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The Creation and Application of A Geotechnical Block Model For An Underground Mining Project

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The Creation and Application of A Geotechnical Block Model For An Underground Mining Project

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Ground Support 2019 - J Hadjigeorgiou & M Hudyma (eds)

© 2019 Australian Centre for Geomechanics, Perth, ISBN 978-0-9876389-4-6


https://papers.acg.uwa.edu.au/p/1925_34_Sewnun/

The creation and application of a geotechnical block model


for an underground mining project

D Sewnun SRK Consulting (South Africa) (Pty) Ltd, South Africa


W Joughin SRK Consulting (South Africa) (Pty) Ltd, South Africa
M Wanless SRK Consulting (South Africa) (Pty) Ltd, South Africa
P Mpunzi SRK Consulting (South Africa) (Pty) Ltd, South Africa

Abstract
The collection and analysis of geotechnical data forms the basis for understanding the geotechnical
characteristics and the overall quality of the rock mass in a mining environment. While the use of statistics
can provide an impression of the average rock mass quality across a project area, it does not assist with a
detailed understanding of the way in which data may be spatially related. With the introduction of
geostatistics, the spatial continuity of a dataset may be investigated. This may be carried out with the use of
semi-variograms. Once the spatial continuity of a dataset is understood, geostatistical methodologies may be
applied to create a geotechnical block model.
This paper focuses on the creation of a geotechnical block model which provides a three-dimensional visual
representation of rock mass data (in varying levels of confidence) across a project area. This concept is
illustrated using a case study where geostatistics is adopted to estimate the rock mass quality across a
proposed mining area by applying the appropriate geostatistical methodologies between geotechnical
boreholes.
A holistic impression of the rock mass conditions is given by the model, whilst also providing insight on areas
where poor rock quality and associated potential instabilities can occur.
This study also brings to light the importance of collecting reliable data during the geotechnical logging
process, as the success of any geotechnical block model is highly dependent on the input data that the
geostatistics is applied to.
If created with careful consideration it is believed that geotechnical block models are valuable tools which can
be continually updated as more data is gathered as mining progresses.
Keywords: geotechnical block modelling, geostatistics, rock mass quality, rock mass classification

1 Introduction
A detailed understanding of rock mass conditions is essential for safe, productive mining to take place. To
gain insight into the quality of a rock mass, boreholes are usually drilled, geotechnically logged and analysed
prior to and during mining operations (Sewnun et al. 2017). During this process, data is often assessed using
rock mass classification systems. While the results determined from the use of these systems provide an
indication of the rock mass conditions, it can be difficult to form a three-dimensional visual impression of the
quality of the rock mass across the mining area. To account for this, spatial variability in rock mass data can
be assessed and used to create three-dimensional geotechnical block models. This paper presents a case
study where a geotechnical block model has been created for an underground mining project allowing for a
three-dimensional visual representative of the rock mass conditions, in which the identification of
data-deficient areas and potentially poor ground conditions are outlined. Similar work has also been carried
out by Jenkins & Seymour (2009), Bye (2006a; 2006b), Luke & Edwards (2004) as well as other authors, which
may also be used as a reference point when conducting three-dimensional geotechnical block modelling.

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2 The underground mining project


This study was carried out for an underground mining project based on a past-producing high-grade
underground copper-zinc mine. The mine is currently investigating the potential to mine two high-grade zinc
orebodies (orebody A and orebody B) which will be extracted by longhole stoping. The major lithologies in
the mining area are sphalerite (found in the orebody), a folded dolomite formation (comprising of the upper,
middle and lower dolomite) and shales, siltstones and sandstones which made up the majority of the hanging
wall (Figure 1).

Figure 1 Cross-section showing the major lithologies in the project area

3 Rock mass quality


A geotechnical block model has been created for the project based on geotechnical data available from 126
geotechnical borehole logs from boreholes located across the project area (Figure 2). Note, this data includes
geotechnical logs from boreholes drilled during each level of study, i.e. Scoping (SS), Pre-feasibility (PFS) and
Feasibility (FS). Geotechnical logs used in the SS and PFS are based on the 2014–2015 drilling programme and
geotechnical data added to the FS is based on the 2017 drilling programme.
Data input into the geotechnical block model is based on rock mass quality which was determined with the
use of a rock mass classification system. To classify the quality of the rock mass, Norwegian Geotechnical
Institute’s Q-system was applied (Barton et al. 1974). This classification system uses a ‘Q’ value to classify the
overall rock quality. Q is obtained using the following expression:
𝑅𝑄𝐷 𝐽𝑟 𝐽𝑤
𝑄= 𝐽𝑛
× 𝐽𝑎 × 𝑆𝑅𝐹 (1)

where:
RQD = rock quality designation. Jn = joint set number.
Jr = joint roughness number. Ja = joint alteration number.
Jw = joint water reduction factor. SRF = stress reduction factor.

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The Q-system was applied to each geotechnical interval for every available borehole.
Note that Q values range between 0.001 and 1,000, whereby a higher Q value indicates better rock quality.
As Q values are categorised on irregular intervals, with significantly smaller interval ranges for lower Q values,
all Q values calculated were converted from Q to the log of Q (logQ) such that it was possible to work within
an approximately linear category scale (Table 1).

Table 1 Q rock mass quality classification

Q logQ Class
0.001 0.01 -3.0 -2.0 Exceptionally poor
0.01 0.1 -2.0 -1.0 Extremely poor
0.1 1 -1.0 0.0 Very poor
1 4 0.0 0.6 Poor
4 10 0.6 1.0 Fair
10 40 1.0 1.6 Good
40 100 1.6 2.0 Very good
100 400 2.0 2.6 Extremely good
400 1,000 2.6 3.0 Exceptionally good

Figure 2 Location of boreholes and orebodies – looking northwest

A histogram illustrating the logQ rock mass classification results across the project area is presented in
Figure 3. Following rock mass classification, a weighted averaging method known as compositing was applied
to the data to produce geotechnical intervals of equal lengths, allowing for statistical analysis. This operation
was performed using the computer software package LEAPFROG. An interval (compositing) length of 3 m was
chosen for the data as this was the typical core run length. Rock mass classification results based on the
composited data are presented in Figure 3b and in Figure 4. The composited logQ values were used to create
the geotechnical block model.

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(a) (b)
Figure 3 Histogram of logQ results across project area – (a) Not composited; (b) Composited

orebody B

orebody A

highest rock
mass quality

Figure 4 Rock mass classification results across project area – looking northwest

Based on the rock mass classification results it is evident that the rock mass quality is highest in the vicinity
of orebody A where the rock mass may be classified as very good to extremely good. The majority of the rock
mass in the vicinity of orebody B may be classified as good to very good rock, however there are more
localised zones in this area where fair and poor rock quality exists (Figure 4).

4 Geotechnical zones
On analysis of the rock quality across the project area, it was observed that the rock mass quality is highest
in the middle of the project area (where the majority of orebody A is located) compared with the north and
south of the project area. It was therefore decided to separate the data into three zones. As the poorer
quality rock in the north and south is likely due to the more fractured nature of the upper and lower dolomite,
the dolomite boundaries were utilised as a guideline to separate the zones (Figure 5). There is also a presence
of chert in the upper dolomite and a greater amount of haematite staining in the lower dolomite which is
also associated with the lower rock mass ratings in these areas.

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Ground support design considerations

Upper/Middle dolomite
boundary

orebody B

Zone 3
Zone 1

orebody A

Middle/Lower
dolomite boundary

Figure 5 Geotechnical Zones separated by dolomite boundaries (looking northwest)

The distributions of the logQ values for geotechnical zones 1, 2 and 3 are presented in Figure 6 and are
summarised in Table 2.

Figure 6 Histograms of logQ per geotechnical zone– Zone 1 (top left) zone 2 (top right) Zone 3 (bottom)

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Table 2 Summary of logQ results

Zone No. of samples Mean LogQ Mean Q Rock mass class


Zone 1 (location of orebody B) 4,768 1.51 32 Very good
Zone 2 1,530 1.98 96 Very good
Zone 3 3,128 1.79 62 Very good

From the analysis of each geotechnical zone, the following is observed:


 Each zone shares a bimodal negatively skewed distribution of the total dataset. The first grouping
ranges within good rock (logQ approximately between 1 and 1.5) while the second grouping falls
within extremely to exceptionally good rock (logQ > 2.6).
 The mean logQ value for each zone indicates that the mean quality of the rock is ‘good’ for zone 1
and ‘very good’ for zones 2 and 3 (Figure 6 and Table 2).
 The distribution of the results illustrates that there is more good quality rock (Q>10 or logQ>0.6) in
zone 2 (83%), compared with zone 1 and zone 3 (75% and 76%, respectively).
 Furthermore, there is a lower percentage of poor-quality rock (Q<1 or logQ<0.6) in zone 2 (6%),
compared with zone 1 and zone 3 (14% and 9%).
Geotechnical zones 1, 2 and 3 were thus modelled separately to highlight areas with the poorer quality rock
in zones 1 and 3, and the good to exceptionally good quality rock in zone 2.

5 Comparison of results
A comparison of the logQ results was carried out between the data collected for the FS level of study and the
data used in the PFS (comprises SS and PFS data). This was done to assess any differences in the results
between each dataset. The results from this comparison is presented in Figures 7 and 8.

(a) (b)
Figure 7 Histogram of composited logQ results – (a) SS and PFS data; (b) FS data only

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Figure 8 Comparison of logQ results per geotechnical zone, at different levels of study

From the comparison of the results it was observed that the data collected from the additional drilling done
for the FS (2017 drilling programme) indicates a lower rock mass quality compared with the data used in the
PFS (2014–2015 drilling programme), whereby the mean logQ sits on the border of good rock for the FS data
and indicates very good rock for the PFS data (Figures 7 and 8). On interrogation of the data, it was observed
that this is due to a combination of the following:
 The majority of the FS holes are located in the lower dolomite region within the vicinity of orebody B
(Figure 5), where the rock mass is more fractured and is therefore generally of a lower quality
compared with the rock mass present in the vicinity of orebody A, which has a very high rock mass
quality (Figure 4).
 A new team of mine personnel carried out the geotechnical logging of the 2017 drilling phase holes.
As this teams experience lies with geological logging, a more conservative approach was employed
compared to the previous phases of drilling. While the standard of logging is acceptable, this teams
approach resulted in more conservative logging of each Q parameter resulting in lower Q values
compared with the logging conducted by the team during the 2014-2015 drilling programme.
 In many cases red haematite staining was observed in the 2017 drilling phase holes. This was often
logged as a containing very thin infill by the 2017 team. On the other hand, this characteristic was
generally logged as staining by the 2014/2015 team. This led to higher Ja values and thus lower Q
values in the 2017 logs.

Prior to the creation of the block model, minor adjustments were therefore made to the 2017 logs where
required (with the aid of core photographs). This included reducing the number of fractures where obvious
mechanical breaks were included and updating Ja values from thin infill to staining where it was evident that
only staining exists.

6 Geotechnical model creation


Datamine Studio RM computer software was used to generate the geotechnical block model. The process
followed in creating the model is described below.

6.1 Semi-variograms
For the creation of the model, semi-variograms were required and thus created in three orthogonal
directions. This was done to gain an impression of the spatial continuity of the data across the project area
(Figure 9).

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Zone 1 Zone 2 and 3


Variogram : LogQ

Variogram : LogQ
0.6
1.00
0.5

0.75 0.4 N0

0.3
0.50
N0
0.2
0.25
0.1

0.00 0.0
0 50 100 150 200 250 0 100 200 300

Distance (m) Distance (m)

1.25
Variogram : LogQ

Variogram : LogQ

N90
0.5

1.00
0.4 N90

0.75
0.3

0.50
0.2

0.25 0.1

0.00 0.0
0 100 200 300 400 100 200 300

Distance (m) Distance (m)

0.5
Variogram : LogQ

Variogram : LogQ

1.25
D-90

0.4
1.00
D-90
0.3
0.75

0.50 0.2

0.25 0.1

0.00 0.0
0 100 200 300 400 500 100 200 300 400 500

Figure 9 Experimental and modelled semi-variograms

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Ground support design considerations

Note from the variograms that zone 2 and 3 were modelled together as there is a lower number of samples
in zone 2 (1,530 samples) compared with zone 1 and zone 3 (4,768 and 3,128 samples respectively). The
combination of zone 2 and zone 3 thus resulted in an improved variogram which was better suited for use in
the creation of the block model.
It was observed in the experimental semi-variograms that zone 1 has the longest range of continuity in an
east–west direction, with the shortest range along the north–south axis. In zone 2/3, the semi-variogram
structures are similar in all three directions, and this is close to isotropic in behaviour. The semi-variograms
also indicate that zone 2/3 has a lower nugget value compared to zone 1. Although this is the case, practically
this only has an impact in the Y axis (north–south) as along the other axes, the first structure has a very short
range, and the variance at beyond the first structure (10 – 30 m) is equivalent between the two zones aside
from the Y axis. Using these results, a two structured spherical semi-variogram model was fitted to the
experimental data (Table 3).

Table 3 Semi-Variogram model

First structure range Second structure range


Domain Nugget Sill
X Y Z X Y Z

Zone 1 0.54 0.24 72 242 125 72 595 168

Zone 2/3 0.10 0.15 41 10 32 135 150 216

6.2 Prototype
In addition to the variogram models, a model prototype was required (Table 4) to create the geotechnical
block model. The prototype defines the location and dimensions of the block model prior to adding data to
the model. A basic model prototype includes the following parameters:
 Model Origin: the corner of the first parent cell i.e. typically the corner of the cell with the lowest
X, Y and Z coordinate, referred to as XMORIG, YMORIG, ZMORIG in Datamine.
 Parent Cell: the largest cell allowed in the model, defined by XINC, YINC and ZINC.
 NX, NY, NZ: the number of model parent cells in X, Y, and Z directions.
Input parameters for the creation of the model prototype are presented in Table 4.

Table 4 Block model input parameters

Model Origin Parent Cell Number of Parent Cells


XMORIG XMORIG ZMORIG YINC ZINC YINC NZ NY NZ
115700 115700 -1850 5 5 5 166 120 166

6.3 Statistical approach


Two methods were employed for the creation of the block model:
1. Nearest neighbour.
2. Ordinary kriging.

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To honour the data within the boreholes, the nearest neighbour method was applied. This method does not
involve weighting sample values. Instead, each cell is assigned the value of the ‘nearest’ sample, where
'nearest' is defined as a transformed or anisotropic distance which takes account of any anisotropy in the
spatial distribution of the logQ values.
Kriging is a geostatistical method for estimating the value of a volume and involves the assignment of weights
to the surrounding data. The calculation of the kriged weights is based on the modelled semi-variogram,
which describes the correlation between two samples as a function of the distance between them. One of
the major advantages of kriging is that the weights are calculated to minimise the error variance. When
minimising the error variance, kriging takes into account the spatial location of the samples relative to each
another. Hence, if several samples are bunched together, this will be taken into account when the weights
are calculated, and the weights reduced accordingly.
There are two commonly applied variations of linear kriging i.e. ordinary kriging and simple kriging. For
ordinary kriging, a weight is calculated for each sample, and the sum of these weights is 1. For simple kriging
a weight is calculated for each sample and a weight of (1 - ΣW) is assigned to the mean. Simple kriging is not
as responsive as ordinary kriging to local trends in the data, since it depends partially on the mean, which is
assumed to be known, and constant throughout the area. Ordinary kriging is therefore the most commonly
used method of kriging and was thus applied to the dataset.
Ordinary kriging was applied to the data using a three-search pass strategy, where the distance from the data
was incrementally increased for each search pass (Table 5). This was done to increase the smoothing of the
block model as the distance from the data increased, while locally honouring the nearby data. The ranges
chosen for each search pass were based on the variogram results. For each search pass, a minimum and
maximum number of samples to be utilised was defined. Note that where more than the maximum number
of samples within search volume exist, the nearest samples are selected.

Table 5 Search pass parameters

Search pass Range (m) Minimum no. of samples Maximum no. of samples
1 30 6 10
2 60 6 12
3 90 6 20

6.4 Summary of results


A geotechnical block model was created which indicates the spatial variation in rock mass quality across the
project area. This model provides insight on areas where zones of poor ground may exist and therefore allows
the opportunity to be made aware of and address potential instabilities. From the block model it was
observed that, in general, rock mass conditions within the vicinity of orebody A and orebody B are good.
There are however areas where lower rock mass quality is evident. These are generally localised zones in the
higher levels of the mine (Figure 11) and in certain areas within the vicinity of orebody B.
Sections through the geotechnical block model are presented from Figures 10 to 12. Figure 13 illustrates the
confidence in the block model, which decreases as the distance from the boreholes increase. As there is no
data available in the far east of the project area note that this was not modelled.

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Ground support design considerations

orebody A

Figure 10 Plan view at 1,495 m

orebody B

orebody A

Middle/Lower dolomite Upper/Middle dolomite


boundary boundary

Figure 11 North–south section looking 116054E

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Middle/Lower dolomite
boundary
orebody B

Influenced by FS data
(2017 drilling programme)
orebody A

Influenced by PFS data


(2014-2015 drilling programme)

Figure 12 West–east section looking 194325N (Zone 1)

Figure 13 Block model confidence – plan view at 1,390 m

Following an assessment of the block model the following was considered which may be carried out to refine
the block model going forward:
 Possible sub-domaining of zone 1 to separate the 2014–2015 drilling programme from the 2017
drilling programme.
 Possible sub-domaining of zone 1, zone 2 and zone 3 to further account for variations in rock mass
quality between lithologies.
 Re-assessing the search parameters as follows:
o Aligning the search distances with the anisotropy observed in the semi-variograms.

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o Testing to determine the optimal search distances and number of composites for each search
volume.
o Introduce additional factors into the search such as quadrant search rules, and ensuring
estimates are not generated from a single borehole only.
 Introducing the use of multiple indicator kriging – treating the LogQ variable as categorical
(i.e. using the classes as the variable, rather than the continuous variable) and kriging the indicators
of each class. Assess the results and come up with a probability classification for each block, as well
as a risk of the value being higher or lower than the preferred probability.
 Trimming the model where estimation was carried out from limited data and extrapolated long
distances from the data. This will avoid the introduction of artefacts.

7 Application of the geotechnical block model


Once the geotechnical block model was created for the project, this model was used to assess the rock mass
conditions that may be encountered within the planned developments. This was done by overlaying the block
model results and the confidence in the block model onto the developments itself. An example of this is
depicted in Figure 14.

Level access drives


located in good
ground

Decline located in Medium and low


very good to confidence on the access
extremely good drives and decline
ground conditions

orebody A orebody A
outline outline

Figure 14 Rock mass quality and block model confidence on level 1515 (plan view)

From Figure 14 it is evident that the rock mass quality is highest in the vicinity of orebody A. In this area the
confidence in the block model is also the highest due to a high concentration of boreholes. With the use of
the block model rock mass conditions were assessed for each planned mining level.
When applying this block model the following should be kept in mind:
 As the distance from the boreholes increases, the confidence in the block model decreases. The
rock mass quality determined is thus the most reliable where there is a high confidence in the
model. The geotechnical block model thus serves as a platform which can be built upon on a
continuous basis as more data is gathered and as mining takes place.
 While the rock mass quality is generally lower within the vicinity of the orebody B, the FS logging
results are also more conservative compared with the SS and PFS logging results. The rock mass
quality in the block model in areas where the FS holes are located (typically in the northern area of
geotechnical zone 1 where orebody B is located) is therefore more conservative.

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8 Conclusion
This study highlights that geotechnical block models may be utilised successfully for various mining
applications that require a detailed understanding of the variability in rock mass conditions. Creating such
models not only allows for the assessment of the spatial variability in the rock mass information, but in
addition allows for the identification of data-deficient and high-risk areas.
Note that while logQ values were used to represent rock mass quality in this study, geotechnical block models
may include other geotechnical parameters such as Mining Rock Mass Ratings (MRMR), fracture
frequency (FF), rock quality designation (RQD), etc. These parameters have been modelled in other studies
including that by Jenkins & Seymour (2009) and Bye (2006b), where Datamine was also used for block model
creation.
The rock mass does not contain any major geological structures with poor rock mass quality (e.g. geological
faults) thus these do not exist within the model. As geological structures may be associated with poor ground
conditions, it is important that these are modelled accordingly when present within the vicinity of the mining
area. Major faults have been modelled in previous studies such as for the Platreef project (Sewnun et al.
2017).
As geotechnical block models provide an estimation of the rock mass quality in varying levels of confidence
across the project area, these models are most appropriate for use when a high level of confidence in the
model exists (i.e. where there is an appropriate concentration of data). While this aspect has not been
evident in other studies it has been included for the project and is considered a valuable tool. It is therefore
believed that every geotechnical block model should contain confidence levels to assist the user accordingly.
Further to the value that may be gained by using geotechnical block models, this study also brings to light
the importance of collecting reliable data during the geotechnical logging process, as the success of any
geotechnical block model is highly dependent on the input data that the geostatistics is applied to. Data
should therefore be carefully assessed prior to use in a model. Furthermore, as geotechnical logging can be
subjective it is also imperative that that the logging style of various teams and individuals working on a project
are also taken into account as part of this assessment.
If created with careful consideration it is believed that the geotechnical block models are valuable tools which
may be continually updated as more data is gathered as mining progresses.

References
Barton, N, Lien, R & Lunde, J 1974, ‘Engineering classification of rock masses for the design of tunnel support’, Rock Mechanics, vol. 6,
pp. 189-536.
Bye, A 2006a, ‘The application of multi-parametric block models to the mining process’, Proceedings of the International Platinum
Conference: Platinum Surges Ahead, The Southern African Institute of Mining and Metallurgy, Johannesburg, pp. 259–266.
Bye, A 2006b, ‘The strategic and tactical value of a 3D geotechnical model for mining optimization, Anglo Platinum, Sandsloot
open pit’, The Journal of The South African Institute of Mining and Metallurgy, vol. 106, pp. 97–104.
Jenkins, P & Seymour, C 2009, ‘Mining rock mass models: 3D evaluation of the geotechnical environment for optimal project design
and planning’, AusIMM Journal, iss. 6.
Luke, DA & Edwards, A 2004, ‘Geotechnical block modelling at BHP Billiton Cannington Mine’, in E Villaescusa & Y Potvin (eds),
Proceedings of the Fifth International Symposium on Ground Support, A.A. Balkema, Rotterdam, pp. 129–138.
Sewnun, D, Pillay, O & Wanless, M 2017, ‘Geotechnical block modelling for the 3-dimensional visualisation of rock mass quality in the
mining environment’, Proceedings of the 9th South African Young Geotechnical Engineers Conference, pp. 1–10.

492 Ground Support 2019, Sudbury, Canada

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