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NH Sor 6TH Revision 2018 Combine PDF

This document is the sixth revision of the Schedule of Rates for road and bridge works in Meghalaya published in June 2018. It outlines the rates applicable to national highway and other centrally sponsored projects in the state. The rates are based on updated costs of materials like cement, steel, and bitumen as well as increased wages. The document provides general conditions like overhead charges, contractors' profit, and inputs for materials, equipment usage, and labor wages used to determine the rates.
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50% found this document useful (2 votes)
759 views170 pages

NH Sor 6TH Revision 2018 Combine PDF

This document is the sixth revision of the Schedule of Rates for road and bridge works in Meghalaya published in June 2018. It outlines the rates applicable to national highway and other centrally sponsored projects in the state. The rates are based on updated costs of materials like cement, steel, and bitumen as well as increased wages. The document provides general conditions like overhead charges, contractors' profit, and inputs for materials, equipment usage, and labor wages used to determine the rates.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GOVERNMENT OF MEGHALAYA

PUBLIC WORKS (ROADS) DEPARTMENT

THE SCHEDULE OF RATES


FOR
RAOD & BRIDGE WORKS

6th Revision (June 2018)

APPLICABLE FOR NATIONAL HIGHWAY WORKS & OTHER CENTRALLY


SPONSORED WORKS IN NORTH, SOUTH, EAST, WEST & SOUTH-WEST
DISTRICTS OF MEGHALAYA

Rate Analysis based on MORT&H Standard Data Book for Analysis of Rate (1st Revision)

₹ 600.00
FOREWARD TO THE SIXTH REVISION
The 5th Revision of the Schedule of Rates for Road and Bridge Works applicable in East, West and
South Garo Hills districts of Meghalaya in National Highway and Centrally Sponsored works came out in
July. 2014. Since then, there has been changes in the cost of the major construction materials like Cement,
Steel and Bitumen. Moreover the wages of labour/ Forest Royalty has been increased by the Government . As
a result of the steep rise in prices, the rates in the 5th Revision became impractical for its use in the
preparation of estimates and necessitated its revision. This revised edition will be known as the “Schedule of
Rates for Road and Bridge Works applicable in East, West and South Garo Hills districts of Meghalaya in
National Highway and Centrally Sponsored works – 6th Revision (June 2018).

As in the earlier edition, the rates for all the items is also based on the Standard Data Book for Analysis of
Rates (1st Revision) but in order to make the Project cost more realistic the following major changes have
been made in case of this edition:
1) The input of the cost of Cement, Steel and Bitumen are made at ex-factory/nearest depot rates and the
cost of transportation of these materials to the worksite is to be added separately to the Project Costs on
the basis of the distance from the factory/nearest depot to the worksite.
2) The cost of loading/unloading of Cement, Steel and Bitumen is also to be added separately. The rate for
loading/unloading by manual means available in the Schedule of Rate for Cement and Steel can be used
for Bitumen also.
The purpose of putting the rates ex-factory/nearest depot and other materials like stone aggregates, stone
chips, boulder and sand at nearest available Quarry is to make the Schedule of rates applicable to any Project
irrespective of the location of the Project which is quite spread out in the five districts of Garo Hillls and a
closer/nearer evaluation of the Project Cost.
3) The usage rates of the machineries have been compounded and updated based on current market rates
which is around 5.50% per annum of the rates in 2001-02 (Inclusive of G.S.T 12 % and labour cess 1%.)

Other important conditions are given in the General Conditions reproduced in the preceding pages of this
edition.
This edition of the Schedule of Rate is been brought out with every effort to make the rates genuine and
free from errors, but the errors may still persist for which the undersigned requests that the same may be
kindly be brought to his notice for appropriate rectification.
The Department is deeply indebted to the following field officers for their valuable effort and contribution
in bringing out this revised version of the Schedule of Rates for Roads, Bridges and E&D Works in Tura
Circle and Williamnagar Circle:
1 Shri. B. Thongni, Executive Engineer P.W.D.(Roads), NH cum Tura Central Division Tura..
2 Shri. A. Marbaniang, Executive Engineer P.W.D.(Roads), BaghmaraNH Division Baghmara.
3 Shri J.F. D. Shira Asst Executive Engineer P.W.D.(Roads), NH Sub- Division No II , Tura.
4 Shri Niraj Chetry, Junior Engineer, P.W.D. (Roads), NH Sub-Division No II Tura
Special thanks is also given to Shri G.K.Marak, Additional Chief Engineer P.W.D.(Roads), Western Zone,
Meghalaya, Tura for his valuable guidance.

(Shri C.N. Sangma)


Superintending Engineer P.W.D. (Roads)
Tura Circle, Tura.
GENERAL CONDITIONS

1 The description of items is given briefly and linked with the relevant clause of the MORT&H
Specifications for Road and Bridge Works, which may be referred for detail description, provisions and
interpretation.
2 Overhead Charges – The overhead charges include the following elements:
i) Site accommodation, setting up of plant, access road, water supply, electricity and general site
arrangements.
ii) Office furniture, equipment and communications.
iii) Expenditure on
a) Corporate office of contractor
b) Site Supervision
c) Documentation and ‘as built’ drawings
iv) Mobilisation of resources.
v) Labour camps with minimum amenities and transportation to worksites.
vi) Light vehicles for site supervision including administrative and managerial requirements.
vii Laboratory equipment and quality control including field and laboratory testing.
viii)) Minor T&P and survey instruments and setting out of works, including verification of line,
dimensions, trial pits and boreholes, where required.
ix) Watch and ward.
x) Traffic management during construction.
xi) Sundries.
xii Financing expenditure.
) Sales/Turnover Tax.
xiii)
xiv) Work insurance/compensation.
3) The overhead charges considered in the Schedule is For Road Projects with cost up to Rs. 50.00
Crores @ 10% For Major Bridges including State of the Art Bridges and Minor Bridges @ 25%.

4) Contractors Profit of 10%


5) Basic Inputs – The prevailing market/Government rates for material and labour during the period of
preparation of the Schedule of Rate are the basic inputs. The G.S.T. is considered during input and
hence no extra to paid.
6) Plants and Equipments – A dozer is proposed for excavation where cutting and filling for the roadway is
within 100 m. For longer leads, a combination of hydraulic excavator and tipper is proposed.

The output of the Plant and equipment is taken approximately 70% of the rated capacity given by the
manufacturer under ideal condition.
Water tanker is assumed to make one trip and hour on an average. Water charges have not been included
in items where the requirement is very nominal and covered under sundries.
Output of plant/equipment is considered for compacted quantities.
The usage charges for machines is inclusive of owner ship charges, cost of repair and maintenance
including replacement of tyres and running and operating charges which include crew, fuel and
lubricants.
7) Materials – the quantities of materials given in the rate analysis are approximate for purpose of
estimating and include normal wastages. Actual consumption is to be based on Mix Design.
The rates of materials include basic cost at quarries, loading and unloading only. The cost of carriage is
to be added separately depending on the lead from Quarry to the site. The carriage cost is not
included in the basic cost of the material due to the scattered location of Quarries which are privately
owned and it is not possible to provide a justifiable lead. However, the cost of Forest Royalty at the
prevailing Government rate is included in the basic cost and has to be deducted from the Contractor’s
bill .
The specifications of materials shall be governed by Section 1000 of MORT&H Specification for Road
and Bridge Works.
8) Labour – The labour wages are as fixed by the State Government. One mate is provided for 25 labourers.

9) Carriage of materials – In the analysis of rates, the unit of vehicles for carriage is in hours where lead is
defined including time required for loading and unloading; and in ton-km where is variable. The haulage
cost excluding loading and unloading of material from the Quarry to the work site/plant site is to be
added separately. An average lead of 10 km is considered in the analysis for carriage of mix material
from Plant to work site which is also inclusive of loading and unloading. In case the lead from the
Plant to the work site is more/less for a particular project, the difference in lead cost may be
added/deducted to the Project Cost according to the increase/decrease in lead from the average 10
kms.

The average lead of 1 km only is considered in the analysis of rate for rate for carriage of earth and for
lead beyond this average lead, extra haulage charges is to be added.
10) General: The clause numbers refer to MORT&H Specification for Road and Bridge Works.
11) The quantities of materials given in the rate analysis are approximate for purpose of estimating and
include normal wastages. Actual consumption is to be based on Mix Design.The rates of materials
include basic cost at quarries, loading and unloading only. The cost of carriage is to be added separately
depending on the lead from Quarry to the site. The carriage cost is not included in the basic cost of the
material due to the scattered location of Quarries which are privately owned and it is not possible to
provide a justifiable lead. However, the cost of Forest Royalty at the prevailing Government rate
including GST ( 5%) and MMMRF (10%) is included in the basic cost . The specifications of
materials shall be governed by Section 1000 of MORT&H Specification for Road and bridge Works.

Sundries to cater for unseen contingencies and miscellaneous item have been added in the overhead charges.

Arrangement of traffic during construction shall be as per clause 112 of the MORT&H Specification for Road
and Bridge Works.
The compensation for earth taken from private land has been included in the rate analysis for construction of
embankment with borrowed earth but the Contractor will make his own arrangement for borrowing earth.

The requirement of machinery has been worked out assuming effective working period of 6 hours per shift of
8 hours.

The cost of earthwork in urban area being comparatively more due to various reasons, additional cost of 2 to
3% may be added with justification.

The dismantled material should be examined and a realistic assessment made for the credit of such material
which can be utilized for work or auction and the unusable dismentaled material shall be used as landfill in
consultation with the local people without causing any harm to the environment.
The source of material and samples are required to be approved by the Engineer before the start of work.

The rate of item includes cost of testing of soil, material or work.


The use of surface by construction vehicles shall be governed by clause 119 of MORT&H specifications for
Road and Bridge Works.
The Contractor shall arrange to provide and maintain an adequate equipped field laboratory as per Clause
121.
Quality Control of work shall be governed by Section 900 of the MORT&H Specifications.
The classification of soil shall be as per Clause 301.2 of the MORT&H specifications.

The earth excavated from foundation has been considered to be back filled and balance suitable soil which
will have to be paid separately.
The usage charge for machinery and equipments are increased from the rate applicable for the year 2000-
2001 to meet the increase in cost of POL.
Grade of cement may be adopted as per Mix Design. Quantity of cement in various grade of cement has been
taken as per IRC: 21-2000 and IRC: 18- 2000. Ten percent extra cement may be provided for concreting
under water where required.

For pricing of RCC slab culverts, the item given in respective chapters in bridge section may be referred.

The Standard Data Book is for Departmental use only and cannot be produced in court of law as
reference/authority and is thus a privilege document. As such, the same applies to this revised edition of the
Schedule of Rate which is solely for the purpose of cost estimation of projects and cannot be contested in any
court of Law.

(Shri C.N. Sangma)


Superintending Engineer P.W.D. (Roads)
Tura Circle, Tura.
CONTENTS

SL CHAPTER DESCRIPTION PAGE


NO NO

1 Chapter 1 CARRIAGE OF MATERIALS 1

2 Chapter 2 SITE CLEARANCE 3

3 Chapter 3 EARTH WORK, EROSION CONTROL AND


DRAINAGE 7

4 Chapter 4 SUB-BASES, BASES ( NON- BITUMINOUS)


13
AND SHOULDERS

5 Chapter 5 BASES AND SURFACE COURSES


17
(BITUMINOUS)

6 Chapter 6 CEMENT CONCRETE PAVEMENTS 23

7 Chapter8 TRAFFIC SIGNS, MARKINGS & OTHER ROAD


25
APPURTENANCES
8 Chapter 9 PIPE CULVERTS 33

9 Chapter 10 MAINTENANCE OF ROADS 35

10 Chapter 11 HORTICULTURE 37

11 Chapter 12 FOUNDATIONS 39

12 Chapter 13 SUB-STRUCTURE 53

13 Chapter 14 SUPER-STRUCTURE 57

14 Chapter 15 RIVER TRAINING AND PROTECTION WORKS


63

15 Chapter 16 REPAIR AND REHABILITATION 65

16 APPENDICES 67

17 Selected Tables from MoRT&H Specification 83


CHAPTER-1

CARRIAGE OF MATERIALS
CHAPTER-1

Item
Descriptions Unit Rate
No.
CARRIAGE OF MATERIALS
1.1 Loading and unloading of stone boulder / stone aggregates / sand / kanker /
moorum. (Placing tipper at loading point, loading with front end loader, cum ₹ 145.00

dumping, turning for return trip, excluding time for haulage and return trip)
1.2 L oading and Unloading of Boulders by Manual Means cum ₹ 211.00
1.3 Loading and Unloading of Cement or Steel by Manual Means and
tonne ₹ 406.00
stacking.
1.4 Cost of Haulage Excluding Loading and Unloading
(i) Surfaced Road tonne.k
₹ 6.80
m
(ii) Unsurfaced Gravelled Road tonne.k
₹ 8.10
m
(iii) Katcha Track and Track in river bed / nallah bed and choe bed. tonne.k
₹ 16.40
m
1.5 Hand Broken Stone Aggregates 63 mm nominal size (Supply of quarried
stone, hand breaking into coarse aggregate 63 mm nominal size (passing 80 cum ₹ 2,765.00
mm and retained on 50 mm sieve) and stacking as directed)
1.6 Crushing of stone aggregates 13.2 mm nominal size. (Crushing of stone
boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per
hour capacity comprising of primary and secondary crushing units, belt cum ₹ 2,934.00
conveyor and vibrating screens to obtain stone aggregates of 13 mm nominal
size.)
1.7 Crushing of stone aggregates 20 mm nominal size (Crushing of stone
boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per
hour capacity comprising of primary and secondary crushing units, belt cum ₹ 2,489.00
conveyor and vibrating screens to obtain stone aggregates of 20 mm nominal
size.)
1.8 Crushing of stone aggregates 40 mm nominal size (Crushing of stone
boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per
hour capacity comprising of primary and secondary crushing units, belt cum ₹ 2,100.00
conveyor and vibrating screens to obtain stone aggregates of 40 mm nominal
size.)

1
2
CHAPTER-2

SITE CLEARANCE
CHAPTER-2
Item
Descriptions Unit Rate
No.
SITE CLEARANCE
2.1 Cutting of Trees, including Cutting of Trunks, Branches and Removal (Cutting
of trees, including cutting of trunks, branches and removal of stumps, roots,
stacking of serviceable material with all lifts and up to a lead of 1000 mtrs and
earth filling in the depression/pit.)
(i) Girth from 300 mm to 600 mm each ₹ 366.00
(ii) Girth from 600 mm to 900 mm each ₹ 664.00
(iii) Girth from 900 mm to 1800 mm each ₹ 1,261.00
(iv) Girth above 1800 mm each ₹ 2,367.00
2.2 Clearing Grass and Removal of Rubbish hectare ₹ 23,784.00
2.3 Clearing and Grubbing Road Land .(Clearing and grubbing road land
including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees
girth up to 300 mm, removal of stumps of trees cut earlier and disposal of
unserviceable materials and stacking of serviceable material to be used or
auctioned up to a lead of 1000 metres including removal and disposal of top
organic soil not exceeding 150 mm in thickness.)
(i) By Manual Means:-
A In area of light jungle hectare ₹ 72,126.00
B In area of thorny jungle hectare ₹ 96,667.00
(ii) By Mechanical Means
A In area of light jungle hectare ₹ 68,895.00
B In area of thorny jungle hectare ₹ 83,438.00
2.4 Dismantling of Structures (Dismantling of existing structures like culverts,
bridges, retaining walls and other structure comprising of masonry, cement
concrete, wood work, steel work, including T&P and scaffolding wherever
necessary, sorting the dismantled material, disposal of unserviceable material
and stacking the serviceable material with all lifts and lead of 1000 metres)
(i) Lime /Cement Concrete
I By Manual Means
A Lime Concrete, cement concrete grade M-10 and below cum ₹ 561.00
B Cement Concrete Grade M-15 & M-20 cum ₹ 656.00
C Prestressed / Reinforced cement concrete grade M-20 & above cum ₹ 1,696.00
II By Mechanical Means for items No. 202( b) & ( c)
A Cement Concrete Grade M-15 & M-20 cum ₹ 710.00
B Prestressed / Reinforced cement concrete grade M-20 & above cum ₹ 1,232.00
(ii) Dismantling Brick / Tile work
A In lime mortar cum ₹ 371.00
B In cement mortar cum ₹ 466.00
C In mud mortar cum ₹ 333.00
D Dry brick pitching or brick soling cum ₹ 314.00
(iii) Dismantling Stone Masonry
A Rubble stone masonry in lime mortar cum ₹ 409.00
B Rubble stone masonry in cement mortar. cum ₹ 466.00
C Rubble Stone Masonry in mud mortar. cum ₹ 371.00
D Dry rubble masonry cum ₹ 352.00
E Dismantling stone pitching/ dry stone spalls. cum ₹ 333.00

3
Item
Descriptions Unit Rate
No.
F Dismantling boulders laid in wire crates including opening of crates and
cum ₹ 371.00
stacking dismantled materials.
(iv) Wood work wrought framed and fixed in frames of trusses upto a height of 5 m
cum ₹ 902.00
above plinth level
(v) Steel work in all types of sections upto a height of 5 m above plinth level
excluding cutting of rivet.
A Including dismembering tonne ₹ 2,268.00
B Excluding dismembering. tonne ₹ 1,669.00
C Extra over item No( V ) A and( V ) B for cutting rivets. tonne ₹ 18.00
(vi) Scraping of bricks dismantled from brick work including stacking.
1000
A In lime/Cement mortar
number ₹ 1,665.00
s
1000
B In mud mortar
number ₹ 595.00
s
(vii) Scraping of Stone from dismantled stone masonry
A In cement and lime mortar cum ₹ 669.00
B In Mud mortar cum ₹ 141.00
(viii) Scarping plaster in lime or cement mortar from brick/ stone masonry sqm ₹ 21.00
(ix) Removing all type of hume pipes and stacking within a lead of 1000 metres
including earthwork and dismantling of masonry works.
A Up to 600 mm dia metre ₹ 229.00
B Above 600 mm to 900 mm dia metre ₹ 335.00
C Above 900 mm metre ₹ 573.00
2.5 Dismantling of Flexible Pavements (Dismantling of flexible pavements and
disposal of dismantled materials up to a lead of 1000 metres, stacking
serviceable and unserviceable materials separately)
I By Manual Means
A Bituminous courses cum ₹ 1,004.00
B Granular courses cum ₹ 734.00
II By Mechanical Means
A Bituminous course cum ₹ 450.00
2.6 Dismantling of Cement Concrete Pavement (Dismantling of cement
concrete pavement by mechanical means using pneumatic tools, breaking to
pieces not exceeding 0.02 cum in volume and stock piling at designated
cum ₹ 1,640.00
locations and disposal of dismantled materials up to a lead of 1000 metres,
stacking serviceable and unserviceable materials separately)

2.7 Dismantling Guard Rails (Dismantling guard rails by manual means and

disposal of dismantled material with all lifts and up to a lead of 1000 metres, metre ₹ 110.00

stacking serviceable materials and unserviceable materials separately.)


2.8 Dismantling Kerb Stone (Dismantling kerb stone by manual means and
disposal of dismantled material with all lifts and up to a lead of 1000 metre) metre ₹ 24.00

2.9 Dismantling Kerb Stone channel (Dismantling kerb stone channel by manual
means and disposal of dismantled material with all lifts and up to a lead of metre ₹ 34.00
1000 metre)

4
Item
Descriptions Unit Rate
No.
2.10 Dismantling Kilometre Stone (Dismantling of kilometre stone including
cutting of earth, foundation and disposal of dismantled material with all lifts and
lead upto 1000 m and back filling of pit.)
A 5th KM stone each ₹ 574.00
B Ordinary KM Stone each ₹ 335.00
C Hectometre Stone each ₹ 64.00
2.11 Dismantling of Fencing (Dismantling of barbed wire fencing/ wire mesh
fencing including posts, foundation concrete, back filling of pit by manual
means including disposal of dismantled material with all lifts and up to a lead of metre ₹ 74.00
1000 metres, stacking serviceable material and unserviceable material
separately. )
2.12 Dismantling of CI Water Pipe Line (Dismantling of CI water pipe line 600 mm
dia including disposal with all lifts and lead upto 1000 metres and stacking of
metre ₹ 185.00
serviceable material and unserviceable material separately under supervision
of concerned department)
2.13 Removal of Cement Concrete Pipe of Sewer Gutter (Removal of cement
concrete pipe of sewer gutter 1500 mm dia under the supervision of concerned
department including disposal with all lifts and up to a lead of 1000 metres and
metre ₹ 301.00
stacking of serviceable and unserviceable material separately but excluding
earth excavation and dismantling of masonry works.)

2.14 Removal of Telephone / Electric Poles and Lines (Removal of telephone /


Electric poles including excavation and dismantling of foundation concrete and
lines under the supervision of concerned department, disposal with all lifts and each ₹ 254.00
up to a lead of 1000 metres and stacking the serviceable and unserviceable
material separately)

5
6
CHAPTER-3

EARTH WORK, EROSION CONTROL AND DRAINAGE


CHAPTER-3

Item
Descriptions Unit Rate
No.
EARTH WORK, EROSION CONTROL AND DRAINAGE
3.1 Excavation in Soil by Manual Means. (Excavation for roadway in soil using
manual means including loading in truck for carrying of cut earth to cum ₹ 322.00
embankment site with all lifts and lead upto1000 metres.)
3.2 Excavation in ordinary rock by manual means (Excavation in ordinary rock
using manual means including loading in a truck and carrying of excavated
material to embankment site with in all lifts and leads upto 1000 metres ) cum ₹ 407.00

3.3 Excavation in Soil with Dozer with lead upto 100 metres (Excavation for
road way in soil by mechanical means including cutting and pushing the earth
to site of embankment upto a distance of 100 metres (average lead 50 cum ₹ 226.00
metres), including trimming bottom and side slopes in accordance with
requirements of lines, grades and cross sections.)
3.4 Excavation in Ordinary Rock with Dozer with lead upto 100 metres
(Excavation for roadway in ordinary rock by deploying a dozer, 80 HP including
cutting and pushing the cut earth to site of embankment upto a distance of 100
cum ₹ 382.00
metres ( average lead 50 metres ), trimming bottom and side slopes in
accordance with the requirements of lines, grades and cross sections.)

3.5 Excavation in Hard Rock (requiring blasting) with disposal upto 1000
metres (Excavation for roadway in hard rock (requiring blasting) by drilling,
blasting and breaking, trimming of bottom and side slopes in accordance with cum ₹ 456.00
requirements of lines, grades and cross sections, loading and disposal of cut
road with in all lifts and leads upto 1000 metres )
3.6 Excavation in Soil using Hydraulic Excavator CK 90 and Tippers with
disposal upto 1000 metres. (Excavation for roadwork in soil with hydraulic
excavator of0.9 cum bucket capacity including cutting and loading in tippers,
trimming bottom and side slopes, in accordance with requirements of lines, cum ₹ 85.00
grades and cross sections, and transporting to the embankment location within
all lifts and lead upto 1000m)
3.7 Excavation in Ordinary Rock using Hydraulic ExcavatorCK-90 and
Tippers with disposal upto 1000 metres. (Excavation for roadway in
ordinary rock with hydraulic excavator of 0.9 cum bucket capacity including
cutting and loading in tippers, transporting to embankment site within all lifts cum ₹ 107.00
and lead upto 1000 m, trimming bottom and side slopes in accordance with
requirements of lines, grades and cross sections.)
3.8 Excavation in Hard Rock (blasting prohibited) (Excavation for roadway in
hard rock (blasting prohibited) with rock breakers including breaking rock,
loading in tippers and disposal within all lifts and lead upto 1000 metres,
trimming bottom and side slopes in accordance with requirements of lines,
grades and cross sections.)
A Mechanised cum ₹ 601.00
B Manual Method cum ₹ 1,685.00

7
Item
Descriptions Unit Rate
No.
3.9 Excavation in Hard Rock (controlled blasting) with disposal upto 1000
metres (Excavation for roadway in hard rock with controlled blasting by drilling,
blasting and breaking, trimming of bottom and side slopes in accordance with cum ₹ 578.00
requirements of lines, grades and cross sections, loading and disposal of cut
road with in all lifts and leads upto 1000 metres )
3.10 Excavation in Marshy Soil (Excavation for roadway in marshy soil with
hydraulic excavator 0.9 cum bucket capacity including cutting and loading in
tippers and disposal with in all lifts and lead upto 1000 metres, trimming of cum ₹ 94.00
bottom and side slopes in accordance with requirements of lines, grades and
cross sections.)
3.11 Removal of Unserviceable Soil with Disposal upto 1000 metres (Removal
of unserviceable soil including excavation, loading and disposal upto 1000
metres lead but excluding replacement by suitable soil which shall be paid cum ₹ 86.00
separately as per clause 305.)

3.12 Pre-splitting of Rock Excavation Slopes (Carrying out excavation in hard


rock to achieve a specified slope of the rock face by controlled use of
explosives and blasting accessories in properly aligned and spaced drill holes,
sqm ₹ 234.00
collection of the excavated rock by a 80 HP dozer, loading in tipper by a front
end loader and disposing of the material with all lifts and lead upto 1000 m, all
as specified in clause No. 303)
3.13 Excavation for Structures (Earth work in excavation of foundation of
structures as per drawing and technical specification, including setting out,
construction of shoring and bracing, removal of stumps and other deleterious
matter, dressing of sides and bottom, backfilling the excavation earth to the
extent required and utilising the remaining earth locally for road work.)
(i) Ordinary soil
A Manual Means (Depth upto 3 m) cum ₹ 381.00
B Mechanical Means (Depth upto 3 m) cum ₹ 59.00
(ii) Ordinary rock (not requiring blasting)
A Manual Means (Depth upto 3 m) cum ₹ 476.00
B Mechanical Means cum ₹ 78.00
(iii) Hard rock ( requiring blasting )
A Manual Means cum ₹ 882.00
(iv) Hard rock ( blasting prohibited )
A Mechanical Means cum ₹ 822.00
(v) Marshy soil
A Manual means ( upto 3 m depth) cum ₹ 787.00
B Mechanical Means cum ₹ 283.00
3.14 Scarifying Existing Granular Surface to a Depth of 50 mm by Manual
Means (Scarifying the existing granular road surface to a depth of 50 mm and
disposal of scarified material within all lifts and leads upto 1000 metres. ) sqm ₹ 36.00

8
Item
Descriptions Unit Rate
No.
3.15 Scarifying existing bituminous surface to a depth of 50 mm by
mechanical means (Scarifying the existing bituminous road surface to a
depth of 50 mm and disposal of scarified material with in all lifts and lead upto sqm ₹ 7.00
1000 metres.)
3.16 Embankment Construction with Material Obtained from Borrow Pits
(Construction of embankment with approved material obtained from borrow pits
with all lifts and leads, transporting to site, spreading, grading to required slope cum ₹ 407.00
and compacting to meet requirement of table 300-2)
3.17 Construction of Embankment with Material Deposited from Roadway
Cutting (Construction of embankment with approved materials deposited at
site from roadway cutting and excavation from drain and foundation of other cum ₹ 219.00
structures graded and compacted to meet requirement of table 300-2)
3.18 Construction of Subgrade and Earthen Shoulders (Construction of
subgrade and earthen shoulders with approved material obtained from borrow
cum ₹ 460.00
pits with all lifts & leads, transporting to site, spreading, grading to required
slope and compacted to meet requirement of table No. 300-2)
3.19 Compacting Original Ground
Case-I Compacting original ground supporting subgrade (Loosening of the ground
upto a level of500 mm below the subgrade level, watered, graded and
cum ₹ 114.00
compacted in layers to meet requirement of table 300-2 for subgrade
construction.)
Case-II :Compacting original ground supporting embankment cum ₹ 63.00
3.20 Stripping and Storing Top Soil (Stripping, storing of top soil by road side at
15 m internal and re-application on embankment slopes, cut slopes and other
cum ₹ 304.00
areas in localities where the available embankment material is not conducive to
plant growth)
3.21 Stripping, storing and re-laying top soil from borrow areas in agriculture
fields. (Stripping of top soil from borrow areas located in agriculture fields,
storing at a suitable place, spreading and re-laying after taking the borrow cum ₹ 136.00
earth to maintain fertility of the agricultural field, finishing it to the required
levels and satisfaction of the farmer.)
3.22 Turfing with Sods (Furnishing and laying of the live sods of perennial turf
forming grass on embankment slope, verges or other locations shown on the
sqm ₹ 82.00
drawing or as directed by the engineer including preparation of ground,
fetching of rods and watering)
3.23 Seeding and Mulching (Preparation of seed bed on previously laid top soil,
furnishing and placing of seeds, fertilizer, mulching material, applying
bituminous emulsion at the rate of0.23 litres per sqm and laying and fixing jute sqm ₹ 329.00
netting, including watering for 3 months all as per clause 308)
3.24 Surface Drains in Soil (Construction of unlined surface drains of average
cross sectional area 0.40 sqm in soil to specified lines, grades, levels and
dimensions to the requirement of clause 301 and 309. Excavated material to
be used in embankment within a lead of50 metres (average lead 25 metres))

A Mechanical means metre ₹ 88.00


B Manual Means metre ₹ 95.00

9
Item
Descriptions Unit Rate
No.
3.25 Surface Drains in Ordinary Rock (Construction of unlined surface drain of
average cross sectional area 0.4 sqm in ordinary rock to specified lines,
grades, levels and dimensions as per approved design and to the requirement
of clause 301 to 309. Excavated material to be used in embankment at site.)

A Mechanical Means metre ₹ 179.00


B Manual Means metre ₹ 143.00
3.26 Surface Drains in Hard Rock (Rate per metre may be worked out based on
quantity of hard rock as per design.) metre

3.27 Sub Surface Drains with Perforated Pipe (Construction of subsurface drain
with perforated pipe of 100 mm internal diameter of metal/ asbestos cement/
cement concrete/PVC, closely jointed, perforations ranging from 3 mm to 6 mm
depending upon size of material surrounding the pipe, with 150 mm bedding ₹ 489.00
below the pipe and 300 mm cushion above the pipe, cross section of
excavation 450 x 550 mm. Excavated material to be utilised in roadway at site )

3.28 Aggregate Sub- Surface Drains (Construction of aggregate sub surface


drain 300 mm x 450 mm with aggregates conforming to table 300-4, excavated metre ₹ 201.00
material to be utilised in roadway )
3.29 Underground Drain at Edge of Pavement (Construction of an underground
drain 1 m x 1 m (inside dimensions) lined with RCC-20 cm thick and covered metre ₹ 4,690.00
with RCC slab10 cm in thickness on urban roads)
3.30 Preparation and Surface Treatment of formation. (Preparation and surface
treatment of formation by removing mud and slurry, watering to the extent
needed to maintain the desired moisture content, trimming to the required line, sqm ₹ 4.00
grade, profile and rolling with 8-10 tonne smooth wheeled roller, complete as
per clause 310.)
3.31 Construction of Rock fill Embankment (Construction of rock fill
embankment with broken hard rock fragments of size not exceeding 300 mm
laid in layers not exceeding 500 mm thick including filling of surface voids with cum ₹ 122.00
stone spalls, blinding top layer with granular material, rolled with vibratory road
roller, all complete as per clause 313)
3.32 Excavation in Hill Area in Soil by Mechanical Means (Excavation in soil in
hilly area by mechanical means including cutting and trimming of side slopes
and disposing of excavated earth with all lifts and lead upto 1000 metres) cum ₹ 242.00

3.33 Excavation in Hilly Area in Ordinary Rock by Mechanical Means not


Requiring Blasting. (Excavation in hilly area in ordinary rock not requiring
ballasting by mechanical means including cutting and trimming of slopes and cum ₹ 356.00
disposal of cut material with all lift and lead upto 1000 metres )

3.34 Excavation in Hilly Areas in Hard Rock Requiring Blasting (Excavation in


hilly areas in hard rock requiring blasting, by mechanical means including
cum ₹ 496.00
trimming of slopes and disposal of cut material with all lifts and lead upto 1000
metres.)

10
Item
Descriptions Unit Rate
No.
3.35 Work in Urban Roads (The cost of earth work in urban roads inhabited area
will be comparatively higher due to following reasons:)
3.36 Embankment Construction with Fly ash/Pond ash available from coal or
lignite burning Thermal Plants as waste material . (Construction of
embankment with fly ash conforming to table 1 of IRC: SP: 58 - 2001 obtained
from coal or lignite burning thermal power stations as waste material, spread cum ₹ 194.00
and compacted in layer of 200mm thickness each at OMC, all as specified in
IRC: SP: 58-2001 and as per approved plans.)

11
12
CHAPTER-4

SUB-BASES, BASES ( NON- BITUMINOUS) AND


SHOULDERS
CHAPTER-4

Item
Descriptions Unit Rate
No.
SUB-BASES, BASES ( NON- BITUMINOUS) AND SHOULDERS
4.1 Granular Sub-base with Close Graded Material (Table:- 400-1)

A Plant Mix Method (Construction of granular sub-base by providing close


graded Material, mixing in a mechanical mix plant at OMC, carriage of mixed
Material to work site, spreading in uniform layers with motor grader on
prepared surface and compacting with vibratory power roller to achieve the
desired density, complete as per clause 401 )

(i) for grading- I Material cum ₹ 3,100.00


(ii) for grading- II Material cum ₹ 2,499.00
(iii) for grading-III Material cum ₹ 2,063.00
B By Mix in Place Method (Construction of granular sub-base by providing
close graded material, spreading in uniform layers with motor grader on
prepared surface, mixing by mix in place method with rotavator at OMC, and
compacting with vibratory roller to achieve the desired density, complete as per
clause 401)

(i) for grading- I Material cum ₹ 2,250.00


(ii) for grading- II Material cum ₹ 2,143.00
(iii) for grading-III Material cum ₹ 1,707.00
4.2 Granular Sub-Base with Coarse Graded Material ( Table:- 400- 2)
(Construction of granular sub-base by providing coarse graded material,
spreading in uniform layers with motor grader on prepared surface, mixing by
mix in place method with rotavator at OMC, and compacting with vibratory
roller to achieve the desired density, complete as per clause 401)

(i) for grading- I Material cum ₹ 3,272.00


(ii) for grading- II Material cum ₹ 3,234.00
(iii) for grading-III Material cum ₹ 2,847.00
4.3 Lime Stabilisation for Improving Subgrade (Laying and spreading available
soil in the subgrade on a prepared surface, pulverising, mixing the spread soil
in place with rotavator with 3 % slaked lime having minimum content of 70% of
CaO, grading with motor grader and compacting with the road roller at OMC to
the desired density to form a layer of improved sub grade)

A By Mechanical Means cum ₹ 1,692.00


B By Manual Means cum ₹ 1,712.00
4.4 Lime Treated Soil for Sub- Base (Providing, laying and spreading soil on a
prepared sub grade, pulverising, mixing the spread soil in place with rotavator
with 3 % slaked lime with minimum content of 70% of CaO, grading with motor cum ₹ 1,773.00
grader and compacting with the road roller at OMC to achieve at least 98%of
the max dry density to form a layer of sub base.)

13
Item
Descriptions Unit Rate
No.
4.5 Cement Treated Soil Sub Base/ Base (Providing, laying and spreading soil
on a prepared sub grade, pulverising, adding the designed quantity of cement
to the spread soil, mixing in place with rotavator, grading with the motor grader cum ₹ 1,101.00
and compacting with the road roller at OMC to achieve the desired unconfined
compressive strength and to form a layer of sub-base/base.)
4.6 Cement Treated Crushed Rock or combination as per clause 403.2 and
table 400.4in Sub base/ Base (Providing, laying and spreading Material on a
prepared sub grade, adding the designed quantity of cement to the spread
Material, mixing in place with rotavator, grading with the motor grader and
compacting with the road roller at OMC to achieve the desired unconfined
compressive strength and to form a layer of sub-base/base.)
(i) For Sub-Base course cum ₹ 3,361.00
(ii) For Base course cum ₹ 2,788.00
4.7 Making 50 mm x 50 mm Furrows (Making 50 mm x 50 mm furrows, 25mm
deep, 450 to the center line of the road and at one metre interval in the existing
thin bituminous wearing coarse including sweeping and disposal of excavated sqm ₹ 1.50
material within 1000 metres lead)
4.8 Inverted Choke (Construction of inverted choke by providing, laying,
spreading and compacting screening B type/ coarse sand of specified grade in
uniform layer on a prepared surface with motor grader and compacting with cum ₹ 886.00
power roller etc)
4.9 Water Bound Macadam (Providing, laying, spreading and compacting stone
aggregates of specific sizes to water bound macadam specification including
spreading in uniform thickness, hand packing, rolling with vibratory roller 8-10
tonnes in stages to proper grade and camber, applying and brooming requisite
type of screening/ binding Materials to fill up the interstices of coarse
aggregate, watering and compacting to the required density.)

A By Manual Means
(i) Grading- I (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,581.00
(b) Using Screening Type-A (13.2mm Agg.) cum ₹ 5,316.00
(ii) Grading- II (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,505.00
(b) Using Screening Type-A (13.2mm Agg.) cum ₹ 4,856.00
(c) Using Screening Type-B (11.2mm Agg.) cum ₹ 5,097.00
(iii) Grading- III (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,476.00
(b) Using Screening Type-B (11.2mm Agg.) cum ₹ 5,048.00
B By Mechanical Means:
(i) Grading- I (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,356.00
(b) Using Screening Type-A (13.2mm Agg.) cum ₹ 5,091.00

14
Item
Descriptions Unit Rate
No.
(ii) Grading- II (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,279.00
(b) Using Screening Type-A (13.2mm Agg.) cum ₹ 4,631.00
(c) Using Screening Type-B (11.2mm Agg.) cum ₹ 4,872.00
(iii) Grading- III (Using Screening Crushable type such as Moorum or Gravel)
(a) Using Screening Crushable type such as Moorum or Gravel cum ₹ 4,231.00
(b) Using Screening Type-B (11.2mm Agg.) cum ₹ 4,823.00
4.10 Crushed Cement Concrete Sub-base / Base (Breaking and crushing of
material obtained by breaking damaged cement concrete slabs to size range
not exceeding 75 mm as specified in table 400.7 transporting the aggregates
cum ₹ 480.00
obtained from breaking of cement concrete slabs at a lead of L km., laying and
compacting the same as sub base/ base course, constructed as WBM to
clause 404 except the use of screening or binding Material.)
4.11 Penetration Coat Over Top Layer of Crushed Cement Concrete Base
(Spraying of bitumen over cleaned dry surface of crushed cement concrete
base at the rate of 25 kg per 10 sqm by a bitumen pressure distributor, sqm ₹ 56.00
spreading of key aggregates at the rate of 0.13 cum per 10 sqm by a
mechanical gritter and rolling the surface as per clause 506.3.8)
4.12 Wet Mix Macadam (Providing, laying, spreading and compacting graded
stone aggregate to wet mix macadam specification including premixing the
Material with water at OMC in mechanical mix plant carriage of mixed Material
by tipper to site, laying in uniform layers with paver in sub- base / base course cum ₹ 3,639.00
on well prepared surface and compacting with vibratory roller to achieve the
desired density.)
4.13 Construction of Median and Island with Soil Taken from Roadway Cutting
(Construction of Median and Island above road level with approved material
deposited at site from roadway cutting and excavation for drain and foundation cum ₹ 385.00
of other structures, spread, graded and compacted as per clause 407)

4.14 Construction of Median and Island with Soil Taken from Borrow Areas
(Construction of median and Island above road level with approved material
cum ₹ 402.00
brought from borrow pits, spread, sloped and compacted as per clause 407)

4.15 Construction of Shoulders


A. Earthen Shoulders (The rate as applicable for sub-grade construction may be adopted.)
B. Hard Shoulders (Rate as applicable for sub-base and or base may be adopted as
per approved design.)
C. Paved shoulders (The rate may be adopted as applicable for different layers of pavement
depending upon approved design of paved shoulders.)
4.16 Footpaths and Separators (Construction of footpath/separator by providing a
150 mm compacted granular sub base as per clause 401 and 25 mm thick
cement concrete grade M15, over laid with precast concrete tiles in cement sqm ₹ 2,243.00
mortar 1:3 including provision of all drainage arrangements but excluding kerb
channel..)

15
Item
Descriptions Unit Rate
No.
4.17 Crusher Run Macadam Base (Providing crushed stone aggregate, depositing
on a prepared surface by hauling vehicles, spreading and mixing with a motor
grader, watering and compacting with a vibratory roller to clause 410 to form a
layer of sub-base/Base)
A By Mix in Place Method
(i) For 53 mm maximum size cum ₹ 3,423.00
(ii) For 45 mm maximum size cum ₹ 3,172.00
B By Mixing Plant :
(i) For 53 mm maximum size cum ₹ 3,728.00
(ii) For 45 mm maximum size cum ₹ 2,185.00
4.18 Lime, Fly ash stabalised soil sub-base (Construction of Sub-base using
lime - fly ash admixture with granular soil, free from organic matter/ deleterious
material or clayey silts and low plasticity clays having PI between 5 and 20 and
liquid limit less than 25 and commercial dry lime, slaked at site or pre-slaked
with CaO content not less than 50%, fly ash to conform to gradation as per cum ₹ 1,964.00
clause 4.3 of IRC: 88-1984, lime + fly ash content ranging between 10 to 30%,
the minimum un-confined compressive strength and CBR value after 28 days
curing and 4 days soaking to be 7.5kg/sq, cm and 25% respectively, all as
specified in IRC: 88-1984. )

16
CHAPTER-5

BASES AND SURFACE COURSES (BITUMINOUS)


CHAPTER-5
Item
Descriptions Unit Rate
No.
BASES AND SURFACE COURSES (BITUMINOUS)
5.1 Prime coat (Providing and applying primer coat with bitumen emulsion on
prepared surface of granular Base including clearing of road surface and sqm ₹ 47.00
spraying primer at the rate of 0.60 kg/sqm using mechanical means.)
5.2 Tack coat
Providing and applying tack coat with bitumen emulsion using emulsion
pressure distributor at the rate of 0.20 kg per sqm on the prepared sqm ₹ 17.00
bituminous/granular surface cleaned with mechanical broom.
5.3 Bituminous Macadam (Providing and laying bituminous macadam with 100-
120 TPH hot mix plant producing an average output of 75 tonnes per hour
using crushed aggregates of specified grading premixed with bituminous
binder, transported to site, laid over a previously prepared surface with paver
finisher to the required grade, level and alignment and rolled as per clauses
501.6 and 501.7 to achieve the desired compaction)
(i) for Grading I ( 40 mm nominal size ) cum ₹ 9,924.00
(ii) for GradingII(19 mm nominal size) cum ₹ 10,028.00
5.4 Bituminous Penetration Macadam (Construction of penetration macadam
over prepared Base by providing a layer of compacted crushed coarse aggr
using chips spreader with alternate applications of bituminous binder and key
aggregates and rolling with a smooth wheeled steel roller 8-10 ton capacity to
achieve the desired degree of compaction)

A 50 mm thick sqm ₹ 504.00


B 75 mm thick sqm ₹ 690.00
5.5 Built-Up-Spray Grout (Providing, laying and rolling of built-up-spray grout
layer over prepared base consisting of a two layer composite construction of
compacted crushed coarse aggregates using motor grader for aggregates. key
stone chips spreader may be used with application of bituminous binder after sqm ₹ 497.00
each layer, and with key aggregates placed on top of the second layer to serve
as a Base conforming to the line, grades and cross-section specified, the
compacted layer thickness being 75 mm)

5.6 Dense Graded Bituminous Macadam (Providing and laying dense


bituminous macadam with 100-120 TPH batch type HMP producing an
average output of 75 tonnes per hour using crushed aggregates of specified
grading, premixed with bituminous binder @ 4.0 to 4.5% by weight of total mix
of mix and filler, transporting the hot mix to work site, laying with a hydrostatic
paver finisher with sensor control to the required grade, level and alignment,
rolling with smooth wheeled, vibratory and tandem rollers to achieve the
desired compaction as per MoRTH specification clause No. 507 complete in all
respects.)

(i) for Grading I ( 40 mm nominal size ) cum ₹ 12,023.00


(ii) for GradingII(19 mm nominal size) cum ₹ 12,193.00

17
Item
Descriptions Unit Rate
No.

5.7 Semi - Dense Bituminous Concrete (Providing and laying semi dense
bituminous concrete with 100-120 TPH batch type HMP producing an average
output of 75 tonnes per hour using crushed aggregates of specified grading,
premixed with bituminous binder @ 4.5 to 5 % of mix and filler, transporting the
hot mix to work site, laying with a hydrostatic paver finisher with sensor control
to the required grade, level and alignment, rolling with smooth wheeled,
vibratory and tandem rollers to achieve the desired compaction as per MoRTH
specification clause No. 508 complete in all respects)
(i) for Grading I ( 13 mm nominal size )
cum ₹ 12,997.00

(ii) for GradingII(10 mm nominal size)


cum ₹ 13,544.00

5.8 Bituminous Concrete (Providing and laying bituminous concrete with 100-
120 TPH batch type hot mix plant producing an average output of 75 tonnes
per hour using crushed aggregates of specified grading, premixed with
bituminous binder @ 5.4 to 5.6 % of mix and filler, transporting the hot mix to
work site, laying with a hydrostatic paver finisher with sensor control to the
required grade, level and alignment, rolling with smooth wheeled, vibratory and
tandem rollers to achieve the desired compaction as per MORTH specification
clause No. 509 complete in all respects)
(i) for Grading-I ( 13 mm nominal size )
cum ₹ 13,501.00

(ii) for Grading-II(10 mm nominal size)


cum ₹ 13,944.00

5.9 Surface Dressing (Providing and laying surface dressing as wearing course
in single coat using crushed stone aggregates of specified size on a layer of
bituminous binder laid on prepared surface and rolling with 8-10 tonne smooth
wheeled steel roller)
Case -1 :-19 mm nominal chipping size
sqm ₹ 127.00
Case-II 13 mm nominal size chipping
sqm ₹ 106.00

5.10 Open - Graded Premix Surfacing (Providing, laying and rolling of open -
graded premix surfacing of 20 mm thickness composed of 13.2 mm to 5.6 mm
aggregates either using penetration grade bitumen or cut-back or emulsion to
required line, grade and level to serve as wearing course on a previously
prepared base, including mixing in a suitable plant, laying and rolling with a
smooth wheeled roller 8-10 tonne capacity, finished to required level and
grades.)
(i) Case - I: Mechanical method using Penetration grade Bitumen and HMP of
appropriate capacity not less than 75 tonnes/hour . sqm ₹ 176.00

(ii) Case - II: Open-Graded Premix Surfacing using cationic Bitumen Emulsion
sqm ₹ 230.00

18
Item
Descriptions Unit Rate
No.

5.11 Close Graded Premix Surfacing/Mixed Seal Surfacing (Mechanical means


using HMP of appropriate capacity not less than 75 tonnes/hour. Providing,
laying and rolling of close-graded premix surfacing material of 20 mm thickness
composed of 11.2 mm to 0.09 mm (Type-a) or 13.2 mm to 0.09 mm (Type-b)
sqm ₹ 210.00
aggregates using penetration grade bitumen to the required line, grade and
level to serve as wearing course on a previously prepared base, including
mixing in a suitable plant, laying and rolling with a Smooth wheeled roller 8-10
tonne capacity, and finishing to required level and grade. )
5.12 Seal Coat (Providing and laying seal coat sealing the voids in a bituminous
surface laid to the specified levels, grade and cross fall using Type A and B
seal coats)
(i) Case - I : Type A sqm ₹ 82.00
(ii) Case - II : Type B (Providing and laying of premix sand seal coat with HMP of
appropriate capacity not less than 75 tonnes/ hours using crushed stone sqm ₹ 64.00
chipping 6.7 mm size and penetration bitumen of suitable grade.)
5.14 Mastic Asphalt (Providing and laying 25 mm thick mastic asphalt wearing
course with paving grade bitumen meeting the requirements given in table 500-
29, prepared by using mastic cooker and laid to required level and slope after
cleaning the surface, including providing antiskid surface with bitumen
precoated fine-grained hard stone chipping of 13.2 mm nominal size at the rate sqm ₹ 940.00
of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to
center in both directions, pressed into surface when the temperature of
surfaces not less than 1000C, protruding 1 mm to 4 mm over mastic surface,
all complete as per clause 515.)
5.15 Slurry Seal Providing and laying slurry seal consisting of a mixture of fine
aggregates, portland cement filler, bituminous emulsion and water on a road
surface including cleaning of surface, mixing of slurry seal in a suitable mobile
plant, laying and compacting to provide even riding surface)

(i) 5 mm thickness sqm ₹ 108.00


(ii) 3 mm thickness sqm ₹ 71.00
(iii) 1.5 mm thickness sqm ₹ 44.00
5.16 Recycling of Bituminous Pavement with Central Recycling Plant
(Recycling pavement by cold milling of exiting bituminous layers, planning the
surface after cold milling, reclaiming excavated material to the extent of 30 %
of the required quantity, hauling and stock piling the reclaimed material near
the central recycling plant after carrying out necessary checks and evaluation, cum ₹ 9,430.00
adding fresh material including rejuvenators as required, mixing in a hot mix
plant, transporting and laying at site and compacting to the required grade,
level and thickness, all as specified in clause 517.)

5.17 Fog Spray sqm ₹ 57.00


adde 1.In case it is decided by the engineer to blind the fog spray, the following may
sqm ₹ 7.00
d be added

19
Item
Descriptions Unit Rate
No.

5.18 Bituminous Cold Mix ( Including Gravel Emulsion) (Providing, laying and
rolling of bituminous cold mix on prepared base consisting of a mixture of
unheated mineral aggregate and emulsified or cutback bitumen, including
mixing in a plant of suitable type and capacity, transporting, laying, compacting
and finishing to specified grades and levels.)

(i) Using bitumen emulsion and 9.5 mm or 13.2 mm nominal size aggregate cum ₹ 18,467.00
(ii) Using bitumen emulsion and 19 mm or 26.5 mm nominal size aggregate cum ₹ 18,328.00
(iii) Using cutback bitumen and 9.5 mm or 13.2 mm nominal size aggregate cum ₹ 12,431.00
(iv) Using cutback bitumen and 19 mm or 26.5 mm nominal size aggregate
cum ₹ 12,224.00

5.19 Sand Asphalt Base Course (Providing, laying and rolling sand-asphalt base
course composed of sand, mineral filler and bituminous binder on a prepared
sub-grade or sub-base to the lines, levels, grades and cross sections as per cum ₹ 10,004.00
the drawings including mixing in a plant of suitable type and capacity,
transporting, laying, compacting and finishing.)
5.21 Crack Prevention Courses

(i) Stress Absorbing Membrane (SAM) crack width less than 6 mm (Providing
and laying of a stress absorbing membrane over a cracked road surface, with
crack width below 6 mm after cleaning with a mechanical broom, using
modified binder complying with clause 521, sprayed at the rate of 9 kg per 10 sqm ₹ 89.00
sqm and spreading 5.6 mm crushed stone aggregates @ 0.11 cum per 10 sqm
with hydraulic chip spreader, sweeping the surface for uniform spread of
aggregates and surface finished to conform to clause 902.)
(ii) Stress Absorbing Membrane (SAM) with crack width 6 mm to 9 mm
(Providing and laying of a stress absorbing membrane over a cracked road
surface, with crack width 6 to 9 mm after cleaning with a mechanical broom,
using modified binder complying with clause 521, sprayed at the rate of 11 kg sqm ₹ 120.00
per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum
per 10 sqm, sweeping the surface for uniform spread of aggregates and
surface finished to conform to clause 902.)
(iii) Stress Absorbing Membrane (SAM) crack width above 9 mm and cracked
area above 50 % (Providing and laying a single coat of a stress absorbing
membrane over a cracked road surface, with crack width above 9 mm and
cracked area above 50 % after cleaning with a mechanical broom, using
sqm ₹ 156.00
modified binder complying with clause 521, sprayed at the rate of 15 kg per 10
sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10
sqm, sweeping the surface for uniform spread of aggregates and surface
finished to conform to clause 902.)

20
Item
Descriptions Unit Rate
No.

5.22 Recipe Cold Mix (Providing and laying of premix of crushed stone aggregates
and emulsion binder, mixed in a batch type cold mixing plant, laid over
prepared surface, by paver finisher, rolled with a pneumatic tyred roller initially
and finished with a smooth steel wheel roller, all as per clause 519.3)

(i) 75 mm thickness cum ₹ 11,588.00


(ii) 40 mm thickness cum ₹ 16,898.00
(iii) 25 mm thickness cum ₹ 16,683.00

21
22
CHAPTER-6

CEMENT CONCRETE PAVEMENTS


CHAPTER-6

Item
Descriptions Unit Rate
No.

CEMENT CONCRETE PAVEMENTS


6.1 Dry Lean Cement Concrete Sub- base (Construction of dry lean cement
concrete Sub- base over a prepared sub-grade with coarse and fine aggregate
conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm,
aggregate cement ratio not to exceed 15:1, aggregate gradation after blending
to be as per table 600-1, cement content not to be less than 150 kg/ cum, cum ₹ 5,116.00
optimum moisture content to be determined during trial length construction,
concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching
plant, transported to site, laid with a paver with electronic sensor, compacting
with 8-10 tonnes vibratory roller, finishing and curing.)
6.3 Rolled Cement Concrete Base (Construction of rolled cement concrete base
course with coarse and fine aggregate conforming to IS:383, the size of coarse
aggregate not exceeding 25 mm with minimum, aggregate cement ratio15:1
and minimum cement content of 200 kg/cum, aggregate gradation to be as per
cum ₹ 5,661.00
table 600-4 after blending, mixing in batching plant at optimum moisture
content, transporting to site, laying with a paver with electronic sensor,
compacting with 8-10 tonnes smooth wheeled vibratory roller to achieve, the
designed flexural strength, finishing and curing.)

23
24
CHAPTER-8

TRAFFIC SIGNS, MARKINGS & OTHER ROAD


CHAPTER-8

Item
Descriptions Unit Rate
No.

TRAFFIC SIGNS, MARKINGS & OTHER ROAD APPURTENANCES


8.1 Cast in Situ Cement Concrete M20 kerb (Construction of cement concrete
kerb with top and bottom width 115 and 165 mm respectively, 250 mm high in
M 20 grade PCC on M-10 grade foundation 150 mm thick, foundation having
50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine,
foundation concrete laid manually, all complete as per clause 408)
A Using Concrete Mixer metre ₹ 457.00
B Using Concrete Batching and Mixing Plant metre ₹ 451.00
8.2 Cast in Situ Cement Concrete M 20 Kerb with Channel (Construction of
cement concrete kerb with channel with top and bottom width 115 and 165 mm
respectively, 250 mm high in M 20 grade PCC on M10 grade foundation 150
mm thick, kerb channel 300 mm wide, 50 mm thick in PCC M20 grade, sloped
towards the kerb, kerb stone with channel laid with kerb laying machine,
foundation concrete laid manually, all complete as per clause 408)
A Using Concrete Mixer metre ₹ 847.00
B Using Concrete Batching and Mixing Plant metre ₹ 844.00
8.3 Printing new letter and figures of any shade (Printing new letter and figures
of any shade with synthetic enamel paint black or any other approved colour to
give an even shade)
(i) Hindi(Matras commas and the like not to be measured and paid for Half letter cm
shall be counted as half ) height ₹ 1.40
per
cm
(ii) English and Roman
height ₹ 0.90
per
8.4 Retro- reflectorised Traffic signs (Providing and fixing of retro- reflectorised
cautionary, mandatory and informatory sign as per IRC :67 made of
encapsulated lens type reflective sheeting vide clause 801.3, fixed over
aluminium sheeting, 1.5 mm thick supported on a mild steel angle iron post 75
mm x 75 mm x 6 mm firmly fixed to the ground by means of properly designed
foundation with M15 grade cement concrete 45 cm x 45 cm x 60 cm, 60 cm
below ground level as per approved drawing)

( i ) 90 cm equilateral triangle each ₹ 12,341.00


( ii ) 60 cm equilateral triangle each ₹ 6,903.00
( iii ) 60 cm circular each ₹ 10,463.00
( iv ) 80 mm x 60 mm rectangular each ₹ 15,985.00
( v ) 60 cm x 45 cm rectangular each ₹ 10,099.00
(vi ) 60 cm x 60 cm square each ₹ 12,621.00
( vii ) 90 cm high octagon each ₹ 21,367.00

25
Item
Descriptions Unit Rate
No.

8.5 Direction and Place Identification signs upto 0.9 sqm size board.
(Providing and erecting direction and place identification retro-reflectorised sign
asper IRC:67 made of encapsulated lens type reflective sheeting vide clause
801.3, fixed over aluminium sheeting, 2 mm thick with area not exceeding 0.9
sqm ₹ 30,826.00
sqm supported on a mild steel single angle iron post 75 x 75 x 6 mm firmly
fixed to the ground by means of properly designed foundation with M15 grade
cement concrete 45 x 45 x 60 cm, 60 cm below ground level as per approved
drawing)
8.6 Direction and Place Identification signs with size more than 0.9 sqm size
board. (Providing and erecting direction and place identification retro-
reflectorised sign asper IRC :67 made of encapsulated lens type reflective
sheeting vide clause 801.3, fixed over aluminium sheeting, 2 mm thick with
sqm ₹ 52,219.00
area exceeding 0.9 sqm supported on a mild steel angle iron post 75 mm x 75
mm x 6 mm, 2 Nos. firmly fixed to the ground by means of properly designed
foundation with M 15 grade cement concrete45 cm x 45 cm x 60 cm, 60 cm
below ground level as per approved drawing)
8.7 Overhead Signs (Providing and erecting overhead signs with a corrosion
resistant aluminium alloy sheet reflectorised with high intensity retro-reflective
sheeting of encapsulated lense type with vertical and lateral clearance given in
clause 802.2 and 802.3 and installed as per clause 802.7 over a designed
support system of aluminium alloy or galvanised steel trestles and trusses of
sections and type as per structural design requirements and approved plans)

A Truss and Vertical Support tonne ₹ 1,05,854.00


B Aluminium alloy plate for over head sign tonne ₹ 28,206.00
8.8 Painting Two Coats on New Concrete Surfaces (Painting two coats after
filling the surface with synthetic enamel paint in all shades on new plastered sqm ₹ 150.00
concrete surfaces)
8.9 Painting on Steel Surfaces (Providing and applying two coats of ready mix
paint of approved brand on steel surface after through cleaning of surface to sqm ₹ 95.00
give an even shade)
8.10 Painting on Wood Surfaces (Providing and applying two coats of ready mix
paint of approved brand on wood surface after through cleaning of surface to sqm ₹ 105.00
give an even shade)
8.11 Painting Lines, Dashes, Arrows etc on Roads in Two Coats on New Work
(Painting lines, dashes, arrows etc on roads in two coats on new work with
ready mixed road marking paint conforming to IS:164 on bituminous surface,
including cleaning the surface of all dirt, dust and other foreign matter,
demarcation at site and traffic control )
(i) Over 10 cm in width sqm ₹ 208.00
(ii) Up to 10 cm in width sqm ₹ 181.00

26
Item
Descriptions Unit Rate
No.

8.12 Painting Lines, Dashes, Arrows etc on Roads in Two Coats on Old Work
(Painting lines, dashes, arrows etc on roads in two coats on old work with
ready mixed road marking paint confirming to IS: 164 on bituminous surface,
including cleaning the surface of all dirt, dust and other foreign matter,
demarcation at site and traffic control )
(i) Over 10 cm in width sqm ₹ 137.00
(ii) Up to 10 cm in width sqm ₹ 94.00
8.13 Road Marking with Hot Applied Thermoplastic Compound with
Reflectorising Glass Beads on Bituminous Surface (Providing and laying
of hot applied thermoplastic compound 2.5 mm thick including reflectorising
sqm ₹ 2,112.00
glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of
surface applied glass beads as per IRC:35 .The finished surface to be level,
uniform and free from streaks and holes.)
8.14 Kilo Metre Stone (Reinforced cement concrete M15grade kilometre stone of
standard design as per IRC:8-1980, fixing in position including painting and
printing etc)
(i) 5th kilometre stone (precast) each ₹ 5,200.00
(ii) Ordinary Kilometer stone (Precast) each ₹ 3,207.00
(iii) Hectometer stone (Precast) each ₹ 874.00
8.15 Road Delineators (Supplying and installation of delineators (road way
indicators, hazard markers, object markers), 80-100 cm high above ground
level, painted black and white in 15 cm wide stripes, fitted with 80 x 100 mm
each ₹ 2,328.00
rectangular or 75 mm dia circular reflectorised panels at the top, buried or
pressed into the ground and confirming toIRC-79 and the drawings.)

8.16 Boundary pillar (Reinforced cement concrete M15 grade boundary pillars of
standard design as per IRC:25-1967, fixed in position including finishing and each ₹ 802.00
lettering but excluding painting)
8.17 G.I Barbed wire Fencing 1.2 metre high (Providing and fixing 1.2 metres
high GI barbed wire fencing with 1.8 m angle iron posts 40 mm x 40 mm x 6
mm placed every 3 metres center to center founded in M15 grade cement
concrete, 0.6 metre below ground level, every 15th post, last but one end post
and corner post shall be strutted on both sides and end post on one side only metre ₹ 326.00
and provided with 9 horizontal lines and 2 diagonals interwoven with horizontal
wires, fixed with GI staples, turn buckles etc complete as per clase 807 )

8.18 G.I Barbed wire Fencing 1.8 metre high (Providing and fixing 1.8 metres
high GI barbed wire fencing with 2.4 m angle iron posts 50 mm x 50 mm x 6
mm placed every 3 metres center to center founded in M15 grade cement
concrete, 0.6 metre below ground level, every 15th post, last but one end post
and corner post shall be strutted on both sides and end post on one side only metre ₹ 534.00
and provided with 12 horizontal lines and 2 diagonals interwoven with
horizontal wires, fixed with GI staples, turn buckles etc complete as per clause
807 )

27
Item
Descriptions Unit Rate
No.

8.19 Fencing with welded steel wire Fabric 75 mm x 50 mm (Suggestive)


(Providing 1.20 metre high fencing with angle iron posts 50 mm x 50 mm x 6
mm at 3 metre center to center with 0.40 metre embedded in M15 grade
cement concrete, corner, end and every 10th post to be strutted, provided with metre ₹ 814.00
welded steel wire fabric of 75 mm x 50 mm mesh or 75 mm x 25 mm mesh and
fixed to iron posts by flat iron 50 x 5 mm and bolts etc. complete in all
respects.)
8.20 Tubular Steel Railing on Medium Weight steel channel ( ISMC series) 100
mm x 50 mm (Providing, fixing and erecting 50 mm dia steel pipe railing in 3
rows duly painted on medium weight steel channels (ISMC series) 100 mm x metre ₹ 2,867.00
50 mm, 1.2 metres high above ground, 2 m centre to centre, complete as per
approved drawings)
8.21 Tubular Steel Railing on Precast RCC posts, 1.2 m high above ground
level (Providing, fencing and erecting 50 mm dia painted steel pipe railing in 3
rows on precast M20 grade RCC vertical posts1.8 metres high (1.2 m above metre ₹ 2,390.00
GL) with 3 holes 50 mm dia for pipe, fixed 2 metres centre to, complete as per
approved drawing)
8.23 Metal Beam Crash Barrier
A Type - A, "W" : Metal Beam Crash Barrier (Providing and erecting a "W"
metal beam crash barrier comprising of 3 mm thick corrugated sheet metal
beam rail, 70 cm above road/ground level, fixed on ISMC series channel
vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m
below ground/road level, all steel parts and fitments to be galvanised by hot dip metre ₹ 3,871.00
process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be
fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm,
330 mm long complete as per clause 810)

B Type - B, "THRIE" : Metal Beam Crash Barrier (Providing and erecting a


"Thrie" metal beam crash barrier comprising of 3 mm thick corrugated sheet
metal beam rail, 85 cm above road/ground level, fixed on ISMC series channel
vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 2 m high with 1.15
m below ground level, all steel parts and fitments to be galvanised by hot dip
metre ₹ 7,801.00
process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be
fixed on the vertical post with a space of channel section 150 x 75 x 5 mm, 546
mm long complete as per clause 810)

8.24 Road Traffic Signals electrically operated (Since it is a ready made item
commercially produced and erected by specialised firm in the electrical and
electronic field, rate may be taken based on market enquiry from firms
specialised in this field and ISI certified for the approved design and drawing.)

28
Item
Descriptions Unit Rate
No.

8.25 Flexible Crash Barrier, Wire Rope Safety Barrier (Providing and erecting a wire
rope safety barrier with vertical posts of medium weight RS Joist (ISMB series) 100
mm x 75 mm (11.50 kg/m), 1.50 m long 0.85 m above ground and 0.65 m below
ground level, split at the bottom for better grip, embedded in M 15 grade cement
concrete 450 x 450 x 450 mm, 1.50 m center to center and with 4 horizontal steel wire
rope 40 mm dia and anchored at terminal posts 15 m apart. Terminal post to be
embedded in M 15 gradecementconcretefoundation2400 x 450 x 900 mm (depth), metre ₹ 2,596.00
strengthened by a strut of RS joist 100 x 75 mm, 2 m long at 450 inclination and a tie
100 x 8 mm, 1.50 m long at the bottom, all embedded in foundation concrete as per
approved design and drawing, rate excluding excavation and cement concrete.)

8.26 Anti - Glare Devices in Median

B Anti - Glare Screen with 25 mm steel pipe framework fixed with circular
and rectangular vans (Providing and erecting an anti - glare screen with 25
mm dia vertical pipes fabricated and framed in the form of panels of one metre
length and 1.75 mtr height fixed with circular vane 250 mm dia at top and
metre ₹ 4,203.00
rectangular vane 600 x 300 mm at the middle, made out of steel sheet of 3 mm
thickness, end vertical pipes of the panel made larger for embedding in
foundation concrete, applying 2 coats of paint on all exposed surfaces, all as
per approved design and drawings.)
C Anti - Glare Screen with Rectangular Vane of MS sheet (Providing and
erecting anti - glare screen with rectangular vanes of size 750 x 500 mm made
from MS sheet, 3 mm thick and fixed on MS angle 50 x 50 x 6 mm at an angle
of 450 to the direction of flow of traffic, 1.5 m center to center, top edge of the metre ₹ 1,044.00
screen 1.75 m above ground level, vertical post firmly embedded in cement
concrete foundation 0.60 m below ground level, applying 2 coats of paint on
exposed faces, all complete as per approved design and drawings)
8.27 Street Lighting (Providing and erecting street light mounted on a steel circular
hollow pole of standard specifications for street lighting, 9 m high spaced 40 m
apart, 1.8 m overhang on both sides if fixed in the median and on one side if
fixed on the footpath, fitted with sodium vapour lamp and fixed firmly in
concrete foundation.)
(i) For Fixing in Median each ₹ 46,513.00
(ii) For fixing in Footpath each ₹ 46,433.00
8.28 Lighting on Bridges (Providing and fixing lighting on bridges, mounted on

steel hollow circular poles of standard specifications, 5 m high fixed on each ₹ 37,150.00

parapets with cement concrete, 20 m apart and fitted with sodium vapour lamp)

29
Item
Descriptions Unit Rate
No.

8.29 Cable Duct Across the Road (Providing and laying of a reinforced cement
concrete pipe duct, 300 mm dia, across the road (new construction), extending
from drain to drain in cuts and toe of slope to toe of slope in fills, constructing
head walls at both ends, providing a minimum fill of granular material over top
and sides of RCC pipe as per IRC:98-1997, bedded on a 0.3 m thick layer of
granular material free of rock pieces, outer to outer distance of pipe at least
half dia of pipe subject to minimum 450 mm in case of double and triple row
ducts, joints to be made leak proof, invert level of duct to be above higher than
ground level to prevent entry of water and dirt, all as per IRC: 98 - 1997 and
approved drawings.)
(i) Single Row for one utility service metre ₹ 5,876.00
(ii) Double Row for two utility services metre ₹ 11,399.00
(iii) Triple Row for three utility services metre ₹ 16,955.00
8.30 Highway Patrolling and Traffic Aid Post (It is proposed to locate one Traffic
Aid Post every 50-60 km of the highway. )
(i) Gantry Support System tonne ₹ 1,02,389.00
8.34 Traffic Impact Attenuators at Abutments and Piers
A With Scrap Tyres (Provision and installation of traffic attenuators at
abutment/pier of flyovers bridges using scrap tyres of size 100 x 20 retrieved
sqm ₹ 1,562.00
from trucks laid in 2 rows and 4 tiers, one above the other and tied with 20 mm
wire rope as per approved design and drawings.)
B Using Plastic/Steel Barrel, Filled with Sand (Provision and installation of
traffic impact attenuator at abutment/pier of flyovers bridges using plastic/steel
barrels 0.60 m dia and 1.0 m in height, filled with sand in three rows and tied sqm ₹ 1,066.00
with20 mm steel wire rope as per approved design and drawings)

C With HI - DRO cell Sandwich (Patented) ((In this patented HI - DRO cell
system, water gets discharged from plastic tubes on impact over a pre- sqm ₹ 2,752.00
determined time, thus absorbing the energy))
8.35 Road Markers/Road Stud with Lense Reflector (Providing and fixing of road
stud 100x 100 mm, die cast in aluminium, resistant to corrosive effect of salt
and grit, fitted with lense reflectors, installed in concrete or asphaltic surface by each ₹ 1,221.00
drilling hole 30 mm upto a depth of 60 mm and bedded in a suitable bituminous
grout or epoxy mortar, all as per BS 873 part 4:1973)
8.43 Portable Barricade in Construction Zone (Installation of a steel portable
barricade with horizontal rail 300 mm wide, 2.5 m in length fitted on a 'A' frame
made with 45 x 45 x 5 mm angle iron section, 1.5 m in height, horizontal rail
each ₹ 3,604.00
painted (2 coats) with yellow and white stripes, 150 mm in width at an angle of
450, 'A' frame painted with 2 coats of yellow paint, complete as per
IRC:SP:55-2001 )
8.44 Permanent Type Barricade in Construction Zone
A With Steel Components (Construction of a permanent type barricade made
of steel components, 1.5 m high from road level, fitted with 3 horizontal rails
200 mm wide and 4 m long on 50 x 50 x 5 mm angle iron vertical support, each ₹ 5,591.00
painted with yellow and white strips, 150 mm in width at an angle of450,
complete as per IRC:SP:55-2001 )

30
Item
Descriptions Unit Rate
No.

B With Wooden Components (Construction of a permanent type barricade


made of wooden components, 1.5 m high from road level, fitted with 3
horizontal planks 200 mm wide and 3.66 m long on 100 x 100mm wooden each ₹ 6,147.00
vertical post, painted with yellow and white striups, 150 mm in width at an
angle of450, complete as per IRC:SP:55-2001 )
C With Bricks (Construction of a permanent type barricade made with brick
work in mud mortar, 1.5 m high, 4 m long, 600 mm thick, plastered with each ₹ 27,355.00
cement mortar 1:6, painted with yellow and white strips)
8.45 Drum Delineator in Construction Zone (Provision of metal drum/empty
bitumen drum delineator, 300 mm in diameter, 800 mm high, filled with earth
for stability, painted in circumferential strips of alternate black and white 100 each ₹ 664.00
mm wide fitted with reflectors 3 Nos of 7.5 cm dia, all as per IRC:SP:55-2001)

8.46 Flagman (Positioning of a smart flagman with a yellow vest and a yellow cap
and a red flag 600 x 600 mm securely fastened to a staff 1 m in length for each ₹ 560.00
guiding the traffic)

31
32
CHAPTER-9

PIPE CULVERTS
CHAPTER-9

Item
Descriptions Unit Rate
No.

PIPE CULVERTS
9.1 PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 mix with crushed
stone aggregate 40 mm nominal size mechanically mixed, placed in cum ₹ 6,485.00

foundation and compacted by vibration including curing for 14 days.)


9.2 Laying Reinforced Cement Concrete Pipe NP4/prestrssed concrete pipe
on first class bedding in single row . (Laying Reinforced cement concrete
pipe NP4/prestrssed concrete pipe for culverts on first class bedding of
granular material in single row including fixing collar with cement mortar 1:2 but
excluding excavation, protection works, backfilling, concrete and masonry
works in head walls and parapets . )
A 1000 mm dia metre ₹ 10,794.00
B 1200 mm dia metre ₹ 13,978.00
9.3 Laying Reinforced Cement Concrete Pipe NP 4 /prestrssed concrete pipe
on first class bedding in double row . (Laying Reinforced cement concrete
pipe NP4 /prestrssed concrete pipe for culverts on first class bedding of
granular material in double row including fixing collar with cement mortar 1:2
but excluding excavation, protection works, backfilling, concrete and masonry
works in head walls and parapets)
A 1000 mm dia metre ₹ 21,825.00
B 1200 mm dia metre ₹ 28,209.00

33
34
CHAPTER-10

MAINTENANCE OF ROADS
CHAPTER-10
Item
Descriptions Unit Rate
No.
MAINTENANCE OF ROADS
10.1 Restoration of Rain Cuts (Restoration of rain cuts with soil, moorum, gravel
or a mixture of these, clearing the loose soil, benching for 300 mm width,
laying fresh material in layers not exceeding 250 mm and compacting with
plate compactor or power rammers to restore the original alignment, levels
and slopes) cum ₹ 152.00
10.2 Maintenance of Earthen Shoulder (filling with fresh soil) (Making up loss of
material/ irregularities on shoulder to the design level by adding fresh approved
soil and compacting it with appropriate equipment.) sqm ₹ 76.00
10.3 Maintenance of Earth Shoulder (stripping excess soil) (Stripping excess soil
from the shoulder surface to achieve the approved level and compacting with
plate compactor) sqm ₹ 28.00
10.4 Filling Pot- holes and Patch Repairs with open - graded Premix surfacing,
20mm. (Removal of all failed material, trimming of completed excavation to
provide firm vertical faces, cleaning of surface, painting of tack coat on the
sides and base of excavation as per clause 503, back filling the pot holes with
hot bituminous material as per clause 511, compacting, trimming and finishing
the surface to form a smooth continuous surface, all as per clause 3004.2)
sqm ₹ 235.00
10.5 Filling Pot- holes and Patch Repairs with - Bituminous concrete, 40mm.
(Removal of all failed material, trimming of completed excavation to provide
firm vertical faces, cleaning of surface, painting of tack coat on the sides and
base of excavation as per clause 503, back filling the pot holes with hot
bituminous material as per clause 504, compacting, trimming and finishing the
surface to form a smooth continuous surface, all as per clause 3004.2)

(i) for grading I Material sqm ₹ 495.00


(ii) for grading II Material sqm ₹ 550.00
10.6 Crack Filling (Filling of crack using slow - curing bitumen emulsion and
applying crusher dust in case crack are wider than 3mm.) metre ₹ 6.00
10.7 Dusting ( Applying crusher dust to areas of road where bleeding of excess
bitumen has occurred.) sqm ₹ 1.75
10.8 A Fog Seal (ref item 5.17)
sqm ₹ 64.00
B Crack Prevention courses. (ref item 5.21)
(i) Stress Absorbing Membrane (SAM) crack width less than 6 mm sqm ₹ 89.00
(ii) Stress Absorbing Membrane (SAM) with crack width 6 mm to 9 mm sqm ₹ 120.00
(iii) Stress Absorbing Membrane (SAM) crack width above 9 mm and cracked area
above 50 % sqm ₹ 156.00
C Slurry Seal (ref item 5.15)
(i) 5 mm thickness sqm ₹ 102.00
(ii) 3 mm thickness sqm ₹ 71.00
(iii) 1.5 mm thickness sqm ₹ 44.00
D Surface Dressing for maintance works. (ref item 5.9)
(i) 19 mm nominal chipping size sqm ₹ 127.00
(ii) 13 mm nominal size chipping sqm ₹ 106.00

35
Item
Descriptions Unit Rate
No.
10.9 Repair of joint Grooves with Epoxy Mortar Repair of spalled joint grooves of
contraction joints, longitudinal joints and expansion joints in concrete
pavements using epoxy mortar or epoxy concrete) metre ₹ 334.00
10.11 Hill Side Drain Clearance (Removal of earth from the choked hill side drain
and disposing it on the valley side manually) metre ₹ 51.00
10.12 Land Slide Clearance in soil (Clearance of land slides in soil and ordinary
rock by a bull-dozer D 80 A-12, 180 HP and disposal of the same on the valley
side) cum ₹ 116.00
10.13 Land slide Clearance in Hard Rock Requiring Blasting (Clearing of land
slide in hard rock requiring blasting for 50% of the boulders and disposal of the
same on the valley side.) cum ₹ 230.00
10.14 Snow Clearance on Roads with Dozer (Snow clearance from road surface
by a bull- dozer 165 Hp and disposing it on the valley side) cum ₹ 8.00

36
CHAPTER-11

HORTICULTURE
CHAPTER-11
Item
Descriptions Unit Rate
No.
HORTICULTURE
11.1 Spreading of Sludge Farm Yard Manure or/and good Earth (Spreading of
sludge farm yard manure or/ and good earth in required thickness (cost of cum ₹ 32.00

sludge, farm- yard manure or/and good earth to be paid for separately))
11.2 Grassing with ' Doobs' Grass (Grassing with 'Doobs' grass including
watering and maintenance of the lawn for 30 days or more till the grass forms a
thick lawn free from weeds and fit for moving including supplying good earth if
needed)
(i) In rows 15 cm apart in either direction sqm ₹ 57.00
(ii) In rows 7.5 cm apart in either direction sqm ₹ 104.00
11.3 Making Lawns including Ploughing and Dragging with 'Swagha' Breaking
of Clod (Making lawns including ploughing and breaking of clod, removal of
rubbish, dressing and supplying doobs grass roots and planting at 15 cm sqm ₹ 72.00
apart, including supplying and spreading of farm yard manure at rate of 0.18
cum per 100 sqm)
11.4 Maintenance of Lawns or Turfing of Slopes (Maintenance of lawns or
Turfing of slopes (rough grassing) for a period of one year including sqm ₹ 474.00
watering etc)
11.5 Turfing Lawns with Fine Grassing including Ploughing, Dressing (Turfing
lawns with fine grassing including ploughing, dressing including breaking of
clods, removal of rubbish, dressing and supplying doobs grass roots at 10 cm sqm ₹ 84.00
apart, including supplying and spreading of farm yard manure at rate of0.6
cum per 100 sqm)
11.6 Maintenance of Lawns with Fine Grassing for the First Year sqm ₹ 471.00
11.7 a) Planting Permanent Hedges including Digging of Trenches (Planting
permanent hedges including digging of trenches, 60 cm wide and 45 cm deep,
refilling the excavated earth mixed with farmyard manure, supplied at the rate metre ₹ 396.00
of 4.65 cum per 100 metres and supplying and planting hedge plants at 30 cm
apart)
(b) Maintenance of Hedge for one year metre ₹ 361.00
11.8 a) Planting Flowering Plants and Shrubs in Central Verge km ₹ 1,90,725.00
(b) Maintenance of Flowering Plants and Shrubs in Central Verge for one
km ₹ 3,80,789.00
Year
11.9 Planting of Trees and their Maintenance for one Year (Planting of trees by
the road side (Avenue trees) in 0.60 m dia holes, 1 m deep dug in the ground,
mixing the soil with decayed farm yard/sludge mannure, planting the saplings, each ₹ 2,032.00
backfilling the trench, watering, fixing the tree guard and maintaining the
plants for one year)
11.10 Renovation Lawns including, Weeding, Forking the Ground, Top
Dressing with Forked Soil (Renovation lawns including, weeding, forking
the ground, top dressing with forked soil, watering and maintenance the
lawns, for 30 days or more, till the grass forms a thick lawn, free from weeds, sqm ₹ 28.00
and fit for moving and disposal of rubbish as directed, including supplying
good earth, if needed but excluding the cost of well decayed farm yard
manure)

37
Item
Descriptions Unit Rate
No.

11.14 Half Brick Circular Tree Guard, in 2nd class Brick, internal diametre 1.25
metres, and height 1.2 metres, above ground and 0.20 metre below
ground (Half brick circular tree guard, in 2nd class brick, internal diametre
1.25 metres, and height 1.2 metres, above ground and 0.20 metre below each ₹ 3,388.00
ground, bottom two courses laid dry, and top three courses in cement mortar
1:6 ( 1 cement 6 sand) and the intermediate courses being in dry honey comb
masonry, as per design complete)
11.15 Edging with 2nd class Bricks, laid dry lengthwise (Edging with 2nd class
bricks, laid dry lengthwise, including excavation, refilling, consolidation, with metre ₹ 70.00

a hand packing and spreading nearly surplus earth within a lead of 50 metres)
11.16 Making Tree Guard 53 cm dia and 1.3 m high as per design from empty
bitumen drum (Making tree guard 53 cm dia and 1.3 m high as per design from
empty bitumen drum, slit suitably to permit sun and air, (supplied by the each ₹ 925.00
department at stock issue rate) including providing and fixing 2 nos MS
sheet rings 50 x 0.5 mm with rivets, complete in all respect)
11.17 Making Tree Guard 53 cm dia and 2 metres high as per design from empty
bitumen drums (Making tree guard 53 cm dia and 2 metres high as per design
from empty bitumen drums, slit suitably to permit sun and air, ( supplied by
each ₹ 1,832.00
the department at stock issue rate) including providing and fixing four legs
40 cm long of 30 x 3 mm MS riveted to tree guard and providing and fixing 2
nos MS sheet rings 50 x 0.5 mm with rivets complete in all respects)
11.18 Wrought Iron and Mild Steel Welded Work (Wrought iron and mild steel welded
work) (using angles, square bars, tees and channel grills, grating frames,
gates and tree guards of any size and design etc. including cost of screens quintal ₹ 10,611.00
and welding rods or bolts and nuts complete fixed in position but without the
cost of excavation and concrete for fixing which will be paid separately)
11.19 Tree Guard with MS Iron (Providing and fixing MS iron tree guard 60 cm dia
and 2 metre high above ground level formed of 4 Nos (25 x 6 mm) and 8 Nos
each
(25 x 3 mm) vertical MS riveted to 3 Nos (25 x 6 mm) iron rings in two halves,
tree ₹ 2,479.00
bolted together with 8 mm dia and 30 mm long bolts including painting two
guard
coats with paint of approved brand over a coat of priming, complete in all
respects.)
11.20 Tree Guard with MS Angle Iron and Steel Wire (Providing and fixing tree guard
each
0.60 metre square, 2.00 metre high fabricated with MS angle iron 30 x 30 x 3
tree ₹ 3,595.00
mm, MS iron 25 x 3 mm and steel wire3 mm dia welded and fabricated as per
guard
design in two halves bolted together)
11.21 Compensatory Afforestation (Planting trees as compensatory afforestation at
the rate of 290 trees per hectare at a spacing of 6 m by grubbing and leveling
the ground upto a depth of 150 mm, digging holes 0.9 m dia, 1 m deep, hectare ₹ 2,97,784.00
mixing farm yard/sludge manure with soil, planting of sapling 2 m high with 25
cm dia stem, backfilling the hole and watering)

38
CHAPTER-12

FOUNDATIONS
CHAPTER-12
Item
Descriptions Unit Rate
No.

FOUNDATIONS
12.1
Excavation for Structures (Earth work in excavation of foundation of structures
as per drawing and technical specification, including setting out, construction
of shoring and bracing, removal of stumps and other deleterious matter,
dressing of sides and bottom and backfilling with approved material.)
I Ordinary soil
A Manual Means
(i) upto 3 m depth cum ₹ 189.00
(ii) 3 m to 6 m depth cum ₹ 243.00
(iii) Above 6 m depth cum ₹ 324.00
B Mechanical Means
(i) Depth upto 3 m cum ₹ 84.00
(ii) Depth 3 m to 6 m cum ₹ 96.00
(iii) Depth above 6m cum ₹ 118.00
II Ordinary rock (not requiring blasting)
A Manual Means
(i) Depth upto 3 m cum ₹ 270.00
B Mechanical Means cum ₹ 106.00
III Hard rock ( requiring blasting )
A Manual Means cum ₹ 768.00
IV Hard rock ( blasting prohibited )
A Mechanical Means cum ₹ 665.00
V Marshy soil
(i) upto 3 m depth
A Manual means cum ₹ 775.00
B Mechanical Means cum ₹ 203.00
VI Back Filling in Marshy Foundation Pits cum ₹ 560.00
12.2 Filling Annular Space Around Footing in Rock (Lean cement concrete 1:3:6
nominal mix. Rate may be taken as per items 13.4.)
12.3 Sand Filling in Foundation Trenches as per Drawing & Technical Specification
cum ₹ 1,156.00

12.4 PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 nominal mix in
foundation with crushed stone aggregate 40 mm nominal size mechanically
cum ₹ 7,350.00
mixed, placed in foundation and compacted by vibration including curing for
14 days.)
12.5 Brick masonry work in cement mortar 1:3 in foundation complete excluding
pointing and plastering, as per drawing and technical specifications cum ₹ 10,691.00

12.6 A Cement mortar1:3 (1cement :3 sand) cum ₹ 5,507.00


B Cement mortar1:2 (1cement :2 sand) cum ₹ 6,893.00
C Cement mortar1:4 (1cement :4 sand) cum ₹ 4,589.00
D Cement mortar1:6 (1cement :6 sand) cum ₹ 3,677.00
12.7 Stone masonry work in cement mortar 1:3 in foundation complete as drawing
and Technical Specification
(a) Square Rubble Coursed rubble masonry( first sort ) cum ₹ 6,759.00
(b) Random Rubble Masonry cum ₹ 5,861.00

39
Item
Descriptions Unit Rate
No.
12.8 Plain/Reinforced cement concrete in open foundation complete as per drawing
and technical specifications
A PCC Grade M15 cum ₹ 8,365.00
B PCC Grade M20 cum ₹ 9,213.00
C RCC Grade M20
Case I Using concrete mixer cum ₹ 9,166.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,296.00
D PCC Grade M25
Case I Using concrete Mixer cum ₹ 9,898.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,667.00
E RCC Grade M25
Case I Using concrete Mixer cum ₹ 10,226.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,990.00
F PCC Grade M30
Case I Using Concrete Mixer cum ₹ 9,951.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,713.00
G RCC Grade M30
Case I Using Concrete Mixer cum ₹ 10,244.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,010.00
H RCC Grade M35
Case I Using Concrete Mixer cum ₹ 10,389.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,157.00
12.9 Providing and constructing temporary island 16 m diameter for construction of
well foundation for 8m dia. Well.
A Assuming depth of water 1.0 m and height of island to be 1.25m. each ₹ 1,32,583.00
B Assuming depth of water 4.0 m and height of island 4.5 m. each ₹ 12,12,936.00
C Providing and constructing one span service road to reach island location from
metre ₹ 5,794.00
one pier location to another pier location
12.10 Providing and laying cutting edge of mild steel weighing 40 kg per metre for
well foundation complete as per drawing and technical specification. tonne ₹ 1,17,814.00

12.11 Plain/Reinforced cement concrete, in well foundation complete as per


drawing and technical specification
A Well curb
(i) RCC M20 Grade
Case I Using concrete mixer cum ₹ 11,001.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,727.00
(ii) RCC M25 Grade
Case I Using concrete mixer cum ₹ 11,829.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 12,537.00
(iii) RCC M35 Grade
Case I Using concrete mixer cum ₹ 12,104.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 12,862.00
B Well steining
(I) PCC M15 Grade cum ₹ 8,848.00
(ii) PCC M20 Grade cum ₹ 9,745.00
(iii) RCC M20 Grade
Case I Using concrete mixer cum ₹ 10,084.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,833.00

40
Item
Descriptions Unit Rate
No.
(iv) PCC M25 Grade
Case I Using concrete mixer cum ₹ 10,495.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,250.00
(v) RCC M25 Grade
Case I Using concrete mixer cum ₹ 10,843.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,492.00
(vi) PCC M30 Grade
Case I Using concrete mixer cum ₹ 10,577.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,324.00
(vii) RCC M30 Grade
Case I Using concrete mixer cum ₹ 10,888.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,640.00
(viii) RCC M35 Grade
Case I Using concrete mixer cum ₹ 11,096.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,790.00
(ix) RCC M40 Grade ₹ 11,913.00
C Bottom Plug
(i) PCC Grade M20
Case I Using Concrete Mixer cum ₹ 10,567.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 10,291.00
(ii) PCC Grade M25
Case I Using Concrete Mixer cum ₹ 11,053.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 10,773.00
(iii) PCC Grade M30
Case I Using Concrete Mixer cum ₹ 11,130.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 10,854.00
(iv) PCC Grade M35
Case I Using Concrete Mixer cum ₹ 11,311.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 11,031.00
D Intermediate plug
(I) Grade M20 PCC
Case I Using Concrete Mixer cum ₹ 10,101.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 9,851.00
(ii) Grade M25 PCC
Case I Using Concrete Mixer cum ₹ 10,564.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 10,308.00
(iii) Grade M30 PCC
Case I Using Concrete Mixer cum ₹ 10,638.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 10,556.00
E Top plug
(i) Grade M15 PCC
Case I Using Concrete Mixer cum ₹ 8,044.00
(ii) Grade M20 PCC
Case I Using Concrete Mixer cum ₹ 8,859.00
(iii) Grade M25 PCC
Case I Using Concrete Mixer cum ₹ 9,541.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump cum ₹ 9,318.00

41
Item
Descriptions Unit Rate
No.
(iv) Grade M30 PCC
Case I Using Concrete Mixer cum ₹ 9,615.00
Case II Using Batching Plant, Transit Mixer and Crane/concrete pump
cum ₹ 9,386.00
F Well cap
(i) RCC Grade M20
Case I Using concrete Mixer
cum ₹ 9,456.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
cum ₹ 9,217.00
(ii) RCC Grade M25
Case I Using concrete Mixer
cum ₹ 10,226.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
cum ₹ 9,992.00
(iii) RCC Grade M30
Case I Using Concrete Mixer
cum ₹ 10,244.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
cum ₹ 10,009.00
(iv) RCC Grade M35
Case I Using Concrete Mixer
cum ₹ 10,389.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
cum ₹ 10,157.00
(v) RCC M40 Grade cum ₹ 11,219.00
12.12 Sinking of 6 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth below bed level upto 3.0 M metre ₹ 9,254.00
(ii) Beyond 3m upto 10m depth metre ₹ 13,293.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 17,556.00
the previous meter
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 32,931.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
₹ 39,518.00
Labour .
(v) Beyond 30m upto 40 m metre
a Add 10% for every additional meter depth of sinking over the rate of sinking for
₹ 78,240.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 93,888.00
Labour .
B Clayey soil ( 6m dia. Well )
(i) Depth below bed level upto 3.0 M metre ₹ 13,332.00
(ii) Beyond 3m upto 10m depth metre ₹ 28,253.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 37,313.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 39,178.00

42
Item
Descriptions Unit Rate
No.
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 69,988.00
the previous meter
b Add 5% of cost for dewatering of the cost, if required metre ₹ 91,860.00
c Add 25% of cost for Kentledge including supports, loading arrangement and
metre ₹ 87,485.00
Labour ).
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,66,281.00
the previous meter
b Add 5% of cost for dewatering, if required metre ₹ 2,09,515.00
c Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 1,99,538.00
Labour).
C Soft rock (6m dia well )
(i) Depth of soft rock strata upto 3m metre ₹ 36,006.00
D Hard rock (6m dia well )
(i) Depth of soft rock strata upto 3m metre ₹ 39,082.00
12.13 Sinking of 7 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth below bed level upto 3.0 M metre ₹ 14,156.00
(ii) Beyond 3m upto 10m depth metre ₹ 19,058.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 25,169.00
the previous meter
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 47,210.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 56,652.00
Labour) .
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,12,165.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement, and
metre ₹ 1,34,598.00
Labour etc.
B Clayey soil ( 7m dia. Well )
(I) Depth below bed level upto 3.0 M metre ₹ 19,058.00
(ii) Beyond 3m upto 10m depth metre ₹ 28,013.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 36,997.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 38,847.00

43
Item
Descriptions Unit Rate
No.
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 69,396.00

b Add 5% of cost for dewatering on the cost, if required metre ₹ 91,083.00


c Add 25% of cost for Kentledge including supports, loading arrangement and
Labour ). metre ₹ 86,745.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 1,64,877.00

b Add 5% of cost for dewatering, if required metre ₹ 2,07,745.00


c Add 20% of cost for Kentledge including supports, loading arrangement and
₹ 1,97,852.00
Labour).
C Soft rock ( 7m dia well )
(i) Depth of soft rock strata upto 3m metre ₹ 31,483.00
D Hard rock ( 7m dia well )
(i) Depth upto 3 m metre ₹ 42,785.00
12.14 Sinking of 8 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth below bed level upto 3.0 M metre ₹ 17,332.00
(ii) Beyond 3m upto 10m depth metre ₹ 21,411.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 28,277.00

(iv) Beyond 20m upto 30 m


a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 53,041.00

b Add 20% of cost for Kentledge including supports, loading arrangement and
Labour . metre ₹ 63,649.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 1,26,018.00

b Add 20% of cost for Kentledge including supports, loading arrangement, and
Labour etc. metre ₹ 1,51,222.00

B Clayey soil ( 8m dia. Well )


(i) Depth upto 3.0 M metre ₹ 23,318.00
(ii) Beyond 3m upto 10m depth metre ₹ 29,042.00

44
Item
Descriptions Unit Rate
No.
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 38,355.00

b Add for dewatering @ 5% of cost, if required. metre ₹ 40,273.00


(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 71,944.00

b Add 5% of cost for dewatering on the cost, if required metre ₹ 94,427.00


c Add 25% of cost for Kentledge including supports, loading arrangement and
Labour ). metre ₹ 89,930.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 1,70,930.00

b Add 5% of cost for dewatering, if required metre ₹ 2,15,371.00


c Add 20% of cost for Kentledge including supports, loading arrangement and
Labour). metre ₹ 2,05,115.00

C Soft rock ( 8m dia well )


(i) Depth in soft rock strata upto 3m metre ₹ 35,058.00
D Hard rock ( 8m dia well )
(i) Depth in hard rock strata upto 3 m metre ₹ 44,728.00
12.15 Sinking of 9 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth below bed level upto 3.0 M metre ₹ 17,515.00
(ii) Beyond 3m upto 10m depth metre ₹ 23,503.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 31,040.00

(iv) Beyond 20m upto 30 m


a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 58,223.00

b Add 20% of cost for Kentledge including supports, loading arrangement and
Labour . metre ₹ 69,867.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 1,38,331.00

b Add 20% of cost for Kentledge including supports, loading arrangement, and
Labour etc. metre ₹ 1,65,997.00

45
Item
Descriptions Unit Rate
No.
B Clayey soil ( 9m dia. Well )
(i) Depth below bed level upto 3.0 M metre ₹ 24,586.00
(ii) Beyond 3m upto 10m depth metre ₹ 31,332.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 41,380.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 43,449.00
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 77,616.00
the previous meter
b Add 5% of cost for dewatering on the cost, if required metre ₹ 1,01,871.00
c Add 25% of cost for Kentledge including supports, loading arrangement and
metre ₹ 97,020.00
Labour ).
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,84,407.00
the previous meter
b Add 5% of cost for dewatering, if required metre ₹ 2,32,353.00
c Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 2,21,289.00
Labour).
C Soft rock ( 9m dia well )
(i) Depth upto 3m metre ₹ 44,421.00
D Hard rock ( 9m dia well )
(i) Depth of hard rock strata upto 3 m metre ₹ 51,728.00
12.16 Sinking of 10 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth below bed level upto 3.0 M metre ₹ 21,149.00
(ii) Beyond 3m upto 10m depth metre ₹ 24,791.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 32,741.00
the previous meter
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 61,415.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 73,698.00
Labour .
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,45,913.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement, and
metre ₹ 1,75,096.00
Labour etc.

46
Item
Descriptions Unit Rate
No.
B Clayey soil (10m dia. Well )
(i) Depth below bed level upto 3.0 M metre ₹ 26,883.00
(ii) Beyond 3m upto 10m depth metre ₹ 34,086.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 45,018.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 47,269.00
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 84,441.00
the previous meter
'b Add 5% of cost for dewatering on the cost, if required metre ₹ 1,10,829.00
c Add 25% of cost for Kentledge including supports, loading arrangement and
Labour ). metre ₹ 1,05,551.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 2,00,621.00
the previous meter
b Add 5% of cost for dewatering, if required metre ₹ 2,52,783.00
c Add 20% of cost for Kentledge including supports, loading arrangement and
₹ 2,40,745.00
Labour).
C Soft rock (10m dia well )
(i) Depth of soft rock strata upto 3m metre ₹ 45,324.00
D Hard rock (10m dia well )
(i) Depth of hard rock strata upto 3 m metre ₹ 60,135.00
12.17 Sinking of 11 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) Depth from bed level upto 3.0 M metre ₹ 48,943.00
(ii) Beyond 3m upto 10m depth metre ₹ 37,871.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 50,016.00

(iv) Beyond 20m upto 30 m


a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 93,819.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 1,12,582.00
Labour .
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 2,22,901.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement, and
metre ₹ 2,67,481.00
Labour etc.
B Clayey soil (11 m dia. Well )
(i) Depth from bed level upto 3.0 M metre ₹ 44,806.00
(ii) Beyond 3m upto 10m depth metre ₹ 62,922.00

47
Item
Descriptions Unit Rate
No.
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 83,099.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 87,254.00
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,55,874.00
the previous meter
b Add 5% of cost for dewatering on the cost, if required metre ₹ 2,04,584.00
c Add 25% of cost for Kentledge including supports, loading arrangement and
metre ₹ 1,94,842.00
Labour ).
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 3,70,333.00
the previous meter
b Add 5% of cost for dewatering, if required metre ₹ 4,66,620.00
c Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 4,44,400.00
Labour).
C Soft rock (11m dia well )
(i) Depth of soft rock strata upto 3m metre ₹ 1,01,840.00
D Hard rock (11m dia well )
(i) Depth of hard rock upto 3 m metre ₹ 1,35,211.00
12.18 Sinking of 12 m external diameter well ( other than pneumatic method of
sinking ) through all types of strata namely sandy soil, clayey soil and rock as
shown against each case, complete as per drawing and technical
specifications. Depth of sinking is reckoned from bed level.
A Sandy soil
(i) I) Depth below bed level upto 3.0 M metre ₹ 1,00,713.00
(ii) Beyond 3m upto 10m depth metre ₹ 1,12,835.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,49,019.00
the previous meter
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 2,79,522.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 3,35,426.00
Labour .
(v) Beyond 30m upto 40 m
a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 6,64,102.00
the previous meter
b Add 20% of cost for Kentledge including supports, loading arrangement, and
metre ₹ 7,96,923.00
Labour etc.
B Clayey soil (12 m dia. Well )
(i) Depth below bed level upto 3.0 M metre ₹ 1,10,105.00
(ii) Beyond 3m upto 10m depth metre ₹ 1,60,539.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 2,12,021.00
the previous meter
b Add for dewatering @ 5% of cost, if required. metre ₹ 2,22,622.00

48
Item
Descriptions Unit Rate
No.
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 3,97,698.00

b Add 5% of cost for dewatering on the cost, if required metre ₹ 5,21,978.00


c Add 25% of cost for Kentledge including supports, loading arrangement and
Labour ). metre ₹ 4,97,122.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 9,44,872.00

b Add 5% of cost for dewatering, if required metre ₹ 11,90,539.00


c Add 20% of cost for Kentledge including supports, loading arrangement and
Labour). metre ₹ 11,33,846.00

C Soft rock (12m dia well )


(i) Depth of soft rock strata upto 3m metre ₹ 2,41,102.00
D Hard rock (12m dia well )
(i) Depth of hard rock strata upto 3 m metre ₹ 3,12,058.00
12.19 Sinking of Twin D Type well ( other than pneumatic method of sinking ) through
all types of strata namely sandy soil, clayey soil and rock as shown against
each case, complete as per drawing and technical specifications. Depth of
sinking is reckoned from bed level.
A Sandy soil
(i) Depth from bed level upto 3.0 M metre ₹ 22,836.00
(ii) Beyond 3m upto 10m depth metre ₹ 24,633.00
(iii) Beyond 10m upto 20m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 32,532.00

(iv) Beyond 20m upto 30 m


a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 61,023.00

b Add 20% of cost for Kentledge including supports, loading arrangement and
Labour . metre ₹ 73,227.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 1,44,982.00

b Add 20% of cost for Kentledge including supports, loading arrangement, and
Labour etc. metre ₹ 1,73,978.00

B Clayey soil (Twin D Type Well )


(i) Depth below bed level upto 3.0 M metre ₹ 26,716.00
(ii) Beyond 3m upto 10m depth metre ₹ 33,953.00
(iii) Beyond 10 m upto 20 m
a Add 5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 44,842.00

b Add for dewatering @ 5% of cost, if required. metre ₹ 47,085.00

49
Item
Descriptions Unit Rate
No.
(iv) Beyond 20m upto 30 m
a Add 7.5% for every additional meter depth of sinking over the rate of sinking for
the previous meter metre ₹ 84,113.00

b Add 5% of cost for dewatering on the cost, if required metre ₹ 1,10,399.00


c Add 25% of cost for Kentledge including supports, loading arrangement and
Labour ). metre ₹ 1,05,142.00

(v) Beyond 30m upto 40 m


a Add 10% for every additional meter depth of sinking over the rate of sinking for
metre ₹ 1,99,841.00
the previous meter
b Add 5% of cost for dewatering, if required metre ₹ 2,51,800.00
c Add 20% of cost for Kentledge including supports, loading arrangement and
metre ₹ 2,39,809.00
Labour).
C Soft rock (Twin D Type well )
(i) Depth of soft rock strata upto 3m metre ₹ 51,410.00
D Hard rock (Twin D Type well )
(i) Depth of hard rock strata upto 3 m metre ₹ 64,968.00
12.21 Sand filling in wells complete as per drawing and technical specifications
cum ₹ 1,156.00

12.22 Providing steel liner 10 mm thick for curbs and 6mm thick for steining of wells
including fabricating and setting out as per detailed drawing tonne ₹ 1,04,614.00

12.23 Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as
per drawing and technical specifications and removal of excavated earth with metre ₹ 26,029.00

all lifts and lead upto 1000 m. (Pile diameter-750 mm)


12.24 Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as
per drawing and technical specifications and removal of excavated earth with metre ₹ 44,587.00

all lifts and lead upto 1000 m. (Pile diameter-1000 mm)


12.25 Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as
per drawing and technical specifications and removal of excavated earth with metre ₹ 55,659.00

all lifts and lead upto 1000 m. (Pile diameter-1200 mm)


12.26 Driven cast-in-place vertical M35 grade R.C.C. pile excluding reinforcement
complete as per drawing and & Technical Specification (Pile diameter - 750 metre ₹ 6,586.00
mm)
12.27 Driven cast-in-place vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Pile diameter - 1000 metre ₹ 10,978.00
mm)

12.28 Driven cast-in-place vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Pile diameter - 1200 metre ₹ 15,943.00
mm)
12.29 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Pile Diameter=500 metre ₹ 6,031.00
mm)

50
Item
Descriptions Unit Rate
No.
12.30 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Pile Diameter=750 metre ₹ 9,305.00
mm)
12.31 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Pile Diameter=1000 metre ₹ 14,220.00
mm)
12.32 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Size of pile - 300 mm metre ₹ 4,905.00
x 300 mm)
12.33 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Size of pile - 500 mm metre ₹ 7,197.00
x 500 mm)
12.34 Driven precast vertical M35 grade R.C.C. piles excluding reinforcement
complete as per drawing and & Technical Specification (Size of pile - 750 mm metre ₹ 11,578.00
x 750 mm)
12.35 Driven vertical steel piles complete as per drawing and & Technical
Specification (Section of the pile - H Section steel column 400 x 250 mm (ISHB metre ₹ 9,525.00
Series) )
12.36 Driven vertical steel piles complete as per drawing and & Technical
Specification (Section of the pile - H Section steel column 450 x 250 mm (ISHB metre ₹ 10,846.00
Series) )
12.37 Pile load test on single vertical pile in accordance with IS:2911(Part-IV)

12.38 Cement concrete for reinforced concrete in pile cap complete as per drawing
and Technical Specification
A RCC Grade M20
(i) Using Concrete Mixer cum ₹ 9,470.00
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,279.00
B RCC Grade M25
(i) Using concrete mixer. cum ₹ 10,213.00
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,022.00
C RCC Grade M30
(i) Using concrete mixer. cum ₹ 10,307.00
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,116.00
D RCC Grade M35
(i) Using concrete mixer. cum ₹ 10,503.00
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,313.00
12.39 Levelling course for Pile cap
cum ₹ 7,857.00

12.40 Supplying, fitting and placing un-coated HYSD bar reinforcement in foundation
tonne ₹ 84,061.00
complete as per drawing and technical specifications
12.41 Supplying, fitting and placing un-coated Mild steel reinforcement complete in
tonne ₹ 84,831.00
foundation as per drawing and technical specification

51
52
CHAPTER-13

SUB-STRUCTURE
CHAPTER-13
Item
Descriptions Unit Rate
No.
SUB-STRUCTURE
13.1 Brick masonry work in 1:3 in sub-structure complete excluding pointing and
cum ₹ 10,768.00
plastering, as per drawing and technical specifications
13.2 Pointing with cement mortar (1:3 ) on brick work in substructure as per
Technical specifications sqm ₹ 102.00

13.3 Plastering with cement mortar (1:3 ) on brick work in sub-structure as per
Technical specifications sqm ₹ 188.00

13.4 Stone masonry work in cement mortar 1:3 for substructure complete as per
drawing and Technical Specifications
A Random Rubble Masonry cum ₹ 5,881.00
B Coursed rubble masonry (first sort ) cum ₹ 6,228.00
C Ashlar masonry ( first sort ) cum ₹ 8,842.00
13.5 Plain/Reinforced cement concrete in sub-structure complete as per drawing
and technical specifications
A PCC Grade M15
(p) Height upto 5m cum ₹ 8,848.00
B PCC Grade M20
(p) Height upto 5m cum ₹ 9,745.00
C PCC Grade M25
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 10,495.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,250.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 10,877.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,623.00
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 11,354.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,089.00
D PCC Grade M30
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 10,577.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,324.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 10,962.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,700.00
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 11,442.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,169.00
E RCC Grade M20
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 10,084.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 9,833.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 10,451.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,190.00

53
Item
Descriptions Unit Rate
No.
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 10,909.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,637.00
F RCC Grade M25
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 10,843.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,492.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 11,198.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,868.00
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 11,730.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 12,432.00
G RCC Grade M30
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 10,888.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,640.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 11,195.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 10,381.00
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 11,631.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,366.00
H RCC Grade M35
(p) Height upto 5m
Case I Using concrete Mixer cum ₹ 11,096.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 11,790.00
(q) Height 5m to 10m
Case I Using concrete Mixer cum ₹ 11,338.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 12,047.00
(r) Height above 10m
Case I Using concrete Mixer cum ₹ 11,701.00
Case II With Batching Plant, Transit Mixer and Concrete Pump cum ₹ 12,433.00
13.6 Supplying, fitting and placing HYSD bar reinforcement in sub-structure
complete as per drawing and technical specifications tonne ₹ 84,251.00

13.7 Supplying, fitting and placing Mild steel reinforcement complete in sub-
structure as per drawing and technical specification tonne ₹ 83,430.00

13.8 Providing weep holes in Brick masonry/Plain/Reinforced concrete abutment,


wing wall/return wall with 100 mm dia AC pipe, extending through the full width
each ₹ 596.00
of the structure with slope of 1V :20H towards drawing foce. Complete as per
drawing and Technical specifications
13.9 Back filling behind abutment, wing wall and return wall complete as per
drawing and Technical specification
A Granular material cum ₹ 1,650.00
B Sandy material cum ₹ 1,497.00

54
Item
Descriptions Unit Rate
No.
13.10 Providing and laying of Filter media with granular materials/stone crushed
aggregates satisfying the requirements laid down in clause 2504.2.2. of
MoRTH specifications to a thickness of not less than 600 mm with smaller size
towards the soil and bigger size towards the wall and provided over the entire cum ₹ 1,816.00
surface behind abutment, wing wall and return wall to the full height
compacted to a firm condition complete as per drawing and technical
specification.
13.11 Supplying, fitting and fixing in position true to line and level cast steel rocker
bearing conforming to IRC: 83(Pt.-1) section IX and clause 2003 of MoRTH tonne
₹ 1,083.00
specifications complete including all accessories as per drawing and Technical capacity
Specifications.
13.12 Supplying, fitting and fixing in position true to line and level forged steel roller
bearing conforming to IRC: 83(Pt.-1) section IX and clause 2003 of MoRTH tonne
₹ 854.00
specifications complete including all accessories as per drawing and Technical capacity
Specifications.
13.13 Supplying, fitting and fixing in position true to line and level sliding plate
bearing with PTFE surface sliding on stainless steel complete including all
tonne
accessories as per drawing and Technical Specifications and BS: 5400, ₹ 458.00
capacity
section 9.1 & 9.2 (for PTFE) and clause 2004 of MoRTH Specifications.

13.14 Supplying, fitting and fixing in position true to line and level elastomeric
bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH cubic
₹ 3.50
specifications complete including all accessories as per drawing and Technical centimetre
Specifications.
13.15 Supplying, fitting and fixing in position true to line and level sliding plate
bearing with stainless steel plate sliding on stainless steel plate with mild steel tonne
₹ 279.00
matrix complete including all accessories as per drawing and Technical capacity
Specifications.
13.16 Supplying, fitting and fixing in position true to line and level POT-PTFE bearing
consisting of a metal piston supported by a disc or unreinforced elastomer
confined within a metal cylinder, sealing rings, dust seals, PTFE surface
sliding against stainless steel mating surface, completre assembly to be of
tonne
cast steel/fabricated structural steel, metal and elastomer elements to be as ₹ 307.00
capacity
per IRC: 83 part-I & II respectively and other parts conforming to BS: 5400,
section 9.1 & 9.2 and clause 2006 of MoRTH Specifications complete asper
drawing and approved technical specifications.

55
56
CHAPTER-14

SUPER-STRUCTURE
CHAPTER-14
Item
Descriptions Unit Rate
No.
SUPER-STRUCTURE
14.1 Furnishing and Placing Reinforced/Prestressed cement concrete in super-
structure as per drawing and Technical Specification
A RCC Grade M20
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 9,638.00
(q) Height 5m to 10m cum ₹ 11,366.00
(r) Height above 10m cum ₹ 11,820.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 11,366.00
(q) Height 5m to 10m cum ₹ 11,820.00
(r) Height above 10m cum ₹ 12,275.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 10,635.00
(q) Height 5m to 10m cum ₹ 11,078.00
(r) Height above 10m cum ₹ 11,522.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 11,078.00
(q) Height 5m to 10m cum ₹ 11,522.00
(r) Height above 10m cum ₹ 11,965.00
B RCC Grade M25
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 11,769.00
(q) Height 5m to 10m cum ₹ 12,259.00
(r) Height above 10m cum ₹ 12,749.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 12,259.00
(q) Height 5m to 10m cum ₹ 12,749.00
(r) Height above 10m cum ₹ 13,240.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 11,503.00
(q) Height 5m to 10m cum ₹ 11,982.00
(r) Height above 10m cum ₹ 12,461.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 11,982.00
(q) Height 5m to 10m cum ₹ 12,461.00
(r) Height above 10m cum ₹ 12,941.00

57
Item
Descriptions Unit Rate
No.
C RCC Grade M 30
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 11,920.00
(q) Height 5m to 10m cum ₹ 12,417.00
(r) Height above 10m cum ₹ 12,914.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 12,417.00
(q) Height 5m to 10m cum ₹ 12,914.00
(r) Height above 10m cum ₹ 13,410.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump.

(i) For solid slab super-structure, 20-30% of (a+b+c)


(p) Height upto 5m cum ₹ 11,614.00
(q) Height 5m to 10m cum ₹ 12,098.00
(r) Height above 10m cum ₹ 12,582.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 12,098.00
(q) Height 5m to 10m cum ₹ 12,582.00
(r) Height above 10m cum ₹ 13,066.00
D RCC/PSC Grade M35
Case 1 Using concrete mixer.

(i) For solid slab super-structure, 18-28% of (a+b+c)


(p) Height upto 5m cum ₹ 11,945.00
(q) Height 5m to 10m cum ₹ 12,451.00
(r) Height above 10m cum ₹ 12,957.00
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum ₹ 12,451.00
(q) Height 5m to 10m cum ₹ 12,957.00
(r) Height above 10m cum ₹ 13,463.00
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum ₹ 13,969.00
(q) Height 5m to 10m cum ₹ 14,981.00
(r) Height above 10m cum ₹ 15,994.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump

(i) For solid slab super-structure, 18-28% of (a+b+c)


(p) Height upto 5m cum ₹ 11,641.00
(q) Height 5m to 10m cum ₹ 12,134.00
(r) Height above 10m cum ₹ 12,627.00
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum ₹ 12,134.00
(q) Height 5m to 10m cum ₹ 12,627.00
(r) Height above 10m cum ₹ 13,121.00
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum ₹ 13,614.00
(q) Height 5m to 10m cum ₹ 14,600.00
(r) Height above 10m cum ₹ 15,587.00

58
Item
Descriptions Unit Rate
No.
E PSC Grade M-40
Case 1 Using concrete mixer.
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum ₹ 13,397.00
(q) Height 5m to 10m cum ₹ 13,956.00
(r) Height above 10m cum ₹ 14,514.00
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum ₹ 13,956.00
(q) Height 5m to 10m cum ₹ 14,514.00
(r) Height above 10m cum ₹ 15,072.00
Case II Using Batching Plant, Transit Mixer and Concrete Pump

(i) For solid slab super-structure, 18-28% of (a+b+c)


(p) Height upto 5m cum ₹ 12,797.00
(q) Height 5m to 10m cum ₹ 13,340.00
(r) Height above 10m cum ₹ 13,882.00
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum ₹ 13,340.00
(q) Height 5m to 10m cum ₹ 13,882.00
(r) Height above 10m cum ₹ 14,424.00
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum ₹ 14,966.00
(q) Height 5m to 10m cum ₹ 16,051.00
(r) Height above 10m cum ₹ 17,136.00
F PSC Grade M-45
(i) For solid slab/voided slab super-structure, 16-26% of cost of concrete (a+b+c)

(p) Height upto 5m cum ₹ 13,163.00


(q) Height 5m to 10m cum ₹ 13,730.00
(r) Height above 10m cum ₹ 14,298.00
(ii) For I-beam & slab including launching of precast girders by launching truss
upto 40 m span, 21-31% of cost of concrete.
(p) Height upto 5m cum ₹ 13,730.00
(q) Height 5m to 10m cum ₹ 14,298.00
(r) Height above 10m cum ₹ 14,865.00
(iii) For cast-in-situ box girder, segmental construction and balanced cantilever,
36-56% of cost of concrete.
(p) Height upto 5m cum ₹ 15,433.00
(q) Height 5m to 10m cum ₹ 16,567.00
(r) Height above 10m cum ₹ 17,702.00
G PSC Grade M-50
(i) For cast-in-situ box girder, segmental construction and balanced cantilever,
35-55% of cost of concrete
(p) Height upto 5m cum ₹ 15,803.00
(q) Height 5m to 10m cum ₹ 16,974.00
(r) Height above 10m cum ₹ 18,145.00

59
Item
Descriptions Unit Rate
No.
H PSC Grade M- 55
(i) For cast-in-situ box girder, segmental construction and balanced cantilever,
35-55% of cost of concrete
(p) Height upto 5m cum ₹ 16,562.00
(q) Height 5m to 10m cum ₹ 17,789.00
(r) Height above 10m cum ₹ 19,015.83
14.2 a) Supplying, fitting and placing HYSD bar reinforcement in super-
structure complete as per drawing and technical specifications tonne ₹ 86,334.00

14.3 High tensile steel wires/strands including all accessories for stressing,
stressing operations and grouting complete as per drawing and Technical tonne ₹ 1,75,864.00
Specifications
14.4 Providing and laying Cement concrete wearing coat M-30 grade including
reinforcement complete as per drawing and Technical Specifications cum ₹ 16,457.00

14.5 Mastic Asphalt (Providing and laying 12 mm thick mastic asphalt wearing
course on top of deck slab excluding prime coat with paving grade bitumen
meeting the requirements given in table 500-29, prepared by using mastic
cooker and laid to required level and slope after cleaning the surface,
including providing antiskid surface with bitumen precoated fine grained hard
stone chipping of 9.5 mm nominal size at the rate of 0.005cum per 10 sqm and sqm ₹ 543.00
at an approximate spacing of 10 cm center to center in both directions,
pressed into surface when the temperature of surfaces not less than 100 deg.
C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause
515.)
14.6 Construction of precast RCC railing of M30 Grade, aggregate size not
exceeding 12 mm, true to line and grade, tolurence of vertical RCC post not
to exceed 1 in 500, centre to centre spacing between vertical post not to
exceed 2000 mm, leaving adequate space between vertical post for metre ₹ 2,601.00
expansion, complete as per approved drawings and technical specifications.

14.7 Construction of RCC railing of M30 Grade in-situ with 20 mm nominal size
aggregate, true to line and grade, tolurence of vertical RCC post not to
exceed 1 in 500, centre to centre spacing between vertical post not to exceed
2000 mm, leaving adequate space between vertical post for expansion, metre ₹ 2,535.00
complete as per approved drawings and technical specifications.

14.8 Providing, fitting and fixing mild steel railing complete as per drawing.
metre ₹ 4,187.00

14.9 Drainage Spouts complete as per drawing and Technical specification each ₹ 3,650.00
14.10 PCC M15 Grade leveling course below approach slab complete as per
drawing and Technical specification cum ₹ 8,044.00

14.11 Reinforced cement concrete approach slab including reinforcement and


formwork complete as per drawing and Technical specification cum ₹ 14,335.00

60
Item
Descriptions Unit Rate
No.
14.16 Painting on concrete surface (Providing and applying 2 coats of water based
cement paint to unplastered concrete surface after cleaning the surface of dirt,
dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 Sq.m. ) metre ₹ 150.00

14.17 Burried Joint (Providing and laying a burried expansion joint, expansion gap
being 20 mm, covered with 12 mm thick, 200 mm wide galvanised wieldable
structural steel plate as per IS: 2062, placed symmetrical to centre line of the
joint, resting freely over the top surface of the deck concrete, welding of 8 mm metre ₹ 1,891.00
dia. 100 mm long galvanised nails spaced 300 mm c/c along the centre line of
the plate, all as specified in clause 2604.)

14.18 Filler joint

(i) Providing & fixing 2 mm thick corrugated copper plate in expansion joint
complete as per drawing & Technical Specification. metre ₹ 1,585.00

(ii) Providing & fixing 20 mm thick compressible fibre board in expansion joint
complete as per drawing & Technical Specification. metre ₹ 454.00

(iii) Providing and fixing in position 20 mm thick premoulded joint filler in expansion
joint for fixed ends of simply supported spans not exceeding 10 m to cater for a
horizontal movement upto 20 mm, covered with sealant complete as per metre ₹ 424.00
drawing and technical specifications.

(iv) Providing and filling joint sealing compound as per drawings and technical
specifications with coarse sand and 6% bitumen by weight metre ₹ 36.00

14.19 Asphaltic Plug joint (Providing and laying of asphaltic plug joint to provide for
horizontal movement of 25 mm and vertical movement of 2 mm, depth of joint
varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (in
traffic direction), covered with a closure plate of 200mm x 6mm of wieldable
structural steel conforming to IS: 2062, asphaltic plug to consist of polymer metre ₹ 1,700.00
modified bitumen binder, carefully selected single size aggregate of 12.5 mm
nominal size and a heat resistant foam caulking/backer rod, all as per
approved drawings and specifications.)

14.20 Elastomeric Slab Steel Expansion Joint (Providing and laying of an


elastomeric slab steel expansion joint, catering to right or skew (less than 20
deg., moderately curved with maximum horizontal movement upto 50 mm,
complete as per approved drawings and standard specifications to be installed metre ₹ 44,614.00
by the manufacturer/supplier or their authorised representative ensuring
compliance to the manufacturer's instructions for installation and clause 2606
of MoRTH specifications for road & bridge works.)

14.21 Compression Seal Joint (Providing and laying of compression seal joint
consisting of steel armoured nosing at two edges of the joint gap suitably
anchored to the deck concrete and a preformed chloroprene elastomer or
closed cell foam joint sealer compressed and fixed into the joint gap with metre ₹ 19,457.00
special adhesive binder to cater for a horizontal movement upto 40 mm and
vertical movement of 3 mm.)

61
Item
Descriptions Unit Rate
No.
14.22 Strip Seal Expansion Joint (Providing and laying of a strip seal expansion
joint catering to maximum horizontal movement upto 70 mm, complete as per
approved drawings and standard specifications to be installed by the metre ₹ 26,594.00
manufacturer/supplier or their authorised representative ensuring compliance
to the manufacturer's instructions for installation.)
14.23 Modular Strip / Box Seal Joint (Providing and laying of a modular strip Box
steel expansion joint including anchorage catering to a horizontal movement
beyond 70 mm and upto 140mm, complete as per approved drawings and
metre ₹ 2,09,476.00
standard specifications to be installed by the manufacturer/supplier or their
authorised representative ensuring compliance to the manufacturer's
instructions for installation.)
14.24 Modular Strip / Box Seal Joint (Providing and laying of a modular strip box
seal expansion joint catering to a horizontal movement beyond 140mm and
upto 210mm, complete as per approved drawings and standard specifications
metre ₹ 3,20,606.00
to be installed by the manufacturer/supplier or their authorised representative
ensuring compliance to the manufacturer's instructions for installation.)

62
CHAPTER-15

RIVER TRAINING AND PROTECTION WORKS


CHAPTER-15
Item
Descriptions Unit Rate
No.
RIVER TRAINING AND PROTECTION WORKS
15.1 Providing and laying boulders apron on river bed for protection against scour
with stone boulders weighing not less than 40 kg each complete as per
drawing and Technical specification.
A Boulder laid dry without wire crates. cum ₹ 2,984.00
15.2 Boulder apron laid in wire crates (Providing and laying of boulder apron laid in
wire crates made with 4mm dia GI wire conforming to IS: 280 & IS:4826 in
100mm x 100mm mesh (weaved diagonally) including 10% extra for laps and cum ₹ 4,022.00
joints laid with stone boulders weighing not less than 40 kg each.)

15.3 Cement concrete blocks (size 0.5 x 0.5 x 0.5 m) (Providing and laying of apron
with cement concrete blocks of size 0.5x0.5x0.5 m cast in-situ and made with
nominal mix of M-15 grade cement concrete with a minimum cement content of cum ₹ 8,532.00
250 kg/cum as per IRC: 21-2000.)

15.4 Providing and laying Pitching on slopes laid over prepared filter media
including boulder apron laid dry in front of toe of embankment complete as per
drawing and Technical specifications
A Stone/Boulder cum ₹ 2,984.00
B Cement Concrete blocks of size 0.3x0.3 x0.3 m cast in cement concrete of
Grade M15 cum ₹ 8,532.00

15.5 Providing and laying Filter material underneath pitching in slopes complete as
per drawing and Technical specification cum ₹ 2,104.00

15.8 Providing and laying Flooring complete as per drawing and Technical
specifications laid over cement concrete bedding.
A Rubble stone laid in cement mortar 1:3 cum ₹ 8,016.00
B Cement Concrete blocks Grade M15 cum ₹ 11,237.00
15.9 Dry rubble Flooring cum ₹ 3,583.00
15.10 Curtain wall complete as per drawing and Technical specification
A Stone masonry in cement mortar (1:3) cum ₹ 6,759.00
B Cement concrete Grade M15 cum ₹ 8,365.00
15.11 Flexible Apron :Construction of flexible apron 1 m thick comprising of loose
cum ₹ 3,049.00
stone boulders weighing not less than 40 kg beyond curtain wall.
15.12 Gabian Structure for Retaining Earth (Providing and construction of a gabain
structure for retaining earth with segments of wire crates of size 7 m x 3 m x
0.6 m each divided into 1.5 m compartments by cross netting, made from 4
mm galvanised steel wire @ 32 kg per 10 sqm having minimum tensile
strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming cum ₹ 4,158.00
to IS:4826, woven into mesh with double twist, mesh size not exceeding 100
x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends
to be tied with 4 mm galvanised steel wire)

63
Item
Descriptions Unit Rate
No.
15.13 Gabian Structure for Erosion Control, River Training Works and Protection
works (Providing and constructing gabain structures for erosion control, river
training works and protection works with wire crates of size 2 m x 1 m x 0.3 m
each divided into 1m compartments by cross netting, made from 4 mm
galvanised steel wire @ 32 kg per 10 sqm having minimum tensile strength of
cum ₹ 6,137.00
300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826,
woven into mesh with double twist, mesh size not exceeding 100 mm x 100
mm, filled with boulders with least dimension of 200 mm, all loose ends to be
securely tied with 4 mm galvanised steel wire.)

64
CHAPTER-16

REPAIR AND REHABILITATION


CHAPTER-16

Item
Descriptions Unit Rate
No.
REPAIR AND REHABILITATION
16.1 Removal of existing cement concrete wearing coat including its disposal
complete as per Technical specification without causing any detrimental effect
sqm ₹ 171.00
to any part of the bridge structure and removal of dismantled material with all
lifts and lead upto 1000m(Thickness 75 mm)
16.2 Removal of existing asphaltic wearing coat comprising of 50 mm thick asphaltic
concrete laid over 12 mm thick mastic asphalt including disposal with all lift and sqm ₹ 131.00
lead upto 1000m.
16.3 Guniting concrete surface with cement mortar applied with compressor after
cleaning surface and spraying with epoxy complete as per Technical sqm ₹ 1,201.00
specification
16.4 Providing and inserting nipples with approved fixing compound after drilling
holes for grouting as per Technical specifications including subsequent
each ₹ 288.00
cutting/removal and sealing of the hole as necessary of nipples after
completion of grouting with Cement/Epoxy
16.5 Sealing of cracks/porous concrete by injection process through
nipples/Grouting complete as per Technical specification.
A Cement Grout kg ₹ 272.00
B Cement mortar (1:1) Grouting kg ₹ 263.00
16.6 Patching of damaged concrete surface with polymer concrete and curing
compounds, initiator and promoter, available in present formulations, to be
sqm ₹ 1,975.00
applied as per instructions of manufacturer and as approved by the Engineer.

16.7 Sealing of crack / porous concrete with Epoxy Grout by injection through
kg ₹ 720.00
nipples complete as per clause 2803.1.
16.8 Applying epoxy mortar over leached, honey combed and spalled concrete
surface and exposed steel reinforcement complete as per Technical sqm ₹ 331.00
specification
16.9 Removal of defective concrete, cleaning the surface thoroughly, applying the
shotcrete mixture mechanically with compressed air under pressure,
comprising of cement, sand, coarse aggregates, water and quick setting
compound in the proportion as per clause 2807.1., sand and coarse
sqm ₹ 416.00
aggregates conforming to IS: 383 and table 1 of IS: 9012 respectively, water
cement ratio ranging from 0.35 to 0.50, density of gunite not less than 2000
kg/cum, strength not less than 25 Mpa and workmanship conforming to clause
2807.6.
16.10 Applying pre-packed cement based polymer mortar of strength 45 Mpa at 28
sqm ₹ 170.00
days for replacement of spalled concrete
16.11 Eproxy bonding of new concrete to old concrete sqm ₹ 279.00
16.15 Replacement of bearings complete as per Technical specification each ₹ 15,566.00
16.16 Rectification of bearings as per Technical specifications each ₹ 15,566.00
16.17 Replacement of Expansion Joints complete as per drawings metre ₹ 4,150.00
16.18 Replacement of damaged concrete railing. metre ₹ 357.00

65
Item
Descriptions Unit Rate
No.
16.19 Replacement of crash barrier.
metre ₹ 638.00

16.20 Replacement of damaged mild steel railing


metre ₹ 301.00

16.21 Repair of crash barrier (Repair of concrete crash barrier with cement concrete
of M-30 grade by cutting and trimming the damaged portion to a regular shape,
metre ₹ 310.00
cleaning the area to be repaired thoroughly, applying cement concrete after
erection of proper form work.)
16.22 Repair of RCC Railing (Carrying out repair of RCC M30 railing to bring it to the
metre ₹ 181.00
original shape.)
16.23 Repair of steel Railing (Repair of steel railing to bring it to the original shape)
metre ₹ 378.00

66
APPENDICES
(A) Usage Rates of Plant and Machinery

Output of
Sl. No. Description of Machine Activity Output Unit Rate
Machine

capacity in
P&M-001 Air Compressor General Purpose 170/250 hour ₹ 471.00
cfm
Batching and Mixing Plant (a) 30 cum
P&M-002 Concrete Mixing cum/hour 20 hour
capacity ₹ 3,290.00
Batching and Mixing Plant (b) 15 - 20
P&M-003 Concrete Mixing cum/hour 13 hour
cum capacity ₹ 2,741.00
P&M-004 Bitumen Pressure Distributor Applying bitumen tack coat sqm/hour 1750 hour ₹ 1,581.00
capacity in
P&M-005 Bitumen Boiler oil fired Bitumen Spraying 1500 hour ₹ 293.00
litre
Concrete Paver Finisher with 40 HP
P&M-006 Paving of concrete surface cum / hour 20 hour
Motor ₹ 4,226.00
Concrete Pump of 45 & 30 cum
P&M-007 Pumping of concrete cum / hour 33 / 22 hour
capacity
₹ 377.00
capacity in
P&M-008 Concrete Bucket For Pouring concrete 1 hour ₹ 23.00
cum
P&M-009 Concrete Mixer (a) 0.4/0.28 cum Concrete Mixing cum/hour 2.5 hour ₹ 346.00
P&M-010 Concrete Mixer (b) 1 cum Concrete Mixing cum/hour 7.5 hour ₹ 346.00
P&M-011 Crane (a) 80 tonnes Lifting Purpose hour ₹ 1,884.00
P&M-012 Cranes b) 35 tonnes Lifting Purpose hour ₹ 1,257.00
P&M-013 Cranes c) 3 tonnes Lifting Purpose hour ₹ 527.00
P&M-014 Dozer D - 80 - A 12 Spreading /Cutting / Clearing cum/hour 300/ 150/250 hour ₹ 5,483.00
P&M-015 Dozer D - 50 - A 15 Spreading /Cutting / Clearing cum/hour 200/ 120/150 hour ₹ 3,251.00
P&M-016 Emulsion Pressure Distributor Applying emulsion tack coat sqm/hour 1750 hour ₹ 1,178.00
Front End loader 1 cum bucket
P&M-017 Soil loading / Aggregate loading cum/hour 60 /25 hour
capacity ₹ 1,188.00
P&M-018 Generator (a) 125 KVA Genration of electric Energy KVA 100 hour ₹ 1,027.00
P&M-019 Generator( b) 63 KVA Genration of electric Energy KVA 50 hour ₹ 847.00
P&M-020 GSB Plant 50 cum Producing GSB cum/hour 40 hour ₹ 1,532.00
P&M-021 Hotmix Plant - 120 TPH capacity DBM/BM/SDC/ Premix cum/hour 40 hour ₹ 34,492.00
P&M-022 Hotmix Plant - 100 TPH capacity DBM/BM/SDC/ Premix cum/hour 30 hour ₹ 25,506.00
P&M-023 Hotmix Plant - 60 to 90 TPH capacity DBM/BM/SDC/ Premix cum/hour 25 hour ₹ 20,397.00
P&M-024 Hotmix Plant - 40 to 60 TPH capacity DBM/BM/SDC/ Premix cum/hour 17 hour ₹ 16,331.00
P&M-025 Hydraulic Chip Spreader Surface Dressing sqm/hour 1500 hour ₹ 3,883.00
Soil Ordinary/Soil Marshy / Soil
P&M-026 Hydraulic Excavator of 1 cum bucket cum/hour 60 /60 /60 hour
Unsuitable ₹ 1,918.00
P&M-027 Integrated Stone Crusher 100THP Crushing of Spalls TPH 100 hour ₹ 12,768.00
P&M-028 Integrated Stone Crusher 200 HP Crushing of Spalls TPH 200 hour ₹ 26,860.00
P&M-029 Kerb Casting Machine Kerb Making Rm/hour 80 hour ₹ 457.00
capacity in
P&M-030 Mastic Cooker Mastic Wearing coat 1 hour
tonne ₹ 91.00

67
Output of
Sl. No. Description of Machine Activity Output Unit Rate
Machine

P&M-031 Mechanical Broom Hydraulic Surface Cleaning sqm/hour 1250 hour ₹ 525.00

P&M-032 Motor Grader 3.35 mtr blade Clearing /Spreading /GSB /WBM cum/hour 200/200/50/50 hour
₹ 3,528.00
P&M-033 Mobile slurry seal equipment Mixing and laying slurry seal sqm/hour 2700 hour ₹ 1,485.00
Paver Finisher Hydrostatic with sensor
P&M-034 Paving of DBM/ BM/SDC/ Premix cum/hour 40 hour
control 100 TPH ₹ 3,940.00
P&M-035 Paver Finisher Mechanical 100 TPH Paving of WMM /Paving of DLC cum/hour 40/30 hour ₹ 1,436.00
0.75 m dia to 1.2 m dia Boring
P&M-036 Piling Rig with Bantonite Pump Rm/hour 2 to 3 hour
attachment ₹ 8,051.00
P&M-037 Pneumatic Road Roller Rolling of Asphalt Surface cum/hour 25 hour ₹ 1,831.00
P&M-038 Pneumatic Sinking Plant Pneumatic Sinking of wells cum/hour 1.5 to 2.00 hour ₹ 6,144.00
P&M-039 Pot Hole Repair Machine Repair of potholes cum/hour 4 hour ₹ 1,335.00
P&M-040 Prestressing Jack with Pump & access Stressing of steel wires/stands hour ₹ 189.00
P&M-041 Ripper Scarifying cum/hour 60 hour ₹ 40.00
P&M-042 Rotavator Scarifying cum/hour 25 hour ₹ 26.00
P&M-043 Road marking machine Road marking Sqm/hour 100 hour ₹ 137.00

P&M-044 Smooth Wheeled Roller 8 tonne Soil Compaction /BM Compaction cum/hour 70/25 hour
₹ 679.00
P&M-045 Tandem Road Roller Rolling of Aspalt Surface cum/hour 30 hour ₹ 1,686.00
Transportation of soil, GSB, Capacity in
P&M-046 Tipper - 5 cum 5.5 km
WMM, Hotmix etc. cum ₹ 51.00
Transportation of soil, GSB, Capacity in
P&M-047 Tipper - 5 cum 5.5 tonne.k
WMM, Hotmix etc. cum
m ₹ 7.00
Transportation of soil, GSB, Capacity in
P&M-048 Tipper - 5 cum 5.5 hour
WMM, Hotmix etc. cum ₹ 810.00
Transportation of Concrete Mix to
P&M-049 Transit Mixer 4.0/4.5 cum cum/hour 4.5 hour
site
₹ 1,370.00
Transportation of Concrete Mix to
P&M-050 Transit Mixer 4/4.5 cum cum/hour 4.5 tonne.k
site ₹ 11.00
m
Transportation of Concrete Mix to
P&M-051 Transit Mixer 3.0 cum cum/hour 3 hour
site ₹ 1,257.00
Transportation of Concrete Mix to
P&M-052 Transit Mixer 3.0 cum cum/hour 3 tonne.k
site ₹ 10.00
m
P&M-053 Tractor Pulling capacity in HP 50 hour ₹ 533.00
P&M-054 Tractor with Rotevator Rate of Tractor + Rotevator hour ₹ 559.00
P&M-055 Tractor with Ripper Rate of Tractor 6+ Ripper hour ₹ 577.00
P&M-056 Truck 5.5 cum per 10 tonnes Material Transport capacity/cum 4.5 km ₹ 40.00
P&M-057 Truck 5.5 cum per 10 tonnes Material Transport capacity/cum 4.5 hour ₹ 733.00
P&M-058 Truck 5.5 cum per 10 tonnes Material Transport capacity/cum 4.5 tonne.k
₹ 4.00
m
P&M-059 Vibratory Roller 8 tonne Earth or soil / GSB / WBM cum/hour 100/60/60 hour ₹ 2,270.00
P&M-060 Water Tanker Water Transport capacity in KL 6 hour ₹ 850.00
P&M-061 Water Tanker Water Transport capacity in KL 6 km ₹ 45.00
P&M-062 Wet Mix Plant 60 TPH Wet Mix cum/hour 25 hour ₹ 1,775.00

68
Sl. No. Description of Machine Unit Rate

P&M-063 Air compressor with pneumatic chisel attachment for cutting hard clay. hour ₹ 525.45
P&M-064 Batch type cold mixing plant 100-120 TPH capacity producing an average output of 75 tonne per hour hour ₹ 5,697.39
P&M-065 Belt conveyor system hour ₹ 2,805.74
P&M-066 Boat to carry atleast 20 persons hour ₹ 1,544.00
P&M-067 Cement concrete batch mix plant @ 175 cum per hour hour ₹ 7,436.62
P&M-068 Cement concrete batch mix plant @ 75 cum per hour hour ₹ 3,955.93
P&M-069 Cold milling machine hour ₹ 2,800.17
P&M-070 Crane 5 tonne capacity hour ₹ 604.66
P&M-071 Crane 10 tonne capacity hour ₹ 692.79
P&M-072 Crane 15 tonne capacity hour ₹ 797.66
P&M-073 Crane 20 tonne capacity hour ₹ 917.03
P&M-074 Crane 40 T capacity hour ₹ 1,381.12
P&M-075 Crane with grab 0.75 cum capacity hour ₹ 2,281.41
P&M-076 Compressor with guniting equipment along with accessories hour ₹ 517.64

P&M-077 Drum mix plant for cold mixes of appropriate capacity but not less than 75 tonnes/hour. hour
₹ 18,543.57
P&M-078 Epoxy Injection gun hour ₹ 1,484.87
P&M-079 Generator 33 KVA hour ₹ 548.88
P&M-080 Generator 100 KVA hour ₹ 1,027.47
P&M-081 Generator 250 KVA hour ₹ 2,314.88
Induction, deinduction and erection of plant and equipment including all components and accessories
P&M-082 hour
for pneumatic method of well sinking.
₹ 7,846.04
P&M-083 Joint Cutting Machine with 2-3 blades (for rigid pavement) (3% more than prev SOR) hour ₹ 215.31
P&M-084 Jack for Lifting 40 tonne lifting capacity. day ₹ 7,407.61
P&M-085 Piling rig Including double acting pile driving hammer hrs ₹ 3,086.88
P&M-086 Plate compactor hour ₹ 329.10
P&M-092 Vibrating Pile driving hammer complete with power unit and accessories. hour ₹ 23,149.90
P&M-093 Wet Mix Plant 100 TPH hour ₹ 2,963.04
P&M-094 Wet Mix Plant 75 TPH hour ₹ 2,223.40

69
STATEMENT SHOWING THE RATE OF MATERIALS, MACHINERIES AND LABOUR ETC.
(B) Labour

Sl. No. Description of Labour Unit Rate

L-01 Blacksmith (IInd class) day ₹ 500.00


L-02 Blacksmith (Ist class)/ Welder/ Plumber/ Electrician day ₹ 650.00
L-03 Blaster (Stone cutter) day ₹ 500.00
L-04 Carpenter I Class day ₹ 650.00
L-05 Chiseller (Head Mazdoor) day ₹ 500.00
L-06 Driller (Jumper) day ₹ 500.00
L-07 Diver day ₹ 500.00
L-08 Fitter day ₹ 500.00
L-09 Mali day ₹ 400.00
L-10 Mason (IInd class) day ₹ 500.00
L-11 Mason (Ist class) day ₹ 650.00
L-12 Mate / Supervisor day ₹ 650.00
L-13 Mazdoor day ₹ 325.00
L-14 Mazdoor/Dresser (Semi Skilled) day ₹ 450.00
L-15 Mazdoor/Dresser/Sinker (Skilled) day ₹ 550.00
L-16 Medical Officer day ₹ 700.00
L-17 Operator(grouting) day ₹ 500.00
L-18 Painter I class day ₹ 600.00
L-19 Para medical personnel day ₹ 700.00

70
(C) Materials

Sl. No. Description Unit Rate

M-001 Stone Boulder of size 150 mm and below at Cruser Plant cum ₹ 1,688.00
M-002 Supply of quarried stone 150 - 200 mm size for Hand Broken at site cum ₹ 1,576.00
M-003 Boulder with minimum size of 300 mm for Pitching at Site cum ₹ 1,464.00
M-004 Coarse sand at Mixing Plant cum ₹ 481.00
M-005 Coarse sand at Site cum ₹ 545.00
M-006 Fine sand at Site cum ₹ 595.00
M-007 Moorum at Site cum ₹ 831.00
M-008 Gravel/Quarry spall at Site Cum ₹ 748.00
M-009 Granular Material or hard murrum for GSB works at Site Cum ₹ 524.00
M-010 Granular Material or hard murrum for GSB works at Mixing Plant Cum ₹ 674.00
M-012 Filter media/Filter Material as per Table 300-3 (MoRT&H Specification) Cum ₹ 786.00
M-13 Grade - I Metal ( 90-45mm size ) Cum ₹ 1,781.00
M-14 Grade - II Metal ( 63-45mm size ) Cum ₹ 1,820.00
M-15 Grade - III Metal ( 53-22.4mm size ) Cum ₹ 1,893.00
M-16 Chips 13.20mm size Cum ₹ 4,264.00
M-17 Chips 11.20mm size Cum ₹ 4,432.00
M-18 Chips 6.70mm size Cum ₹ 1,800.00
M-19 Aggregate 25 mm Cum ₹ 2,003.00
M-20 Stone Crusher Dust Cum ₹ 865.00
M-21 Wooden ballies 8" Dia and 9 m long Each ₹ 2,949.00
M-22 Wooden ballies 2" Diafor bracing Each ₹ 383.00
M-23 Sand bags (Cost of sand and Empty cement bag) nos ₹ 153.00
M-021 Stone crusher dust finer than 3mm with not more than 10% passing .075 seive cum ₹ 1,005.00
M-075 Bitumen tonne ₹ 50,400.00
M-077 Bitumen (Emulsion)) tonne ₹ 60,558.00
M-078 Bitumen (Modified grade0 grade) tonne ₹ 60,558.00
M-079 Brick each ₹ 10.00
M-081 Cement tonne ₹ 8,960.00
M-082 Cold twisted bar (HYSD Bar) tonne ₹ 54,000.00
M-126 Mild Steel bar tonne ₹ 54,166.00
M-149 RCC Pipe NP4 heavy duty non pressure pipe 1000mm dia metre ₹ 9,091.00
M-150 RCC Pipe NP4 heavy duty non pressure pipe 1200mm dia metre ₹ 11,767.00
M-151 RCC Pipe NP4 heavy duty non pressure pipe 300mm dia metre ₹ 4,121.00
M-179 Structural Steel tonne ₹ 44,800.00
M-188 Unslaked lime tonne ₹ 22,411.00

Note : The above rates considered in the Analysis of ate for framing of this Schedule of Rate is based on the prevailing market rate. Any recovery
from the bills of Contractor is to based either on the issue rateof the Division concern or as per terms and conditions in the NIT Clause / Tender
aggrement.

71
QUANTITY OF MATERIALS CONSIDERED IN THE ANALYSIS OF RATES (FOR ESTIMATING PURPOSE ONLY)

The following quantities of materials like cement, stone aggregates and sand etc are considered in the analysis of
rates. However, these quantities are to be used only for estimating purposes and the actual quantity will depend on the job-
mix as approved by the competent authority prior to the commencement of the works.

Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

3.27 Sub-Surface drain with perforated pipe m 0.24


3.28 Aggregate Sub-Surface drain m 0.135
3.29 Underground drain at edge of pavement 20mm -
RCC M 20 0.267
m 0.2228 171.93
10mm -
0.178
4.1 GSB with close graded material (Table 400-
cum
1)
A Plant Mix Method
For Grading-I Material
53 mm to 9.5 mm 50%
9.5 mm to 2.36 mm 20%
2.36 mm below 30%
For Grading-II Material
26.5 mm to 9.5 mm @ 35 per cent 35%
9.5 mm to 2.36 mm @ 25 per cent 25%
2.36 mm below @ 40 per cent 40%
For Grading-III Material
9.5 mm to 4.75 mm @ 35 per cent 35%
4.75 mm to 2.36 mm @ 12.5 per cent 12.5%
2.36 mm below @ 52.5 per cent 52.5%
B By Mix in Place Method
For Grading-I Material 50%
53 mm to 9.5 mm 20%
9.5 mm to 2.36 mm 30%
2.36 mm below
For Grading-II Material
26.5 mm to 9.5 mm @ 35 per cent 35%
9.5 mm to 2.36 mm @ 25 per cent 25%
2.36 mm below @ 40 per cent 40%
For Grading-III Material
9.5 mm to 4.75 mm @ 35 per cent 35%
4.75 mm to 2.36 mm @ 12.5 per cent 12.5%
2.36 mm below @ 52.5 per cent 52.5%
4.2 Granular Sub-Base with Coarse Graded
Material (Table:- 400- 2) cum

For Grading-I Material


53 mm to 26.5 mm 35%
26.5 mm to 4.75 mm 45%
2.36 mm below 20%
For Grading-II Material
26.5 mm to 4.75 mm 75%
2.36 mm below 25%
For Grading-III Material
9.5 mm to 4.75 mm 66%
2.36 mm below 34%

72
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

4.3
Lime Stabilisation for Improving Sub-grade cum

A Mechanical Means 52.5


B Manual Means 53.33
4.4 Lime Treated Soil for Sub- Base cum 52.5
4.5 Cement Treated Soil Sub Base/ Base cum 70.0
4.6 Cement Treated Crushed Rock or
combination as per clause 403.2 and table cum
400.4in Sub base/ Base
(i) For Sub-Base Course
37.5 mm to 9.5 mm @ 55 per cent 55%
9.5 mm to 4.75 mm @ 20 per cent 20% 80.0
4.75 mm to 75 micron @ 25 per cent 25%
(ii) For Base Course
37.5 mm to 9.5 mm 32.5%
9.5 mm to 4.75 mm 5% 80.0
4.75 mm to 75 micron 62.5%
4.8 Inverted Choke cum 0.48
4.9 Water Bound Macadam cum
A By Manual Means cum
(i) Grading-I 90 mm to 45 mm
For compacted thickness of 100 mm 1.21 0.08
For type A 13.2 mm screenings 0.27
or
For crushable type such as Moorum or Gravel 0.3

(ii) Grading-II 63 mm to 45 mm
For compacted thickness of 75 mm 1.21 0.08
For type A 13.2 mm screenings 0.16

or For crushable type such as Moorum or Gravel 0.3

(ii) Grading-III 53 mm to 22.4 mm


For compacted thickness of 75 mm 1.21 0.08

For crushable type such as Moorum or Gravel 0.3

or For type B 11.2 mm screenings 0.24


B By Mechanical Means: cum
(i) Grading-I 90 mm to 45 mm
For compacted thickness of 100 mm 1.21 0.08
For type A 13.2 mm screenings 0.27

or For crushable type such as Moorum or Gravel 0.3

(ii) Grading-II 63 mm to 45 mm cum


For compacted thickness of 75 mm 1.21 0.08
For type A 13.2 mm screenings 0.16

or For crushable type such as Moorum or Gravel 0.3

(ii) Grading-III 53 mm to 22.4 mm


For compacted thickness of 75 mm 1.21 0.08

For crushable type such as Moorum or Gravel 0.3

or For type B 11.2 mm screenings 0.24

73
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

4.11 Penetration Coat Over Top Layer of


Crushed Cement Concrete Base sqm

Crushed stone aggregate 11.2 mm size 0.013 0.033


4.12 Wet Mix Macadam cum
45 mm to 22.4 mm 30%
22.4 mm to 2.36 mm 40%
2.36 mm to 75 micron 30%
4.16 Footpaths and Separators sqm
i) For Granular sub base material
53 mm to 26.5 mm 35%
26.5 mm to 4.75 mm 45%
2.36 mm below 20%
ii) For cement concrete grade M15 (0.025
cum)
12 mm crushed aggregate 0.0225 0.0113 0.8356
iii) For cement plaster 1:3 0.0128 6.1
iv) Pre-cast cement concrete tiles

Tiles size 300 x 300 mm and 25 mm thick (11


no/sqm)
v) RCC pipes
Pipes 200 mm dia,2.5 m long for drainage
(0.75m/sqm)
4.17 Crusher Run Macadam Base cum
A By Mix in Place Method
i) For 53 mm maximum size
63 mm to 45 mm 33%
22.5 mm to 5.6 mm 32%
Below 5.6 mm 35%
Or ii) For 45 mm maximum size
45 mm to 22.5 mm 5%
22.4 mm to 5.6 mm 50%
Below 5.6 mm 45%
B By Mixing Plant :
i) For 53 mm maximum size
63 mm to 45 mm 33%
22.5 mm to 5.6 mm 32%
Below 5.6 mm 35%

Or ii) For 45 mm maximum size

45 mm to 22.5 mm 5%
22.4 mm to 5.6 mm 50%
Below 5.6 mm 45%
4.18 Lime, Flyash Stabilised Soil Sub-Base cum
Ratio Lime 4 : Flyash 16 60.417
5.1 Prime Coat sqm 0.6
5.2 Tack Coat sqm 0.2

74
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

5.3 Bituminous Macadam (Weight of mix 2.2


cum
tonne/cum)
@ 3.3% of mix 72.6
Grading I ( 40 mm nominal size )
37.5 - 25 mm 15%
25 - 10 mm 45%
10 - 5 mm 25%
5 mm and below 15%
GradingII(19 mm nominal size)
25 - 10 mm 40%
10 - 5 mm 40%
5 mm and below 20%
5.4 Bituminous Penetration Macadam
A 50 mm thick sqm

Passing 45 mm and retained on 2.8 mm sieve 0.06


5.0
Passing 22.4 mm and retained on 2.8 mm sieve 0.015

B 75 mm thick sqm

Passing 63 mm and retained on 2.8 mm sieve 0.09


6.8
Passing 26.5 mm and retained on 2.8 mm sieve 0.018

5.5 Built-up-Spray Grout sqm


3.0
@ 1.5 kg per sqm for each layer
(2x1.5)
Passing 53 mm and retained on 2.8 mm sieve 0.05
Passing 22.4 mm and retained on 2.8 mm sieve 0.013
5.6 Dense Graded Bituminous Macadam
cum
(Weight of mix 2.31 tonne/cum)
@ 4.25 per cent of weight of mix 98.2
Grading - I 40 mm (Nominal Size)
37.5 - 25 mm 22%
25 - 10 mm 13%
10 -4.75 mm 19%
4.75 mm and below 44%
Filler @ 2 per cent of weight of aggregates. 2%
Grading - II 19 mm (Nominal Size)
25 - 10 mm 30%
10 - 5 mm 28%
5 mm and below 40%
Filler @ 2 per cent of weight of aggregates. 2%

75
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

5.7 Semi-Dense Bituminous Concrete (Weight


cum
of mix 2.31 tonne/cum)
@ 4.5 per cent of weight of mix 104.0
Grading I- 13 mm (Nominal Size)
13.2 - 10 mm 20%
10 - 5 mm 38%
5 mm and below 40%
Filler @ 2 per cent of weight of aggregates. 2%
Grading II- 10 mm (Nominal Size)
@ 5 per cent of weight of mix 116.0
9.5 - 4.75 mm 57%
4.75 and below 41%
Filler @ 2 per cent of weight of aggregates. 2%
5.8
Bituminous Concrete (Weight of mix 2.36
cum
tonne/cum)

@ 5 per cent of weight of mix 118.0


* Grading - I-19 mm (Nominal Size)
20 - 10 mm 35%
10 - 5 mm 23%
5 mm and below 40%
Filler @ 2 per cent of weight of aggregates. 2%
Grading - II-13 mm (Nominal Size)
13.2 - 10 mm 30%
10 - 5 mm 25%
5 mm and below 43%

Filler @ 2 per cent of weight of aggregates. 2%


5.9 Surface Dressing sqm
Case -
1 :-19 mm nominal chipping size 0.015 1.2

Case -
II 13 mm nominal size chipping 0.01 1.0

5.10 Open - Graded Premix Surfacing


sqm
(i)
Case - I: Mechanical method using Penetration
grade Bitumen and HMP of appropriate
capacity not less than 75 tonnes/hour .

13.2 mm to 5.6 mm 0.027 1.46


(ii)
Case - II: Open-Graded Premix Surfacing using
cationic Bitumen Emulsion

13.2 mm to 5.6 mm 0.027 2.15

76
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

5.11
Close Graded Premix Surfacing/Mixed Seal
sqm
Surfacing

Case
I Mechanical means using HMP of appropriate
capacity not less than 75 tonnes/hour.

Type - A

11.2 mm to 0.09 0.027 2.2

Type - B

13.2 mm to 0.09 mm 0.027 1.9


5.12 Seal Coat sqm
(i) Case - I : Type A

6.7 mm size defined as 100 per cent passing


0.009 0.98
11.2 mm sieve and retained on 2.36 mm sieve

(ii) Case - II : Type B


6.7 mm size defined as passing 11.2 mm sieve
0.006 0.68 10.286
and retained on 2.36 mm sieve
5.14 Mastic Asphalt (Density 2.3 tonne/cum) sqm
6.3 mm to 13.2 mm @ 40 per cent by weight of
0.0157
mix
2.36mm and retained on 0.075mm sieve @
0.011
31.9 per cent by weight of mix
@ 10.2 per cent by weight of mix. 6.0
Lime stone dust filler with calcium content not
less than 80 per cent by weight @ 17.92 per 10.0
cent by weight of mix)
Pre-coated stone chips
13.2 mm nominal size 0.0005
'@ 2 per cent by weight 0.0143
5.15 Slurry Seal (Density 2.2 tonnes/cum) sqm
(i) 5 mm thickness
Filler@ 2 per cent of total mix 0.22
4.75 mm and below 87 per cent of total mix 0.00638
@ 11 per cent of mix 1.21
(ii) 3 mm thickness
Filler@ 2 per cent of total mix 0.132
3 mm and below 85 per cent of total mix 0.00374
@ 13 per cent of mix 0.858
(iii) 1.5 mm thickness

Filler@ 2 per cent of total mix 0.0658


2.36 mm and below,82 per cent of total mix 0.0018
@ 16 per cent of mix 0.528

77
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

5.16 Recycling of Bituminous Pavement with


cum
Central Recycling Plant

37.5 - 25 mm 23%
25 - 10 mm 15%
10- 5 mm 20% 80.00
Below 5 mm 14%
Filler 2%
5.17 Fog Spray sqm
@ 0.75 kg per sqm 0.75
5.18 Bituminous Cold Mix ( Including Gravel
cum
Emulsion Density 2.2 tonne/cum)
(i) Using bitumen emulsion and 9.5 mm or 13.2
mm size aggregate
Aggregates size 19 to 9.5 mm 0.3659
Aggregates size 9.5 to 6 mm 0.4244 42.9 175.61
Aggregates size 6 to 0.075 mm 0.52683
(ii) Using bitumen emulsion and 19 mm or 26.5
mm nominal size aggregate

Aggregates size 37.5 to 19 mm 0.36585


Aggregates size 19 to 6 mm 0.43902 42.9 175.61
Aggregates size 6 to 0.075 mm 0.5122
(iii)
Using cutback bitumen and 9.5 mm or 13.2
mm nominal size aggregate

Aggregates size 19 to 9.5 mm 0.38049


Aggregates size 9.5 to 6 mm 0.45366 42.9 109.76
Aggregates size 6 to 0.075 mm 0.52683
(iv) Using cutback bitumen and 19 mm or 26.5
mm nominal size aggregate
Aggregates size 37.5 to 19 mm 0.36585
Aggregates size 19 to 6 mm 0.43902 109.76
Aggregates size 6 to 0.075 mm 0.5561
5.19 Sand Asphalt Base Course (Density 2.2
cum 43.9 1.4079 109.76
tonne/cum)
5.21 Crack Prevention Courses
(i) Stress absorbing membrane (SAM) crack width
sqm
less than 6 mm
5.6 mm size 0.01 9.0
(ii) Stress absorbing membrane (SAM) with crack
sqm
width 6 mm to 9 mm
11.2 mm size 0.01 1.1
(iii) Stress absorbing membrane (SAM) crack width
above 9 mm and cracked area above 50 per sqm
cent
11.2 mm size 0.012 1.5

78
Stone Sand
Unit Aggregates (cum) Binding Bitumen
Item Filler Bitume Lime Lime Cement
Description Quantit (cum) (Density material Emulsio
No (kg) n (kg) stone (kg) (kg)
y in (Density @ @ 1.625 (cum) n (kg)
1.5 t/cum) t/cum)

5.22 Recipe Cold Mix (Density 2.2 tonne/cum) cum


(i) 75 mm thickness
40 mm nominal size 1.449 98.78
(ii) 40 mm thickness
14 mm nominal size 1.4 153.66
(iii) 25 mm thickness
6 mm nominal size 1.317 186.59
6.1 Dry Lean Cement Concrete Sub- base cum
25 mm and 12.5 mm nominal sizes graded as
per table 600-1 @ 0.90 cum/cum of concrete 0.9
conforming to clause 602.2.4.
@ 0.45 cum/cum of concrete 0.45
@ 150 kg/cum of concrete 150.00
6.3 Rolled Cement Concrete Base cum
25mm and 12.5mm nominal size @ 0.90
cum/cum of concrete conforming to clause 0.9
602.2.3.
@ 0.45 cum/cum of concrete 0.45
@ 200 kg/cum of concrete 200.00
10.4 Filling Pot-holes and Patch Repairs with open-
sqm
Graded Premix surfacing, 20mm.
Nominal size 13.2mm 0.018
0.24 1.46
Nominal size 11.2mm 0.009
10.5 Filling Pot-holes and Patch Repairs with
sqm
Bituminous concrete, 40mm.
Grading I - 19mm(Nominal size)
20-10mm 35 per cent 0.0204
10-5 mm 23 per cent 0.0134 0.24 4.59
5mm and below40 per cent 0.0233
or
Grading-II 13mm (Nominal size)
13.2-10 mm 30 per cent 0.0175
10-5 mm 25 per cent 0.0145
0.24 4.59
5 mm and Below43 per cent 0.0250
Filler 2 per cent 1.84
10.6 Crack Filling m
Stone crusher dust 0.00004 0.066
10.7 Dusting sqm
Stone crusher dust finer than 3mm with not
0.00179
more than 10 per cent passing 0.075 sieve.

79
Quantities as considered in the rate analysis
Stone/aggregate (cum)
Unit Sand (Density 1.5 t/cum)
GSB
Item No Description Quantity Cement Admixtur (cum)
Brick (cum)
in (Density
(kg) e (kg) (No) (Density
1.625 40 mm 20 mm 10 mm Total
2.0 t/cum)
t/cum)

8.1 Cast in Situ Cement Concrete


m
M20 Kerb
A. Using Concrete Mixer 1 15.830 0.0303 0.061 0.061
B Using Concrete Batching and
1 15.830 0.0303 0.061 0.061
Mixing Plant
8.2 Cast in Situ Cement Concrete
M 20 Kerb with Channel m

A. Using Concrete Mixer 1 30.000 0.061 0.121967 0.122


B Using Concrete Batching and
1 30.000 0.061 0.121967 0.122
Mixing Plant
8.29 Cable Duct Across the Road m
(i) Single row for one utility service 1 0.672 0.00093

a) Random Rubble masonry/Brick


masonry in cement mortar 1:6 for
head wall both side = 0.118 cum

(ii)
Double row for two utility services 1 1.344 0.00186

a) Random Rubble masonry/Brick


masonry in cement mortar 1:6 for
head wall both side = 0.1685 cum

(iii) Triple Row for three utility


1 2.016 0.0028
services

a) Random Rubble masonry/Brick


masonry in cement mortar 1:6 for
head wall both side = 0.219 cum

8.34
Traffic Impact Attenuators at
sqm
Abutments and Piers
B Using Plastic/Steel Barrel, Filled
1 0.4
with Sand
8.44 Permanent Type Barricade in
each
Construction Zone
C With bricks 22.000 0.09 1800
9.1 PCC 1:3:6 in Foundation 1 cum 220.000 0.46 0.92 0.92
9.2 m
Laying Reinforced Cement
Concrete Pipe NP4 /
Prestressed Concrete Pipe on
First Class Bedding in Single
Row .

A 1000 mm dia 1 4.000 0.0056 0.36


B 1200 mm dia 1 5.600 0.0072 0.4

80
Quantities as considered in the rate analysis
Stone/aggregate (cum)
Sand (Density 1.5 t/cum)
Unit GSB
Item No Description Quantity Cement Admixtur (cum) Brick (cum)
in (Density
(kg) e (kg) (No) (Density
1.625 40 mm 20 mm 10 mm Total
2.0 t/cum)
t/cum)

9.3 Laying Reinforced Cement m


Concrete Pipe NP4 /
Prestressed Concrete Pipe on
First Class Bedding in Double
Row .
A 1000 mm dia 8.000 0.0112 1
B 1200 mm dia 11.200 0.0144 1.1
11.14 1 each
Half Brick Circular Tree Guard,
in 2nd Class Brick, internal
diametre 1.25 metres, and
7.250 0.0335 230
height 1.2 metres, above
ground and 0.20 metre below
ground
11.15 Edging with 2nd Class Bricks, 1 m
5
Laid Dry Lengthwise
12.6 Cement mortar cum
A Cement mortar 1:3 510.000 1.050
B Cement mortar 1:2 672.000 0.930
C Cement mortar 1:4 400.000 1.120
D Cement mortar 1:6 290.000 1.340
12.7 SM in CM 1:3 cum
A SRCRM 153.000 0.315 1.1
B RRM 158.100 0.32550 1.1
Addl SM in CM 1:6 89.900 0.415 1.1
12.8
Plain/RCC in open foundation cum

A PCC Grade M15 15 275.333 0.45 0.54 0.27 0.09 0.9


B PCC Grade M20 15 344.000 0.45 0.36 0.36 0.18 0.9
C Case I-Using Concrete Mixer
RCC Grade M20 15 347.333 0.45 0.54 0.36 0.9
Case II-Using Batching Plant
RCC Grade M20 120 347.167 0.45 0.54 0.36 0.9
D Case I-Using Concrete Mixer
PCC Grade M25 15 399.333 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant
PCC Grade M25 120 399.583 0.45 0.36 0.36 0.18 0.9
E Case I-Using Concrete Mixer
RCC Grade M25 15 403.333 0.45 0.54 0.36 0.9
Case II-Using Batching Plant
RCC Grade M25 120 403.167 1.613 0.45 0.54 0.36 0.9
F Case I-Using Concrete Mixer
PCC Grade M30 15 405.333 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant
PCC Grade M30 120 405.000 0.45 0.36 0.36 0.18 0.9
G Case I-Using Concrete Mixer
RCC Grade M30 15 406.667 0.45 0.54 0.36 0.9
Case II-Using Batching Plant
RCC Grade M30 120 406.667 0.45 0.54 0.36 0.9

81
Quantities as considered in the rate analysis
Stone/aggregate (cum)
Sand (Density 1.5 t/cum)
Unit GSB
(cum)
Item No Description Quantity Cement Admixtur Brick (cum)
(Density
in (kg) e (kg) (No) (Density
1.625 40 mm 20 mm 10 mm Total
2.0 t/cum)
t/cum)

H Case I-Using Concrete Mixer


RCC Grade M35 15 422.000 0.45 0.54 0.36 0.9
Case II-Using Batching Plant
RCC Grade M35 120 422.000 1.688 0.45 0.54 0.36 0.9
12.11 Plain/RCC in well foundation
cum

C Bottom Plug
(i) PCC Grade M20
Case I-Using Concrete Mixer 15 370.000 1.24 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant 120 370.000 1.24 0.45 0.54 0.36 0.9
(ii) PCC Grade M25
Case I-Using Concrete Mixer 15 399.333 1.973 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant 120 399.000 1.44 0.45 0.54 0.36 0.9
(ii) PCC Grade M30
Case I-Using Concrete Mixer 15 405.333 1.44 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant 120 405.333 1.44 0.45 0.54 0.36 0.9
(ii) PCC Grade M35
Case I-Using Concrete Mixer 15 419.333 1.44 0.45 0.36 0.36 0.18 0.9
Case II-Using Batching Plant 120 419.000 1.44 0.45 0.54 0.36 0.9
F Well Cap
(iv) RCC Grade M35
Case II-Using Batching Plant 120 422.000 0.45 0.54 0.36 0.9
14.1 RCC/PCC in Super Structure

A RCC Grade M20


Case II-Using Batching Plant 120 341.000 0.45 0.54 0.36 0.9
B RCC Grade M25
Case II-Using Batching Plant 120 399.583 0.452 0.54 0.36 0.9
C RCC Grade M30
Case II-Using Batching Plant 120 406.583 0.455 0.54 0.36 0.9
E PSC Grade M40
Case I-Using Concrete Mixer 15 430.000 1.72 0.45 0.54 0.36 0.9
Case II-Using Batching Plant 120 430.000 1.72 0.45 0.54 0.36 0.9

82
Selected Tables from MoRT&H Specification
Selected Tables from MoRT&H Specification
EARTH WORK, EROSION CONTROL AND DRAINAGE

Table 300-1, Density Requirements of Embankment and Sub-Grade Materials.

S.No. Type of work Maximum laboratory dry unit


weight when tested as per IS:2720
(Part 8)
1 Embankments upto 3 meters height, not Not less than 15.2 kN/m³
subjected to extensive flooding.
2. Embankments exceeding 3 meters height or Not less than 16.0 kN/m³
embankments of any height subject to long
periods of inundation

3. Sub-grade and earthen shoulders/verges/ Not less than 17.5 kN/m³


backfill
Notes: 1. This table is not applicable for lightweight fill materials, e.g., cinder, fly ash etc.
The Engineer may relax these requirements at his discretion taking into account the
availability of materials for construction and other relevant factors.
The materials to be used in sub-grade should also satisfy design CBR at the dry unit
weight applicable as per Table 300-2.

Table 300-2, Compaction Requirements for Embankment and Sub-grade.

S.No. Type of work Relative compaction as percentage


of Max. laboratory dry density as
per IS:2720 (Part 8)
1 Sub-grade and earthen shoulders. Not less than 97
2 Embankments. Not less than 95
3. Expansive clays.
(a) Sub-grade and 500mm portion just Not allowed
below the sub-grade.

(b) Remaining portion of embankment. Not less than 90


The contractor shall, at least 7 working days before commencement of compaction,
submit the following to the Engineer for approval :
The values of maximum dry density and Optimum Moisture Content obtained in accordance
with IS:2720 (Part 7 or Part 8), as the case may be, appropriate for each of the fill
materials he intends to use.
A graph of density plotted against moisture content from which each of the values in '1.' above
of maximum dry density and Optimum Moisture Content were determined.
The dry density - moisture content - CBR relationship for light, intermediate and heavy
compactive efforts (Light corresponding to IS:2720 (Part 7). Heavy corresponding to
IS:2720 (Part 8) and intermediate in between the two) for each of the fill materials he
intends to use in the sub-grade.

- 83 -
Selected Tables from MoRT&H Specification

EARTH WORK, EROSION CONTROL AND DRAINAGE

Table 300-3, Grading requirement for filter material.

Sieve Designation Percentage passing by weight


Class I Class II Class III
53 mm - - 100
45 mm - - 97-100

26.5 mm - 100 -

22.4 mm - 95-100 58-100

11.2 mm 100 48-100 20-60

5.6 mm 92-100 28-54 4-32

2.8 mm 83-100 20-35 0-10

1.4 mm 59-96 - 0-5

710 micron 35-80 6-18 -

355 micron 14-40 2-9 -

180 micron 3-15 - -

90 micron 0-5 0-4 0-3

- 84 -
Selected Tables from MoRT&H Specification

SUB-BASE, BASES (NON-BITUMINOUS) AND SHOULDERS

Table 400-1, Grading for closed-graded granular sub-base materials.

IS Sieve Designation Percentage by weight passing the IS sieve


Grading I Grading II Grading III
75 mm 100 - -
53 mm 80-100 100 -
26.50 mm 55-90 70-100 100
9.50 mm 35-65 50-80 65-95
4.75 mm 25-55 40-65 50-80
2.36 mm 20-40 30-50 40-65
0.425 mm 10-25 15-25 20-35
0.075 mm 3-10 3-10 3-10

CBR Value (Minimum) 30 25 20

Table 400-2, Grading for coarse-graded granular sub-base materials.

IS Sieve Designation Percentage by weight passing the IS sieve


Grading I Grading II Grading III
75 mm 100 - -
53 mm - 100 -
26.50 mm 55-75 50-80 100
9.50 mm - - -
4.75 mm 10-30 15-35 25-45
2.36 mm - - -
0.425 mm - - -
0.075 mm <10 <10 <10

CBR Value (Minimum) 30 25 20


Note: The materials passing 425 micron (0.425mm) sieve for all the three grading when
tested according to IS:2720 (Part 5) shall have liquid limit and plasticity index not
more than 25% and 6% respectively.

- 85 -
Selected Tables from MoRT&H Specification

SUB-BASE, BASES (NON-BITUMINOUS) AND SHOULDERS

Table 400-7, Grading requirement of Coarse Aggregate.

IS Sieve Designation Size Range IS Sieve Designation Percent by weight


passing
1. 90 mm to 45 mm 125 mm 100
90 mm 90-100
63 mm 25-60
45 mm 0-15
22.4 mm 0-5
2. 63 mm to 45 mm 90 mm 100
63 mm 90-100
53 mm 25-75
45 mm 0-15
22.4 mm 0-5
3. 53 mm to 22.4 mm 63 mm 100
53 mm 95-100
45 mm 65-90
22.4 mm 0-10
11.2 mm 0-5

Note: The compacted thickness for a layer with Grading I shall be 100 mm while for layer
with other Grading i.e. II & III, it shall be 75 mm.

Table 400-8, Grading for Screenings.

IS Sieve Designation Size Range IS Sieve Designation Percent by weight


passing
A. 13.2 mm 13.2 mm 100
11.2 mm 95-100
5.6 mm 15-35
180 micron 0-10
B. 11.2 mm 11.2 mm 100
5.6 mm 90-100
180 micron 15-35

- 86 -
Selected Tables from MoRT&H Specification

SUB-BASE, BASES (NON-BITUMINOUS) AND SHOULDERS

Table 400-9, Approximate Quantities of Coarse Aggregate and Screenings Required for
100/75 mm compacted thickness of Water Bound Macadam (WBM) sub-base/
base course for 10 m² area.

Classifica- Size Range Compacted Loose Screenings


tion thickness Quantity Stone Screemings Crushable type such as
Moorum or Gravel.
Grading For WBM Grading Loose Qty.
Classifica- sub-base/ Classifica
tion & size base course -tion &
(Loose size
Qty.)
Grading- I 90mm to 100mm 1.21 to Type A 13.2 0.27 to 0.30 Not 0.30 to 0.32
45mm 1.43 m³ mm m³ uniform m³
Grading- II 63mm to 75mm 0.91 to Type A 13.2 0.12 to 0.15 Not 0.22 to 0.24
45mm 1.07 m³ mm m³ uniform m³

Grading- II 63mm to 75mm 0.91 to Type B 11.2 0.20 to 0.22 Not 0.22 to 0.24
45mm 1.07 m³ mm m³ uniform m³
Grading- III 53mm to 75mm 0.91 to Type B 11.2 0.18 to 0.21 Not 0.22 to 0.24
22.4 mm 1.07 m³ mm m³ uniform m³

Table 400-10 Physical requirements of coarse aggregate wet mix macadam for sub-base/
base course.

S.No. Test Test Method Requirements


1 *Los Angles Abrasion Value IS : 2386 (Part 4) 40 percent (Max.)
OR
*Aggregate Impact Value
IS : 2386 (Part 4) or 30 percent (Max.)
IS : 5640

2. Combined Flakiness and Elongation IS : 2386 (Part 1) 3 percent (Max.)**


Indices (Total)

Aggregate may satisfy requirements of either of the two tests.


To determine this combined proportion, the flaky stone from a representative sample should
first be separated out. Flakiness index is weight of flaky stone metal divided by weight
of stone sample. Only the elongated particles be separated out from the remaining
(non-flaky) stone metal. Elongation index is weight of elongated particles divided by
total non-flaky particles. The value of flakiness index and elongation index so found are
added up.

- 87 -
Selected Tables from MoRT&H Specification

SUB-BASE, BASES (NON-BITUMINOUS) AND SHOULDERS


Table 400-11, Grading Requirements of Aggregate for Wet Mix Macadam.

IS Sieve Percent by weight


Designation passing the IS Sieve
53.00 mm 100
45.00 mm 95-100

26.50 mm -

22.40 mm 60-80

11.20 mm 40-60

4.75 mm 25-40

2.36 mm 15-30

600 micron 8-22

75 micron 0-8

88
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-4, Composition of Bituminous Macadam.

Mix designation nominal Grade - I Grade - II


aggregate size layer 40mm 19mm
thickness IS Sieve (mm) 80-100 mm 50-75 mm
Cumulative % by Weight of total aggregate passing
45 100 -
37.5 90- 100 -
26.5 75- 100 100
19 - 90 - 100
13.2 35-61 56- 88
4.75 13-22 16- 36
2.36 4- 19 4 - 19
0.3 2- 10 2 - 10
0.075 0-8 0- 8

Bitumen content % by weight


1 3.1-3.4 3.3- 3.5
of total mixture
Bitumen Grade 35-90 35- 90
Note: 1. Appropriate bitumen contents for conditions in cooler areas of India may be upto
0.5% higher subject to the approval of the Engineer.

Table 500-5, Manufacturing and Rolling Temperatures.

Bitumen Bitumen Aggregate Mixed Rolling Laying


Penetration Mixing Mixing Material (°C) (°C)
(°C) (°C) (°C)
35 160-170 160-175 170 Maximum 100 Minimum 130 Minimum
65 150-165 150-170 165 Maximum 90 Minimum 125 Minimum

90 140-160 140-165 155 Maximum 80 Minimum 115 Minimum

89
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-6, Composition of Penetration Macadam.

IS Sieve Cumulative percent by weight of total aggregate passing


Designation (mm) For 50mm compacted thickness For 75mm compacted thickness
Coarse Key Aggregate Coarse Key Aggregate
Aggregate Aggregate
63 - - 100 -
45 100 - 58 - 82 -

26.5 37 - 72 - - 100

22.4 - 100 5 - 27 50 - 75

13.2 2 - 20 50 - 75 - -

11.2 - - - 5 - 25

5.6 - 5 - 25 - -

2.8 0-5 0-5 0-5 0-5

Approx. Loose 0.06 0.015 0.09 0.018


Aggregate Quantities
cu.m/m²

Binder quantity 5 6.8


1
(penetration grade)
(kg/m²)

Note: 1. If cutback bitumen is used, adjust binder quantity such that the residual bitumen is
equal to the values in this table.

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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-7, Grading requirements for coarse & key aggregates for built-up spray grout.

Cumulative percent by weight of total aggregate passing


IS Sieve Designation Coarse Aggregate Key Aggregate
53.0 mm 100 -

26.5 mm 40- 75 -

22.4 mm - 100

13.2 mm 0- 20 40- 75

5.6 mm - 0 - 20

2.8 mm 0- 5 0- 5

Table 500-9, Grading requirements for mineral filler.

Cumulative percent passing by weight of


IS Sieve (mm) total aggregate
0.6 100

0.3 95 - 100

0.075 85 - 100

91
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-10, Composition of Dense Graded Bituminous Macadam Pavement Layers.

Grading 1 2
Nominal Aggregate size 40 mm 25 mm
Layer Thickness 80 - 100 mm 50 - 75 mm
1
IS Sieve (mm) Cumulative % by weight of total aggregate passing
45 100 -
37.5 95 - 100 100
26.5 63 - 93 90 - 100
19 - 71 - 95
13.2 55 - 75 56 -80
9.5 - -
4.75 38 - 54 38 - 54
2.36 28 - 42 28 - 42
1.18 - -
0.6 - -
0.3 7 - 21 7 - 21
0.15 - -
0.075 2- 8 2- 8
Bitumen content % by mass Min 4.0 Min 4.5
2
of total mix
Bitumen grade (pen.) 65 or 90 65 or 90
Note: 1. The combined aggregate grading shall not vary from the low limit on one sieve
to the high limit on the adjacent sieve.
Determined by the Marshall method.

Table 500-11, Requirements for Dense Graded Bituminous Macadam Mix.

Minimum stability kN at 60° C 9.0


Minimum flow (mm) 2
Maximum flow (mm) 4
Compaction level (Number of blows) 75 blows on each of the two faces of the
specimen
Percent air voids 3-6
Percent voids in mineral aggregate (VMA) See Table 500 - 12 below
Percent voids filled with bitumen (VFB) 65 - 75

92
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-12, Minimum percent Voids in Mineral Aggregate (VMA)


2
Nominal Maximum Minimum VMA, percent related to Design Air Voids, Percent
1
Particle size (mm) 3.0 4.0 5.0
9.5 14.0 15.0 16.0
12.5 13.0 14.0 15.0
19.0 12.0 13.0 14.0
25.0 11.0 12.0 13.0
37.5 10.0 11.0 12.0
Note: 1. The nominal maximum particle size is one size larger than the first sieve to
retain more than 10 percent.
Interpolate minimum voids in the mineral aggregate (VMA) for design air voids
values between those listed.

Table 500-13, Permissible variations from the Job Mix Formula.

Description Permissible Variation


Base/Binder course Wearing Course
Aggregate passing 19mm sieve or larger ± 8% ± 7%

Aggregate passing 13.2 mm, 9.5 mm ± 7% ± 6%

Aggregate passing 4.75 mm ± 6% ± 5%

Aggregate passing 2.36mm, 1.18mm, 0.6mm ± 5% ± 4%

Aggregate passing 0.3mm, 0.15mm ± 4% ± 3%

Aggregate passing 0.075mm ± 2% ± 1.5%

Binder content ± 0.3% ± 0.3%

Mixing temperature ± 10°C ± 10°C

- 93 -
Selected Tables from MoRT&H Specification

BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-15, Compaction of Semi-Dense Bituminous Concrete Pavement Layers.

Grading 1 II
Nominal Aggregate size 13 mm 10 mm
Layer Thickness 35 - 40 mm 25 - 30 mm
1
IS Sieve (mm) Cumulative % by weight of total aggregate passing
45 - -
37.5 - -
26.5 - -
19 100 -
13.2 90 - 100 100
9.5 70 - 90 90 - 100
4.75 35 - 51 35 - 51
2.36 24 - 39 24 - 39
1.18 15 - 30 15 - 30
0.6 - -
0.3 9 - 19 9 - 19
0.15 - -
0.075 3- 8 3- 8
Bitumen content % by mass Min 4.5 Min 5.00
2
of total mix
Bitumen grade (pen.) 65* 65*

Note: 1. The combined aggregate grading shall not vary from the low limit on one sieve
to the high limit on the adjacent sieve.
Determined by the Marshall method.
Only in exceptional circumstances, 80 - 100 penetration grade may be used, as
approved by the Engineer.

94
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-16, Requirements for Semi-Dense Bituminous Concrete Pavement Layers.

Minimum stability kN at 60° C 8.2


Minimum flow (mm) 2
Maximum flow (mm) 4
Compaction level (Number of blows) 75 blows on each of the two faces of the
specimen
Percent air voids 3-5
Percent voids in mineral aggregate (VMA) See Table 500 - 12 below
Percent voids filled with bitumen (VFB) 65 - 78

Table 500-18, Compaction of Bituminous Concrete Pavement Layers.

Grading 1 2
Nominal Aggregate size 19 mm 13 mm
Layer Thickness 50 - 65 mm 30 - 45 mm
1
IS Sieve (mm) Cumulative % by weight of total aggregate passing
45 - -
37.5 - -
26.5 100 -

19 79 - 100 100
13.2 59 - 79 79 - 100
9.5 52 - 72 70 - 88
4.75 35 - 55 53 - 71
2.36 28 - 44 42 - 58
1.18 20 - 34 34 - 48
0.6 15 - 27 26 - 38
0.3 10 - 20 18 - 28
0.15 5 - 13 12 - 20
0.075 2- 8 4 - 10
Bitumen content % by mass 5.00 - 6.00 5.00 - 7.00
2
of total mix
Bitumen grade (pen.) 65 65
`

Note: 1. The combined aggregate grading shall not vary from the low limit on one sieve
to the high limit on the adjacent sieve.
Determined by the Marshall method.

95
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-19, Requirements for Bituminous Concrete Pavement Layers.

Minimum stability kN at 60°C 9.0


Minimum flow (mm) 2
Maximum flow (mm) 4
Compaction level (Number of blows) 75 blows on each of the two faces of the
specimen
Percent air voids 3-6
Percent voids in mineral aggregate (VMA) See Table 500 - 12
Percent voids filled with bitumen (VFB) 65 - 75
Loss of stability on immersion in water at Min. 75 percent retained strength.
60°C (ASTM D 1075)

Table 500-20, Nominal Rates of Spread for Binder and Chippings.

Nominal Chipping Size mm Binder (Penetration grade Chips


bitumen) (kg/m²) Cum/m²
19 1.2 0.015

13 1.0 0.010

10 0.9 0.008

6 0.75 0.004

Note :
These rates of spread are for pricing purpose - see clause 510.2.3 and clause 510.8
For emulsion, these rates of spread are for the residual bitumen and appropriate
adjustment must be made to determine the total quantity.
Refer to Manual for Construction and Supervision of Bituminous Works for
the procedure of determining the rates of spread of binder and chips.

96
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-21, Grading requirements for Chips for Surface Dressing.

IS Sieve Cumulative percent by weight of total aggregate passing for the


Designation following nominal sizes (mm)
(mm) 19 13 10 6
26.5 100 - - -
19.0 85 - 100 100 - -
13.2 0 - 40 85 - 100 100 -
9.5 0-7 0 - 40 85 - 100 100
6.3 - 0-7 0 - 35 85 - 100
4.75 - - 0 - 10 -
3.35 - - - 0 - 35
2.36 0-2 0-2 0-2 0 - 10
0.60 - - - 0-2
0.075 0 - 1.5 0 - 1.5 0 - 1.5 0 - 1.5
Minimum 65% Passing 19 mm Passing 13.2 mm Passing 9.5 mm Passing 6.3 mm
by weight of retained 13.2mm retained 9.5 mm retained 6.3 mm retained 3.35mm
aggregate

Table 500-22, Spraying Temperatures for Binders.

Binder grades Whirling spray jets Slot jets


Min. °C Max. °C Min. °C Max. °C
Penetration grades

400/500 160 170 140 150

280/320 165 175 150 160

180/200 170 190 155 165

80/100 180 200 165 175

97
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-23, Quantities of materials Required for 10 Sqm. of Road surface for 20mm Thick
open-graded premix surfacing using penetration bitumen or cutback.

Aggregates
Nominal Stone size 13.2mm (passing 22.4mm
(a) sieve and retained on 11.2mm sieve) 0.18 m³

Nominal Stone size 11.2mm (passing 13.2mm


(b) sieve and retained on 5.6mm sieve) 0.09 m³
Total: 0.27 m³
Binder (quantities in Terms of Straight run bitumen)
For 0.18 m³ of 13.2mm nominal size stone at 52 kg
(a) bitumen per m³ 9.5 kg.
For 0.09 m³ of 11.2mm nominal size stone at 56 kg 5.1 kg.
(b) bitumen per m³
Total: 14.6 kg.

Table 500-24, Quantities of aggregates for 10m² area.

(A) Premix Carpet

(a) Coarse aggregate nominal 13.2mm size, passing IS 0.18 m³


22.4mm sieve and retained on IS 11.2mm sieve
(b) Coarse aggregate nominal 11.2mm size, passing IS 0.09 m³
13.2mm sieve and retained on IS 5.6mm size.

(B) For Seal Coat :


Refer to Clause 513.

Table 500-25, Quantities of Emulsion Binder.

For 10m² area

(A) Premix Carpet 20 to 23 kg

(B) Seal Coat :


(a) for liquid seal coat 12 to 14 kg

(b) for premix seal coat. 10 to 12 kg

98
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-26, Aggregate Gradation

IS Sieve Designation (mm) Cumulative percent by weight of total aggregate passing


Type A Type B
13.2 mm - 100
11.2 mm 100 88- 100

5.6 mm 52- 88 31- 52

2.8 mm 14- 38 5- 25

0.090 mm 0- 5 0- 5

Table 500-27, Size requirement for Coarse Stone Aggregates.

S. No. Nominal size of Designation of sieve Designation of sieve on


aggregate through which the which the aggregates
aggregates shall wholly shall be wholly retained
pass
(i) 75 mm 106 mm 63 mm
(ii) 63 mm 90 mm 53 mm

(iii) 45 mm 53 mm 26.5 mm

(iv) 26.5 mm 45 mm 22.4 mm

(v) 22.4 mm 26.5 mm 13.2 mm

(vi) 13.2 mm 22.4 mm 11.2 mm

(vii) 11.2 mm 13.2 mm 6.7 mm

(viii) 6.7 mm 11.2 mm 2.8 mm

99
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-28, Percentage Reduction in Volume of Aggregates.

S.No. Standard size of aggregates Percentage reduction in volume


computed by stack measured to
arrive at the volume to be paid for
1. 75 mm and 63 mm 12.5

2. 45 mm and 26.5 mm 10.0

3. 22.4 mm, 13.2 mm, 11.2 mm and 6.7 mm 5.0

4. Fine aggregate 5.0

Table 500-29, Requirement for Physical Properties of Binder.

Property Test method Requirement


Penetration at 25 °C IS 1203 15 ± 5*
Softening point, °C IS 1205 65 ± 10
Loss on heating for 5h at 163°C, % of mass Max. IS 1212 2.0
Solubility in Trichloroethylene, % by mass Min. IS 1216 95
Ash (mineral matter), %by mass Max IS 1217 1.0
In cold climatic regions (temperature < 10°C), a softer penetration grade of 30/40 may be
used.

Table 500-30, Grade and Thickness of Mastic Asphalt paving and Grading of Coarse
Aggregate.

Nominal size of Coarse aggregate


Thickness coarse aggregate content, % by
Application range (mm) (mm) mass of total mix
Roads and carriageways 25 - 50 13 40 ± 10
Heavily stressed areas i.e. 40 - 50 13 45 ± 10
junctions and toll plaza.
Nominal size of coarse aggregate 13 mm
IS Sieve (mm) Cumulative % passing by weight
19 100
13.2 88 - 96
2.36 0-5

100
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-31, Grading of Fine Aggregates (Inclusive Filler)

S.No. IS Sieve Percentage by weight of


aggregate
1. Passing 2.36 mm but retained on 0.60 mm 0 - 25
2. Passing 0.600 mm but retained on 0.212 mm 10 - 30

3. Passing 0.212 mm but retained on 0.075 mm 10 - 30

4. Passing 0.075 mm 30 - 35

Table 500-32, Composition of Mastic Asphalt Blocks without Coarse Aggregates.

S.No. IS Sieve Percentage by weight of


aggregate
Minimum Maximum
1. Passing 2.36 mm but retained on 0.60 mm 0 22
2. Passing 0.600 mm but retained on 0.212 mm 4 30

3. Passing 0.212 mm but retained on 0.075 mm 8 18

4. Passing 0.075 mm 25 45

5. Bitumen content 14 17

101
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-33, Aggregate Grading, Binder Content and Approximate Coverage Rate.

Percentage by mass passing finished thickness of sealing


Sieve Size (mm) 5 mm 3 mm 1.5 mm
9.5 100 - -
4.75 90 -100 100 -
3.35 - 80 - 100 100
2.36 65- 90 75 - 100 95 - 100
1.18 45- 70 55- 90 70- 95
0.600 30- 50 35- 70 55- 75
0.300 18- 30 20- 45 30- 50
0.150 10- 21 10- 25 10- 30
0.075 5 - 15 5 - 15 5 - 15

Quantity of residual
binder, percentage by
mass of aggregate 7.5 - 13.5 10- 16 12- 20

Approximate
Coverage rate (kg/m²) 8 - 15 4- 6 2- 4

Table 500-41, Sand Grading and Physical Requirements.

Sieve size (mm) Cumulative percentage by weight of total


aggregate passing
9.5 100
4.75 85 - 100
2.36 80 - 100
1.18 70 - 98
0.60 55 - 95
0.30 30 - 75
0.15 10 - 40
0.075 4 - 10
Plasticity Index (%) 6 max.
Sand equivalent (IS:2386, part 37) 30 min.
Loss Angles Abrasion Value (IS:2386 part 4) 40 max.
Note : Maximum thickness for sand asphalt is 80 mm

102
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-42, Requirements for Sand Asphalt Base Coarse.

Parameter Requirement
Minimum stability (kN at 60°C) 2.0

Minimum flow (mm) 2

Compaction level (Number of blows) 2 x 75

Percent air voids 3-5

Percent voids in mineral aggregate (VMA) > 16

Percent voids filled with bitumen (VFB) 65 - 75

103
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-44, Requirements of polymer modified binders (Elastomeric Thermoplastics and


Rubber Latex)

Grade and Requirement Method of


Designation PMB 120 PMB 70 PMB 40 Test
Penetration at 25°C, 0.1mm, 100g, 5 sec. 90 to 150 50 to 89 30 - 49 IS:1203-1978
Penetration at 4°C, 0.1mm, 200g, 60 sec. 35 22 18 IS:1205-1978
Minimum*
Softening Point, (R&B), °C, Minimum 38 48 59 IS:1205-1978
Fraass Breaking Point, °C, Maximum* -24 -16 -12 IS:9381-1978
Ductility at 27°C, cm, Minimum 75 50 50 IS:1208-1978
Flash Point, COC, °C, Minimum 220 220 220 IS:1209-1978
Elastic Recovery of Half thread in 70 60 50 ASTM
Ductilometer at 15°C, %, Minimum (50)** (40)** (30)** D5976-1996
Separation, Difference in Softening Point, 4 4 4 ASTM
R&B, °C, Miximum D5976-1996
Viscosity at 150°C, Poise 1-3 2-6 4-8 IS:1206-1978
Test on Thin film Oven Test Residue, TFOT (IS:9382-1979)

Grade and Requirement Method of


Designation PMB 120 PMB 70 PMB 40 Test
Penetration at 4°C, 0.1mm, 200g, 60 sec. 18 15 12 IS:1203-1978

Loss in Weight, %, Maximum 1.0 1.0 1.0 IS:9382-1979

Increase in Softening Point, °C, Maximum 7 6 5 IS:1205-1978

Reduction in Penetration at 25°C, %


Maximum 35 35 35 IS:1203-1978
Elastic Recovery of Half Thread in 60 40 35 ASTM

Ductilometer at 15°C, % Minimum 35** 30** 25** D5976-1996

Relevant to snow bound cold climate areas.


Natural Rubber Modified Bitumen.

104
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-45, Requirements of polymer modified binders (Elastomeric Thermoplastics)

Designation Grade and Requirement Method of


PMB 120 PMB 70 PMB 40 Test
Penetration at 25°C, 0.1mm, 100g, 5 sec. 90 to 150 50 to 89 30 - 49 IS:1203-1978
Penetration at 4°C, 0.1mm, 200g, 60 sec. 35 22 18 IS:1205-1978
Minimum*
Softening Point, (R&B), °C, Minimum 38 48 59 IS:1205-1978
Fraass Breaking Point, °C, Maximum* -20 -15 -10 IS:9381-1978
Ductility at 27°C, cm, Minimum 50 40 30 IS:1208-1978
Flash Point, COC, °C, Minimum 220 220 220 IS:1209-1978
Elastic Recovery of Half thread in 60 50 40 ASTM
Ductilometer at 15°C, %, Minimum D5976-1996
Separation, Difference in Softening Point, 3 3 3 ASTM
R&B, °C, Miximum D5976-1996
Viscosity at 150°C, Poise 1-2 2-4 4-8 IS:1206-1978
Test on Thin film Oven Test Residue, TFOT (IS:9382-1979)

Designation Grade and Requirement Method of


PMB 120 PMB 70 PMB 40 Test
Penetration at 4°C, 0.1mm, 200g, 60 sec. 18 15 12 IS:1203-1978
Minimum*
Loss in Weight, %, Maximum 1.0 1.0 1.0 IS:9382-1979
Increase in Softening Point, °C, Maximum 7 6 5 IS:1205-1978

Reduction in Penetration at 25°C, % 35 35 35 IS:1203-1978

Maximum
Elastic Recovery of Half Thread in 45 35 30 ASTM
Ductilometer at 15°C, % Minimum D5976-1996

Relevant to snow bound cold climate areas.

105
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BASE AND SURFACE COURSES (BITUMINOUS)

Table 500-46, Requirements of polymer modified binders (Treated with Modified Crumb
Rubber)

Designation Grade and Requirement Method of


PMB 120 PMB 70 PMB 40 Test
Penetration at 25°C, 0.1mm, 100g, 5 sec. 50 - 70 50 - 60 40 - 60 IS:1203-1978
Softening Point, (R&B), °C, Minimum 50 55 60 IS:1205-1978

Elastic Recovery of half Thread in 40 35 30 ASTM


Ductilometer at 15°C, %, Minimum D5976-1996

Test on Thin Film Oven Test Residue (IS : 9382 - 1979

Reduction in Penetration at 25% °C, % 60 60 60 IS:1203-1978


Maximum
Increase in Softening Point (R&B), °C, 5 5 5 IS:1205-1978
Miximum
Elastic Recovery of Residue of Half Thread 25 20 15 ASTM
in Ductilometer at 15°C, %, Minimum D5976-1996
CRMB - Crumb Rubber Modified Bitumen.

106
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QUALITY CONTROL FOR ROAD WORKS

Table 900-1, Tolerances in Surface Levels.

1. Sub-Grade + 20mm
- 25mm
Sub-base + 10mm

a) Flexible pavement - 20mm

b) Concrete Pavement + 6mm

(Dry lean concrete or rolled concrete) - 10mm

3. Base Course for flexible pavement. + 6mm


a) Bituminous Course - 6mm

b) Other than bituminous.

i) Machine laid + 10mm


- 10mm

ii) Manually laid. + 15mm


- 15mm

4. Wearing course for flexible pavement.

i) Machine laid + 6mm


- 6mm

ii) Manually laid. + 10mm


- 10mm

5. Cement Concrete Pavement. + 5mm


- 6mm*

* This may not exceed - 8mm at 0-30 cm from the edge.

107
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Table 900-2, Maximum Permitted Number of Surface Irregularities.

Surface of carriageways and paved Surface of laybys, service areas and


shoulders all bituminous base course
Irregularity 4 mm 7 mm 4 mm 7 mm
Length (m) 300 75 300 75 300 75 300 75
National 20 9 2 1 40 18 4 2
Highways/
Expressway*
Roads of 40 18 4 2 60 27 6 3
Lower
category*
Category of each section of road as described in the contract.

The maximum allowable difference between the rod surface and underside of a 3m
straight edge when placed parallel with, or at right angles to the center line of the road
at points decided by the Engineer shall be for :

(i) Pavement surface (bituminous and cement concrete) 3mm

(ii) Bituminous base courses. 6mm

(iii) Granular sub-base/base courses. 8mm

(iv) Sub-base under concrete pavements. 10mm

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QUALITY CONTROL FOR ROAD WORKS

Table 900-3, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)

S. Type of Test Frequency (Min.)


No. Construction
1. Granular (i) Gradation One test per 200 m³
(ii) Atterberg Limits One test per 200 m³
(iii) Moisture content prior to One test per 250 m²
compaction One test per 500 m³
(iv) Density of compacted layer
(v) Deleterious constituents As required
(vi) CBR As required
2. Lime/Cement (i) Quality of Lime/Cement One test for each consignment
Stabilised Soil Sub- subject to a minimum of one
base. test per 5 tonnes.
(ii) Lime/Cement Content Regularly through procedural
checks.
(iii) Degree of pulverisation Periodically as considered
necessary
(iv) CBR or unconfined compressive As required.
strength test on a set of three
specimens.
(v) Moisture content prior to One test per 250 m²
compaction
(vi) Density of compacted layer One test per 500 m²
(vii) Deleterious constituents. As required.
3. Water Bound (i) Aggregate impact value One test per 200 m³ of
Macadam. aggregate.
(ii) Grading One test per 100 m³
(iii) Flakiness index and Elongation One test per 200 m³ of
index. aggregate.
(iv) Atterberg limits of binding One test per 25 m³ of binding
material material.
(v) Atterberg limits of portion of One test per 100 m³ of
aggregate passing 425 micron aggregate.
sieve.
4. Wet Mix (i) Aggregate impact value One test per 200 m³
Macadam. (ii) Grading One test per 100 m³

(iii) Flakiness index and Elongation One test per 200 m³


index
(iv) Atterberg limits of portion of One test per 100 m³
aggregate passing 425 micron
sieve
(v) Density of compacted layer One test per 500 m²

109
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QUALITY CONTROL FOR ROAD WORKS

Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)

S. Type of Test Frequency (Min.)


No. Construction
1. Primer Coat/ Tack (i) Quality of binder. No. of samples per lot to be
and tests as per IS:73, IS:217
and IS:8887 as applicable.
(ii) Binder temperature for At regular close intervals.
application.

(iii) Rate of spread of binder One test per 500m² and not
less than two test per day.

2. Seal coat/surface (i) Quality of binder Same as mentioned under


serial No.1
(ii) Aggregate Impact value One test per 50 m³ of
aggregate.

(iii) Flakiness Index or Elongation One test per 50 m³ of


Index aggregate.

(iv) Stripping value of aggregate Initially one set of 3


representative specimens for
each source of supply. Sub-
sequently when warranted by
changes in the quality of
aggregate.

(v) Water absorption of aggregate. ---------- do -------------


(vi) Grading aggregates. One test per 25 m³ aggregate.

(vii) Stone Polishing Value As required.

(viii) Temperature of binder at At regular close intervals.


application.

(ix) Rate of spread of materials. One test per 500m² of work.

110
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QUALITY CONTROL FOR ROAD WORKS

Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)

S. Type of Test Frequency (Min.)


No. Construction
3. Open-graded (i) Quality of binder Same as mentioned under
premix carpet/ Mix serial No.1
seal surfacing. (ii) Aggregate Impact value Same as mentioned under
serial No.2

(iii) Flakiness Index or Elongation Same as mentioned under


Index serial No.2
(iv) Stripping value Same as mentioned under
serial No.2
(v) Water absorption of aggregate. Same as mentioned under
serial No.2
(vi) Grading aggregates. Same as mentioned under
serial No.2
(vii) Stone Polishing Value As required.
(viii) Temperature of binder at At regular close intervals.
application.
(ix) Binder content One test per 500m³ and not
less than two tests per day.
(x) Rate of spread of materials. One test per 500m³ of work.
4. Bituminous (i) Quality of binder Same as mentioned under
Macadam serial No.1
(ii) Aggregate Impact value Same as mentioned under
serial No.2
(iii) Flakiness Index or Elongation Same as mentioned under
Index serial No.2
(iv) Stripping value Same as mentioned under
serial No.2
(v) Grading of aggregate Two test per day per plant both
on the individual constituents
and mixed aggregates from the
(vi) Water absorption of aggregates dryer.
Same as mentioned under
serial No.2
(vii) Binder content Periodic, subject to minimum
of two tests per day per plant
(viii) Control of temperature of At regular close intervals.
binder and aggregate for
mixing and of the mix at the
time of laying and rolling
(ix) Rate of spread of mixed Regular control through
material checks of layer thickness.
(x) Density of compacted layer. One test per 250m² of area.

111
Selected Tables from MoRT&H Specification

QUALITY CONTROL FOR ROAD WORKS


Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)
S. Type of Test Frequency (Min.)
No. Construction
5. Bituminous (i) Quality of binder Same as mentioned under
Penetration serial No.1
Macadam/Built-up (ii) Aggregate Impact Value Same as mentioned under
Spray Grout. serial No.2
(iii) Flakiness Index or Elongation Same as mentioned under
Index serial No.2
(iv) Stripping value Same as mentioned under
serial No.2
(v) Water absorption aggregate Same as S.No.2
(vi) Aggregate grading One test per 100m³ of
aggregate
(vii) Temperature of binder at At regular close intervals.
application.
(viii) Rate of spread of binder. Same as mentioned under
serial No.2

6. Dense Bituminous (i) Quality of binder Same as mentioned under


Macadam/Semi serial No.1
Dense Bituminous (ii) Aggregate Impact Value Same as mentioned under
Concrete/ serial No.2
Bituminous (iii) Flakiness Index and Elongation Same as mentioned under
Concrete. Index serial No.2
(iv) Stripping value Same as mentioned under
serial No.2
(v) Water absorption of aggregate Same as mentioned under
serial No.2
(vi) Sand equivalent test As required.
(vii) Plasticity Index As required.
(viii) Stone Polishing value As required, for Semi Dense
bituminous Concrete/
Bituminous Concrete.
(ix) Mix Grading One set of tests on individual
constituents and mixed
aggregate from the dryer for
each 400 tonnes of mix subject
to a minimum of two tests per
plant per day.
(x) Stability of Mix For each 400 tonnes of mix
produced, a set of 3 Marshall
specimens to be prepared and
tested for stability, flow value,
density and void content
subject to a minimum of two
sets being tested per plant per
day.

112
Selected Tables from MoRT&H Specification
QUALITY CONTROL FOR ROAD WORKS

Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)
S. Type of Test Frequency (Min.)
No. Construction
(xi) Water sensitivity of mix As required for the bituminous
Retention of Marshal Stability. concrete.

(xii) Swell test on the mix As required for the bituminous


concrete.

(xiii) Control of temperature of binder At regular close intervals.


in boiler, aggregate in the dryer
and mix at the time of laying and
rolling
(xiv) Control of binder content and One test for each 400 tonnes of
grading of the mix. mix subject to a minimum of
two tests per day per plant.
(xv) Rate of spread of mixed Regular control through
material. checks on the weight material
and layer thickness.
(xvi) Density of compacted layer. One test per 250m² area
7. Mastic Asphalt (i) Quality of binder Same as mentioned under
Serial No.1
(ii) Aggregate impact value Same as mentioned under
Serial No.2
(iii) Flakiness Index and Elongation Same as mentioned under
Index Serial No.2
(iv) Stripping value Same as mentioned under
Serial No.2
(v) Water sensitivity of mix Same as mentioned under
Serial No.2
(vi) Grading of aggregates Two tests per day per plant
both of the individual
constituents and mixed
aggregates from the dryer
(vii) Water absorption of aggregates. Same as mentioned under
Serial No.2
(viii) Binder content and aggregate Period, subject to minimum of
grading. two tests per day per plant.

(ix) Control of temperature of binder At regular close intervals.


and aggregate for mixing and of
the mix at the time of laying and
rolling.
(x) Rate of spread of mixed material. Regular control through
checks of layer thickness.
(xi) Hardness number. One test for each 400 tonnes of
mix subject to a minimum of
two tests per day.

113
Selected Tables from MoRT&H Specification

QUALITY CONTROL FOR ROAD WORKS

Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)
S. Type of Test Frequency (Min.)
No. Construction
8. Slurry seal (i) Quality of binder Same as mentioned under
Serial No.1
(ii) Film Stripping test Initially one set of 3
representative specimens for
each source of supply, then as
warranted by changes in the
quality of aggregates.
9. Sand Asphalt base (i) Quality of binder Same as mentioned under
course. Serial No.1
(ii) Loss Angeles Abrasion Value. Same as mentioned under
Serial No.2
(iii) Sand equivalent test As required

(iv) Plasticity Index As required


(v) Mix grading. One set of tests on individual
constituents and mixed
aggregate from the dryer for
each 400 tonnes of mix subject
to a minimum of two tests per
plant per day.
(vi) Stability of Mix. For each 400 tonnes of mix
produced, a set of 3 Marshal
specimens to be prepared and
tested for stability, flow value,
density and void content
subject to a minimum of two
sets being tested per plant per
day.
(vii) Control of temperature of binder At regular close intervals.
in boiler, aggregate in the dryer
and mix at the time of laying and
rolling.
(viii) Control of binder content and One test for each 400 tonnes of
grading of the mix. mix subject to a minimum of
two tests per day per plant.
(ix) rate of spread of mixed material. Regular control and through
checks on the weight of mixed
material and layer thickness
(x) Density of compacted layer One test per 250 m² area.

114
Selected Tables from MoRT&H Specification

QUALITY CONTROL FOR ROAD WORKS

Table 900-4, Control tests and their Minimum Frequency for Sub-Bases and Bases
(Excluding bitumen Bound Bases)

S. Type of Test Frequency (Min.)


No. Construction
10. Modified binder (i) Softening Point Initially one submission
thereafter daily if site blended,
weekly if pre-blended.
(ii) Penetration at 25°C and 4°C ----------- do ----------
(iii) Elastic Recovery ----------- do ----------
(iv) Ductility ----------- do ----------
(v) Flash Point ----------- do ----------
(vi) Fraass Breaking Initially on submission.
(vii) Viscosity at 150°C Initially on submission.
(viii) Thin film oven test, penetration, Initially on submission.
softening point, elastic recovery
of residue, loss on heating.

115
USEFUL DATA

Areas & Weights of Steel

Mild Steel Round Bars

Dia in mm Area Sq. Cm. Weight Kg/M Perimeter Cms.


6 0.283 0.222 1.887
8 0.503 0.395 2.514
10 0.785 0.617 3.143
12 1.131 0.888 3.771
16 2.011 1.578 5.028
18 2.545 2.000 5.657
20 3.142 2.466 6.286
22 3.801 2.984 6.914
25 4.909 3.853 7.857
28 6.157 4.830 8.800
32 8.042 6.313 10.057
40 12.566 9.684 12.571

High Tensile Steel

Dia in mm Area Sq. Cm. Weight Kg/M Perimeter Cms.


3 0.070 0.056 0.943
5 0.196 0.154 1.571
7 0.385 0.302 2.200
8 0.503 0.395 2.514

H.T. Cables each containing 12 wires.

Dia of wire in mm Total area of H.T. Weight Kg/M


Sq.Cm.
3 2.352 1.848
5 4.620 3.624
8 6.036 4.740

- 116 -
Selected Tables from MoRT&H Specification

Structural steel (Sections which are normally required in bridge works)

Type Section Size in M.M. Weights Kg./M.


Angle 40 x 40 x 6 3.500
50 x 50 x 6 4.500
75 x 75 x 6 6.800
75 x 75 x 10 11.000
100 x 100 x 6 9.200
100 x 100 x 10 14.900
130 x 130 x 10 19.700
130 x 130 x 12 23.400
Tee 100 x 100 x 10 15.00
Channel 75 x 40 x 6 5.700

e) Structural Flats (Sections which are normally required in bridge works)

Thickness of Plate Weights Kg./M.


1 M.M. 0.00078
2 M.M. 0.00156
3 M.M. 0.00235
6 M.M. 0.00470
10 M.M. 0.00783
12 M.M. 0.00940
20 M.M. 0.01566
25 M.M. 0.01957

117
Selected Tables from MoRT&H Specification

Weight of Materials for construction.

S.No. Material Unit Metric Weights


1. Cement Cum. 1440
Steel
a) Mild Steel Cu.Cm. 0.0078
b) Cast Steel Cu.Cm. 0.0078
2. c) H.T. Steel Cu.Cm. 0.0078
3. Stainless Steel Cu.Cm. 0.0078
4. Lead Cu.Cm. 0.0113
5. Plain Cement Concrete Cu.M. 2306 to2400
or R.C.C.
Stones
a) Lime Cum. 2650
6. b) Sand Cum. 2800
7. Stone Masonry Rubble Cum. 2100
8. Bricks Cum. 1600
9. Brick Masonry Cum. 1920
10. Timber Cum. 650 to 720

Conversion Factors.

Top Convert Into Multiply


Inch Millimeter 25.40 0.039
Inch Centimeter 2.540 0.3937
Foot Meter 0.3048 3.2808
Mile Kilometer 1.609 0.621
Square Inch Sq.Centimeter 6.4516 0.155
Square Foot Square Meter 0.0929 10.764
Acre Hectare 0.4047 2.471
Sq.Mile Sq.Kilometer 2.590 0.386
Cubic Inch Cu.Centimeter 16.387 0.0161
Cubic Foot Cubic Meter 0.0283 35.3147
Gallon (Imp.) Litre 4.546 0.220
Pound Kilogram 0.4536 2.2046
Ton Tonne 1.0160 0.9842
Lbs. Per Sq. Inch Kg.PerSq.Cm. 0.0703 14.223
Ton Per Sq.Foot Tonne Per Sq.M. 10.937 0.0914
To obtain From Multiply by

118
Selected Tables from MoRT&H Specification

Strength of Concrete

In Metric Unit
Symbol of concerte Strength kg./cm²
in M. Unit
M - 15 150
M - 20 200
M - 25 250
M - 30 300
M - 35 350
M - 40 400
M - 45 450

NOTE :1) In the SOR for bridges concrete has been specified by strength as per
column (1) in metric units.

Quantities of Materials for Finished Items of Works.

S.No. Items Materials Quantities


Unit per Cubic meter of finished item
1. Cement Mortar (1:3) Cement 0.33 Cum.
Sand 1.00 Cum.
2. Cement Mortar (1:4) Cement 0.25 Cum.
Sand 1.00 Cum.
3. Cement Mortar (1:6) Cement 0.16 Cum.
Sand 1.00 Cum.
4. Course Rubble Masonry Stones 1.00 Cum.
Mortar 0.33 Cum.
5. Cut Stone Masonry Stones 1.00 Cum.
Mortar 0.16 Cum.
6. Fine Ashlars Stone Masonry Stones 1.00 Cum.
Mortar 0.12 Cum.
Unit per Sq.Meter of finished item
7. Flush pointing to stone work Mortar 0.004 Cum.
8. Tuck Pointing of stone work Mortar 0.008 cum.

119
Selected Tables from MoRT&H Specification

MAINTENANCE OF BITUMINOUS SURFACING


The type of defects in bituminous surfacing are grouped under four categories:

Surface defects which include fatty surfaces, smooth surfaces, streaking and
hungry/dry surfaces.
Cracks which cover hairline cracks, alligator cracks, longitudinal cracks, edge
cracks, shrinkage cracks and reflection cracks.
Deformation defects, which comprise of slippage, rutting, corrugation, shoving,
shallow depressions and settlements.
A disintegration defect, which consists of stripping, loss of aggregates,
reveling, pot-holes and edge breaking.

The general causes and remedies for these defects are given as below :

Surface Defects.
Natural Defect Cause Remedy
Fatty surfaces Excess bitumen, soft grade Apply hot dry cover
of bitumen, non-uniform aggregates or sand and roll
spraying and loss of cover gently for removal of excess
aggregates as in surface binder; burn it, if necessary
dressing, heavy axle loads. or relay area affected.
Smooth surfaces Polishing of aggregates by Resurface with premix carpet
traffic, excess binder. using hard aggregates or
with slurry seal.
Streaking (alternate lean and Non-uniform application of Apply new surface dressing
rich lines of bitumen in binder, low temperature of with proper care in spraying
surface dressing) in binder, manual spraying, of bitumen.
longitudinal/ transverse mechanical faults during
direction. Hungry / Dry spraying.
surfaces. Use of insufficient binder, use Apply slurry seal, or for
of absorptive aggregates, loss emergency repair apply fog
of aggregates from surface. seal.
Cracks
Hair-line cracks (fine Insufficient bitumen, excess Apply fog-seal with bitumen,
cracks at close intervals). filler, compacting when too cutback bitumen or bitumen
hot, over compaction. emulsion.
Alligator cracks Excessive movement of base Fill crack with bitumen
(interconnected cracks or sub-base layer, base emulsion or cutback bitumen
forming a series of blocks) saturation, excessive leads and apply slurry seal or sand-
over weathered surfacing, bitumen mix, install drainage.
inadequate pavement
thickness.
Longitudinal cracks (at the Contraction or movement of Fill and seal cracks with
joint between pavement sub-grade beneath shoulder, cutback bitumen or bitumen
and shoulder or at the joint lane joint crack due to weak emulsion, apply sand-
between two paving lanes). joint or differential frost bitumen mix, if cracks are
heave along centre-line. wider than 3mm.

120
Selected Tables from MoRT&H Specification

Natural Defect Cause Remedy


Edge cracks (parallel to outer Lack of lateral support Rectify drainage system,
edge of pavement 0.3 to 0.5m. from shoulder, poor surface provide hard and paved
inside) drainage, base saturation shoulders, fill cracks and lay
shrinkage, frost heave premix carpet with seal -
inadequate pavement width. coat, if edge of the pavement
has settled, bring it upto the
desired grade with plant mix
patching material.
Shrinkage cracks (transverse Shrinkage of bituminous layer Apply slurry seal, or sand -
direction or inter-connected caused by volume change of bitumen mix for filling such
cracks in large blocks.) bituminous mix with high cracks.
content of hard bitumen, lack
of traffic.
Reflection cracks (usually in Due to joints and cracks in Fill cracks and seal suitably
over lays over cement the pavement layer depending on size of crack.
concrete or badly cracked underneath. Apply a crack relief layer for
bituminous base). prevention of such cracks.
Deformation defects
Slippage (between top layer Lack of bond between layers Remove affected area, apply
and layer below accompanied due to omission or tack coat and patch with
by crescent-shaped. Cracks in inadequacy of tack coat or premix.
direction of the thrust of prime coat, dust or moisture
wheels). in between layers, heavy
thrust by traffic.
Rutting (Longitudinal Heavy channelized traffic, Fill ruts with premix carpet
depressions or grooves in low stability of mix due to and compact. Relay affected
wheel tracks). inadequate compaction, weak portion with bituminous mix
pavement, high intensity of of good stability if necessary.
load stress as from bullock
carts, plastic deformation.
Corrugations (Regular Lack of stability in mix, Scarify and relay the surface,
undulations causing excess binder/fines, soft cut high spots and fill low
shallow wavy surface). bitumen, poor aggregate spots. Use heater-planer to
interlock, oscillations set up rectify defects.
by vehicles, frequent braking
of vehicles, faulty laying of
mix.
Shoving (plastic movement Lack of stability of mix, Remove affected portion and
within surface resulting in excess binder/fines, softer relay with-premix carpet
localised bulging of surface, grade of bitumen, lack of and compact.
occurring commonly at bus bond between layers, heavy
stops, intersections, sharp traffic with frequent braking,
curves, steep gradients). sharp negotiation of curves
and gradients.

121
Selected Tables from MoRT&H Specification

Natural Defect Cause Remedy


Shallow depressions Heavier traffic, settlement of Fill with premix carpet and
(localised and limited in size) lower pavement layers, poor compact to desired grade and
dipping about 25mm or more construction method. profile.
below desired profile.
Settlement (large localised Poor compaction of fill, poor Excavate defective fill,
deformation which may or drainage in lower layer, reconstruct under controlled
may not be generally followed inadequate pavement conditions to required
by extensive cracks) thickness, frost heave or thickness, provide adequate
swelling effect of moisture on drainage, strengthen the
expansive soil. pavement if required.
Disintegration defects
Stripping (loss of adhesion Softer grade bitumen, Use anti-stripping agent in
between binder and siliceous type of aggregates, suitable doses in case of
aggregates in presence of rain, soon after laying of siliceous aggregates, use of
water). surface. proper grade of bitumen for
coating, and provide
adequate surface drainage.
Loss aggregates (as in Non uniform spraying of Apply liquid seal, fog-seal or
surface-dressing) binder, delayed spreading of slurry-seal. Relay, if
aggregates, traffic soon after necessary with liquid seal
laying, insufficient binder, with proper quality control.
ageing of binder.
Ravalling (progressive Insufficient binder, ageing of If ravalling if not extensive
disintegration of premix binder, overheated provide surface dressing,
carpet by loss of aggregates) bituminous mix, improper sand bitumen mix or slurry
coating, inferior aggregates, seal. For extensive ravalling,
lack of compaction while apply renewal coat of premix
laying, construction during, carpet.
cold weather.
Pot-holes (bowl shaped holes Poor surface drainage, Fill pot holes with premix
of varying sizes on surface localized defects in carpet, after cutting these to
and extending to base course bituminous mix, insufficient regular size and applying
resulting from localized binder, insufficient layer tack coat. Fill deep pot holes
disintegration) thickness. with bituminous penetration
macadam or storable mix.
Edge breaking (frayed edges) Infiltration of water, softening Relay shoulders with good
of foundation, worn-out materials and compact
shoulders with insufficient provide adequate drainage.
side support, inadequate
thickness at edge.

- 122 -
Selected Tables from MoRT&H Specification
CARRIAGEWAY MARKING
A broken line shall be used for centre line on two and three lane road, and for traffic lane
lines. These lines are for guidance of the drivers and may be crossed at their discretion.

Longitudinal solid lines are used as guiding of regulating lines and are not meant to be
crossed by the driver.

Line to be provided on 2 or more lanes.

a) Road with restricted visibility White centre line to be solid.

b) 4 lane undivided road White centre line to be solid.

c) Edges of road Yellow line to be solid 20-30 cm.h wide 15cm.


from edge in respect of 2 lane road.

Yellow line to be solid 15 cm. wide 15 cm.


from edge for multi lane road with central
verge.

Carriageway width transition White centre line solid 10 cm. thick with
converging lines solid 10cm. thick for a length
of 20 times the offset distance yellow edge line
30 cm. wide.

Stop Stop line indicates where vehicles should stop


when directed by a traffic officer or a traffic
controlled device on urban and sub urban
roads.

2.0 to 3.0 m. from 20 cm. wide located from


pedestrian crossing on rural roads. Solid
30.00 cm. wide.

1.25 to 9.0 m. from nearest carriageway of the


intersecting road.

Pedestrian crossing Width of pedestrian crossing <2.0 m. >4.0 m.

White 10 cm. wide lines 20 cm. c/c.

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