINTOOLS product)

13

General overview

1 Safety pictograms > See overview on 5 Manufacturer 10 Maximum permissible working speed
fold-out page at end of catalogue > p 31
6 ISO name > p 57
2 Material pictograms > See overview on 11 Article Number
fold-out page at end of catalogue
7 Barcode
12 Product reference
3 Traceability code
8 oSa identification > p 10
13 Identification BRAINTOOLS > p 13
4 Info ring with expiry date
9 European Standard for Bonded Grinding Tools

56
Designation of abrasive discs

Cutting
Designation of abrasive discs according to EN 12413:
On abrasive discs the type of grit, grit size, hardness, structure, bonding and code are indicated.

A 24 U 9 BF 1337

Abrasive grit Grit size Key

A = Standard aluminium-oxide Grit size in MESH acc. to FEPA The Key contains operational information.
Z = Zirconium standards:
C = Silicon carbide
04 to 24 = rough
30 to 60 = medium
70 to 220 = fine
Type of bonding
For graduations within the individual grit
qualities, numbers may be added in front of the B = Synthetic resin bonding
letter for the abrasive grit, e.g.: BF = Synthetic resin bonding with fibre
reinforced
30A = Semi-friable aluminium oxide Degree of hardness
54A = Pink aluminium oxide
56A = White aluminium oxide The hardness is specified with the Structure
89A = Special aluminium oxide letters A to Z. It increases from
A to Z. The structure is identified by the numbers 0 to
14. The higher the number, the more open the
structure, and the more porous the abrasive disc.

The material reference

and safety designation

Inox/Stainless Steel Protective gloves Iron and sulphur free ≤ 0.1 %

Steel Pay attention to the safety No freehand grinding

information
Non-ferrous metals, aluminium Eye protection No face grinding

Stone Dust protection Do not use damaged disc

Cast-iron Ear protection

57
58
 Cleaning
Cleaning

Non-woven cleaning tools 60

Wheel brushes 66
Cup brushes 70
Bevel brushes 74
Flap wheel brushes 76
End brushes 77
Hand scratch brushes 80

59
Non-woven cleaning tools

Material:
• High tensile steels
• Structural steels
• Tool steels
• Non-ferrous metals
• Body filler, GFK
• Wood

The cleaning nylon discs are made of a coarsely structured, hard nylon. The nylon structure adapts to the
contours of the workpiece to ensure thorough cleaning.
There is no geometric change to the surface since only foreign materials such as rust and discolourations
are removed. No residues are left on the workpiece.

Only for use on adjustable angle grinders. The nylon melts at excessively high speeds
The optimum speed range is between 3,000 and 7,000 rpm.

SVS HD 63
m/s

Non-woven cleaning tool with high-performance, ceramic-coated abrasive grit. For strong cleaning power
and an extremely long lifetime

SVS HD PK07

115 x 22,23 10 303872

125 x 22,23 10 303873

SVS 63
m/s

SVS PK07

115 x 22.23 10 303150

125 x 22.23 10 303151

60
 SVS MINI
SVS MINI PK07

50 x 15 x 6 12,100 10 305405
50 x 30 x 6 12,100 10 305406

Cleaning
SVS GS
SVS GS PK07

100 x 13 x 13 8,000 10 305407

150 x 13 x 13 5,350 10 305408

SVS PIN
SVS PIN PK07

6 x 12 1 305422
8 x 12 1 305423

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 61

Technical brushes

Brush types and applications

Wheel brushes
Processing solid or hollow rods, profiles, welding • Roughing • De-rusting
seams, cut edges, toothed wheels, grooves, narrow • Burr removing • Cleaning
surfaces.
• Edge breaking • Polishing
• Matt finishing • Slag removal
From page 66 • Structuring

Cup brushes
Efficient processing of large areas, welding seams, • Cleaning
metal plates. • Burr removing
• Slag removal
• De-rusting
From page 70 • Lacquer removal

Bevel wheel brushes

Ideal tool for processing corners, edges or inaccessi- • Cleaning
ble points as well as surface cleaning. Combines the • Roughing
advantages of cup and wheel brushes.

From page 74

Flap wheel brushes

The lightweight design means that the brushes can be • Roughing
easily driven with a drill. • De-rusting
• Cleaning
• Matt finishing
From page 76 • Structuring

End brushes
Precision processing of inaccessible points and inside • Cleaning
surfaces. • De-rusting
• Burr removing
• Slag removal
From page 77

Hand scratch brushes

For manual universal use. • Roughing
• Cleaning
• De-rusting

From page 80

62
Fill materials

Matching the material

and the brush

Quality steel wire

crimped
• Most commonly used fill material
• For flexible brush tools
• Application: light surface treatment, deburring work

Cleaning
Quality steel wire
smooth / crimped
• High brush requirements
• For brush tools with a low flexibility
• Application: processing weld seams and removing heavy deposits of scale or
corrosion

Brass wire

• Surface finish of non-ferrous metals (NF-metals)

Abrasive grinding bristles

Aluminium oxide or Silicon carbide
• Nylon bristles impregnated with abrasive grit
• Easy deburring of steel, NF-metal and hard plastics
• Uniform abrasive action through abrasive release when worn
• High elasticity and flexibility with no risk of breakage

Quality steel wire

plastic-bonded
• No wire breakage thanks to plastic-bonded fill material
• 10-times longer lifetime for the brush since the tips of the wire wear gradually

Quality steel wire

brass-coated
• Corrosion resistant
• High tensile strength
• For demanding brushing and deburring work

63
Technical Information

Working speed & maximum safe free

speeds
Surface speeds in metres per sec.
On each tool you can find the maximum safety turning speed. This speed is important to ensure your safety at work and must not be
exceeded. Using angle grinders with an adjustable turning speed allows you to adjust their turning speed to the maximum allowed.

Brush diameter (in mm)

min-1
20 40 50 80 100 125 150 180 200 250 300 350
800 3.35 4.19 5.23 6.28 7.53 8.37 10.47 12.56 14.75
900 2.35 3.77 4.71 5.88 7.06 8.48 9.41 11.77 14.12 16.47
1,150 3.01 4.81 6.01 7.52 9.02 10.83 12.03 15.04 18.04 21.04
1,200 1.26 2.51 3.14 5.02 6.28 7.85 9.41 11.30 12.55 15.69 18.83 21.97
1,400 1.46 2.93 3.66 5.86 7.32 9.15 10.98 13.18 14.64 18.31 21.97 25.63
1,500 1.57 3.14 3.92 6.28 7.85 9.81 11.77 14.13 15.69 19.61 23.54 27.46
1,800 1.88 3.77 4.71 7.54 9.41 11.77 14.12 16.95 18.83 23.54 28.24 32.95
2,000 2.09 4.19 5.23 8.37 10.26 13.08 15.69 18.84 20.92 26.15 31.38 36.61
2,500 2.62 5.23 6.54 10.47 13.08 16.35 19.61 23.55 26.15 32.67 39.23 45.76
2,800 2.93 5.86 7.32 11.72 14.64 18.31 21.97 26.37 29.29 36.61 43.93 51.25
3,000 3.14 6.28 7.85 12.56 15.69 19.62 23.54 28.26 31.38 39.23 47.07 54.92
3,200 3.35 6.70 8.37 13.40 16.74 20.92 25.10 30.14 33.47 41.84 50.21 58.58
3,500 3.66 7.33 9.15 14.65 18.31 22.89 27.46 32.97 36.61 45.76 54.92 64.07
4,000 4.19 8.37 10.46 16.75 20.92 26.16 31.38 37.68 41.84 52.33 62.76 73.22
4,500 4.70 9.42 11.77 18.84 23.54 29.43 35.30 42.40 47.07 58.84 70.61 82.43
5,000 5.23 10.47 13.08 20.93 26.15 32.70 39.23 47.10 52.33 65.38 78.50
5,400 5.65 11.30 14.12 22.94 28.24 35.31 42.36 50.67 56.48 70.61 84.78
6,000 6.28 12.56 15.69 25.12 31.38 39.24 47.07 56.62 62.76 78.50
7,000 7.33 14.66 18.31 29.31 36.61 45.78 54.92 65.94 73.22 91.58
8,000 8.37 16.75 20.92 33.94 41.48 52.32 62.76 75.36 83.73
9,000 9.42 18.84 23.54 37.88 47.07 58.86 70.61 84.78 94.20
10,000 10.47 20.93 26.17 41.86 52.33 65.40 78.50 94.20
12,500 13.08 26.17 32.71 52.33 65.42 81.75 98.13
15,000 15.70 31.40 39.25 62.80
17,500 18.32 36.63 45.79 73.26
20,000 20.93 41.87 52.33 83.75
Standard values:
22,500 23.55 47.10 58.88 94.20
for crimped wire 30–35 m/sec
25,000 26.17 52.33 65.42 104.66 for nylon bristle 18–22 m/sec

Recommended brush diameters for angle grinders

Brush diameter (in mm)
Ø 60 65 75 80 90 100 115 120 125 150 175

Wheel brush, knotted 115 115 125 150 180

Machine outside diameter

Wheel brush, crimped 115 115

Cup brush, knotted 115 125 150 180 230

180
Cup brush, crimped 115 125 150 230 230
150

adjustable
Cup brush, abrasive
150

Working speed for Ø: Ø 125 mm (5”) 11.000 U/min-1 Ø 180 mm (7”) 8.500 U/min-1
Ø 115 mm (4 ½”) 12.500 U/min -1 Ø 150 mm (6”) 8.500 U/min-1 Ø 230 mm (9”) 6.500 U/min-1

64
Selecting the appropriate
Rhodius brush

Brush diameter and trim length of fill material

The brush diameter and length of fill material are the determining factors for the
surface working result. A combination of smaller diameter brush body and greater
length of fill material results in soft and flexible brushes which are ideally suitable for

Cleaning
the treatment of structured workpieces and for easy, gentle surface working.
A larger diameter of the brush body and smaller length of fill material result in more
aggressive brushes which can be used for deburring and removal of tougher dirt.
For the most efficient surface working, please select the maximum brush diameter,
which can be mounted on the respective driving device. The peripheral speed and
consequently the performance of the brush can be influenced by the brush diameter.
Important: Portable machines must only be used with brushes with maximum
180 mm diameter!

Fill material density of the brush

The fill material density depends on the number of wire tips per surface unit.
High fill material densities are the basis for achieving optimal performance and
lifetime of the brushes as well as perfect results, e.g. during deburring. Low fill
material densities increase the flexibility of the brush and are ideal for the treatment
of strongly profiled surfaces. If the brush diameter stays the same, the fill material
density can be influenced by the measure of the body.

Working- and clamping width of the brush

The working width describes the contact surface of the brush on the workpiece.
The rotational speed of the brush during operation may influence the indicated
maximum working width.

65
Wheel brushes / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Processing solid or hollow rods, profiles, welding seams, cut edges, toothed wheels, grooves, narrow
surfaces.

mm:
0,35–0,50
ERBZ
ERBZ PK08

115 x 12 x 23 x 22.23 12,500 0.50 1 353004

115 x 12 x 23 x 22.23 12,500 0.35 1 353005
125 x 13 x 28 x 22.23 12,500 0.50 1 353006
115 x 12 x 23 x 22.23 12,500 0.50 10 353080
115 x 12 x 23 x 22.23 12,500 0.35 10 353081
125 x 13 x 28 x 22.23 12,500 0.50 10 353082

mm:

0,20 ERBW
ERBW PK08

30 x 6 x 6 x 6.0 20,000 0.20 10 353049

40 x 7 x 10 x 6.0 18,000 0.20 10 353051
60 x 12 x 15 x 6.0 15,000 0.20 10 353124
60 x 18 x 15 x 6.0 15,000 0.20 10 353158

66
Wheel brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Processing solid or hollow rods, profiles, welding seams, cut edges, toothed wheels, grooves, narrow
surfaces.

Cleaning
mm:

0,50 SRBZ
SRBZ PK08

115 x 12 x 23 x 22.23 12,500 0.50 1 353001

125 x 13 x 28 x 22.23 12,500 0.50 1 353002
178 x 13 x 42 x 22.23 12,000 0.50 1 353003
115 x 12 x 23 x 22.23 12,500 0.50 10 353077
115 x 12 x 23 x M14 12,500 0.50 6 353135
125 x 13 x 28 x 22.23 12,500 0.50 10 353078
125 x 13 x 28 x M14 12,500 0.50 6 353132
178 x 13 x 42 x 22.23 12,000 0.50 8 353079
115 x 6 x 20 x 22.23 12,500 0.50 10 353083
125 x 6 x 25 x 22.23 12,500 0.50 10 353084
125 x 6 x 25 x M14 12,500 0.50 6 353130

mm:

0,50 SRBZGS
SRBZGS PK08

75 x 12 x 18 x 6.0 20,000 0.50 12 353046

75 x 16 x 15 x 6.0 20,000 0.50 12 353142

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 mm:
0,20–0,30
SRBWGS
SRBWGS PK08

Steel wire

30 x 6 x 6 x 6.0 20,000 0.20 10 353048

30 x 12 x 6 x 6.0 20,000 0.30 10 353159
40 x 7 x 10 x 6.0 18,000 0.20 10 353050
40 x 16 x 10 x 6.0 18,000 0.20 10 353136
50 x 17 x 13 x 6.0 15,000 0.30 10 353047
60 x 18 x 15 x 6.0 15,000 0.20 10 353153

SRBWGSK PK08

cast in plastic

63 x 8 x 20 x 6.0 15,000 0.30 10 353227

76 x 8 x 26 x 6.0 15,000 0.30 10 353228

mm:

0,30 SRBWBM
SRBWBM PK08

Steel wire

50 x 7 x 10 x 6.0 4,500 0.30 20 353027

75 x 10 x 16 x 6.0 4,500 0.30 10 353028
100 x 12 x 22 x 6.0 4,500 0.30 10 353029

MRBWBM PK08

brass-coated

50 x 7 x 10 x 6.0 4,500 0.30 20 353234

75 x 10 x 16 x 6.0 4,500 0.30 10 353235
100 x 12 x 22 x 6.0 4,500 0.30 10 353236

mm:

0,30 SRBWST
SRBWST PK08

Steel wire

150 x 16 x 32 6,000 0.30 1 353054

MRBWST PK08

brass-coated

125 x 20 x 30 6,000 0.30 1 353247

150 x 18 x 32 6,000 0.30 1 353248
200 x 20 x 38 4,500 0.30 1 353249

68
Wheel brushes / non-ferrous metals, wood

Material:
• Non-ferrous metals
• Wood
• Diecast zinc
• Plastics
• Varnished metal sheets

Brush colour red: grain 80 / coarse, brush colour blue: grain 180 / fine

Easy burr removing on steel, NF metal, wood and hard plastics.

Cleaning
MM: fine/coarse
46/60/
80/120 HRB
HRB PK08

75 x 12 x 16 x 6.0 4,500 coarse 10 353036

75 x 12 x 16 x 6.0 4,500 fine 10 353037
100 x 12 x 16 x 6.0 4,500 coarse 10 353038
100 x 12 x 16 x 6.0 4,500 fine 10 353039
140 x M14 x 2.0 2,500 46 1 353119
140 x M14 x 2.0 2,500 60 1 353120
140 x M14 x 2.0 2,500 80 1 353121
140 x M14 x 2.0 2,500 120 1 353122

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Cup brushes / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Efficient processing of large areas, welding seams, metal plates.

mm:

0,50 ETBZ
ETBZ PK08

65 x 20 x M14 x 2.0 12,500 0.50 1 353014

65 x 20 x M14 x 2.0 12,500 0.50 10 353087

mm:

0,30 ETBW
ETBW PK08

65 x 21 x M14 x 2.0 12,500 0.30 1 353020

65 x 21 x M14 x 2.0 12,500 0.30 9 353089

70
Cup brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Efficient processing of large areas, welding seams, metal plates.

Cleaning
mm:
0,35–0,50
STBZ
STBZ PK08

65 x 20 x M14 x 2.0 12,500 0.35 1 353074

65 x 20 x M14 x 2.0 12,500 0.50 1 353009
75 x 20 x M14 x 2.0 * 11,000 0.50 1 353010
80 x 20 x M14 x 2.0 * 8,500 0.50 1 353011
100 x 20 x M14 x 2.0 * 8,500 0.50 1 353012
110 x 20 x M14 x 2.0 * 6,500 0.50 1 353013
65 x 20 x M14 x 2.0 12,500 0.35 10 353086
65 x 20 x M14 x 2.0 12,500 0.50 10 353085

* with removable support ring

mm:

0,50 STBZ S
The oil-hardened wire guarantees a controlled wire breakage for higher lifetime

STBZ S PK08

65 x 20 x M14 x 2.0 12,500 0.50 10 353148

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 mm:

0,30 STBW
STBW PK08

Steel wire

65 x 21 x M14 x 2.0 12,500 0.30 1 353015

75 x 23 x M14 x 2.0 12,500 0.30 1 353016
80 x 25 x M14 x 2.0 8,500 0.30 1 353017
100 x 30 x M14 x 2.0 8,500 0.30 1 353018
125 x 30 x M14 x 2.0 6,500 0.30 1 353019
65 x 21 x M14 x 2.0 12,500 0.30 9 353088

MTBW PK08

brass-coated

65 x 21 x M14 x 2.0 12,500 0.30 9 353242

75 x 23 x M14 x 2.0 8,500 0.30 1 353243
80 x 25 x M14 x 2.0 8,500 0.30 1 353244
100 x 30 x M14 x 2.0 6,500 0.30 1 353245
125 x 30 x M14 x 2.0 6,500 0.30 1 353246

mm:
0,20–0,30
STBWGS
STBWGS PK08

Steel wire

40 x 10 x 6.0 18,000 0.20 10 353137

50 x 10 x 6.0 15,000 0.30 10 353138
70 x 15 x 6.0 15,000 0.30 10 353139

STBWGSK PK08

cast in plastic

50 x 15 x 6 15,000 0.30 12 353233

mm:

0,30 STBWBM
STBWBM PK08

Steel wire

50 x 17 x 6.0 4,500 0.30 20 353030

75 x 20 x 6.0 4,500 0.30 10 353031

MTBWBM PK08

brass-coated

50 x 17 x 6.0 4,500 0.30 20 353237

75 x 20 x 6.0 4,500 0.30 10 353238

72
Cup brushes / non-ferrous metals, wood

Material:
• Non-ferrous metals
• Wood
• Diecast zinc
• Plastics
• Varnished metal sheets

Brush colour red: grain 80 / coarse, brush colour blue: grain 180 / fine

Efficient processing of large areas. Long lifetime through break-proof nylon fill material.

Cleaning
MM: fine/coarse
46/60/
80/120 HTB
HTB PK08

50 x 17 x 6.0 4,500 coarse 10 353040

50 x 17 x 6.0 4,500 fine 10 353041
75 x 23 x 6.0 4,500 coarse 10 353042
75 x 23 x 6.0 4,500 fine 10 353043
130 x M14 x 2.0 2,500 46 1 353115
130 x M14 x 2.0 2,500 60 1 353116
130 x M14 x 2.0 2,500 80 1 353117
130 x M14 x 2.0 2,500 120 1 353118

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Bevel brushes / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Ideal tool for processing corners, edges or inaccessible points as well as surface cleaning. Combines the
advantages of cup and wheel brushes.

mm:

0,50 EKBZ
EKBZ PK08

100 x 13 x 22 x M14 x 2.0 12,500 0.50 1 353023

115 x 15 x 20 x M14 x 2.0 12,500 0.50 1 353024
100 x 13 x 22 x M14 x 2.0 12,500 0.50 10 353092
115 x 15 x 20 x M14 x 2.0 12,500 0.50 8 353093

mm:

0,30 EKBW
EKBW PK08

100 x 20 x 20 x M14 x 2.0 12,500 0.30 1 353026

100 x 20 x 20 x M14 x 2.0 12,500 0.30 10 353095

74
Bevel brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Ideal tool for processing corners, edges or inaccessible points as well as surface cleaning.
Combines the advantages of cup and wheel brushes.

Cleaning
mm:

0,50 SKBZ
SKBZ PK08

100 x 13 x 22 x M14 x 2.0 12,500 0.50 1 353021

115 x 15 x 20 x M14 x 2.0 12,500 0.50 1 353022
100 x 13 x 22 x M14 x 2.0 12,500 0.50 10 353090
115 x 15 x 20 x M14 x 2.0 12,500 0.50 8 353091

mm:

0,30 SKBW
SKBW PK08

Steel wire

100 x 10 x 20 x M14 x 2.0 12,500 0.30 1 353025

100 x 10 x 20 x M14 x 2.0 12,500 0.30 10 353094

MKBW PK08

brass-coated

100 x 10 x 20 x M14 x 2.0 12,500 0.30 10 353250

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Flap wheel brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

The lightweight design means that the brushes can be easily driven with a drill.

mm:

0,30 SFBW
SFBW PK08

100 x 23 x 25 x 6.0 3,500 0.30 6 353035

76
End brushes / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Precise treatment of inaccessible areas and inner surfaces.

Cleaning
mm:

0,26 EPBZ
The brush expands when the machine is running

EPBZ PK08

20 x 29 x 6.0 22,000 0.26 12 353053

mm:

0,30 EPBW
EPBW PK08

17 x 25 x 6.0 18,000 0.30 12 353154

25 x 25 x 6.0 18,000 0.30 12 353155
30 x 25 x 6.0 15,000 0.30 12 353156

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End brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Precise treatment of inaccessible areas and inner surfaces.

mm:

0,35 SPBZ
The brush expands when the machine is running

SPBZ PK08

20 x 29 x 6.0 22,000 0.35 12 353052

mm:

0,30 SPBW
SPBW PK08

Steel wire

17 x 25 x 6.0 4,500 0.30 12 353032

25 x 25 x 6.0 4,500 0.30 12 353033
30 x 25 x 6.0 4,500 0.30 12 353034

SPBWK PK08

cast in plastic

24 x 23 x 6.0 15,000 0.30 12 353229

MPBW PK08

brass-coated

17 x 25 x 6.0 4,500 0.30 12 353239

25 x 25 x 6.0 4,500 0.30 12 353240
30 x 25 x 6.0 4,500 0.30 12 353241

78
End brushes / non-ferrous metals, wood

Material:
• Non-ferrous metals
• Wood
• Diecast zinc
• Plastics
• Varnished metal sheets

Brush colour red: grain 80 / coarse, brush colour blue: grain 180 / fine

Precise treatment of inaccessible areas and inner surfaces.

Cleaning
MM:
fine/
coarse HPB
HPB PK08

25 x 25 x 6.0 4,500 coarse 12 353044

25 x 25 x 6.0 4,500 fine 12 353045

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Hand brushes / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

For manual universal use.

mm:

0,30 EHBG
EHBG PK08

2 Rows 0.30 12 353150

3 Rows 0.30 12 353151
4 Rows 0.30 12 353075
5 Rows 0.30 12 353152

mm:

0,30 EHBW
EHBW PK08

2 Rows 0.30 12 353096

3 Rows 0.30 12 353097
4 Rows 0.30 12 353098
5 Rows 0.30 12 353099

80
mm:

0,30 UHBW
UHBW PK08

Stainless steel wire 0.30 24 353060

Steel wire 0.30 24 353059
Brass wire 0.30 24 353061

Cleaning
mm:

0,35 EKNB
V-shaped fill material, ideal for cleaning hard-to-access weld seams and fillet welds

EKNB PK08

3 Rows 0.35 12 353106

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Hand brushes / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

For manual universal use.

mm:

0,35 SHBG
SHBG PK08

2 Rows 0.35 12 353055

3 Rows 0.35 12 353056
4 Rows 0.35 12 353057
5 Rows 0.35 12 353058

mm:

0,30 BSBG
Optimised, slim geometry for cleaning brake calipers. Can be used for diverse applications thanks to the
ergonomic handle and strong brush performance

BSBG PK08

2 Rows 0.30 10 353104

82
mm:

0,35 SKNB
V-shaped fill material, ideal for cleaning hard-to-access weld seams and fillet welds

SKNB PK08

3 Rows 0.35 12 353105

Cleaning

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 83

Hand brushes / non-ferrous metals

Material:
• Non-ferrous metals
• Diecast zinc
• Plastics
• Varnished metal sheets

For manual universal use. Gentle on the material thanks to crimped brass wire.

mm:

0,30 MHBW
MHBW PK08

2 Rows 0.30 12 353100

3 Rows 0.30 12 353101
4 Rows 0.30 12 353076
5 Rows 0.30 12 353102

mm:

0,30 MHBG
MHBG PK08

2 Rows 0.30 12 353251

3 Rows 0.30 12 353252
4 Rows 0.30 12 353253
5 Rows 0.30 12 353254

84
mm:

0,30 ZKB
Brush to clean the contact areas of ignition plugs

ZKB PK08

3 Rows 0.30 24 353103

Cleaning
mm:

0,30 BSBW
Optimised, slim geometry for cleaning brake calipers. The crimped wire allows gentle cleaning of a variety
of materials

BSBW PK08

2 Rows 0.30 10 353123

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86
 Grinding
Grinding

Grinding discs 91
Grinding cups / cup wheels, resin-bonded 98

87
The quick way to the right product

Any good tool can only provide optimum results if it is perfectly matched to the material to be treated and the machine to be used.
The overview on the page on the right will help you to easily select the right product.
Grinding

88
 Explanation of symbols Grinding discs Cup wheels

● = particularly suitable
◐ = suitable

RS50 LONGLIFE
FS1 FUSION
○ = limited suitability

Reference

RS480

RS48

RS38

RS28

RS67

RS22

RS24

RS66
KSM
RS2

NK

SIC
Stainless Steel

Steel

Page
91 92 93 93 93 94 94 95 95 95 96 97 98 99
Non-ferrous metals

Quality reference
Stone

Cast-iron

Machine performance

Hardness / Lifetime

zzz{{{

zzzzzz

zzzzz{

zzzz{{

zzz{{{

zzzzzz

zzzzz{

zzzz{{

zzzz{{

zzzz{{

zzz{{{

zzzzzz

zzzz{{

zzzz{{
Application

Material see p 30

weak { ◐ ◐ ◐ z
Edge
strong z z z ◐

Stainless Steel weak { { { z z

Grinding
Surface
strong z z z ◐

Hollow weld all z {

weak { ◐ ◐ ◐ z ◐ ◐ ◐ ◐ z ◐
Edge
strong z z z ◐ z z ◐ ◐ ◐ z

Steel weak { { { z z { { ◐ ◐ z ◐
Surface
strong z { ◐ z ◐ ◐ z z ◐ z

Hollow weld all z {

weak { ◐ z
Refined-grain
universal
construction steel
strong { ◐ z

Aluminium universal all z {

Bronze, brass universal all ◐ ◐ z

Titanium universal all z

Cast-iron universal all z { z z z ◐Â

Concrete universal /
Granite
universal all ◐ z

Building materials universal all ◐ z

Abrasive materials /
Floor pavement
universal all ◐ z

* for metal penetrations

For high-frequency grinding machines driven

by compressed air, only use the RS22 disc with
additional fibreglass fabric.

89
Fillet weld grinding with maximum lifetime

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Processing narrow slits and corners
• Flat grinding angle for precise grinding of fillet welds
• Efficient through complete use when grinding fillet welds
• Choice of grain size 40/60/80

90
BRAINTOOLS® FS1 FUSION

MM:
40/60/ FS1
80 FUSION 80
m/s

The FS1 FUSION combines the long life of a grinding disc with the fine grinding pattern of a flap disc. It
works with high finish in fillet welds so that the workpiece can be galvanised or lacquered immediately
zzz{{{ Lifetime afterwards. It is available in various grits - doing away with additional fine grinding. Its clean cut with high
zzzzzz Stock removal stock removal ensures an outstanding stock removal performance. The FS1 FUSION can be profiled in the
zzz{{{ Hardness edge area to allow individual processing for almost every case.

Material: Application examples:

• Rust and acid-proofed steels • Fillet weld treatment
• High tensile / high-alloyed steels • Edge grinding
• Hardened steels • Surface grinding
• Structural steels • Levelling
• Tool steels • Burr removing
• Grey cast iron • Welding seams
• Hardox • Weld seam preparation
• Forge grinding

Grinding
FS1 FUSION 37A46P10BF1347 PK04

Shape 27

115 x 4.0 x 22.23 40 10 207826

115 x 4.0 x 22.23 60 10 207827
115 x 4.0 x 22.23 80 10 207884
115 x 6.5 x 22.23 40 10 207817
115 x 6.5 x 22.23 60 10 207818
115 x 6.5 x 22.23 80 10 207881
125 x 4.0 x 22.23 40 10 207829
125 x 4.0 x 22.23 60 10 207830
125 x 4.0 x 22.23 80 10 207885
125 x 6.5 x 22.23 40 10 207820
125 x 6.5 x 22.23 60 10 207821
125 x 6.5 x 22.23 80 10 207882

Economical since it can be used up completely when processing fillet welds Inefficient, because most of the abrasive material Long life cycle of a grinding disc. Fine Grinding
remains unused surface pattern of a flap disc

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Grinding discs

The hardness of a grinding disc determines the lifetime as well as its stock removal and stock-removing
V[m/sec] 50 63 80 100 efficiency.

d1 [mm] rpm A soft grinding disc is much more aggressive and offers a comfortable grinding behaviour.

100 9550 12030 15280 19100 A hard grinding disc is characterised by its long lifetime. We recommend hard grinding discs for edge
grinding. Soft grinding discs can be used for surface grinding.
110 8680 10940 13890 17360
RHODIUS grinding discs are made in a thickness of 7 mm and with a special top layer. Grinding discs,
115 8300 10460 13285 16610 unlike flap discs, are characterised by their high stock removal and cutting efficiency as well as lifetime.

125 7640 9630 12200 15280 Common fields of application for grinding discs are:

150 6370 8020 10185 12730 • Weld seam preparation

• Burr removing
180 5310 6685 8600 10610 • Levelling
• Corner and edge grinding
230 4150 5230 6600 8300 • Levelling of welding seams

We recommend the use of flap discs for more comfortable surface grinding. You will find these from
page 108 onwards.

Advantages of the special top layer:

• Almost no edge cracks
• Circular, low-vibration running
• Uniform wear

Grinding discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• Structural steels
• Grey cast iron
• Hardox

Iron and sulphur free

mm:

7,0 RS480 80
m/s

Efficient grinding disc with ceramic abrasive grit. Thanks to the high bond strength, the RS480 grinds
with maximum stock removal and long lifetime. This drastically reduces working time and ensures high
zzzzzz Lifetime productivity and efficiency
zzzzzz Stock removal
zzzzzz Hardness
RS480 78A24A10BF13778 PK04

Shape 27

115 x 7.0 x 22.23 25 210238

125 x 7.0 x 22.23 25 210239
150 x 7.0 x 22.23 10 210234
180 x 7.0 x 22.23 10 210240
230 x 7.0 x 22.23 10 210241

92
mm:

7,0 RS48 80
m/s

Ideal for edge grinding

zzzzz{ Lifetime
zzzzz{ Stock removal RS48 91A30U10BF1434 PK04
zzzzzz Hardness
Shape 27

115 x 7.0 x 22.23 25 206672

125 x 7.0 x 22.23 25 206674

mm:

4,0 –7,0 RS38

Grinding
80
m/s

RS38 A24S8BF1339 PK04

zzzz{{ Lifetime Shape 27

zzzzz{ Stock removal
zzz{{{ Hardness
115 x 7.0 x 22.23 25 200432
125 x 4.0 x 22.23 25 205681
125 x 7.0 x 22.23 25 200451
150 x 7.0 x 22.23 10 205714
180 x 7.0 x 22.23 10 200442
230 x 7.0 x 22.23 10 200466

mm:

7,0 RS28 80
m/s

Ideal for low power machines

zzz{{{ Lifetime
zzzzz{ Stock removal RS28 30A24P9BF11718 PK04
zzz{{{ Hardness
Shape 27

115 x 7.0 x 22.23 25 208732

125 x 7.0 x 22.23 25 208733
180 x 7.0 x 22.23 10 208734
230 x 7.0 x 22.23 10 208735

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 93

Grinding discs / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• Hardox

mm:

7,0 RS50 LONGLIFE 80

m/s

Efficient grinding disc with a high bond strength for a long lifetime and high stock removal. Ideal for the
powerful processing of steels and castings
zzzzzz Lifetime
zzzzz{ Stock removal
zzzzzz Hardness Ideal for edge grinding

RS50 LONGLIFE 73AC24R9BF13585 PK04

Shape 27

115 x 7.0 x 22.23 25 210053

125 x 7.0 x 22.23 25 209797
150 x 7.0 x 22.23 10 210054
180 x 7.0 x 22.23 10 210055
230 x 7.0 x 22.23 10 210056

mm:

7,0 RS67 80
m/s

RS67 74A24S6BF1412 PK04

zzzzz{ Lifetime Shape 27

zzzzz{ Stock removal
zzzzz{ Hardness
115 x 7.0 x 22.23 25 200140
125 x 7.0 x 22.23 25 200141
150 x 7.0 x 22.23 10 205715
180 x 7.0 x 22.23 10 205716
230 x 7.0 x 22.23 10 205718

94
mm:
4,0–10,0 RS2 80
m/s

Ideal for hard materials

zzzz{{ Lifetime
zzzzz{ Stock removal RS2 A30P8BF153 PK04
zzz{{{ Hardness
Shape 27

100 x 7.0 x 16.00 25 200167

115 x 7.0 x 22.23 25 200184
125 x 4.0 x 22.23 25 200208
125 x 7.0 x 22.23 25 200213
150 x 7.0 x 22.23 10 200238
180 x 4.0 x 22.23 10 200246
180 x 7.0 x 22.23 10 200253
180 x 10.0 x 22.23 10 200266
230 x 7.0 x 22.23 10 200274

mm:

8,0 RS22

Grinding
80
m/s

Especially for high-frequency machines

zzzz{{ Lifetime
zzzzz{ Stock removal RS22 A30P8-BF153 PK04
zzz{{{ Hardness
Shape 27

180 x 8.0 x 22.23 10 208124

230 x 8.0 x 22.23 10 208617

mm:

7,0 KSM 80
m/s

KSM A24Q-BF32 PK04

zzzz{{ Lifetime Shape 27

zzz{{{ Stock removal
zzzz{{ Hardness
100 x 7.0 x 16.00 25 200008
115 x 7.0 x 22.23 25 200013
125 x 7.0 x 22.23 25 200018
180 x 7.0 x 22.23 10 200056
230 x 7.0 x 22.23 10 200090

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 95

Grinding discs / non-ferrous metals

Material:
• Non-ferrous metals
• Bronze
• Brass
• Bearing metal
• Al-alloy

Special filling materials prevent clogging of the disc

A good dust extraction system is a must in closed rooms since high concentrations of
aluminium dust can lead to explosions.

mm:

7,0 RS24 80
m/s

RS24 A24N-BF28 PK04

zzz{{{ Lifetime Shape 27

zzzzzz Stock removal
zzz{{{ Hardness
115 x 7.0 x 22.23 25 200349
125 x 7.0 x 22.23 25 200357
180 x 7.0 x 22.23 10 200364
230 x 7.0 x 22.23 10 200377

96
Grinding discs / stone

Material:
• Concrete products / floor
pavement
• Limestones
• Artificial stones
• Natural stones
• Marble

Grinding stone materials - natural or artificial stone - usually produces a lot of dust. It is essential
that you use suitable breathing protection because natural stones and artificially manufactured
stones may contain quartz dusts that are hazardous to health.

mm:

7,0 RS66

Grinding
80
m/s

Efficient stone grinding disc. Good stock removal, also on castings

zzzzzz Lifetime
zzz{{{ Stock removal RS66 C24P-BF29 PK04
zzz{{{ Hardness
Shape 27

115 x 7.0 x 22.23 25 200386

125 x 7.0 x 22.23 25 200393
180 x 7.0 x 22.23 10 200403
230 x 7.0 x 22.23 10 200413

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 97

Cup wheels, resin-bonded

Cup wheels are ideal for surface grinding. Both coarse and fine grinding can be carried out thanks to the
grading of the grain from 16-60.

Application examples:
• Levelling of concrete and
screed surfaces
• Roughening of surfaces

Pay attention to the maximum working speed of 50 m/s

Cup wheels & grinding wheels / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• Hardox

The SR15 grinding wheel is ideal for end grinding on compressed-air and electrically-
powered straight grinders.

MM:
16/24/
36/60 NK 50
m/s

NK PK04

zzzz{{ Lifetime Shape 11

zzz{{{ Stock removal
zzzz{{ Hardness
110/90 x 55 x 22.23 16 6 303263
110/90 x 55 x 22.23 24 6 303264
110/90 x 55 x 22.23 36 6 303265
110/90 x 55 x 22.23 60 6 303266

98
mm:

6,0 SR15 80
m/s

Grinding wheel for use in end grinding

zzzz{{ Lifetime Only use together with a mandrel of type ASB XT, see page 37
zzzz{{ Stock removal
zzzz{{ Hardness
SR15 A24Q-BF16 PK04

Shape 1

50 x 6.0 x 6.00 25 201208

Cup wheels / stone

Grinding
Material:
• Concrete products / floor
pavement
• Limestones
• Artificial stones
• Natural stones
• Marble

Grinding stone materials - natural or artificial stone - usually produces a lot of dust. It
is recommended that you use suitable breathing protection because natural stones and
artificially manufactured stones may contain quartz dusts that are hazardous to health.

MM:
16/24/
36/60 SIC 50
m/s

SIC PK04

zzzz{{ Lifetime Shape 11

zzz{{{ Stock removal
zzzz{{ Hardness
110/90 x 55 x 22.23 16 6 303257
110/90 x 55 x 22.23 24 6 303258
110/90 x 55 x 22.23 36 6 303260
110/90 x 55 x 22.23 60 6 303261

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 99

Product Designation

The grinding disc label

Material symbols
for the material to be processed:

Stainless steel / Steel Stone

5
Steel Cast-iron

Non-ferrous metals

1 6
Dimensions
in mm and inches

125 x 7,0 2 7

8
Disc diameter Width of disc
9
in mm
3 10

11

12

Quality reference
(this code is not found on any
BRAINTOOLS product)

13

General overview

1 Safety pictograms > See overview on 5 Manufacturer 10 Maximal permissible working speed
fold-out page at end of catalogue > p 92
6 ISO name > p 101
2 Material pictograms > See overview on 11 Article Number
fold-out page at end of catalogue
7 Barcode
12 Product reference
3 Traceability code
8 oSa identification > p 10
13 Identification BRAINTOOLS > p 13
4 Info ring with expiry date
9 European Standard for Bonded Grinding Tools

100
Designation of abrasive discs

Designation of abrasive discs according to EN 12413:

On abrasive discs the type of grit, grit size, hardness, structure, bonding and code are indicated.

A 24 U 9 BF 1337

Abrasive grit Grit size Key

Grinding
A = Standard aluminium-oxide Grit size in MESH acc. to FEPA The Key contains operational information.
Z = Zirconium standards:
C = Silicon carbide
04 to 24 = rough
30 to 60 = medium
70 to 220 = fine
Type of bonding
For graduations within the individual grit
qualities, numbers may be added in front of the B = Synthetic resin bonding
letter for the abrasive grit, e.g.: BF = Synthetic resin bonding with fibre
reinforced
30A = Semi-friable aluminium oxide Degree of hardness
54A = Pink aluminium oxide
56A = White aluminium oxide The hardness is specified with the Structure
89A = Special aluminium oxide letters A to Z. It increases from
A to Z. The structure is identified by the numbers 0 to
14. The higher the number, the more open the
structure, and the more porous the abrasive disc.

The material reference and

safety designation

Inox/Stainless Steel Protective gloves Iron and sulphur free ≤ 0.1 %

Steel Pay attention to the safety Do not use damaged disc

information
Non-ferrous metals, aluminium Eye protection

Stone Dust protection

Cast-iron Ear protection

101
102
 Flap discs 108
Fibre discs 118
Abrasive belts 122
Abrasive sleeves 126
Flap wheels 128
Drums 132
Quick change discs 134
Sheets and rolls 136
Non-woven abrasives 143
Polishing tools 146

Fine Grinding /
Polishing
Fine Grinding / Polishing

103
Coated abrasives

Performance factors for perfect results

Whether belts, discs or rollers – four factors determine the optimum composition for coated abrasives. Explained below are the
individual components: backing type, bond, dispersion and grain so that you know what to look out for when choosing the right tool.

The backing type is key

You have to choose a flexible or sturdy base depending on how

the abrasive is to be used. Paper and cotton fabric are used
as flexible carrier materials for manual grinding. Polyester and
vulcanised fibre or a combination of fabric and polyester, serve
as a sturdy and tear-proof base for heavy-duty applications in
industry.

Backing type

Polyester Cotton fabric Paper

high Flexibility of the backing type

Tear strength of the backing type

low

The bond determines the result

The key to a good bond lies in the balance between grain

fixation and flexibility. Rigid and aggressive as well as highly
flexible abrasives for fine grinding can be produced with the
help of the bond. The basic binder is used for the initial fixation
of the abrasive grains. An additional top binder ensures the
necessary bond between the abrasive grains themselves. Softer
or harder binders are employed depending on the field of use.
An additional active grinding substance is applied with certain
bases to ensure cooler grinding. Basic binder

Top binder

104
 The right coating
for every material

With a closed coating, the abrasive grains are distributed on the surface with very
small gaps. This results in a higher stock removal performance and a lower roughness
since more grain tips are in action. If the abrasive grains are distributed with a defined
gap one speaks of an open coating. This type of coating prevents clogging and is
mainly used for aluminium, soft woods, paints and varnishes.

Open coated Closed coated

Fine Grinding /
Polishing
The grain works for you

The following raw materials are used as abrasive grit:

Standard
Silicon carbide Zirconium
aluminium-oxide

Shape Cubic, angular Conical, sharp-edged Sharp-edged

Hardness (Mohs) 9.0 9.6 6.5 – 7.5 (very tough)

Application • Leather • Chip board • Stainless steel

• Wood • Varnishes • Steel
• Filler • Stone • Aluminium
• Stainless steel • Plastic
• Aluminium • Glass
• Steel
Grit

105
Stainless steel polishing

Simply polish to achieve a mirror finish

Polishing tools are used to produce high-gloss surfaces as well as for maintenance and/or restoration in order to achieve an optimum
surface quality.
In the superfinish fields of Polishing, tools are used to produce high-gloss surfaces as well as for maintenance and/or restoration
in order to achieve an optimum surface quality. In particular in the food/pharmaceutical industry, a smooth surface guarantees
satisfaction of the highest hygiene requirements since deposits and dirt cannot cling to this.
What’s more, a high-gloss polished surface prolongs the life of the material.
How to achieve brilliant pre-conditions
The prepared workpiece must not show any deep scratches or inclusions. In order to achieve an optimum working result, the surface
should finally be processed with grinding tools that have a grain of 60 or even smaller. (We recommend LSZ F VISION).
Fine Grinding /
Polishing

106
Perfect results in three steps

Preparation
– free the surface from all scratches
1 Non-woven flap disc: VSK VISION
Optimum speed: 3,000–3,500 rpm
The VSK VISION removes the total of the rough scratches
on the workpiece. Your flexible non-woven disc adapts well
to the surface creating a homogeneous surface. The open
structure of the flaps reduces clogging to a minimum. Low
development of heat prevents unwanted discolourations
on the workpiece. In addition, you always have a free
view of the workpiece and thus optimum control over the
processing.

Pre-polishing and finishing

– create an optimum surface finish
2 Unitised discs: VKSS/VKSG
Optimum speed: 3,600–4,000 rpm
VKSS/VKSG allows an excellent surface finish, almost like
a mirror finish. It can be profiled and perfectly adapts to
the contours of the workpiece. Thanks to its sturdy design,
VKSS/VKSG is suitable for constant use and prepares the
surface perfectly for polishing.

Fine Grinding /
Polishing
High-gloss polishing
– enhance your work pieces up to a mirror finish
3 Nylon flap discs with polishing pastes: FLS & PASTE
Optimum speed: 1,600 rpm
FLS finishes the polishing process and enables a perfect
mirror finish. Using various polishing pastes you can process
a wide variety of materials such as steel, stainless steel and
non-ferrous metals. Highly-flexible flaps of wool felt adapt
to the contours of the workpiece. The special design of the
FLS ensures cool grinding during processing and prevents
unwanted discolourations.

Note:

In general, we recommend adjustable angle

grinders for step 1–3 in order to achieve optimum
results.

Choosing the right polishing paste

1. Pre-polishing 2. High-gloss polishing

Stainless steel Polishing paste, white

Polishing paste, blue
Non-ferrous metals Polishing paste, brown

107
Optical check when grinding

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Clear view of the workpiece
• Controllable stock removal
• Better surface quality
• Cool grinding for less tarnish colour

108
BRAINTOOLS® LSZ F VISION

MM:
40/60/ LSZ F
80 VISION 80
m/s

Thanks to its recesses the LSZ F VISION becomes transparent during rotation (cf. Fig. below and left). This
guarantees a free view of the workpiece, the user sees how much and where he is grinding. This allows a
zzzz{{ Lifetime permanent check of the results without putting the machine down: the stock removal can thus be selectively
zzzzzz Stock removal controlled to reduce costly processing errors. This also cuts processing time and increases efficiency. But
it also means less stress and a lower physical load combined with a very high efficiency. Fibre support,
zirconium.

Material: Application examples:

• Rust and acid-proofed steels • Galvanised parts
• Hardox • Welding seams
• High tensile metal sheets • Burr removing
• Structural steels • Levelling
• Tool steels • De-rusting
• Non-ferrous metals • Surface grinding
• Wood, varnish, filler • Edge grinding
• Plastics • Cleaning
• GFK

LSZ F VISION PK05

115 x 22.23 40 10 207083

115 x 22.23 60 10 207084

Fine Grinding /
115 x 22.23 80 10 207085

Polishing
125 x 22.23 40 10 207077
125 x 22.23 60 10 207078
125 x 22.23 80 10 207079

Three clever recesses provide an unobstructed view of the workpiece... ... better surface quality … and controlled material removal

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 109

Optical check for a fast finish

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Clear view of the workpiece
• Grind and finish in one operation
• Fine grinding pattern
• Controllable stock removal
• Better surface quality
• Cool grinding for less tarnish colour

110
BRAINTOOLS® VSK VISION

VSK
VISION 80
m/s

Thanks to the unique combination of two special product features, the VSK VISION offers some clear
advantages for the surface finishing of stainless steel. On one hand, it combines alternating abrasive cloth
zzzz{{ Lifetime and non-woven discs in alternating layers on one disc. This enables a decorative surface finishing (due
zz{{{{ Stock removal to the nylon abrasive discs) with the removal of material (abrasive cloth) in one step – saving users one
operation. On the other hand, its sectional structure allows plain vision at the piece to treat, during work.
Hence, this allows a permanent optical check with a simultaneous cooling effect.

Optimum speed: 3,000 - 3,500 rpm

Material: Application examples:

• Rust and acid-proofed steels • Preparation for polishing
• High tensile / high-alloyed steels • Decorative surface finishing
• Structural steels • Welding seams
• Tool steels • Burr removing
• Non-ferrous metals • Levelling
• Wood, varnish, filler • De-rusting
• Plastics • Surface grinding
• GFK • Edge grinding
• Carbon fibre reinforced plastic • Cleaning

VSK VISION PK07

115 x 22.23 10 209503

125 x 22.23 10 209504

Fine Grinding /
Polishing

Three recesses for a free view of the workpiece… With the combination of two grinding tools, you can… … grind and finish in only one step

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 111

JUMBO flap discs / stainless steel

Conventional flap*: JUMBO flap*: Material:

• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardox
• Tool steels
• Hardened steels
• Aluminium

Iron and sulphur free

18 mm 23 mm Extra long flaps for greater efficiency.

The high number of extra long flaps ensures a much longer lifetime. A lower number of flaps achieves a
greater contact areas and faster stock removal with a high cutting efficiency.
* indications valid for discs with a diameter of 125 mm

Flap discs are only conditionally suitable for the treatment of aluminium. There is however a trick to
help you nevertheless achieve good results: silicon free cutting spray or grinding grease prevents the
fast clogging of the flap discs.

MM:
40/60/
80 JUMBO SPEED 80
m/s

Extra long flaps allow fast and aggressive grinding through large supporting surface. Ceramic grains are
especially advantageous when treating hardened and tempered steel, tinder areas and titanium. They
zzzzz{ Lifetime provide a high stability when treating edges
zzzzzz Stock removal

JUMBO SPEED PK05

115 x 22.23 40 10 208743

115 x 22.23 60 10 208744
115 x 22.23 80 10 208745
125 x 22.23 40 10 208746
125 x 22.23 60 10 208747
125 x 22.23 80 10 208748

MM:
40/60/
80 JUMBO LONGLIFE 80
m/s

Extra long, closely overlapping flaps for a very long lifetime. It is particularly suitable for edge grinding
and is the specialist disc for heavy-duty applications
zzzzzz Lifetime
zzzz{{ Stock removal
JUMBO LONGLIFE PK05

115 x 22.23 40 10 208737

115 x 22.23 60 10 208738
115 x 22.23 80 10 208739
125 x 22.23 40 10 208740
125 x 22.23 60 10 208741
125 x 22.23 80 10 208742

112
Flap disc for fillet weld treatment / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardox
• Tool steels
• Hardened steels
• Aluminium

Iron and sulphur free

In combination with the 10 mm long flap projection and the stable fabric, these flap wheels offer an above-
average long lifetime for the effective processing of fillet welds. The high-performance abrasive grit makes
for a high cutting efficiency.

Flap discs are only conditionally suitable for the treatment of aluminium. There is however a trick to
help you nevertheless achieve good results: silicon free cutting spray or grinding grease prevents the
fast clogging of the flap discs.

MM:
40/60/
80 LSK FK 80
m/s

LSK FK PK05

zzzzz{ Lifetime
zzzzz{ Stock removal

115 x 22.23 40 10 210249

115 x 22.23 60 10 210251

Fine Grinding /
115 x 22.23 80 10 210276

Polishing
125 x 22.23 40 10 210182
125 x 22.23 60 10 210183
125 x 22.23 80 10 210184

Flap discs / stainless steel

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardox
• Tool steels
• Hardened steels
• Aluminium

Iron and sulphur free

Flap discs are only conditionally suitable for the treatment of aluminium. There is however a trick to
help you nevertheless achieve good results: silicon free cutting spray or grinding grease prevents the
fast clogging of the flap discs.

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 113

MM:
40/60/
80 LSZ F 80
m/s

LSZ F PK05 LGZ F PK05

zzzzz{ Lifetime
zzzzz{ Stock removal

115 x 22.23 40 10 205505 115 x 22.23 40 10 205497

115 x 22.23 60 10 205506 115 x 22.23 60 10 205498
115 x 22.23 80 10 205507 115 x 22.23 80 10 205499
125 x 22.23 40 10 205508 125 x 22.23 40 10 205500
125 x 22.23 60 10 205509 125 x 22.23 60 10 205446
125 x 22.23 80 10 205510 125 x 22.23 80 10 205501
150 x 22.23 40 10 303707
150 x 22.23 60 10 303708
150 x 22.23 80 10 303709

MM:
24/40/60/
80/120 LSZ F1 80
m/s

LSZ F1 PK05 LGZ F1 PK05

zzzz{{ Lifetime
zzzz{{ Stock removal

115 x 22.23 24 10 202642 115 x 22.23 40 10 202767

115 x 22.23 40 10 202647 115 x 22.23 60 10 202776
115 x 22.23 60 10 202662 115 x 22.23 80 10 202783
115 x 22.23 80 10 202675 115 x 22.23 120 10 202789
115 x 22.23 120 10 202689 125 x 22.23 40 10 202820
125 x 22.23 24 10 202726 125 x 22.23 60 10 202825
125 x 22.23 40 10 202735 125 x 22.23 80 10 202830
125 x 22.23 60 10 202742 125 x 22.23 120 10 202834
125 x 22.23 80 10 202749 180 x 22.23 40 10 202799
125 x 22.23 120 10 202756 180 x 22.23 60 10 202804
180 x 22.23 40 10 202699 180 x 22.23 80 10 202809
180 x 22.23 60 10 202706
180 x 22.23 80 10 202712

MM:
24/40/60/
80/120 LSZ P1 80
m/s

Polyamide support

zzzz{{ Lifetime
zzzz{{ Stock removal LSZ P1 PK05

115 x 22.23 24 10 202517

115 x 22.23 40 10 202523
115 x 22.23 60 10 202531
115 x 22.23 80 10 202539
115 x 22.23 120 10 202547
125 x 22.23 40 10 202610
125 x 22.23 60 10 202618
125 x 22.23 80 10 202626
180 x 22.23 40 10 202559
180 x 22.23 60 10 202567
180 x 22.23 80 10 202573

114
MM:
40/60/
80 LSZ F2 80
m/s

LSZ F2 PK05 LGZ F2 PK05

zzz{{{ Lifetime
zzzzz{ Stock removal

115 x 22.23 40 10 202652 115 x 22.23 40 10 209307

115 x 22.23 60 10 202667 115 x 22.23 60 10 209308
115 x 22.23 80 10 202680 115 x 22.23 80 10 209309
125 x 22.23 40 10 204015 125 x 22.23 40 10 209494
125 x 22.23 60 10 204018 125 x 22.23 60 10 209495
125 x 22.23 80 10 204021 125 x 22.23 80 10 209496

MM:
40/60/ LSZ F2
80 VALUE PACK 40+ 80
m/s

LSZ F2 VALUE PACK 40+ PK05

zzz{{{ Lifetime
zzzzz{ Stock removal

115 x 22.23 40 40 208408

115 x 22.23 60 40 208409

Fine Grinding /
115 x 22.23 80 40 208410

Polishing
125 x 22.23 40 40 208411
125 x 22.23 60 40 208412
125 x 22.23 80 40 208413

MM:
40/60/
80 LSZ F2 BOX 80
m/s

5 x LSZ F2 in an attractive, reclosable tin. One outer pack contains 6 packs of 5 discs
zzz{{{ Lifetime
zzzzz{ Stock removal LSZ F2 BOX PK05

115 x 22.23 40 30 208530

115 x 22.23 60 30 208531
115 x 22.23 80 30 208532
125 x 22.23 40 30 208533
125 x 22.23 60 30 208534
125 x 22.23 80 30 208535

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 115

Flap discs / steel

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

MM:
40/60/
80/120 LSA F1 80
m/s

LSA F1 PK05

zzz{{{ Lifetime
zzz{{{ Stock removal

115 x 22.23 40 10 202839

115 x 22.23 60 10 202842
115 x 22.23 80 10 202845
115 x 22.23 120 10 202848
125 x 22.23 40 10 202851
125 x 22.23 60 10 202854
125 x 22.23 80 10 202857
125 x 22.23 120 10 202860

MM:
40/60/
80/120 LSA P1 80
m/s

Polyamide support

zzz{{{ Lifetime
zzz{{{ Stock removal LSA P1 PK05

115 x 22.23 40 10 202475

115 x 22.23 60 10 202481
115 x 22.23 80 10 202487
125 x 22.23 40 10 202591
125 x 22.23 60 10 202595
125 x 22.23 80 10 202599

116
Non-woven flap disc

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• High tensile metal sheets
• Non-ferrous metals
• Varnished metal sheets

The fine and flexible nylon fibres make for a good surface finish.

Use adjustable angle polishers and a greatly reduced speed for optimum results and to
prevent any melting of the nylon.

MM:
coarse /
medium/
fine VLS 80
m/s

VLS PK07

zzzz{{ Lifetime
zzz{{{ Stock removal

115 x 22.23 coarse 10 303343

115 x 22.23 medium 10 303344

Fine Grinding /
115 x 22.23 fine 10 303345

Polishing
125 x 22.23 coarse 10 303346
125 x 22.23 medium 10 303347
125 x 22.23 fine 10 303348

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 117

Fibre discs

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Fibre discs are used together with the RHST and RH TURBO supporting plate on angle grinders.
They are suitable for universal use from coarse to fine grinding.

Zirconium and ceramic fibre discs achieve their best performance on powerful angle grinders
with a higher contact pressure. Ceramic fibre discs are ideal for processing titanium.

MM:
24 – 80
KFK 80
m/s

Ceramic grains are especially advantageous when treating hardened and tempered steel, tinder areas and
titanium
Backing type: Vulcanised fibre
Type of abrasive used: Ceramic KFK PK06
Bond: Synthetic resin

100 x 16.00 24 25 305503 150 x 22.23 24 25 305507

100 x 16.00 36 25 305504 150 x 22.23 36 25 305508
100 x 16.00 40 25 303321 150 x 22.23 40 25 305509
100 x 16.00 60 25 304293 150 x 22.23 60 25 305510
100 x 16.00 80 25 303322 150 x 22.23 80 25 305511
115 x 22.23 24 25 303325 180 x 22.23 24 25 305512
115 x 22.23 36 25 304291 180 x 22.23 36 25 305513
115 x 22.23 40 25 305505 180 x 22.23 40 25 305514
115 x 22.23 60 25 303324 180 x 22.23 60 25 305515
115 x 22.23 80 25 304294 180 x 22.23 80 25 305516
125 x 22.23 24 25 303329
125 x 22.23 36 25 304292
125 x 22.23 40 25 305506
125 x 22.23 60 25 303327
125 x 22.23 80 25 303328

118
 MM:
24 – 80
KFZ 80
m/s

KFZ PK06

Backing type: Vulcanised fibre

Type of abrasive used: Zirconium
Bond: Synthetic resin
100 x 16.00 24 25 305517 150 x 22.23 24 25 305527
100 x 16.00 36 25 305518 150 x 22.23 36 25 305528
100 x 16.00 40 25 305519 150 x 22.23 40 25 305529
100 x 16.00 60 25 305520 150 x 22.23 60 25 305530
100 x 16.00 80 25 305521 150 x 22.23 80 25 305531
115 x 22.23 24 25 305522 180 x 22.23 24 25 305532
115 x 22.23 36 25 305523 180 x 22.23 36 25 305533
115 x 22.23 40 25 305524 180 x 22.23 40 25 305534
115 x 22.23 60 25 305525 180 x 22.23 60 25 305535
115 x 22.23 80 25 305526 180 x 22.23 80 25 305536
125 x 22.23 24 25 300315
125 x 22.23 36 25 300316
125 x 22.23 40 25 304003
125 x 22.23 60 25 300317
125 x 22.23 80 25 300318

MM:
16/24/36/
40/50/60/
80/100/120 KFS 80
m/s

KFS PK06

Backing type: Vulcanised fibre

Type of abrasive used: Aluminium oxide
Bond: Synthetic resin
100 x 16.00 16 25 304284 125 x 22.23 40 25 300060
100 x 16.00 24 25 304285 125 x 22.23 50 25 300061

Fine Grinding /
100 x 16.00 36 25 304286 125 x 22.23 60 25 300062

Polishing
100 x 16.00 40 25 304287 125 x 22.23 80 25 300063
100 x 16.00 50 25 305537 125 x 22.23 100 25 300064
100 x 16.00 60 25 304288 125 x 22.23 120 25 300065
100 x 16.00 80 25 304289 150 x 22.23 16 25 305538
100 x 16.00 100 25 304283 150 x 22.23 24 25 305539
100 x 16.00 120 25 304290 150 x 22.23 36 25 305540
115 x 22.23 16 25 300001 150 x 22.23 40 25 305541
115 x 22.23 24 25 300002 150 x 22.23 60 25 305542
115 x 22.23 36 25 300003 150 x 22.23 80 25 305543
115 x 22.23 40 25 300004 150 x 22.23 120 25 305544
115 x 22.23 50 25 300005 180 x 22.23 16 25 300127
115 x 22.23 60 25 300006 180 x 22.23 24 25 300128
115 x 22.23 80 25 300007 180 x 22.23 36 25 300129
115 x 22.23 100 25 300008 180 x 22.23 40 25 300130
115 x 22.23 120 25 300009 180 x 22.23 60 25 300132
125 x 22.23 16 25 300057 180 x 22.23 80 25 300133
125 x 22.23 24 25 300058 180 x 22.23 120 25 300135
125 x 22.23 36 25 300059

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 119

 MM:
16 – 80
SFA 80
m/s

Use only with matching supporting plate RHST

Type of abrasive used: Aluminium oxide

Bond: Synthetic resin SFA PK06

125 x 22.23 16 25 300461

125 x 22.23 24 25 300462
125 x 22.23 36 25 300463
125 x 22.23 60 25 300465
125 x 22.23 80 25 300466
180 x 22.23 24 25 305485
180 x 22.23 36 25 305486
180 x 22.23 60 25 300472
180 x 22.23 80 25 300473

MM:
16 – 80
SFC 80
m/s

Use only with matching supporting plate RHST

Type of abrasive used: Silicon carbide

Bond: Synthetic resin SFC PK06

125 x 22.23 16 25 305487

125 x 22.23 24 25 300476
125 x 22.23 36 25 300477
125 x 22.23 60 25 300479
125 x 22.23 80 25 300480
180 x 22.23 16 25 300482
180 x 22.23 24 25 300483
180 x 22.23 36 25 300484
180 x 22.23 60 25 300486
180 x 22.23 80 25 300487

120
 RH TURBO 80
m/s

Driver pad reducing grinding heat and enhancing aggressive working

RH TURBO PK06

115 x M14 10 300385

125 x M14 10 300399

RHST 80
m/s

Flexible driver pad

RHST PK06

Fine Grinding /
100 x M10 10 303672

Polishing
115 x M14 10 300383
125 x M14 10 300397
150 x M14 10 305545
180 x M14 10 300406

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 121

Abrasive belts

The right grinding belt

for your machine

In the following outline, you will find our recommendations of appropriate machines for
the different belt sizes. Please feel free to contact us if the machine you are using is not
listed.
We will be pleased to be of assistance.

Abrasive belt
Machine
dimensions Machine type
manufacturer
(mm)

6 x 520 Festool BF1

6 x 610 Löser 14000; 14021; 14021F
Flex LBS 1105 VE; LBS 1105 VE Set
9 x 533
Makita 9032
12 x 520 Festool BF1
13 x 610 Löser 14000; 14021; 14021F
Festool BF1
20 x 520
Suhner UBC 10-R
Flex LBS 1105 VE; LBS 1105 VE Set
Fein RS10-70 E
30 x 533
Makita 9031
Suhner UTC 7-R
Metabo 12-180 Set
40 x 760
Flex LRP 1503 VRA
Black & Decker KA 85 EK; KA 85; KA86
Bosch PBS 7 A; PBS 7 AE
Einhell BBS 720; BBS 850 E; BT-BS 850 E
Makita 9910/9911
75 x 457
Peugeot PB600
1100; 1200; 1205; 1200 H; 1205 H; 1210; 12010 AA; 7600; 7610
SKIL
AD; 7610 AA; 7620 AA; 7675
Stayer 2 N 75
Atlas Copco HBSE 75 S; HBSE 75; MBSE 705
Black&Decker KA 75; KA 75 E; KA 88; XTA80EK
Bosch GBS 75 AE; PBS 75; PBS 75 A; PBS 75 AE; PBS 75 E
DeWalt DW430; DW431; DW432/DW433
Festool BS 75; BS 75E; BS 75 E-Set
Felisatti TP 411
75 x 533 Hitachi SB-75
HOLZ HER 2410; 2411; 2420
Makita 9901; 9902/9903; 9900
Metabo Ba 0775; BAE 75; Ba E 0876 Signal; Ba E 1075
Peugeot PAB 75
Ryobi B-7076; B 850 F; BE 321; EBS 9576V; EBS 8021V; B-7075; BE-7075
SKIL 594 U; 595 U; 7640 MA; 7650 AA; 7650 AE
AEG HBS 100; HBSE 100; BBS 1100; BBSE 1100
100 x 560 Elu MHB90; MHB90 E; MHB90K
DeWalt DW 650; DW 650E
Einhell BBS 1200
Hitachi SB 10 T; SB 10 V; SB 10 V2; SB 10 S2
100 x 610
Makita 9402; 9403; 9404; 9924 DB
Ryobi B-7200 A; BE-422; BIBE 424; BE-4240; EBS 1310V
Atlas Copco BBS 100; BBSE 100
Bosch GBS 100 A; GBS 100 AE
100 x 620
Metabo Ba 6100
Milwaukee BS 100 LE
110 x 620 Hitachi SB 110
Fein GIM; GIC
75 x 2000 Flott BSM 75; BSM E1
Holzmann MSM 75
75 x 2500 Löser KS 360
100 x 2000 Greif D30 HFS 100

122
Abrasive belts

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Tool steels
• Hardened steels
• High tensile metal sheets
• Wood

Abrasive belts are ideal for edge grinding or for use on a tube belt grinder to process round workpieces
since they adapt to the workpiece‘s shape.

MM:
40 – 120
ESB ZL
ESB ZL PK06

Backing type: Heavy-duty cotton X-cloth

Type of abrasive used: Zirconium, closed coated
Bond: Synthetic resin
10 x 330 40 20 304109 13 x 533 40 20 305562
10 x 330 60 20 304110 13 x 533 60 20 305563

Fine Grinding /
10 x 330 80 20 304111 13 x 533 80 20 305564

Polishing
10 x 330 120 20 305582 13 x 533 120 20 305565

13 x 457 40 20 304113 30 x 533 40 20 305566

13 x 457 60 20 304114 30 x 533 60 20 305567
13 x 457 80 20 305583 30 x 533 80 20 305568
13 x 457 120 20 304116 30 x 533 120 20 305569

6 x 520 40 20 305546 6 x 610 40 20 305570

6 x 520 60 20 305547 6 x 610 60 20 305571
6 x 520 80 20 305548 6 x 610 80 20 305572
6 x 520 120 20 305549 6 x 610 120 20 305573

12 x 520 40 20 305550 13 x 610 40 20 305574

12 x 520 60 20 305551 13 x 610 60 20 305575
12 x 520 80 20 305552 13 x 610 80 20 305576
12 x 520 120 20 305553 13 x 610 120 20 305577

20 x 520 40 20 305584 40 x 760 40 20 305578

20 x 520 60 20 304118 40 x 760 60 20 305579
20 x 520 80 20 304119 40 x 760 80 20 305580
20 x 520 120 20 305585 40 x 760 120 20 305581

9 x 533 40 20 305558
9 x 533 60 20 305559
9 x 533 80 20 305560
9 x 533 120 20 305561

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 123

 MM:
40/60/
80 ESB CX
A high cutting efficiency and long lifetime thanks to special high-performance abrasives

Backing type: Heavy-duty X-polyester, waterproof

Type of abrasive used: Ceramic grain, closed coated ESB CX PK06
Bond: Synthetic resin, with grinding-active filler

75 x 2000 40 10 305966
75 x 2000 60 10 305967
75 x 2000 80 10 305968

150 x 2000 40 10 305969

150 x 2000 60 10 305970
150 x 2000 80 10 305971

MM:
40 – 120
ESB ZX
ESB ZX PK06

Backing type: Heavy-duty Y-polyester, waterproof

Type of abrasive used: Zirconium, closed coated
Bond: Synthetic resin
75 x 2000 40 10 303692 100 x 2000 40 10 305591
75 x 2000 60 10 303693 100 x 2000 60 10 305592
75 x 2000 80 10 303694 100 x 2000 80 10 305593
75 x 2000 120 10 303695 100 x 2000 120 10 305594

75 x 2500 40 10 305587 150 x 2000 40 10 303700

75 x 2500 60 10 305588 150 x 2000 60 10 303701
75 x 2500 80 10 305589 150 x 2000 80 10 303702
75 x 2500 120 10 305590 150 x 2000 120 10 303703

MM:
40 – 120
ESB KX
ESB KX PK06

Backing type: Heavy-duty Y-polyester, waterproof

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
75 x 2000 40 10 303689 150 x 2000 40 10 303696
75 x 2000 60 10 303690 150 x 2000 60 10 303697
75 x 2000 80 10 303691 150 x 2000 80 10 303698
75 x 2000 120 10 305586 150 x 2000 120 10 303699

124
 MM:
40 –150
ESB KK
ESB KK PK06

Backing type: X-cloth

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
30 x 533 40 20 301289 100 x 610 40 20 301510
30 x 533 60 20 301291 100 x 610 60 20 301512
30 x 533 80 20 301292 100 x 610 80 20 301513
30 x 533 100 20 301293 100 x 610 100 20 301514
30 x 533 120 20 301294 100 x 610 120 20 301515
30 x 533 150 20 301295

75 x 457 40 20 301408 100 x 620 40 20 301523

75 x 457 60 20 301409 100 x 620 60 20 301525
75 x 457 80 20 301410 100 x 620 80 20 301526
75 x 457 100 20 301411 100 x 620 100 20 301527
75 x 457 120 20 301412 100 x 620 120 20 301528
75 x 457 150 20 301413

100 x 560 40 20 301491 110 x 620 40 20 304062

100 x 560 60 20 301493 110 x 620 60 20 301592
100 x 560 80 20 301494 110 x 620 80 20 301593
100 x 560 100 20 301495 110 x 620 100 20 301594
100 x 560 120 20 301496 110 x 620 120 20 301595
100 x 560 150 20 301497

75 x 533 40 20 301421
75 x 533 60 20 301423
75 x 533 80 20 301424
75 x 533 100 20 301425
75 x 533 120 20 301426
75 x 533 150 20 301427

Fine Grinding /
Polishing
MM:
40 –120
ESB KX FLEX
ESB KX FLEX PK06

Backing type: J-cloth, cotton

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
13 x 457 40 20 304101
13 x 457 60 20 304102
13 x 457 80 20 304103
13 x 457 120 20 304104

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 125

Abrasive sleeves

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• High tensile metal sheets

Reinforced spiral bands for clamping on the matching expanding body SHEK.

MM:
50 / 80
ESH
ESH PK06

Type of abrasive used: Zirconium

10 x 10 38,000 50 100 305209 38 x 25 10,000 50 100 305439

10 x 10 38,000 80 100 305210 38 x 25 10,000 80 100 305440

13 x 25 30,000 50 100 305214 45 x 30 8,500 50 100 305480

13 x 25 30,000 80 100 305215 45 x 30 8,500 80 100 305481

15 x 30 26,000 50 100 305219 51 x 25 7,500 50 100 305444

15 x 30 26,000 80 100 305220 51 x 25 7,500 80 100 305445

22 x 20 17,000 50 100 305224 60 x 30 6,500 50 50 305449

22 x 20 17,000 80 100 305225 60 x 30 6,500 80 50 305450

25 x 25 15,000 50 100 305229 75 x 30 5,000 50 50 305454

25 x 25 15,000 80 100 305230 75 x 30 5,000 80 50 305455

30 x 30 13,000 50 100 305234 100 x 40 4,000 50 25 305459

30 x 30 13,000 80 100 305235 100 x 40 4,000 80 25 305460

126
 MM:
50 – 150
SSH
SSH PK06

Type of abrasive used: Aluminium oxide

10 x 10 38,000 50 100 305206 38 x 25 10,000 50 100 305236

10 x 10 38,000 80 100 305207 38 x 25 10,000 80 100 305237
10 x 10 38,000 150 100 305208 38 x 25 10,000 150 100 305238

13 x 25 30,000 50 100 305211 45 x 30 8,500 50 100 305477

13 x 25 30,000 80 100 305212 45 x 30 8,500 80 100 305478
13 x 25 30,000 150 100 305213 45 x 30 8,500 150 100 305479

15 x 30 26,000 50 100 305216 51 x 25 7,500 50 100 305441

15 x 30 26,000 80 100 305217 51 x 25 7,500 80 100 305442
15 x 30 26,000 150 100 305218 51 x 25 7,500 150 100 305443

22 x 20 17,000 50 100 305221 60 x 30 6,500 50 50 305446

22 x 20 17,000 80 100 305222 60 x 30 6,500 80 50 305447
22 x 20 17,000 150 100 305223 60 x 30 6,500 150 50 305448

25 x 25 15,000 50 100 305226 75 x 30 5,000 50 50 305451

25 x 25 15,000 80 100 305227 75 x 30 5,000 80 50 305452
25 x 25 15,000 150 100 305228 75 x 30 5,000 150 50 305453

30 x 30 13,000 50 100 305231 100 x 40 4,000 50 25 305456

30 x 30 13,000 80 100 305232 100 x 40 4,000 80 25 305457
30 x 30 13,000 150 100 305233 100 x 40 4,000 150 25 305458

Fine Grinding /
SHEK Polishing

Expanding body for abrasive sleeves

SHEK PK06

10 x 10 x 6 38,000 5 305410
13 x 25 x 6 30,000 5 305411
15 x 30 x 6 26,000 5 305412
22 x 20 x 6 17,000 5 305413
25 x 25 x 6 15,000 5 305414
30 x 20 x 6 13,000 5 305415
30 x 30 x 6 13,000 5 305416
38 x 25 x 6 10,000 5 305417
45 x 30 x 6 8,500 5 305482
51 x 25 x 6 7,500 5 305418
60 x 30 x 6 6,500 5 305419
75 x 30 x 8 5,000 2 305420
100 x 40 x 8 4,000 2 305421

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 127

Flap wheels

Material:
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• Hardened steels
• Hardox
• High tensile metal sheets

The uniform arrangement of the flaps guarantees a constant wear. The high flexibility, above all with the
slotted designs, permits a good adaptation to the material standards. What‘s more, the ventilation for the
individual flaps ensures cool grinding.

Shaft mounted flap wheels are ideal for fine deburring work and preparatory work at
inaccessible points.

MM:
40 – 320
SLR
SLR PK06

Type of abrasive used: Aluminium oxide

115 x 20 x M14 13,300 40 5 305182

115 x 20 x M14 13,300 60 5 305183
115 x 20 x M14 13,300 80 5 305184
115 x 20 x M14 13,300 120 5 305185
115 x 20 x M14 13,300 180 5 305186
115 x 20 x M14 13,300 240 5 305187
115 x 20 x M14 13,300 320 5 305188
125 x 20 x M14 12,200 40 5 305189
125 x 20 x M14 12,200 60 5 305190
125 x 20 x M14 12,200 80 5 305191
125 x 20 x M14 12,200 120 5 305192
125 x 20 x M14 12,200 180 5 305193
125 x 20 x M14 12,200 240 5 305194
125 x 20 x M14 12,200 320 5 305195

128
 MM:
80 – 240
FSB
FSB PK06

Type of abrasive used: Aluminium oxide

60 x 30 x 6 11,000 80 10 305178
60 x 30 x 6 11,000 120 10 305179
60 x 30 x 6 11,000 180 10 305180
60 x 30 x 6 11,000 240 10 305181

MM:
80 –150
FS MINI
FS MINI PK06

Type of abrasive used: Aluminium oxide

10 x 10 x 3 38,200 80 10 305102
10 x 10 x 3 38,200 120 10 305103

Fine Grinding /
10 x 10 x 3 38,200 150 10 305104

Polishing
15 x 15 x 3 38,200 80 10 305105
15 x 15 x 3 38,200 120 10 305106
15 x 15 x 3 38,200 150 10 305107
20 x 10 x 3 38,200 80 10 305108
20 x 10 x 3 38,200 120 10 305109
20 x 10 x 3 38,200 150 10 305110
20 x 15 x 3 38,200 80 10 305111
20 x 15 x 3 38,200 120 10 305112
20 x 15 x 3 38,200 150 10 305113

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 129

 MM:
40 – 240
FS
FS PK06

Type of abrasive used: Aluminium oxide

30 x 10 x 6 25,400 40 10 305641 60 x 20 x 6 12,700 40 10 305646

30 x 10 x 6 25,400 60 10 305114 60 x 20 x 6 12,700 60 10 305148
30 x 10 x 6 25,400 80 10 305115 60 x 20 x 6 12,700 80 10 305149
30 x 10 x 6 25,400 120 10 305116 60 x 20 x 6 12,700 120 10 305150
30 x 10 x 6 25,400 150 10 305117 60 x 20 x 6 12,700 150 10 305151
30 x 10 x 6 25,400 240 10 305118 60 x 20 x 6 12,700 240 10 305152
30 x 15 x 6 25,400 40 10 305489 60 x 30 x 6 12,700 40 10 305491
30 x 15 x 6 25,400 60 10 305119 60 x 30 x 6 12,700 60 10 305153
30 x 15 x 6 25,400 80 10 305120 60 x 30 x 6 12,700 80 10 305154
30 x 15 x 6 25,400 120 10 305121 60 x 30 x 6 12,700 120 10 305155
30 x 15 x 6 25,400 150 10 305122 60 x 30 x 6 12,700 150 10 305156
30 x 15 x 6 25,400 240 10 305123 60 x 30 x 6 12,700 240 10 305157
60 x 40 x 6 12,700 40 10 305492

40 x 15 x 6 19,100 40 10 305642 60 x 40 x 6 12,700 60 10 305493

40 x 15 x 6 19,100 60 10 305124 60 x 40 x 6 12,700 80 10 305494

40 x 15 x 6 19,100 80 10 305125 60 x 40 x 6 12,700 120 10 305495

40 x 15 x 6 19,100 120 10 305126 60 x 40 x 6 12,700 150 10 305496

40 x 15 x 6 19,100 150 10 305127 60 x 40 x 6 12,700 240 10 305497

40 x 15 x 6 19,100 240 10 305128 60 x 50 x 6 12,700 40 10 305647

40 x 20 x 6 19,100 40 10 305643 60 x 50 x 6 12,700 60 10 305158

40 x 20 x 6 19,100 60 10 305129 60 x 50 x 6 12,700 80 10 305159

40 x 20 x 6 19,100 80 10 305130 60 x 50 x 6 12,700 120 10 305160

40 x 20 x 6 19,100 120 10 305131 60 x 50 x 6 12,700 150 10 305161

40 x 20 x 6 19,100 150 10 305132 60 x 50 x 6 12,700 240 10 305162

40 x 20 x 6 19,100 240 10 305133

80 x 30 x 6 8,900 40 10 305498
80 x 30 x 6 8,900 60 10 305163
50 x 15 x 6 15,200 40 10 305490
80 x 30 x 6 8,900 80 10 305164
50 x 15 x 6 15,200 60 10 305488
80 x 30 x 6 8,900 120 10 305165
50 x 15 x 6 15,200 80 10 305134
80 x 30 x 6 8,900 150 10 305166
50 x 15 x 6 15,200 120 10 305135
80 x 30 x 6 8,900 240 10 305167
50 x 15 x 6 15,200 150 10 305136
80 x 40 x 6 8,900 40 10 305648
50 x 15 x 6 15,200 240 10 305137
80 x 40 x 6 8,900 60 10 305168
50 x 20 x 6 15,200 40 10 305644
80 x 40 x 6 8,900 80 10 305169
50 x 20 x 6 15,200 60 10 305138
80 x 40 x 6 8,900 120 10 305170
50 x 20 x 6 15,200 80 10 305139
80 x 40 x 6 8,900 150 10 305171
50 x 20 x 6 15,200 120 10 305140
80 x 40 x 6 8,900 240 10 305172
50 x 20 x 6 15,200 150 10 305141
80 x 50 x 6 8,900 40 10 305649
50 x 20 x 6 15,200 240 10 305142
80 x 50 x 6 8,900 60 10 305173
50 x 30 x 6 15,200 40 10 305645
80 x 50 x 6 8,900 80 10 305174
50 x 30 x 6 15,200 60 10 305143
80 x 50 x 6 8,900 120 10 305175
50 x 30 x 6 15,200 80 10 305144
80 x 50 x 6 8,900 150 10 305176
50 x 30 x 6 15,200 120 10 305145
80 x 50 x 6 8,900 240 10 305177
50 x 30 x 6 15,200 150 10 305146
50 x 30 x 6 15,200 240 10 305147

130
Non-woven flap wheels

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Structural steels
• Tool steels
• High tensile metal sheets
• Non-ferrous metals

Combination shaft mounted flap wheels of cloth and nylon as well as nylon flap wheels give the workpiece
a good surface finish, particularly at inaccessible points.

Prepare the workpiece for polishing in only one operation with the combination shaft
mounted flap wheels.

MM:
coarse –
very fine
VSK
Combination of cloth and non-woven abrasive

60 x 30 x 6 11,500 A60/coarse 10 305321

VSK PK06
60 x 30 x 6 11,500 A80/medium 10 305322
60 x 30 x 6 11,500 A150/fine 10 305323

Fine Grinding /
60 x 30 x 6 11,500 A240/very fine 10 305324

Polishing
40 x 20 x 6 17,100 A60/coarse 10 305313 60 x 40 x 6 11,500 A60/coarse 10 305325
40 x 20 x 6 17,100 A80/medium 10 305314 60 x 40 x 6 11,500 A80/medium 10 305326
40 x 20 x 6 17,100 A150/fine 10 305315 60 x 40 x 6 11,500 A150/fine 10 305327
40 x 20 x 6 17,100 A240/very fine 10 305316 60 x 40 x 6 11,500 A240/very fine 10 305328
40 x 30 x 6 17,100 A60/coarse 10 305317
40 x 30 x 6 17,100 A80/medium 10 305318 80 x 40 x 6 8,600 A60/coarse 10 305329
40 x 30 x 6 17,100 A150/fine 10 305319 80 x 40 x 6 8,600 A80/medium 10 305330
40 x 30 x 6 17,100 A240/very fine 10 305320 80 x 40 x 6 8,600 A150/fine 10 305331
80 x 40 x 6 8,600 A240/very fine 10 305332
50 x 30 x 6 13,700 A60/coarse 10 305650 80 x 50 x 6 8,600 A60/coarse 10 305333
50 x 30 x 6 13,700 A80/medium 10 305651 80 x 50 x 6 8,600 A80/medium 10 305334
50 x 30 x 6 13,700 A150/fine 10 305652 80 x 50 x 6 8,600 A150/fine 10 305335
50 x 30 x 6 13,700 A240/very Fine 10 305653 80 x 50 x 6 8,600 A240/very fine 10 305336

MM:
coarse –
very fine
VS
Non-woven abrasive

VS PK06

40 x 30 x 6 17,100 coarse 10 305337 60 x 50 x 6 11,500 coarse 10 305345

40 x 30 x 6 17,100 medium 10 305338 60 x 50 x 6 11,500 medium 10 305346
40 x 30 x 6 17,100 fine 10 305339 60 x 50 x 6 11,500 fine 10 305347
40 x 30 x 6 17,100 very fine 10 305340 60 x 50 x 6 11,500 very fine 10 305348

50 x 30 x 6 13,700 coarse 10 305341 80 x 50 x 6 8,600 coarse 10 305349

50 x 30 x 6 13,700 medium 10 305342 80 x 50 x 6 8,600 medium 10 305350
50 x 30 x 6 13,700 fine 10 305343 80 x 50 x 6 8,600 fine 10 305351
50 x 30 x 6 13,700 very fine 10 305344 80 x 50 x 6 8,600 very fine 10 305352

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Drums

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• High tensile metal sheets
• Non-ferrous metals

Drums for use on satin finish machines.

SVSW
Non-woven cleaning tools

SVSW PK07

100 x 100 x 19 5,000 1 305409

MM:
40 – 320
LW/BW
Slotted version for better adjustment to the
work piece
Type of abrasive used: Aluminium oxide

LW PK06 BW PK06

100 x 100 x 19 5,700 40 1 305196 100 x 100 x 19 5,000 60 1 305203

100 x 100 x 19 5,700 60 1 305197 100 x 100 x 19 5,000 80 1 305204
100 x 100 x 19 5,700 80 1 305198 100 x 100 x 19 5,000 120 1 305205
100 x 100 x 19 5,700 120 1 305199
100 x 100 x 19 5,700 180 1 305200
100 x 100 x 19 5,700 240 1 305201
100 x 100 x 19 5,700 320 1 305202

132
MM:
coarse –
very fine
VWK
Combination of cloth and non-woven abrasive

VWK PK06

100 x 100 x 19 5,700 A60/coarse 1 305353

100 x 100 x 19 5,700 A80/medium 1 305354
100 x 100 x 19 5,700 A150/fine 1 305355
100 x 100 x 19 5,700 A240/very fine 1 305356

MM:
coarse –
s – ultra fine
VW
Non-woven abrasive

VW PK06

Fine Grinding /
100 x 100 x 19 5,700 coarse 1 305357

Polishing
100 x 100 x 19 5,700 medium 1 305358
100 x 100 x 19 5,700 fine 1 305359
100 x 100 x 19 5,700 very fine 1 305360
100 x 100 x 19 5,700 s- ultra fine 1 305361

MM:
D3 – D5 /
H25 – H40 FW/FBW
Wool felt Wool felt: slotted version for better adjustment
to the work piece

FW PK07 FBW PK07

100 x 100 x 19 1,900 D3 / H25 1 305395 100 x 100 x 19 1,900 D3 / H25 1 305399
100 x 100 x 19 1,900 D3 / H40 1 305396 100 x 100 x 19 1,900 D3 / H40 1 305400
100 x 100 x 19 1,900 D5 / H25 1 305397 100 x 100 x 19 1,900 D5 / H25 1 305401
100 x 100 x 19 1,900 D5 / H40 1 305398 100 x 100 x 19 1,900 D5 / H40 1 305402

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Quick change discs

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• High tensile metal sheets
• Non-ferrous metals

The quick change system allows a fast and easy tool change. Without sticking. Without slipping.

Quick-change discs are mainly used in confined and inaccessible points, e.g. for automobile
repairs and maintenance.

MM:
extra
coarse
SVS QUICK HD
Non-woven cleaning tool with high-performance, ceramic-coated abrasive grit. For strong cleaning power
and an extremely long lifetime

SVS QUICK HD PK07

D51 23,000 extra coarse 10 305403

D76 18,000 extra coarse 10 305404

MM:
36 – 120
KFZ QUICK
KFZ QUICK PK06

Backing type: Y cloth

Type of abrasive used: Zirconium

D51 25,000 36 100 305429

D51 25,000 40 100 305430
D51 25,000 60 100 305431
D51 25,000 80 100 305432
D51 25,000 120 100 305433
D76 20,000 36 50 305434
D76 20,000 40 50 305435
D76 20,000 60 50 305436
D76 20,000 80 50 305437
D76 20,000 120 50 305438

134
MM:
coarse –
very fine
VLS QUICK
Non-woven abrasive Non-woven abrasive: More aggressive grains used -
permit a higher grinding effect and product life

VLS QUICK PK06 VLS QUICK HD PK06

D51 25,000 coarse / 100 50 305271 D51 25,000 coarse / HD (K50) 50 305277
D51 25,000 medium/ 180 50 305272 D51 25,000 medium /HD (K80) 50 305278
D51 25,000 fine / 280 50 305273 D76 20,000 coarse / HD (K50) 25 305279
D76 20,000 coarse / 100 25 305274 D76 20,000 medium /HD (K80) 25 305280
D76 20,000 medium / 180 25 305275
D76 20,000 very fine / 280 25 305276

MM:
3sf – 6am
VKS QUICK
Unitized disc

VKS QUICK PK06

Fine Grinding /
D51 22,100 3sf 10 305287

Polishing
D51 22,100 6am 10 305288
D76 15,100 3sf 10 305289
D76 15,100 6am 10 305290

RH QUICK
Backing pad for discs with quick-action chuck system

RH QUICK PK06

D51 25,000 1 305424

D76 20,000 1 305425

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Rolls

Material:
• High tensile / high-alloyed
steels
• Non-ferrous metals
• Varnishes and paints
• Plastics
• Wood

Material sold by the metre, can be cut to individual lengths for manual grinding.

MM:
40 – 600
SPBR
SPBR PK06

Backing type: J-Flex cloth, cotton, flexible and soft

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
40 x 25,000 40 1 300536 40 x 50,000 40 1 300565
40 x 25,000 60 1 300538 40 x 50,000 60 1 300566
40 x 25,000 80 1 300539 40 x 50,000 80 1 300567
40 x 25,000 100 1 300540 40 x 50,000 100 1 300568
40 x 25,000 120 1 300541 40 x 50,000 120 1 300569
40 x 25,000 150 1 300542 40 x 50,000 150 1 300570
40 x 25,000 180 1 300543 40 x 50,000 180 1 300571
40 x 25,000 220 1 300544 40 x 50,000 240 1 300573
40 x 25,000 240 1 300545 40 x 50,000 320 1 300575
40 x 25,000 320 1 300547 40 x 50,000 400 1 300576
40 x 25,000 400 1 300549
40 x 25,000 600 1 305473 50 x 50,000 40 1 300577
50 x 50,000 60 1 300578
50 x 25,000 40 1 300593 50 x 50,000 80 1 300579
50 x 25,000 60 1 300595 50 x 50,000 100 1 300580
50 x 25,000 80 1 300596 50 x 50,000 120 1 300581
50 x 25,000 100 1 300597 50 x 50,000 150 1 300582
50 x 25,000 120 1 300598 50 x 50,000 180 1 300583
50 x 25,000 150 1 300599 50 x 50,000 240 1 300585
50 x 25,000 180 1 300600 50 x 50,000 320 1 300587
50 x 25,000 220 1 300601 50 x 50,000 400 1 300588
50 x 25,000 240 1 300602
50 x 25,000 280 1 300603 100 x 50,000 40 1 300618
50 x 25,000 320 1 300604 100 x 50,000 60 1 300619
50 x 25,000 400 1 300605 100 x 50,000 80 1 300620
100 x 50,000 100 1 300621
100 x 50,000 120 1 300622

136
 MM:
40 – 240
KERR
KERR PK06

Backing type: E-paper

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
115 x 50,000 40 1 305461
115 x 50,000 60 1 305462
115 x 50,000 80 1 305463
115 x 50,000 100 1 305464
115 x 50,000 120 1 305465
115 x 50,000 150 1 305466
115 x 50,000 180 1 305467
115 x 50,000 240 1 305468

MM:
40 – 320
KFPR
Particularly suitable for paints and varnishes

Backing type: A/C-paper

Type of abrasive used: Aluminium oxide, semi-open coated KFPR PK06
Bond: Animal glue

Fine Grinding /
115 x 50,000 40 1 304029

Polishing
115 x 50,000 60 1 304030
115 x 50,000 80 1 304031
115 x 50,000 100 1 304032
115 x 50,000 120 1 304033
115 x 50,000 150 1 304034
115 x 50,000 240 1 304037
115 x 50,000 320 1 304039

MM:
60 – 180
SLPR
Special wave structure allows faster dust extraction and prevents clogging

Backing type: D-paper

Type of abrasive used: Aluminium oxide, wavelike dust extraction SLPR PK06
Bond: Animal glue

95 x 25,000 60 1 305240 115 x 25,000 60 1 305248

95 x 25,000 80 1 305241 115 x 25,000 80 1 305249
95 x 25,000 100 1 305242 115 x 25,000 100 1 305250
95 x 25,000 120 1 305243 115 x 25,000 120 1 305251
95 x 25,000 180 1 305245 115 x 25,000 180 1 305253

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Sheets

Material:
• High tensile / high-alloyed
steels
• Non-ferrous metals
• Varnishes and paints
• Plastics
• Wood

Ready-made abrasive paper for manual grinding.

MM:
60 – 400
KKBR
KKBR PK06

Backing type: J-Flex cloth, cotton, flexible and soft

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
230 x 280 60 50 300885
230 x 280 80 50 300886
230 x 280 100 50 300887
230 x 280 120 50 300888
230 x 280 180 50 300890
230 x 280 240 50 300892
230 x 280 320 50 300894
230 x 280 400 50 300896

MM:
60 –2000

WSP
WSP PK06

Backing type: A/C-paper, waterproof

Type of abrasive used: Silicon carbide
Bond: Synthetic resin
230 x 280 60 50 301003
230 x 280 80 50 301004
230 x 280 100 50 301005
230 x 280 120 50 301006
230 x 280 150 50 301007
230 x 280 180 50 301008
230 x 280 220 50 301009
230 x 280 240 50 301010
230 x 280 280 50 301011
230 x 280 320 50 301012
230 x 280 360 50 301013
230 x 280 400 50 301014
230 x 280 500 50 301015
230 x 280 600 50 301016
230 x 280 800 50 301017
230 x 280 1000 50 301018
230 x 280 1200 50 301019
230 x 280 1500 50 305989
230 x 280 2000 50 305990
138
 MM:
40 – 400
KFPB
Particularly suitable for paints and varnishes

Backing type: A/C-paper

Type of abrasive used: Aluminium oxide, semi-open coated KFPB PK06
Bond: Animal glue

230 x 280 40 50 304051

230 x 280 60 50 304052
230 x 280 80 50 304053
230 x 280 100 50 304054
230 x 280 120 50 304055
230 x 280 150 50 304056
230 x 280 180 50 304057
230 x 280 220 50 304058
230 x 280 240 50 304059
230 x 280 280 50 304060
230 x 280 320 50 304061
230 x 280 400 50 305474

MM:
60 – 180
SLPB
Special wave structure allows faster dust extraction and prevents clogging

Backing type: D-paper

Type of abrasive used: Aluminium oxide, wavelike dust extraction SLPB PK06
Bond: Animal glue

Fine Grinding /
95 x 230 60 50 305256 115 x 280 60 50 305264

Polishing
95 x 230 80 100 305257 115 x 280 80 100 305265
95 x 230 100 100 305258 115 x 280 100 100 305266
95 x 230 120 100 305259 115 x 280 120 100 305267
95 x 230 180 100 305261 115 x 280 180 100 305269

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Self fastening discs

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• High tensile metal sheets
• Non-ferrous metals
• Varnished metal sheets
• Wood

Self-adhesive grinding discs of cloth and nylon with a Velcro backing. Velcro discs are available with and
without dust holes for the most common types of tool.

MM:
80 –
2500
KSF VELCRO
Less clogging through special stearate coating from grain 180

Backing type: Highly tear-proof plastic foil

Type of abrasive used: Aluminium oxide, open coated KSF VELCRO PK06
Bond: Synthetic resin

150 80 100 304183 150 500 100 304191

150 120 100 304184 150 600 100 304192
150 150 100 304185 150 800 100 304193
150 180 100 304186 150 1000 100 304194
150 240 100 304187 150 1200 100 304195
150 320 100 304188 150 1500 100 304196
150 360 100 304189 150 2000 100 304197
150 400 100 304190 150 2500 100 304198

MM:
40 – 400
SKP VELCRO
Less clogging through special stearate coating

Backing type: C-paper

Type of abrasive used: Aluminium oxide, open coated SKP VELCRO PK06
Bond: Synthetic resin / stearate

150 40 50 305976
150 60 50 305977
150 80 50 305978
150 100 50 305979
150 120 50 305980
150 150 50 305981
150 240 50 305982
150 320 50 305983
150 400 50 305984

140
 MM:
40 – 240
KERR VELCRO F / B
Special hole system for Festool machines Special hole system for Bosch machines

Backing type: E-paper

Type of abrasive used: Aluminium oxide, closed coated KERR VELCRO F PK06 KERR VELCRO B PK06
Bond: Synthetic resin

125 40 50 305606 125 40 50 305627

125 60 50 305607 125 60 50 305628
125 80 50 305608 125 80 50 305629
125 120 50 305609 125 120 50 305630
125 150 50 305610 125 150 50 305631
125 180 50 305611 125 180 50 305632
125 240 50 305612 125 240 50 305633
150 40 50 305613 150 40 50 305634
150 60 50 305614 150 60 50 305635
150 80 50 305615 150 80 50 305636
150 120 50 305616 150 120 50 305637
150 150 50 305617 150 150 50 305638
150 180 50 305618 150 180 50 305639
150 240 50 305619 150 240 50 305640

MM:
40 –120
KERR VELCRO
KERR VELCRO PK06

Backing type: E-paper

Type of abrasive used: Aluminium oxide, closed coated
Bond: Synthetic resin
115 40 50 304133
115 60 50 304134

Fine Grinding /
115 80 50 304135

Polishing
115 120 50 304137
125 40 50 304138
125 60 50 304139
125 80 50 304140
125 120 50 304142
150 40 50 304143
150 60 50 304144
150 80 50 304145
150 120 50 304147

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MM:
coarse –
very fine
VLS VELCRO
In order to obtain an optimum result and high product life we recommend reducing the revolution speed

VLS VELCRO PK06

115 13,300 coarse 10 305281

115 13,300 medium 10 305282
115 13,300 very fine 10 305283
125 12,150 coarse 10 305284
125 12,150 medium 10 305285
125 12,150 very fine 10 305286

RH VELCRO 80
m/s

Supporting plate for Velcro discs

RH VELCRO PK06

115 x M14 1 305426

125 x M14 1 305427
150 x M14 1 305428

142
Non-woven abrasives

Material:
• Rust and acid-proofed steels
• High tensile / high-alloyed
steels
• Hardened steels
• High tensile metal sheets
• Non-ferrous metals
Grit of non-woven Comparable • Varnished metal sheets
abrasive grit (FEPA)
Coarse 80 - 120
Medium 150 - 220
The fine and flexible nylon fibres make for a good surface finish.
Fine 240 - 360
Very fine 400 - 600
Ultra fine 800 - 1.000

MM:
medium –
ultra fine
VLSR
VLSR PK06

100 x 10,000 medium 1 305654

100 x 10,000 fine 1 305655

Fine Grinding /
100 x 10,000 very fine 1 305656

Polishing
100 x 10,000 ultra fine 1 305657
115 x 10,000 medium 1 305362
115 x 10,000 fine 1 305363
115 x 10,000 very fine 1 305364
115 x 10,000 ultra fine 1 305365

MM:
medium –
ultra fine
VLS PAD
VLS PAD PK06

152 x 229 medium 10 305366

152 x 229 fine 10 305367
152 x 229 very fine 10 305368
152 x 229 ultra fine 10 305369

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Unitized discs

Material:
Degree of hardness: Degree of hardness:
3 /4 (medium) 6 / 7 (hard) • Rust and acid-proofed steels
• High tensile / high-alloyed
Fields of application Fields of application steels
• Creation of decorative • Burr removing & rounding • Hardened steels
surfaces • High tensile metal sheets
• Cleaning of metal contacts
• Non-ferrous metals
• Surface-levelling • Removing adhesives and • Varnished metal sheets
• Preparation for polishing or resins
coating
• Removal of surface defects

Consisting of several layers of heavily pressed nylon material. The compact compression ensures a good
stock removal performance and long lifetime.

The material has a high individual stiffness and can be profiled. For optimum results use adjustable
angle grinders with turning speed reduction.

MM:
medium –
fine VKS KN
Unitized disc for processing confined spaces and fillet welds

VKS KN PK07

Shape 1

115 x 3.2 x 22.23 11,000 6A-medium 10 305943

115 x 3.2 x 22.23 11,000 3S-fine 10 305944
115 x 6.4 x 22.23 11,000 6A-medium 10 305945
115 x 6.4 x 22.23 11,000 3S-fine 10 305946
125 x 3.2 x 22.23 10,000 6A-medium 10 305947
125 x 3.2 x 22.23 10,000 3S-fine 10 305948
125 x 6.4 x 22.23 10,000 6A-medium 10 305949
125 x 6.4 x 22.23 10,000 3S-fine 10 305950
150 x 3.2 x 25.40 7,500 6A-medium 10 305972
150 x 3.2 x 25.40 5,000 3S-fine 10 305973
150 x 6.4 x 25.40 7,500 6A-medium 10 305974
150 x 6.4 x 25.40 5,000 3S-fine 10 305975

MM:
coarse –
very fine
VKSG WS
VKSG WS PK07 VKSS WS PK07

115 x 22.23 4,000 4A-coarse 5 305297 115 x 22.23 4,000 4A-coarse 5 305305
115 x 22.23 4,000 4S-medium 5 305298 115 x 22.23 4,000 4S-medium 5 305306
115 x 22.23 4,000 4S-very fine 5 305299 115 x 22.23 4,000 4S-very fine 5 305307
115 x 22.23 4,000 6S-very fine 5 305300 125 x 22.23 3,600 4A-coarse 5 305309
125 x 22.23 3,600 4A-coarse 5 305301 125 x 22.23 3,600 4S-medium 5 305310
125 x 22.23 3,600 4S-medium 5 305302 125 x 22.23 3,600 4S-very fine 5 305311
125 x 22.23 3,600 4S-very fine 5 305303
125 x 22.23 3,600 6S-very fine 5 305304

144
MM:
medium –
very fine VKS GS
VKS GS PK07

40 x 12 x 6 7,500 4S-medium 10 305291

40 x 12 x 6 7,500 4S-very fine 10 305292
50 x 12 x 6 6,000 4S-medium 10 305293
50 x 12 x 6 6,000 4S-very fine 10 305294
75 x 12 x 6 4,000 4S-medium 10 305295
75 x 12 x 6 4,000 4S-very fine 10 305296

Fine Grinding /
Polishing

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Felt polishing flap discs

Material:
• Rust and acid-proofed steels
(D) Width of flaps (H) Felt hardness
• High tensile / high-alloyed
steels
• Hardened steels
• High tensile metal sheets
D2 2 mm soft,
• Non-ferrous metals
H25 high-gloss
• Varnished metal sheets
polishing

D3 3 mm

Felt polisher for processing surfaces to a mirror finish. Use the felt disc polisher with the corresponding
hard, polishing pastes for pre-polishing and high-gloss polishing.
H40
prepolishing
D5 5 mm

Use a new felt polisher for each paste and an adjustable angle polisher with a greatly reduced
speed.

MM:
D5 /
H25 – H40 FLS
FLS PK07

115 x 22.23 1,650 D5 / H25 5 305370

115 x 22.23 1,650 D5 / H40 5 305371
125 x 22.23 1,520 D5 / H25 5 305372
125 x 22.23 1,520 D5 / H40 5 305373

146
MM:
D2 – D5 /
H25 – H40 FLP
Wool felt Wool felt: slotted version for better adjustment
to the work piece

FLP PK07 FLPB PK07

40 x 30 x 6 4,750 D2 / H25 10 305379 40 x 30 x 6 4,750 D2 / H25 10 305389

40 x 30 x 6 4,750 D2 / H40 10 305380 40 x 30 x 6 4,750 D2 / H40 10 305390
40 x 30 x 6 4,750 D3 / H25 10 305381 60 x 40 x 6 3,150 D2 / H25 10 305391
40 x 30 x 6 4,750 D3 / H40 10 305382 60 x 40 x 6 3,150 D2 / H40 10 305392
60 x 40 x 6 3,150 D3 / H25 10 305383 80 x 50 x 6 2,400 D3 / H25 10 305393
60 x 40 x 6 3,150 D3 / H40 10 305384 80 x 50 x 6 2,400 D3 / H40 10 305394
80 x 50 x 6 2,400 D3 / H25 10 305385
80 x 50 x 6 2,400 D3 / H40 10 305386
80 x 50 x 6 2,400 D5 / H25 10 305387
80 x 50 x 6 2,400 D5 / H40 10 305388

MM:

medium
FPK
FPK PK07

6 x 10 x 3 32,000 medium 10 305374

8 x 10 x 3 24,000 medium 10 305375

Fine Grinding /
10 x 14 x 6 20,000 medium 10 305376

Polishing
15 x 20 x 6 12,000 medium 10 305377
20 x 25 x 6 10,000 medium 10 305378

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 147

Satin finish rings

Your equipment for satin

finishing and polishing

Application: Material:
• Lacquer removal • Rust and acid-proofed steels
• Matt finishing • Steel
• Processing of surfaces • Non-ferrous metals
• De-scaling • Plastics
• Deoxidise • Varnished metal sheets

High-grade, satin finish rings from Rhodius are made of a nylon fleece with abrasive
grit in three different grains.

A perfect mirror finish and elegant satin finish surfaces requires patience, experience
and the right tool. The following pages explain how you can select the right satin finish
or polishing ring for drills or angle grinders and achieve the results you want.

SAT coarse
Aluminium
oxide, coarse

SAT medium
Aluminium
oxide, medium

SAT fine
Silicon carbide,
fine

148
 Polishing rings

In order to obtain best results, we recommend polishing in 3 steps. The recommended

tools for grinding work before polishing can be found on page 108. The matching
polishing pastes can be found on page 151.

Advantages: Material:
• High-quality randomly oriented fibre • Rust and acid-proofed steels
• No interfering seams • Steel
• Low temperature development • Non-ferrous metals
• Homogeneous wear • Varnishes
• 30 % less paste consumption compared to conventional cloth • Plastics
rings • Varnished metal sheets

Pre-polishing
1 POL “Sisal cloth”
The next step after grinding.
High stock removal

Stainless steel Non-ferrous

polishing paste: metals polishing
White paste: Brown

Polishing
2

Fine Grinding /
POL “Hard fleece”

Polishing
Helps to achieve a uniform surface

Stainless steel Non-ferrous

polishing paste: metals polishing
White paste: Brown

High-gloss polishing
3 POL “Soft fleece”
Short processing time and low pressure
to produce high gloss

Stainless steel Non-ferrous

polishing paste: metals polishing
Blue paste: Blue

The mandrel

Drill Angle grinder

10 x 30 x 6,0 mm

Up to 3 polishing or Up to 3 / 5 polish-
satin finish rings with ing rings with a ring
30 mm 50 mm
a ring diameter of diameter of 14 mm,
10 mm for the drill for the angle grinder

M14 M14

149
MM:
coarse /
medium/
fine SAT
SAT PK07

100 x 10,0 4.000 coarse 1 353069

100 x 10,0 4.000 medium 1 353070
100 x 10,0 4.000 fine 1 353071
100 x 10,0 4.000 Set 1 353073

Also available as set consisting of: one satin finish

ring each (coarse, medium, fine) and one drive
arbor (10 x 30 x 6.0) - suitable for power machines

POL
POL PK07

100 x 10,0 4.000 Sisal 1 353062

100 x 10,0 4.000 hard 2 353063
100 x 10,0 4.000 soft 2 353064
100 x 10,0 4.000 Set 1 353072
150 x 14,0 3.000 Sisal 1 353107
150 x 14,0 3.000 hard 2 353108
150 x 14,0 3.000 soft 2 353109
200 x 14,0 3.000 Sisal 1 353110
200 x 14,0 3.000 hard 2 353111
Also available as set consisting of: 2 polishing rings
200 x 14,0 3.000 soft 2 353112
each (sisal, hard, soft), 3 polishing pastes (white,
brown, blue) and one drive arbor (10 x 30 x 6,0) -
suitable for power machines

ESD
Drive arbor for polishing and satin finish rings

ESD PK07

10 x 30 x 6.0 1 353065
14 x 30 x M14 x 2.0 1 353113
14 x 50 x M14 x 2.0 1 353114

150
Polishing paste

Material:
• Rust and acid-proofed steels
• Steel
• Non-ferrous metals
• Varnished metal sheets

Rhodius polishing pastes are ideally matched to our nylon products and fabric rings.
The polishing pastes contain an efficient abrasive grit.

PASTE
Different pastes are needed depending on the material and operation

PASTE PK07

Fine Grinding /
For stainless steel and steel white 1 353066

Polishing
For stainless steel, steel and NF-metals blue 1 353067
For non-ferrous metals brown 1 353068

1. Pre-polishing 2. High-gloss polishing

Stainless steel Polishing paste, white

Polishing paste, blue
Non-ferrous metals Polishing paste, brown

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 151

152
 Tungsten carbide burrs 154

Milling
Milling

153
Tungsten carbide burrs

Fine precision

Precision is the key performance criteria for carbide burrs. This is why Rhodius carbide
burrs are manufactured on the most modern CNC machines. The outstanding accuracy
of these machines guarantees the constant high quality of the tool. Our carbide burrs
are characterised by a high concentricity and perfectly matched cutting geometry, type
of cut and number of cuts. For spot-on working results.

The right cut

The following basic rule applies: the harder the material to be processed, the finer the
cut.

Cut Type of cut Preferred application Recommended working speed [m/min]

unalloyed steels/cast steel 450-600

for a high stock removal alloyed steels, tool steels 250-350

Z6 Double cut with steel, cast iron and
stainless steel Rust- and acid-proofed steels 250-350

cast iron 450-600

unalloyed steels/cast steel 450-600

for a good surface finish alloyed steels, tool steels 250-350

Z3 Single cut with steel, cast iron and
stainless steel Rust- and acid-proofed steels 250-350

cast iron 450-600

for a high stock removal

with aluminium and
Aluminium
Z ALU soft aluminium alloys, non-ferrous metals 700-900
cut
light metals, non-ferrous
metals and plastics

The recommended operating speed

In order to achieve optimum working results and long lifetimes, the choice of an
optimum speed is also of decisive importance. If the speeds are too low, this leads to
erratic running and cavities. The consequence is premature wear of the carbide burr.
Knocking and chattering of the carbide burr also greatly reduces the lifetime. This is
why you should only use true-running chucks.

Recommended cutting speed [m/min]

Carbide burr
250 350 450 600 700 900
ø (mm)
Operating speed [min-1]
3 27,000 37,000 48,000 64,000 74,000 95,000
4 20,000 28,000 36,000 48,000 56,000 72,000
6 13,000 19,000 24,000 32,000 37,000 48,000
8 10,000 14,000 18,000 24,000 28,000 36,000
10 8,000 11,000 14,000 19,000 22,000 29,000
12 7,000 9,000 12,000 16,000 19,000 24,000
16 5,000 7,000 9,000 12,000 14,000 18,000
Dimensions example I2

Rhodius name Rhodius article no. d1 l1 d2 l2 d1 d2

HF A 305000 3.0 x 14.0 x 3.0 x 38.0 I1

154
 ZYA HF A
HF A PK09

Form A: Cylinder without end cut

3 x 14 x 3 x 38 Z6 1 305000 9.6 x 19 x 6 x 64 Z ALU 1 305005

3 x 14 x 3 x 38 Z3 1 305658 9.6 x 19 x 6 x 64 Z6 1 305006
6.3 x 12.7 x 3 x 45 Z6 1 305001 9.6 x 19 x 6 x 64 Z3 1 305662
6.3 x 12.7 x 3 x 45 Z3 1 305659 12.7 x 25 x 6 x 70 Z ALU 1 305007
6 x 18 x 6 x 50 Z ALU 1 305002 12.7 x 25 x 6 x 70 Z6 1 305008
6 x 18 x 6 x 50 Z6 1 305003 12.7 x 25 x 6 x 70 Z3 1 305663
6 x 18 x 6 x 50 Z3 1 305660 16 x 25 x 6 x 70 Z6 1 305009
8 x 19 x 6 x 64 Z6 1 305004 16 x 25 x 6 x 70 Z3 1 305664
8 x 19 x 6 x 64 Z3 1 305661

ZYAS HF B
HF B PK09

Form B: Cylinder with end cut

3 x 14 x 3 x 38 Z6 1 305010 9.6 x 19 x 6 x 64 Z ALU 1 305015

3 x 14 x 3 x 38 Z3 1 305665 9.6 x 19 x 6 x 64 Z6 1 305016
6.3 x 12.7 x 3 x 45 Z6 1 305011 9.6 x 19 x 6 x 64 Z3 1 305669
6.3 x 12.7 x 3 x 45 Z3 1 305666 12.7 x 25 x 6 x 70 Z ALU 1 305017
6 x 18 x 6 x 50 Z ALU 1 305012 12.7 x 25 x 6 x 70 Z6 1 305018
6 x 18 x 6 x 50 Z6 1 305013 12.7 x 25 x 6 x 70 Z3 1 305670
6 x 18 x 6 x 50 Z3 1 305667 16 x 25 x 6 x 70 Z6 1 305019
8 x 19 x 6 x 64 Z6 1 305014 16 x 25 x 6 x 70 Z3 1 305671
8 x 19 x 6 x 64 Z3 1 305668

WRC HF C Milling

HF C PK09

Form C: Ball Nosed Cylinder

3 x 14 x 3 x 38 Z6 1 305020 9.6 x 19 x 6 x 64 Z ALU 1 305025

3 x 14 x 3 x 38 Z3 1 305672 9.6 x 19 x 6 x 64 Z6 1 305026
6.3 x 12.7 x 3 x 45 Z6 1 305021 9.6 x 19 x 6 x 64 Z3 1 305676
6.3 x 12.7 x 3 x 45 Z3 1 305673 12.7 x 25 x 6 x 70 Z ALU 1 305027
6 x 18 x 6 x 50 Z ALU 1 305022 12.7 x 25 x 6 x 70 Z6 1 305028
6 x 18 x 6 x 50 Z6 1 305023 12.7 x 25 x 6 x 70 Z3 1 305677
6 x 18 x 6 x 50 Z3 1 305674 12.7 x 25 x 8 x 70 Z6 1 305502
8 x 19 x 6 x 64 Z6 1 305024 16 x 25 x 6 x 70 Z6 1 305029
8 x 19 x 6 x 64 Z3 1 305675 16 x 25 x 6 x 70 Z3 1 305678

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 KUD HF D
HF D PK09

Form D: Ball

3 x 2.5 x 3 x 38 Z6 1 305030 8 x 6 x 6 x 52 Z3 1 305683

3 x 2.5 x 3 x 38 Z3 1 305679 9.6 x 8 x 6 x 54 Z ALU 1 305036
4 x 3.4 x 3 x 38 Z6 1 305031 9.6 x 8 x 6 x 54 Z6 1 305037
4 x 3.4 x 3 x 38 Z3 1 305680 9.6 x 8 x 6 x 54 Z3 1 305684
6.3 x 5 x 3 x 38 Z6 1 305032 12.7 x 11 x 6 x 56 Z ALU 1 305038
6.3 x 5 x 3 x 38 Z3 1 305681 12.7 x 11 x 6 x 56 Z6 1 305039
6 x 4.7 x 6 x 50 Z ALU 1 305033 12.7 x 11 x 6 x 56 Z3 1 305685
6 x 4.7 x 6 x 50 Z6 1 305034 16 x 14 x 6 x 59 Z6 1 305040
6 x 4.7 x 6 x 50 Z3 1 305682 16 x 14 x 6 x 59 Z3 1 305686
8 x 6 x 6 x 52 Z6 1 305035

TRE HF E
HF E PK09

Form E: Oval

3 x 6 x 3 x 38 Z6 1 305041
3 x 6 x 3 x 38 Z3 1 305687
6.3 x 9.5 x 3 x 42 Z6 1 305042
6.3 x 9.5 x 3 x 42 Z3 1 305688
6 x 10 x 6 x 50 Z6 1 305043
6 x 10 x 6 x 50 Z3 1 305689
8 x 15 x 6 x 60 Z6 1 305044
8 x 15 x 6 x 60 Z3 1 305690
9.6 x 16 x 6 x 60 Z6 1 305045
9.6 x 16 x 6 x 60 Z3 1 305691
12.7 x 22 x 6 x 67 Z6 1 305046
12.7 x 22 x 6 x 67 Z3 1 305692
16 x 25 x 6 x 70 Z6 1 305047
16 x 25 x 6 x 70 Z3 1 305693
16 x 25 x 8 x 70 Z ALU 1 305499

RBF HF F
HF F PK09

Form F: Ball Nosed Tree

3 x 14 x 3 x 38 Z6 1 305048 9.6 x 19 x 6 x 64 Z ALU 1 305053

3 x 14 x 3 x 38 Z3 1 305694 9.6 x 19 x 6 x 64 Z6 1 305054
6.3 x 12.7 x 3 x 45 Z6 1 305049 9.6 x 19 x 6 x 64 Z3 1 305698
6.3 x 12.7 x 3 x 45 Z3 1 305695 12.7 x 25 x 6 x 70 Z ALU 1 305055
6 x 18 x 6 x 50 Z ALU 1 305050 12.7 x 25 x 6 x 70 Z6 1 305056
6 x 18 x 6 x 50 Z6 1 305051 12.7 x 25 x 6 x 70 Z3 1 305699
6 x 18 x 6 x 50 Z3 1 305696 16 x 30 x 8 x 75 Z ALU 1 305500
8 x 20 x 6 x 65 Z6 1 305052 16 x 25 x 6 x 70 Z6 1 305057
8 x 20 x 6 x 65 Z3 1 305697 16 x 25 x 6 x 70 Z3 1 305700

156
 SPG HF G
HF G PK09

Form G: Tree

3 x 14 x 3 x 38 Z6 1 305058
3 x 14 x 3 x 38 Z3 1 305701
6.3 x 12.7 x 3 x 45 Z6 1 305059
6.3 x 12.7 x 3 x 45 Z3 1 305702
6 x 18 x 6 x 50 Z6 1 305060
6 x 18 x 6 x 50 Z3 1 305703
8 x 19 x 6 x 64 Z6 1 305061
8 x 19 x 6 x 64 Z3 1 305704
9.6 x 19 x 6 x 64 Z6 1 305062
9.6 x 19 x 6 x 64 Z3 1 305705
12.7 x 25 x 6 x 70 Z6 1 305063
12.7 x 25 x 6 x 70 Z3 1 305706
12 x 30 x 6 x 75 Z ALU 1 305501
16 x 25 x 6 x 70 Z6 1 305064
16 x 25 x 6 x 70 Z3 1 305707

FLF HF H
HF H PK09

Form H: Flame

3 x 6 x 3 x 38 Z6 1 305065
3 x 6 x 3 x 38 Z3 1 305708
6 x 14 x 6 x 50 Z6 1 305066
6 x 14 x 6 x 50 Z3 1 305709
8 x 19 x 6 x 64 Z6 1 305067
8 x 19 x 6 x 64 Z3 1 305710
9.6 x 19 x 6 x 64 Z6 1 305068
9.6 x 19 x 6 x 64 Z3 1 305711
12.7 x 32 x 6 x 77 Z6 1 305069
12.7 x 32 x 6 x 77 Z3 1 305712
16 x 36 x 6 x 81 Z6 1 305070
16 x 36 x 6 x 81 Z3 1 305713

KSJ HF J Milling

HF J PK09

Form J: Countersink 60° deg.

3 x 2.5 x 3 x 38 Z3 1 305714
6 x 4 x 6 x 50 Z6 1 305072
6 x 4 x 6 x 50 Z3 1 305715
9.6 x 8 x 6 x 56 Z6 1 305073
9.6 x 8 x 6 x 56 Z3 1 305716
12.7 x 11 x 6 x 59 Z6 1 305074
12.7 x 11 x 6 x 59 Z3 1 305717
16 x 14.5 x 6 x 63 Z6 1 305075
16 x 14.5 x 6 x 63 Z3 1 305718

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 157

 KSK HF K
HF K PK09

Form K: Countersink 90° deg.

3 x 1.5 x 3 x 38 Z3 1 305719
6 x 3 x 6 x 50 Z6 1 305077
6 x 3 x 6 x 50 Z3 1 305720
9.6 x 4.7 x 6 x 53 Z6 1 305078
9.6 x 4.7 x 6 x 53 Z3 1 305721
12.7 x 6.3 x 6 x 55 Z6 1 305079
12.7 x 6.3 x 6 x 55 Z3 1 305722
16 x 8 x 6 x 57 Z6 1 305080
16 x 8 x 6 x 57 Z3 1 305723

KEL HF L
HF L PK09

Form L: Ball Nosed Cone

3 x 14 x 3 x 38 Z6 1 305081
3 x 14 x 3 x 38 Z3 1 305724
6 x 18 x 6 x 50 Z ALU 1 305082
6 x 18 x 6 x 50 Z6 1 305083
6 x 18 x 6 x 50 Z3 1 305725
8 x 25.4 x 6 x 70 Z6 1 305084
8 x 25.4 x 6 x 70 Z3 1 305726
9.6 x 30 x 6 x 76 Z ALU 1 305085
9.6 x 30 x 6 x 76 Z6 1 305086
9.6 x 30 x 6 x 76 Z3 1 305727
12.7 x 32 x 6 x 77 Z ALU 1 305087
12.7 x 32 x 6 x 77 Z6 1 305088
12.7 x 32 x 6 x 77 Z3 1 305728
16 x 33 x 6 x 78 Z6 1 305089
16 x 33 x 6 x 78 Z3 1 305729

SKM HF M
HF M PK09

Form M: Cone

3 x 11 x 3 x 38 Z6 1 305090
3 x 11 x 3 x 38 Z3 1 305730
6.3 x 12.7 x 3 x 49 Z6 1 305091
6.3 x 12.7 x 3 x 49 Z3 1 305731
6 x 20 x 6 x 50 Z6 1 305092
6 x 20 x 6 x 50 Z3 1 305732
9.6 x 16 x 6 x 64 Z6 1 305093
9.6 x 16 x 6 x 64 Z3 1 305733
12.7 x 22 x 6 x 71 Z6 1 305094
12.7 x 22 x 6 x 71 Z3 1 305734
16 x 25 x 6 x 71 Z6 1 305095
16 x 25 x 6 x 71 Z3 1 305735

158
 WKN HF N
HF N PK09

Form N: Inverted Cone

3 x 4 x 3 x 38 Z6 1 305096
3 x 4 x 3 x 38 Z3 1 305736
6.3 x 6.4 x 3 x 39 Z6 1 305097
6.3 x 6.4 x 3 x 39 Z3 1 305737
6 x 8 x 6 x 50 Z6 1 305098
6 x 8 x 6 x 50 Z3 1 305738
9.6 x 9.5 x 6 x 55 Z6 1 305099
9.6 x 9.5 x 6 x 55 Z3 1 305739
12.7 x 12.7 x 6 x 58 Z6 1 305100
12.7 x 12.7 x 6 x 58 Z3 1 305740
16 x 19 x 6 x 64 Z6 1 305101
16 x 19 x 6 x 64 Z3 1 305741

HF SET
These sets contain all important tungsten carbide burr head shapes with double cut for processing a variety
of work piece geometries.

Content: Content:
Set includes one each: Set includes one each:
HF C (305026) HF A 305006
HF D (305037) HF C 305026
HF F (305054) HF D 305037
head diameter 9.6 mm, cut Z 6 HF F 305054
HF G 305062
head diameter 9.6 mm, cut Z 6

HF SET 3 PK09 HF SET 5 PK09

SET incl. 3 items 1 305859 SET incl. 5 items 1 305860

HF SET Milling

Content:
Set includes one each:
HF B (305013, 305018);
HF C (305023, 305028);
HF D (305034, 305039);
HF F (305052, 305056);
HF G (305060, 305063)
head diameter 6 and 12.7 mm, cut Z 6

HF SET 10 PK09

SET incl. 10 items 1 305484

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 159

160
 Wall chaser 166
Diamond cutting discs 170
Diamond cup wheels 182
Core drills / Tile-drills 184

Diamond tools

Diamond tools

161
 Diamond cutting discs – efficiency
due to maximum lifetime

Regardless if they have to work on natural stone, tiles or concrete – professional users expect clean cuts and
a long lifetime from a diamond cutting disc. There are three main factors which decide the way in which a
diamond cutting disc behaves during use: the quality of the diamonds, the bond strength of the segments
and the shape of the cutting edge.

Learn how to improve the performance of your diamond cutting disc through correct handling here.

Application instructions for the ideal

use of diamond cutting discs

Problem Cause Solution

Perfor- Tool cuts poorly, low Power is too high: diamonds are Reduce power
mance performance chipped off very quickly

Tool becomes blunt Power is too low: insufficient load Increase power
on the diamonds
that then polish

Revolu- Tool becomes blunt Revolution is too high: insufficient Reduce revolution
tions load on the diamonds that then
polish

Tool cuts poorly, Revolution is too low: diamonds are Increase revolution
low performance chipped off very quickly

Forward Blue discolourations of blade Forward feed too high: load on Lower forward
feed blade too high, cutting discs feed
run off center

Tool becomes blunt Forward feed too low: insufficient Increase forward
load on the diamonds that then feed
polish

Lowering Tool becomes blunt Lowering too high: insufficient load Reduce lowering
on the diamonds
that then polish

Tool remains sharp but short Lowering too low: diamonds are Increase lowering
lifetime chipped off very quickly

162
The diamond – extremely hard and easy-cutting

High-grade, industrially manufactured diamonds ensure the constant high quality of our diamond tools. They are made from
graphite under extreme pressure at high temperatures. This means that unlike natural diamonds, their properties can be reproduced
at any time.

The following quality features are very important when using diamond tools:
• Purity
• Defined ultimate strength
• Sharp edges
• Constant geometry

The binding segment

The diamonds in a diamond cutting disc are integrated in the segment in a metal bond.
The composition of the metal powder is chosen depending on the cutting disc’s field of
use. If abrasive building materials are to be cut, a hard segment bond is chosen. If the
cutting disc is for hard materials, a soft bond is the right choice. The various properties
of the metal bond thus affect the cutting ability and segment wear.

Your path to the right product

The material decides which dia-

mond tool is the right one for your
individual application case. Simply
consult the relevant application matrix
(e.g. concrete) in the corresponding
product chapter and select a product
The cutting edge types in the quality of your choice.

The shape of the cutting edge is also of decisive importance for the stock removal
performance of the diamond cutting disc and the impression of the cut during use.
Generally, we differentiate between three cutting edge types:

Diamond tools

Short cutting times

Diamond cutting disc with turbo cutting edge

Maximum performance
through segment height mm:
up to 17.0 mm 7,0 Clean cutting edges
Diamond cutting disc with Diamond cutting disc with
segmented cutting edge closed cutting edge
mm: mm:
7,0 –
17,0 7,0

163
 Tile layers | Gardens & landscaping | Paving companies
Façades | Structural engineering

Tiles / Ceramic Natural stone

Stoneware / Tiles (high fired) / Clinker (high fired) / Natural and artificial
Plastic / FRP Ceramic Slate stone

Braintools

TOPline DG100 MATRIX

LD8
Cutting

DG10

LD1

DG45

PROline DG25

DG35

DG50
ALPHAline
DG55

TOPline
Grinding

PROline

ALPHAline

CD30
Drilling

PROline
CD40

particularly suitable Tiles Marble Roofing tiles Natural stones

Clay Plastic Granite slabs Artificial stones
suitable Ceramic FRP Hard plaster slabs Facing brick
Stoneware tube Clinker Structural plaster
Lithographic stone Slate
Terrazzo floor covering Tiles

164
 Roofers Structural & civil engineering Civil engineering
Façades Structural components

Concrete Asphalt
Granite Reinforced concrete Concrete products Masonry / Brick / Asphalt
Sand-lime brick

LD410 SPEED

LD200 SPEED

LD402/LD403 ALL IN ONE

LD45

LD100 MATRIX

LD4

LD2

LD70

DG210 ALLCUT

LD40

LD60

LD50

DS1

DS2

Diamond tools
DS10

DS40

DS41

CD10

CD20

Old concrete Concrete tubes Basalt Asphalt

Concrete Pumice stone Road kerb Floor pavement
Washed-out concrete Stoneware Stairs Lime-sand brick
Green concrete Cellar bricks Washed-out concrete
Universal building materials Structural plaster
Fireclay

165
Easy milling in one operation

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Makes work much easier since no knocking out of the middle ridge
is required
• Up to 50 % time saving thanks to milling in one operation
• Reduces dirt and dust
• Accurately fitting slots for single leads Ø 12 mm or for Ø 20 and
25 mm ductwork

166
BRAINTOOLS® ALL IN ONE

mm: mm:
LD402/LD403
7,0 ALL IN ONE
The ALL IN ONE allows the fast and comfortable milling of wall slots in a variety of stone materials
(including reinforced ones). Thanks to the clever system of staggered segments, you can now, for the first
zzzzz{ Lifetime time, mill accurately-sized wall slots and remove all the material cleanly from the slot. No more troublesome
zzzzzz Cutting ability knocking out of the middle ridge. The efficient, laser-welded ALL IN ONE disc system mills aggressively
and has a long lifetime.

Material: Application examples:

• Limestones • Easy milling of wall slots in only one operation
• Aerated concrete
• Pumice
• Concrete products
• Concrete
• Reinforced concrete
• Fireclay bricks

LD402 ALL IN ONE PKSON

125 x 7.0 x 18.0 x 22.23 1 303670

150 x 7.0 x 18.0 x 22.23 1 303671
18 mm 28.5 mm

LD403 ALL IN ONE PKSON

125 x 7.0 x 28.5 x 22.23 1 303621

150 x 7.0 x 28.5 x 22.23 1 303622

You can find our recommendation for

suitable wall chasing machines at
www.sharpgrinding.com
Minimum performance requirement:
Ø 125 mm - 1,800 W / Ø 150 mm - 2,200 W
Not suitable for the use on angle grinders

WALL SLOT CLIPS PK10

Diamond tools

OMEGA type A (LD402) 100 303673

OMEGA type B (LD403) 100 303625

Just directly order together with the main product

Fast assembly through firmly joined disc system. Staggered diamond segments enable milling with OMEGA wall slot clip type A ideal for Ø 12 mm
Double-system for 20 mm slot width. no ridge. This also prevents any clogging of the disc single cables.
Triple-system for 30 mm slot width OMEGA wall slot clip type B ideal for Ø 20 mm
and 25 mm ductwork

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50 % faster when milling slots in walls

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Change discs without tools thanks to quick-action chuck system
• Easy and infinitely variable adjustment of cutting depth with an
adjusting wheel
• Automatic speed control
• Long service life through overload/overheat protection

168
 RH403
Produces wall slots in the hardest of materials.
• Change discs without tools thanks to quick-action chuck system • Easy handling thanks to ergonomically shaped handle
• Easy and infinitely variable adjustment of cutting depth with • Lowest wheelbase at front and sides permits slots deep into
an adjusting wheel corners
• Automatic speed control • Thanks to the protruding axle and discs positioned at the
• Long service life through overload/overheat protection very front of the base plate, slots are possible up to 23 mm
• 6 non-sip rollers distributed on 4 axles allow good guidance from the edge

A combination that saves time and money. With the RH403 wall chaser and the ALL IN ONE diamond disc you can produce wall
slots in one operation.
Perfectly matched for use with the ALL IN ONE. Can also be used with 2 standard individual discs.

RH403 PKSON

Wall chaser 1 306349

Technical data

Performance 2,500 W (2,8 Nm)

Voltage 230 V

Weight 6.5 kg

Idling speed 6,600 min-1

Cut depth/width (max.) 50/30 mm

Disc diameter 150 mm

Vibration 4.3 m/s2

Content

1x wall chaser RH403

1x diamond cutting disc LD403 ALL IN ONE
(for 20 & 25 mm ductwork)
Spacers
(for use with individual discs)
1x sturdy tool case

1x instruction manual
Diamond tools

No unnecessary operations. With the practical quick-action coupling, you Precision work. Because the axle – and thus the Will stop at nothing. Full power: 2,500 watts and
can change the ALL IN ONE discs extremely quickly – without any tools disc – is positioned very far to the front cuts are 2.8 Nm conquer all materials from sand stones to
possible up to 23 mm from the edge of the tool reinforced concrete almost on their own.
Full control: 6 non-slip rollers on 4 axles facilitate
the forward feed

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Highest cutting speed in hard materials

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Extremely high cutting speed
• Very long lifetime
• High safety, thanks to high side load values
• Less vibration while cutting
• Wide range of applications, thanks to a broad choice of materials

170
BRAINTOOLS® LD410 SPEED

mm: mm:
LD410
13,0 –
17,0 SPEED <
– 230 mm >
– 300 mm

The LD410 SPEED cuts even the hardest natural stone, such as granite, cleanly and extremely fast. The
outstanding cutting ability has been made possible by a new manufacturing process for forged segments
zzzzzz Lifetime with a high-density and pore-free bond. The LD410 SPEED has a very high cutting speed and long lifetime
zzzzzz Cutting ability compared to conventionally sintered diamond disc segments. The better welding properties of the segments
and the resulting firm bond with the steel core ensure greater safety against segment breakage.

Material: Application examples:

• Hard natural stone (e.g. granite) • Road kerb
• Reinforced concrete • Pumice stone
• Washed-out concrete • Structural plaster
• Building materials / Bricks / Fireclay • Wall openings
• Cutting of floor slabs
• Window sills
• Stairs

LD410 SPEED PK10

115 x 13.0 x 2.4 x 22.23 1 303712

125 x 13.0 x 2.4 x 22.23 1 303713
150 x 13.0 x 2.4 x 22.23 1 303714
180 x 13.0 x 2.4 x 22.23 1 303715
230 x 17.0 x 2.8 x 22.23 1 303716
300 x 17.0 x 2.8 x 20.00 1 303717
300 x 17.0 x 2.8 x 25.40 1 303718
350 x 17.0 x 3.0 x 20.00 1 303719
350 x 17.0 x 3.0 x 25.40 1 303720
400 x 17.0 x 3.2 x 20.00 1 303721
400 x 17.0 x 3.2 x 25.40 1 303722

Diamond tools

sintered segments

forged segments
cutting speed [m²/h]

sintered segments

forged segments
lifetime [m2]

Comparison of cutting speed and lifetime for forged and sintered segments The vibration load can be minimised thanks to more The new forging process renders segment heights of
uniform narrow gaps between the segments up to 17 mm possible

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 171

Extremely fast cutting with a long lifetime

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• Extremely high cutting speed
• Very long lifetime
• Wide range of applications, thanks to a broad choice of materials
• High safety, thanks to high side load values
• Better removal of material

172
BRAINTOOLS® LD200 SPEED

mm: mm:
LD200
13,0 SPEED <
– 230 mm >
– 300 mm

The forged diamond segments of the LD200 SPEED allow higher performances at a high cutting speed and
long lifetime compared to conventionally sintered segments. Under high pressure, forging produces high-
zzzzzz Lifetime density and pore-free segments. The LD200 SPEED combines outstanding cutting ability with a long lifetime
zzzzzz Cutting ability for a wide range of materials, from reinforced concrete to abrasive materials. Better weld properties of the
segments lead to a stronger bond with the steel core and thus greater safety against breakage.

Material: Application examples:

• Concrete • Road kerb
• Washed-out concrete • Pumice stone
• Abrasive materials • Structural plaster
• Limestones • Wall openings
• Building materials / Bricks / Fireclay • Cutting of floor slabs
• Stairs
• Cutting of expansion joint

LD200 SPEED PK10

115 x 13.0 x 2.4 x 22.23 1 303723

125 x 13.0 x 2.4 x 22.23 1 303724
150 x 13.0 x 2.4 x 22.23 1 303725
180 x 13.0 x 2.4 x 22.23 1 303726
230 x 13.0 x 2.6 x 22.23 1 303727
300 x 13.0 x 2.8 x 20.00 1 303728
300 x 13.0 x 2.8 x 25.40 1 303729
350 x 13.0 x 3.0 x 20.00 1 303730
350 x 13.0 x 3.0 x 25.40 1 303731
400 x 13.0 x 3.2 x 20.00 1 303732
400 x 13.0 x 3.2 x 25.40 1 303733
450 x 13.0 x 3.6 x 25.40 1 303734
500 x 13.0 x 3.6 x 25.40 1 303735
600 x 13.0 x 3.6 x 25.40 1 303736
700 x 13.0 x 3.6 x 25.40 1 303737
800 x 13.0 x 3.6 x 25.40 1 303738
900 x 13.0 x 4.4 x 25.40 1 303739
1000 x 13.0 x 4.4 x 25.40 1 303740
1200 x 13.0 x 4.4 x 25.40 1 303741

Diamond tools

sintered segments

forged segments
cutting speed [m²/h]

sintered segments

forged segments
lifetime [m2]

Comparison of cutting speed and lifetime for forged and sintered segments Larger uniform gaps between the individual
segments allow for an optimum removal of
materials in abrasive materials

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 173

Diamond cutting discs / universal, concrete
Application matrix

Material examples Quality

very hard
Granite / Hard natural stone

LD100 MATRIX
Reinforced concrete

LD402/403 ALL IN ONE

Washed-out concrete

LD200 SPEED
soft

LD50
Concrete

LD45

LD40
Building materials / Bricks / Fireclay

LD2
abrasive
Abrasive materials / (Lime) sand stones / suitable
Asphalt / Floor pavement particularly suitable

mm:mm:
LD100
10,0 –
12,0 MATRIX <
– 230 mm >
– 300 mm

Systematic arrangement of the diamonds for a constant cutting ability and long lifetime. For soft to very
hard materials such as natural stone and concrete
zzzzz{ Lifetime
zzzzz{ Cutting ability
LD100 MATRIX PK10

115 x 10.0 x 2.4 x 22.23 1 303378

125 x 10.0 x 2.4 x 22.23 1 303379
150 x 10.0 x 2.4 x 22.23 1 303394
180 x 10.0 x 2.4 x 22.23 1 303380 Systematic arrangement for consistent high
performance
230 x 12.0 x 2.6 x 22.23 1 303381

mm: mm:

11,0 LD45 <

– 230 mm >
– 300 mm

Forged segments with a high-density and pore-free bond for maximum cutting speeds and lifetimes
zzzz{{ Lifetime
zzzz{{ Cutting ability
LD45 PK10

230 x 11.0 x 2.6 x 22.23 1 303840

300 x 11.0 x 2.8 x 25.40 1 303839
300 x 11.0 x 2.8 x 20.00 1 303838
350 x 11.0 x 3.0 x 25.40 1 303837
350 x 11.0 x 3.0 x 20.00 1 303836
400 x 11.0 x 3.2 x 25.40 1 303833
400 x 11.0 x 3.2 x 20.00 1 303835
450 x 11.0 x 3.6 x 25.40 1 303834

174
mm: mm:

10,0 LD2 80
m/s

LD2 PK10

zzzzzz Lifetime
zzzzz{ Cutting ability

115 x 10.0 x 2.4 x 22.23 1 302302

125 x 10.0 x 2.4 x 22.23 1 302303
150 x 10.0 x 2.4 x 22.23 1 302304
180 x 10.0 x 2.4 x 22.23 1 302305
230 x 10.0 x 2.6 x 22.23 1 302306

mm: mm:

10,0 LD40 <

– 230 mm >
– 300 mm

Reliable all-rounder with short cutting times and long lifetime. Ideal for a variety of applications in hard to
soft materials
zzz{{{ Lifetime
zzz{{{ Cutting ability
LD40 PK10

115 x 10.0 x 2.2 x 22.23 1 302448

125 x 10.0 x 2.2 x 22.23 1 302450
150 x 10.0 x 2.4 x 22.23 1 393538
180 x 10.0 x 2.4 x 22.23 1 302452
230 x 10.0 x 2.4 x 22.23 1 302454
300 x 10.0 x 2.5 x 20.00 1 302456
300 x 10.0 x 2.5 x 25.40 1) 1 303437
350 x 10.0 x 2.8 x 20.00 1 302514
350 x 10.0 x 2.8 x 25.40 1) 1 303438

1)
Reducing bushes - 20.00 and 22.23 mm -
are included

mm: mm:

LD50 Diamond tools

< >
7,0 – 230 mm – 300 mm

LD50 PK10

zz{{{{ Lifetime
zz{{{{ Cutting ability

115 x 7.0 x 2.0 x 22.23 1 303185

125 x 7.0 x 2.2 x 22.23 1 303186
150 x 7.0 x 2.4 x 22.23 1 303187
180 x 7.0 x 2.4 x 22.23 1 303188
230 x 7.0 x 2.4 x 22.23 1 303189
300 x 7.0 x 2.5 x 25.40 1) 1 303446
350 x 7.0 x 2.8 x 25.40 1) 1 303447

1)
Reducing bushes - 20.00 and 22.23 mm -
are included

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 175

Diamond cutting disc / ALLCUT
Application matrix

Material examples Quality

Universal materials / Steel / Ductile pipes /

hard
Concrete reinforcing iron

DG210 ALLCUT
Reinforced concrete / Building materials

soft
Brick / Plastic / FRP
suitable

mm: mm:
DG210
3,0 ALLCUT <
– 230 mm >
– 300 mm

The ALLCUT allows reliable, fast cutting of many materials with a cool cut. The diamonds are mounted
directly on the special core to provide a constantly high cutting power until they are fully worn out. The
zzzz{{ Lifetime all-round disc with extremely high life time for stone and steel
zzzz{{ Cutting ability

DG210 ALLCUT PK10

115 x 3.0 x 2.5 x 22.23 1 303387

125 x 3.0 x 2.5 x 22.23 1 303388
150 x 3.0 x 2.5 x 22.23 1 303389
180 x 3.0 x 2.8 x 22.23 1 303390
230 x 3.0 x 2.8 x 22.23 1 303391
300 x 3.0 x 3.1 x 25.40 1) 1 303366
350 x 3.0 x 3.1 x 25.40 1) 1 303368
400 x 3.0 x 3.3 x 25.40 1) 1 303369
500 x 3.0 x 3.9 x 25.40 1) 1 303370
600 x 3.0 x 4.1 x 25.40 1) 1 303371

1)
Reducing bushes - 20.00 and 22.23 mm -
are included

176
Diamond cutting dics / asphalt
Application matrix

Application Quality

Freehand cutting up to Ø 400 mm

LD70

LD60
Self-propelled joint cutter from Ø 350 mm
particularly suitable

mm: mm:
10,0 –
13,0 LD70 100
m/s

Segmented diamond disc with an extremely abrasion-proof bond. High safety through oblique protective
segments. High stock removal
zzzz{{ Lifetime
zzzzz{ Cutting ability
LD70 PK10

300 x 13.0 x 2.8 x 20.00 1 393459

300 x 13.0 x 2.8 x 25.40 1) 1 303512
350 x 13.0 x 3.0 x 20.00 1 393474
350 x 13.0 x 3.0 x 25.40 1) 1 303489
400 x 13.0 x 3.2 x 20.00 1 303742
400 x 13.0 x 3.2 x 25.40 1) 1 303490
450 x 13.0 x 3.6 x 25.40 1 303491
500 x 13.0 x 3.6 x 25.40 1 303492
600 x 13.0 x 4.0 x 25.40 1 303493
700 x 10.0 x 4.6 x 25.40 1 303743
800 x 10.0 x 4.6 x 25.40 1 303744
900 x 10.0 x 4.6 x 25.40 1 303745

1)
Reducing bush 20.00 mm is included

mm: mm:

LD60 Diamond tools

100
10,0 m/s

Segmented diamond disc with an extremely abrasion-proof bond. High safety through oblique protective
segments. High stock removal
zzz{{{ Lifetime
zzzz{{ Cutting ability
LD60 PK10

300 x 10.0 x 3.2 x 20.00 1 303746

300 x 10.0 x 3.2 x 25.40 1) 1 303494
350 x 10.0 x 3.2 x 20.00 1 303747
350 x 10.0 x 3.2 x 25.40 1) 1 303496
400 x 10.0 x 3.5 x 20.00 1 303748
400 x 10.0 x 3.5 x 25.40 1) 1 303497
450 x 10.0 x 4.0 x 25.40 1 303498
500 x 10.0 x 4.0 x 25.40 1 303499

1)
Reducing bush 20.00 mm is included

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 177

Diamond cutting dics / natural and artificial stone
Application matrix

Material examples Quality

very hard
Granite / Hard natural stone

DG100 MATRIX
LD4
LD410 SPEED
Concrete / Exposed aggregate concrete

Building materials / Brick

DG35

DG55
soft
suitable

LD8
High fired clinker / Slate
particularly suitable

mm: mm:

12,0 LD4 <

– 230 mm >
– 300 mm

LD4 PK10

zzzz{{ Lifetime
zzzz{{ Cutting ability

115 x 12.0 x 2.2 x 22.23 1 303160

125 x 12.0 x 2.2 x 22.23 1 303161
150 x 12.0 x 2.4 x 22.23 1 303162
180 x 12.0 x 2.4 x 22.23 1 303163
230 x 12.0 x 2.4 x 22.23 1 303164

mm: mm:

13,0 LD8 <

– 230 mm >
– 300 mm

Diamond cutting disc with a high cutting ability and lifetime. Ideal for materials such as slate, travertine
and high fired clinker
zzzzz{ Lifetime
zzzzz{ Cutting ability
LD8 PK10

230 x 13.0 x 2.6 x 22.23 1 303749

300 x 13.0 x 2.8 x 30.00 1) 1 303750
350 x 13.0 x 3.0 x 30.00 1) 1 303751
400 x 13.0 x 3.0 x 30.00 1) 1 303752
1)
Reducing bush 25.40 mm is included

178
 mm: DG100
10,0 MATRIX 80
m/s

Its patented, self-sharpening diamond-coating prevents the premature splintering of single diamonds.
Homogeneous diamond position for a constant cutting performance and increased stock removal and life
zzzzz{ Lifetime time of up to 70 %. For soft up to very hard material such as natural- and artificial stone
zzzzz{ Cutting ability

DG100 MATRIX PK10

115 x 10.0 x 2.1 x 22.23 1 303382

125 x 10.0 x 2.1 x 22.23 1 303383
230 x 10.0 x 2.8 x 22.23 1 303386
Systematic arrangement for consistent high
performance

mm:
7,5 DG35 80
m/s

Diamond cutting disc with turbo cutting edge. Very short cutting time and good lifetime. Ideal for cutting
roofing tiles and building material
zzzz{{ Lifetime
zzz{{{ Cutting ability
DG35 PK10

115 x 7.5 x 2.0 x 22.23 1 302236

125 x 7.5 x 2.0 x 22.23 1 302239
180 x 7.5 x 2.3 x 22.23 1 302242
230 x 7.5 x 2.5 x 22.23 1 302245

mm:

DG55 Diamond tools

80
7,0 m/s

DG55 PK10

zz{{{{ Lifetime
zz{{{{ Cutting ability

115 x 7.0 x 1.9 x 22.23 1 303402

125 x 7.0 x 1.9 x 22.23 1 303404
150 x 7.0 x 2.2 x 22.23 1 303406
180 x 7.0 x 2.2 x 22.23 1 303408
230 x 7.0 x 2.5 x 22.23 1 303410

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 179

Diamond cutting dics / tiles, ceramic
Application matrix

Material examples Quality

hard
Hard fired tiles / Stoneware

LD1
DG10

DG45

DG50
Tiles / Ceramic

DG25
suitable

soft
Marble (tiles) / Plastic / FRP
particularly suitable

mm:
7,5 DG10 <
– 230 mm >
– 300 mm

Thin diamond cutting disc with closed turbo cutting edge. For faster cuts in hard materials, clean cut edges
and low dust development. Especially for high fired tiles and ceramics
zzzzz{ Lifetime
zzzzzz Cutting ability
DG10 PK10

1) 2)

115 x 7.5 x 1.4 x 22.23 1) 1 303606

125 x 7.5 x 1.4 x 22.23 1) 1 303754
230 x 7.5 x 2.0 x 22.23 2) 1 303607
300 x 7.5 x 2.0 x 25.40 2) 1 303608
350 x 7.5 x 2.0 x 25.40 2) 1 303609

mm:
5,0 LD1 80
m/s

Extra-thin diamond cutting disc with short cutting time. For clean cutting edges low development of dust.
Ideal for high-fired tiles, ceramic, clinker and tiles
zzzz{{ Lifetime
zzzzz{ Cutting ability
LD1 PK10

1) 2)

115 x 5.0 x 1.2 x 22.23 1) 1 303101

125 x 5.0 x 1.2 x 22.23 1) 1 303102
180 x 5.0 x 1.4 x 22.23 2) 1 303103
230 x 5.0 x 1.4 x 22.23 2) 1 303104

180
 mm:
7,5 DG45 80
m/s

Diamond cutting disc with flat cutting edge for tiles and ceramics. Reduces splintering at the cut edges
zzz{{{ Lifetime
zzz{{{ Cutting ability
DG45 PK10

115 x 7.5 x 1.6 x 22.23 1 302390

125 x 7.5 x 1.6 x 22.23 1 302393

mm:
3,0 DG25 80
m/s

DG25 PK10

zz{{{{ Lifetime
zzzz{{ Cutting ability

115 x 3.0 x 2.4 x 22.23 1 303171

125 x 3.0 x 2.4 x 22.23 1 303172
180 x 3.0 x 2.6 x 22.23 1 303173
230 x 3.0 x 3.0 x 22.23 1 303174

mm:

DG50 Diamond tools

80
5,0 m/s

Diamond cutting disc with closed cutting edge for clean cut edges. Ideal for use on table saws
zz{{{{ Lifetime
zz{{{{ Cutting ability
DG50 PK10

115 x 5.0 x 1.6 x 22.23 1 303053

125 x 5.0 x 1.6 x 22.23 1 303054
150 x 5.0 x 1.6 x 22.23 1 303197
180 x 5.0 x 1.6 x 22.23 1 303055
180 x 5.0 x 1.6 x 25.40 1 303056
180 x 5.0 x 1.6 x 30.00 1 303710
200 x 5.0 x 1.6 x 30.00 1 303711
230 x 5.0 x 1.6 x 22.23 1 303057
230 x 5.0 x 1.6 x 25.40 1 303058

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 181

Diamond cup wheels / angle grinder
Application matrix

Material examples Quality

hard

DS1
Concrete universal / Granite

DS10
DS2

DS40
Building materials

DS41
soft
Abrasive materials / Floor pavement suitable
particularly suitable

mm:
5,0 DS1 80
m/s

Efficient diamond cup wheel with forged segments in a high diamond concentration for a long lifetime and
maximum cutting efficiency. Ideal for levelling formwork joints
zzzzz{ Lifetime
zzzzzz Stock removal
Also suitable for Hilti machines

DS1 PK10

115 x 5.0 x 8.0 x 22.23 1 303868

125 x 5.0 x 8.0 x 22.23 1 303504
150 x 5.0 x 8.0 x 19.00 1 303869
180 x 5.0 x 8.0 x 22.23 1 303506

mm:
5,0 DS2 80
m/s

Special retainer for Hilti machines

zzzzz{ Lifetime
zzzzzz Stock removal DS2 PK10

150 x 5.0 x 8.0 x 19.00 1 303765

182
 mm:
5,0 DS10 50
m/s

Double-row diamond cup wheel, good cutting efficiency and lifetime on concrete products. Ideal for
levelling formwork joints
zzzz{{ Lifetime
zzzzz{ Stock removal
DS10 PK10

100 x 5.0 x 8.0 x 22.23 1 302916

100 x 5.0 x 8.0 x M14 1 302927
125 x 5.0 x 8.0 x 22.23 1 302917
125 x 5.0 x 8.0 x M14 1 302928
180 x 5.0 x 8.0 x 22.23 1 303766

mm:
5,0 DS40 50
m/s

DS40 PK10

zzzz{{ Lifetime
zzzz{{ Stock removal

100 x 5.0 x 8.0 x 22.23 1 303416

100 x 5.0 x 8.0 x M14 1 303418
125 x 5.0 x 7.0 x 22.23 1 303222

mm:
Diamond tools
5,0 DS41 50
m/s

Special segmented form of abrasive materials prevents clogging of the cup

zzzz{{ Lifetime
zzzz{{ Stock removal DS41 PK10

100 x 5.0 x 7.0 x M14 1 303760

125 x 5.0 x 7.0 x 22.23 1 303603
125 x 5.0 x 7.0 x M14 1 303761
180 x 5.0 x 7.0 x 22.23 1 303554

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 183

Core drill
Application matrix

Material examples Quality

CD10
hard
Concrete / Dense limestone

CD30
CD40
Tiles / Clinker

CD20
soft
Masonry particularly suitable
particularly suitable

not suitable for percussion drills

mm:
10,0 CD10
CD10 PK10

zzzzz{ Lifetime
zzzz{{ Stock removal

68 x 10.0 x 3.5 x M16 1 303419

82 x 10.0 x 3.5 x M16 1 303420

mm:
10,0 CD20
CD20 PK10

zzzz{{ Lifetime
zzzz{{ Stock removal

68 x 10.0 x 3.5 x M16 1 303421

82 x 10.0 x 3.5 x M16 1 303422

184
 CDS
Matching accessories for CD10, CD20, CD30 and CD40

CDS PK10

SDS adaptor 1 303509

6-point adaptor 1 303510
Centre drill 1 303511
CD40 drilling support 1 303860

mm:
15,0 CD30
For use on angle grinder with M14 thread
zzzzz{ Lifetime
zzzz{{ Stock removal CD30 PK10

6 x 35 x 15 x 3 x M14 1 303842
8 x 35 x 15 x 3 x M14 1 303843
10 x 35 x 15 x 3 x M14 1 303844
12 x 35 x 15 x 3 x M14 1 303845
14 x 35 x 15 x 3 x M14 1 303846
16 x 35 x 15 x 3 x M14 1 303847
25 x 45 x 15 x 3 x M14 1 303848
32 x 45 x 15 x 3 x M14 1 303849
38 x 45 x 15 x 3 x M14 1 303850
58 x 45 x 15 x 3 x M14 1 303851
68 x 45 x 15 x 3 x M14 1 303852
70 x 45 x 15 x 3 x M14 1 303853
SET incl. 4 pieces (Ø 6, 8, 10, 12 mm) 1 303854

mm:
Diamond tools
10,0 CD40
For use on drills
zzzz{{ Lifetime
zzzz{{ Stock removal CD40 PK10

6 x 6-hexagon - 1/4“ bit adaptor 1 303855

8 x 6-hexagon - 1/4“ bit adaptor 1 303856
10 x 6-hexagon - 1/4“ bit adaptor 1 303857
12 x 6-hexagon - 1/4“ bit adaptor 1 303858
14 x 6-hexagon - 1/4“ bit adaptor 1 303859
SET incl. 4 pieces (Ø 6, 8, 10, drilling support) 1 303861

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186
 Stainless steel polishing 188
Aluminium rims polishing 189
Automotive 190
Weld grinding 191
Tool Sets

Tool Sets

187
TOOL SET Stainless steel polishing

PROFESSIONAL TOOL SET

STAINLESS STEEL POLISHING
Our “Professional-Tool-Set” is just the thing for you if you have to frequently polish stainless steel. It comes
with a selection of perfectly matched products for all stages of work - from grinding to mirror-finish polishing.
This specific selection of products will enable you to quickly and simply get the end result you want.
Because of the reduced speeds, all polishing products in the “Professional-Tool-Set” must be used on angle
grinders/ angle polishers with a diameter of 125 mm.

Clean the workpiece after every stage of polishing with a soft damp cloth and a little washing-up
liquid. All paste residues from the previous stage of polishing must have been removed from the
workpiece before mirror-finish / end-finish polishing may be commenced.

Content:
3x LSZ F VISION, 125 mm, K60 > see page 109
3x VSK VISION, 125 mm > see page 111
1x VKSS WS, 125 mm, 4S-very fine > see page 144
1x FLS, 125 mm, D5 / H25 > see page 146
1x FLS, 125 mm, D5 / H40 > see page 146
1x PASTE, white > see page 151
1x PASTE, blue > see page 151

PK07

For angle grinders in diameter 125 mm 1 209540

VISION discs provide with three clever recesses an unobstructed view of VSK VISION: With the combination of two grinding Due to the felt flaps the FLS guarantees a perfect
the workpiece tools, you can grind and finish in one operation redistribution of the polishing paste

188
TOOL SET Aluminium rims polishing

PROFESSIONAL TOOL SET

ALUMINIUM RIMS POLISHING
Aluminium rims will sparkle like new after a professional polish. The “Professional-Tool-Set” for polishing
aluminium rims comes with all the tools you‘ll need. Use the angle-polisher products for the larger areas.
The additional tools possessing a 6 mm shank for the finer tasks. The pastes have been specially formulated
for aluminium.

Clean the rim after every stage of polishing with a soft damp cloth and a little washing-up liquid.
All paste residues from the previous stage of polishing must have been removed from the rim before
mirror-finish polishing may be commenced.

Content:
2x VSK VISION, 125 mm > see page 111
1x VKSS WS, 125 mm, 4S-very fine > see page 144
1x FLS, 125 mm, D5 / H25 > see page 146
1x FLS, 125 mm, D5 / H40 > see page 146
1x VSK, 40 x 30 x 6, fine > see page 131
2x VKS GS, 40 x 12 x 6, very fine > see page 145
1x FLPB, 40 x 30 x 6, H25 > see page 147
1x FLPB, 40 x 30 x 6, H40 > see page 147
1x PASTE, brown > see page 151
1x PASTE, blue > see page 151

PK07

For angle grinder in diameter 125 mm, 1 209541

machines with 6 mm shaft adaptor

Tool Sets

VISION discs provide with three clever recesses an unobstructed view of The non-woven fabric pressed in our VKS discs and Optimum redistribution of the polishing pastes on
the workpiece shank tools can be profiled and thereby perfectly the felt flap discs FLS and the polishing felt tools
adapts to the geometry of the piece to be treated FLPB

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 189

TOOL SET Automotive

PROFESSIONAL TOOL SET

AUTOMOTIVE
This “Professional-Tool-Set” provides the solution for many of the daily tasks encountered in automotive
workshops. The XT8 EXACT cuts thin-walled components almost without leaving any burrs. The included
brushes make cleaning and removing paint from workpieces easier. The XT35 CROSS has been designed
for cutting and light grinding work, such as deburring, in a single process. Errors during grinding may be
minimised with the LSZ F VISION thanks to the clear view of the workpiece that it provides. This saves time
and money, particularly when working on thin-walled components, e.g. car wings.

Content:
1x SRBZ, 115 mm > see page 67
1x STBZ, 65 mm, M14 > see page 71
3x LSZ F VISION, 125 mm, K60 > see page 109
5x XTK8 EXACT, 125 mm > see page 33
5x XTK35 CROSS, 125 mm > see page 35

PK01

For angle grinders in diameter 125 mm 1 209542

0,8 mm 1,0 mm

XT35 CROSS - extra-thin cutting and grinding with one disc The LSZ F VISION provides with three clever The XT8 EXACT makes cutting without hardly any
recesses an unobstructed view of the workpiece burrs possible

190
TOOL SET Weld grinding

PROFESSIONAL TOOL SET

WELD GRINDING
This comprehensive set consisting of two brushes and two innovative products from the BRAINTOOLS
range, allows work on welds to be carried out professionally. After hollow welds have been cleaned with
brushes, the FUSION ensures that the welds are worked easily and efficiently. the product’s unique design
combines the benefits of a flap disc with those of a grinding disc. The soft deburring disc is designed so
that it can be profiled and thus adapted perfectly to the shape of hollow welds. The VISION provides a full
view of the whole workpiece while work is being carried out on any welds. This prevents tarnishing and the
removal of too much stock.

Content:
1x SRBZ, 115 mm > see page 67
1x SKBZ, 100 mm > see page 75
3x FS1 FUSION, 125 mm x 4 mm, K40 > see page 91
2x FS1 FUSION, 125 mm x 6,5 mm, K40 > see page 91
2x LSZ F VISION, 125 mm, K40 > see page 109
2x LSZ F VISION, 125 mm, K60 > see page 109
1x LSZ F VISION, 125 mm, K80 > see page 109

PK08

For angle grinders in diameter 125 mm 1 209543

Tool Sets

FS1 FUSION - Profilable grinding disc with a fine microsection comparable … perfect for treating small slots and corners The LSZ F VISION provides with three clever
to a flap disc.... recesses an unobstructed view of the workpiece

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 191

192
 Anti-vibration flange 194
Safety goggles 196
Ear protection 196
Leather gloves 196
Dust protection 197
Accessories

Accessories

193
Lower vibrations when grinding

WEB-VIDEO online:
www.sharpgrinding.com

Noticeable advantages for the user:

• For lower vibration when grinding
• More comfortable grinding
• Noticeable relief for strained parts of the body
• Greater comfort in working during grinding

194
BRAINTOOLS® RHODUCER

RHODUCER
Its wear-resistant, elastic coating means the RHODUCER can very effectively absorb the vibrations that occur
at the disc. The vibration load on the handle is reduced by up to 30 %. Both factors can lead to a significant
reduction of the vibration load and thus make for much more pleasant work and a noticeable physical
relief of the affected parts of the body. The RHODUCER can be used with no problems on machines with
a normal flange for all roughing wheels with a width of 4.5 mm and above.

Application examples:
• Surface grinding
• Edge grinding
• Welding seams

RHODUCER PK04

1 303252

Legal:
Stricter guidelines as protection against
health-damaging influences have been
in force since 06.03.2007 on the basis
of the EC Directives 2002/44/EC and
2003/10/EC on the protection of
employees against damaging noise and
vibrations. Employers whose staff are
confronted by vibrations during work must
ensure compliance with the corresponding
threshold values within the scope of their
fiduciary duty.

12,0 Disc type:

GS053
weighted acceleration

10,0
230 x
8,0 8,0 mm

6,0
4,0
ahv [m/s2]

2,0
0,0
RHODUCER conventional
flange
Accessories

Simple assembly within a few seconds

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 195

 SE10
Safety goggles SE10
The panoramic lens of the SE10 permits an unrestricted, wide-angle view. Adjustable side clips guarantee
an individual fit and the featherweight, one-part nylon frame combines maximum comfort during wear
with fashionable styling. They also offer 99.9 % protection against UV radiation. These quality safety
goggles are safety tested and bear the EN 166-F CE symbol.

SE10 PKSON

1 900383

SE20
Ear muffs SE20
Protection and comfort. Maximum protection! Top quality! Exemplary workmanship! Modern design! Your
ears come in for some noise punishment when grinding. The SE20 protects your hearing. The padded steel
headband resists even extreme loads. The foam padding and flexible, super-soft cushions offer maximum-
comfort even if worn for prolonged periods of time. Size can be adjusted with telescopic height adjustment.
SNR (Signal-to-Noise-ratio) 32.

SE20 PKSON

1 900384

SE30
Leather gloves SE30
The best protection for your best tool - your hands. The sturdy all-leather working gloves are made of
high grade calf leather and are suitable for all fields of use. The soft, well-processed leather makes them
comfortable to wear and gives them a firm grip. Fully tested according to EN 388.

SE30 PKSON

Size 10 12 900385

196
 SE40
Dust mask SE40 with expiration valve
The mask is suitable when working with noxious and carcinogenic substances, smoke and water-based
aerosols up to 10-times the lower toxic limit. The ActivForm means that the mask automatically adjusts
to variously shaped faces. The special outer structure keeps the mask in optimum shape during the entire
period of use. The exhale valve prevents the glass steaming up during expiration. Ideal for wearers of
glasses.

SE40 PKSON

20 900386

Accessories

+49 2636 920-500 +49 2636 920-167 [email protected] www.rhodius-abrasives.com 197

General notes:

Information on the scope of delivery, appearance,

performance and dimensions of the tool are true for
the time of printing.

Errors and omissions excepted. No liability for

misprints.

Copying, reprinting, storage or publication

only with the express consent of
RHODIUS Schleifwerkzeuge GmbH & Co. KG,
Brohltalstraße 2, 56659 Burgbrohl (Germany).

Burgbrohl, December 2015

Picture credits:

Shutterstock
Fotolia
 GB / 900749/03

RHODIUS Schleifwerkzeuge GmbH & Co. KG

Brohltalstraße 2 · D-56659 Burgbrohl
Phone +49 2636 920 500
Fax +49 2636 920 167
[email protected] · www.rhodius-abrasives.com
Explanation of symbols

Machines
Stationary cutting and
Freehand angle grinder
grinding machine
Freehand angle grinder
Drill
with special hood

Straight grinder Rotary sander

Petrol driven cutting machine Satin finishing machine

Chop saw Belt grinder

Stone and joint saw Air grinder

Stationary polishing machine Wall chaser

Stationary belt grinder Table saw

Safety and application

identification

Pay attention to the safety instructions Iron and sulphur free ≤ 0.1 %

Protective gloves No freehand grinding

Eye protection No face grinding

Dust protection Do not use damaged disc

Ear protection

Product details
Dimension Packing Unit

Article/order number Grit

Revolutions Wire width

Cut

Shapes
Cutting disc flat
Supporting plate
(shape 41)

Cutting disc depressed Diamond cutting disc

(shape 42) flat

Grinding disc Diamond cutting disc

(shape 27) depressed

Grinding disc flat

Diamond cup wheel
(shape 1)

Cup wheel Diamond cutting discs for

(shape 11) triple milling unit

Diamond cutting discs for

Grinding disc flat
dual milling unit

Grinding disc angled

Types of wire
flat wire crimped wire

knotted wire
Explanation of symbols

Material symbols and

colour codes
Resin-bonded grinding tools and miscellaneous

Stainless Steel Non-ferrous Stone Cast-iron Wood

Steel metals

Diamond tools

Concrete Asphalt Tiles / Natural All-round

Ceramic stone

Dimensions and types

mm:
Width in mm for cutting and roughing wheels
1,0 –1,9
MM:
coarse /
medium/ Granulation of non-woven with abrasive grains
fine

MM:
40/60/
Grain of flap discs / Coated abrasives
80/120
mm:
0,20–0,30 Wire width

WRC Form according to norm DIN for tungsten carbide burrs

mm: mm:
Segment height for segmented diamond discs
10,0

mm:
Segment height of diamond discs with a closed cutting edge
7,0
MM:
fine/ Grit for grinding bristles with aluminium oxide or silicon
coarse carbide

Quality system

Very innovative products with a unique problem-solving

competence.

High-performance tools with ceramic grain. For industrial

applications with a very large amount of grinding.

Best products for their category for maximum performance

and quality.

For particularly high demands and frequent use in industry

and trades.

Efficient grinding tools for the cost-conscious.