This drawing and the design it covers are the property of Enereff Engineers Pvt. Ltd.
They are merely loaned and on the borrower’s express agreement that they will not be
reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.
0
NO.
DATE
22.08.06
NEW DELHI
ENEREFF ENGINEERS PVT. LTD.
REVISIONS
USING SMOKE GENERATION
GENERAL SPECIFICATION FOR
ISSUED AS STANDARD SPECIFICATION
HEATER SYSTEM LEAKAGE TEST
BY
USING SMOKE GENERATION
GENERAL SPECIFICATION FOR
HEATER SYSTEM LEAKAGE TEST
CHD
3-12-041
SPECIFICATION NO.
0
APPROVALS
REV.
SHT 1 OF 4
This drawing and the design it covers are the property of Enereff Engineers Pvt. Ltd. They are merely loaned and on the borrower’s express agreement that they will not be
reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.
3.0
2.1
2.2
2.0
1.0
S.NO.
NEW DELHI
GENERAL
ENEREFF ENGINEERS PVT. LTD.
INTRODUCTION
LEAKAGE TESTING
REPORTS/ RECORDS
TESTING PROCEDURE
DESCRIPTION
USING SMOKE GENERATION
GENERAL SPECIFICATION FOR
HEATER SYSTEM LEAKAGE TEST
3-12-041
3
3
3
3
SPECIFICATION NO.
PAGE NO.
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REV.
SHT 2 OF 4
1.0 INTRODUCTION
This drawing and the design it covers are the property of Enereff Engineers Pvt. Ltd. They are merely loaned and on the borrower’s express agreement that they will not be
This specification covers the requirements of checking the adequacy of the Heater/ APH System
as regards sealing of all joints/ openings to avoid ingress or egress of air/ flue gases from or to
the atmosphere.
Heater system has numerous potential locations for leakages to occur. It is important to avoid
ingress of outside air and these points need to be sealed. This shall maintain the Heater system
reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.
efficiency close to its design value. This shall avoid higher operational costs as well as avoid un-
necessary maintenance to the system
2.0 LEAKAGE TESTING
2.1 General
Heater casing and ductwork are required to be leak tested at site/ fabrication yard by Heater
Contractor after completion of all mechanical works. The leakage test shall be carried out with
the intention of ascertaining the leaking locations and then taking corrective measures to seal
such points. The test shall be carried out by generating smoke (either white or coloured) through
an industrial smoke generator or by using smoke bombs. Generated smoke should be persistently
dense, non-toxic and non-inflammable. Smoke should not be harmful to the personnel deputed
around the test rig and should also not harm the Heater coil, refractory, other materials with
which this smoke comes in contact.
In order to make the smoke leakage test more meaningful, it is important to pressurise the smoke
to around 5mmWC. This makes smoke passing through the system more effective in testing and
also leads to a better detection of even minor leaks.
Contractor shall ensure adequate availability of all smoke generating consummables, equipment
and related equipment including but not limited to the smoke generator, air compressor/ air
blower.
Testing shall be undertaken in the presence of the Owner or his duly nominated representative/
third party inspection agency.
2.2 Testing Procedure
Following activities shall be undertaken during Smoke Testing leakage testing:
- Isolate the firebox by closing off hot flue gas duct damper etc. (assuming the same is
attached to the ducting going into/ exiting the firebox
- Seal/ close all other openings such as sight doors, tube pulling doors, access doors, auxiliary
instrumentation/ other nozzles, header boxes etc.
- Leave open one horizontal opening through which smoke can be generated or introduced
either by smoke generator or by using some industrial smoke bombs. Smoke must be
generated in a large quantity so that during the duration of the test, smoke does not fall in-
adequate and the test has to be abandoned mid-way
- Wait for around 10 – 15 minutes for the smoke to spread throughout the firebox volume
- Provide a means of generating and measuring a slight amount of positive pressure of the
order of 5 mmWC in the firebox by use of a forced draft fan or an air blower
- Check all openings and joints and carry out a visual inspection to see if coloured smoke is
emanating from any of these joints/ openings
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ENEREFF ENGINEERS PVT. LTD. GENERAL SPECIFICATION FOR SPECIFICATION NO. REV.
NEW DELHI HEATER SYSTEM LEAKAGE TEST
USING SMOKE GENERATION 3-12-041 0
- Identify the leaking spots and mark the places from where smoke is coming out
This drawing and the design it covers are the property of Enereff Engineers Pvt. Ltd. They are merely loaned and on the borrower’s express agreement that they will not be - Start sealing these leaking areas by first tackling the major leaks and then progress to sealing
the less leaking joints
- After ensuring that all leaking points have been attended to, carry out the Smoke Leak Test
reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower.
once again to confirm that complete sealing has been ensured
Adopt the same procedure for checking the soundness of ductwork also.
3.0 REPORTS/ RECORDS
Maintain proper records duly signed by the Client’s authorised representative. Records should
be such that each leak point gets identified by a unique tag/ number. This shall permit the user/
client to maintain the leak-tightness of the Heater system during actual operation and for
subsequent shutdowns/ preventive maintenance on the system.
These Records should be preserved by the Heater contractor and forwarded alongwith other
Inspection Reports to the client.
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ENEREFF ENGINEERS PVT. LTD. GENERAL SPECIFICATION FOR SPECIFICATION NO. REV.
NEW DELHI HEATER SYSTEM LEAKAGE TEST
USING SMOKE GENERATION 3-12-041 0
