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960-0206B Onan MCG MDG Series Parts Spec A Spec D (4-2001) PDF

This document provides parts information for Onan generator models MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB, MDGDC, and MDGDD. It includes a table with model specifications, a list of replacement engine models, safety precautions, and an index of parts grouped by system. The parts catalog allows users to easily find replacement components by providing corresponding part numbers and illustrations.

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100% found this document useful (1 vote)
2K views113 pages

960-0206B Onan MCG MDG Series Parts Spec A Spec D (4-2001) PDF

This document provides parts information for Onan generator models MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB, MDGDC, and MDGDD. It includes a table with model specifications, a list of replacement engine models, safety precautions, and an index of parts grouped by system. The parts catalog allows users to easily find replacement components by providing corresponding part numbers and illustrations.

Uploaded by

Đại Dương
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Parts Catalog

MCGBA MCGCA MCGDA MCGDB


MCGGA MDGDA MDGDB MDGDC
MDGDD
Marine Generator Set

Printed in U.S.A. 960–0206B 4–2001


MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB (Spec D)
MDGDC, MDGDD (Spec A)
MODEL IDENTIFICATION SAFETY PRECAUTIONS
To avoid errors or delay in filling your parts order, al- The following symbols are used in Onan manuals to
ways give the MODEL, SPEC NO. and SERIAL NO. alert users to the potentially dangerous conditions
from the Onan nameplate. relating to maintenence of equipment and replace-
ment of parts. Please read and observe.
For handy reference, insert your nameplate in-
formation in the spaces below.
This symbol warns of immedi-
ate hazards which will result in
severe personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard
or unsafe practice which can re-
SERIAL NO. sult in severe personal injury or
death.
This symbol refers to a hazard
SOFTWARE VERSION AND DATE or unsafe practice which can re-
sult in severe personal injury or
product or property damage.

PRODUCT SAFETY PRECAUTIONS

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-
proper service or repair may result in property damage, severe personal injury or death. Do not use
this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!
Introduction

This catalog applies to Onan Generator Models MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC and MDGDD as listed in the Generator Set Data Table. Parts are arranged in groups of
related items and each illustrated part is identified by a reference number corresponding to the same refer-
ence number in the parts list. Parts illustrations are typical. Unless otherwise mentioned in the description
or page heading, parts are interchangeable between models. Throughout this catalog left and right sides are
determined by facing the engine end (front) of the set.

Engine parts that have been modified or added by Onan are identified in this catalog. All other engine replace-
ment parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s name-
plate and supplying all available information. Contact your nearest engine parts dealer for assistance in order-
ing replacement parts.

Replacement Engine

Onan/Cummins Generator Model Cummins Engine Model


30MCGBA 4B 3.9-D(M) Configuration No. D381036MX02
35MCGBA 4B 3.9-D(M) Configuration No. D381036MX02
35MCGCA 4B T3.9-D(M) Configuration No. D382035MX02
45MCGCA 4B T3.9-D(M) Configuration No. D382035MX02
45MCGGA 6B 5.9-D(M) Configuration No. D401052MX02
55MCGGA 6B 5.9-D(M) Configuration No. D401052MX02
60MCGDA 6B T5.9-D(M) Configuration No. D402051MX02
65MCGDB 6B T5.9-D(M) Configuration No. D402051MX02
70MCGDA 6B T5.9-D(M) Configuration No. D402051MX02
90MCGDB 6B T5.9-D(M) Configuration No. D402051MX02
45MDGDC 6B T5.9-G Configuration No. D402012GX02
55MDGDC 6B T5.9-G Configuration No. D402012GX02
60MDGDD 6B T5.9-G Configuration No. D402012GX02
65MDGDA 6B T5.9-D(M) Configuration No. D402051MX02
70MDGDD 6B T5.9-G Configuration No. D402012GX02
75MDGDA 6B T5.9-D(M) Configuration No. D402051MX02
75MDGDB 6B T5.9-D(M) Configuration No. D402051MX02
95MDGDB 6B T5.9-D(M) Configuration No. D402051MX02

Replacement engines cannot be ordered from Onan. Order from your nearest Cummins
distributor.

1
Generator Set Data Table

Model and Electrical Data Battery


Specification Watts Volts Hertz Wire Phase Voltage
30MCGBA* 30,000 # 50 4 or 12 1 or 3 12 or 24 VDC
35MCGBA* 35,000 # 60 4 or 12 1 or 3 12 or 24 VDC
35MCGCA* 35,000 # 50 4 or 12 1 or 3 12 or 24 VDC
45MCGCA* 45,000 # 60 4 or 12 1 or 3 12 or 24 VDC
45MCGGA
45MCGGA* 45,000 # 50 4 or 12 1 or 3 12 or 24 VDC
55MCGGA* 55,000 # 60 4 or 12 1 or 3 12 or 24 VDC
60MCGDA* 60,000 # 50 4 or 12 1 or 3 12 or 24 VDC
65MCGDB* 65,000 # 50 4 or 12 1 or 3 12 or 24 VDC
70MCGDA* 70,000 # 60 4 or 12 1 or 3 12 or 24 VDC
90MCGDB* 90,000 # 60 4 or 12 1 or 3 12 or 24 VDC
45MDGDC* 45,000 # 50 4 or 12 1 or 3 12 or 24 VDC
55MDGDC* 55,000 # 60 4 or 12 1 or 3 12 or 24 VDC
60MDGDD* 60,000 # 50 4 or 12 1 or 3 12 or 24 VDC
65MDGDA* 65,000 # 50 4 or 12 1 or 3 12 or 24 VDC
70MDGDD* 70,000 # 60 4 or 12 1 or 3 12 or 24 VDC
75MDGDA* 75,000 # 60 4 or 12 1 or 3 12 or 24 VDC
75MDGDB* 75,000 # 50 4 or 12 1 or 3 12 or 24 VDC
95MDGDB* 95,000 # 60 4 or 12 1 or 3 12 or 24 VDC
# – Broad range reconnectible.
* – The specification number denotes customer requested options or deviations from a standard model.
The specification letter advances (D to E, E to F, etc.) with major manufacturing changes.

2
Index
Actuator, Governor – Barber Coleman – MDGDC, MDGDD, Breaker, Circuit (Automatic Voltage Regulator) – MCGDA,
27 MCGDB, MCGGA, MDGDA, MDGDB, MDGDC,
MDGDD, 99
Actuator, Governor – MCGBA, MCGCA, MCGDA, MCGDB,
MDGDA, MDGDB, 23 Breaker, Circuit – Engine Control (Optional), 91
Actuator, Governor – MCGGA, 25 Breaker, Circuit – Engine Control (Standard), 89
Actuator, Governor – Woodward – MDGDC, MDGDD, 28
Adapter, Generator, 75 Cable, Oil Heater, 36

Adapter, Generator Stator, 75 Cap, Coolant Recovery Tank, 45


Cap, Radiator – MCGBA, MCGGA, 46
Adapter, Tachometer Takeoff Drive, 59
Cap, Radiator – MCGCA, MCGDA, MCGDB, MDGDA,
Adapter, Turbocharger, 53
MDGDB, MDGDC, MDGDD, 53
Alternator (Isolated Ground Electrical System), 33 Cartridge, Generator Heater, 84
Alternator (Negative Ground Electrical System), 31 Cleaner, Air – MCGBA, MCGGA, 19
Ammeter – Engine Control (Optional), 91 Cleaner, Air – MCGCA, MCGDA, MCGDB, MDGDA,
Ammeter, AC Control, 93 MDGDB, 18
Cleaner, Air – MDGDC, MDGDD, 21
Baffle Assembly, Generator Housing, 67 Clutch, 65

Base, Housing, 67 Connection, Water Inlet – Heat Exchanger – MCGBA,


MCGCA, MCGDA, MCGDB, MCGGA, MDGDA,
Bell, End – Generator, 77 MDGDB, 55
Belt, V Ribbed – Alternator (Isolated Ground Electrical Connection, Water Inlet – Heat Exchanger – MDGDC,
System), 33 MDGDD, 57
Belt, V Ribbed – Alternator (Negative Ground Electrical Control, Governor – Barber Coleman – MDGDC, MDGDD,
System), 31 27
Block, Main Terminal, 71 Control, Governor – MCGBA, MCGCA, MCGDA, MCGDB,
MDGDA, MDGDB, 23
Block, Terminal – Engine Control (Optional), 91
Control, Governor – MCGGA, 25
Block, Terminal – Generator Heater, 84
Control, Governor – Woodward – MDGDC, MDGDD, 28
Box, Circuit Breaker, 101
Cooling System, 47
Box, Circuit Breaker – Entrance Box, 104
Cover Assembly, Generator – Housing, 69
Box, Engine Control – Optional, 91
Cover Assembly, Power Takeoff, 69
Box, Engine Control – Standard, 89
Cover, AC Control Panel, 93
Box, Terminal – Generator Heater, 84 Cover, Automatic Voltage Regulator – Control Housing, 71
Bracket. Automatic Voltage Regulator – MCGBA, MCGCA, Cover, Automatic Voltage Regulator – MCGBA, MCGCA, 97
97
Cover, Belt Guard, 44
Bracket, Automatic Voltage Regulator – MCGDA, MCGDB,
MCGGA, MDGDA, MDGDB, MDGDC, MDGDD, 99 Cover, Circuit Breaker – Bottom, 101

Bracket, Circuit Breaker, 101 Cover, Circuit Breaker – Bottom (Entrance Box), 104
Cover, Circuit Breaker – Entrance Box, 104
Bracket, Engine Mounting – MCGBA, MCGCA, 61
Cover, Circuit Breaker – Front, 101
Bracket, Engine Mounting – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, MDGDC, MDGDD, 63 Cover, Circuit Breaker – Front (Entrance Box), 104
Bracket, Fuel Filter, 34 Cover, End Bell – Permanent Magnet Exciter, 85
Bracket, Generator Mounting, 77, 83 Cover, Engine Control – Optional, 91

Bracket, Lift, 72 Cover, Engine Control – Standard, 89


Cover, Generator End Bell, 83
Bracket, Low Oil Level – MCGBA, MCGCA, 38
Cover, Intake Manifold, 53
Bracket, Low Oil Level – MCGDA, MCGDB, MCGCA,
MDGDA, MDGDB, MDGDC, MDGDD, 39 Cover, Intake Manifold – MCGBA, MCGGA, 19
Bracket, Remote Oil Filter, 42 Cover, Lube Oil Filter – Remote, 42
Breaker, Circuit, 101 Cover, Saddle – Side, 71

Breaker, Circuit (Automatic Voltage Regulator) – MCGBA, Cover, Saddle – Top, 71


MCGCA, 97 Cover, Stator – Bottom, 75

3
Index
Cover, Stator – Top, 75 Harness, Circuit Breaker (Automatic Voltage Regulator) –
MCGDA, MCGDB, MCGGA, MDGDA, MDGDB,
MDGDC, MDGDD, 99
Disc, Generator Drive, 75
Harness, DC Control – Optional, 91
Door Assembly, Housing, 69
Harness, DC Control – Standard, 89
Harness, Engine – Optional, 91
Elbow, Exhaust – Water-Cooled, 50 Harness, Engine – Standard, 89
Element, Fuel Filter, 34 Harness, Options, 91
Exchanger, Heat – MCGBA, MCGCA, MCGDA, MCGDB, Harness, Overspeed, 94
MCGGA, MDGDA, MDGDB, 55
Harness, Permanent Magnetic Exciter (Automatic Voltage
Exchanger, Heat – MDGDC, MDGDD, 57 Regulator) – MCGBA, MCGCA, 97
Exciter, Permanent Magnet, 85 Harness, Permanent Magnetic Exciter Generator (Automatic
Exhaust, Dry – MDGDC, MDGDD, 58 Voltage Regulator) – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, MDGDC, MDGDD, 99
Harness, Remote Panel – Optional, 91
Fan, Alternator (Negative Ground Electrical System), 31
Harness, Remote Panel – Standard, 89
Filter, Fuel, 34
Harness, Tachometer, 59
Filter, Lube Oil, 42
Harness, Wiring (Automatic Voltage Regulator) – MCGBA,
Filter, Oil – Remote, 42 MCGCA, 97
Fuse, Engine Wiring Harness, 89 Harness, Wiring (Automatic Voltage Regulator) – MCGDA,
MCGDB, MCGGA, MDGDA, MDGDB, MDGDC,
MDGDD, 99
Gasket, Dry Exhaust – MDGDC, MDGDD, 58
Harness, Wiring – Barber Coleman Electronic Governor –
Gasket, Turbocharger, 50 MDGDC, MDGDD, 27
Gauge, Oil Pressure – Optional, 91 Harness, Wiring – Permanent Magnet Exciter, 85
Gauge, Oil Pressure – Standard, 89 Harness, Wiring – Woodward Electronic Governor –
Gauge, Oil Temperature, 40 MDGDC, MDGDD, 28
Gauge, Water Temperature – Optional, 91 Head, Lube – Remote Oil Filter, 42
Gauge, Water Temperature – Standard, 89 Heater, Engine Coolant, 49

Governor, Electronic – Barber Coleman – MDGDC, Heater, Generator, 84


MDGDD, 27 Heater, Oil, 36
Governor, Electronic – MCGBA, MCGCA, MCGDA, Hourmeter – Optional, 91
MCGDB, MDGDA, MDGDB, 23 Hourmeter – Standard, 89
Governor, Electronic – MCGGA, 25 Housing Assembly, Generator, 67
Governor, Electronic – Woodward – MDGDC, MDGDD, 28 Housing, Control, 71
Guard – Power Takeoff, 65 Housing, Power Takeoff, 65
Guard, Alternator – Without Alternator, 29 Hub, Generator Drive, 75
Guard, Belt, 44 Hub, Tachometer Drive Coupling, 59
Guard, Belt – Alternator (Isolated Ground Electrical System),
33 Indicator, Service – Air Cleaner – MCGBA, MCGGA, 19
Guard, Belt – Alternator (Negative Ground Electrical
System), 31
Kit, Coolant Recovery, 45
Guard, Belt – Power Takeoff, 65
Kit, Heater – Engine Coolant, 49
Guard, Fan (With Louver Assembly) – UC22 Generator, 86
Kit, Repair – Sea Water Pump – MCGBA, MCGCA,
Guard, Generator Fan, 77 MCGDA, MCGDB, MCGGA, MDGDA, MDGDB, 55
Kit, Repair – Sea Water Pump – MDGDC, MDGDD, 57
Hanger, Coolant Recovery Tank, 45
Harness, AC Control, 93 Linkage, Woodward Electronic Governor – MDGDC,
Harness, AC Generator, 93 MDGDD, 28

Harness, Circuit Breaker (Automatic Voltage Regulator) – Louver – Generator, 86


MCGBA, MCGCA, 97 Louver Inlet – Generator, 86

4
Index
Sealant, Thread, 7
Meter, Frequency – AC Control, 93 Sender, Low Coolant Level, 48
Module, Frequency, 94 Sender, Oil Pressure – MCGBA, MCGCA, 9
Sender, Oil Pressure – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, 11
Paint, 7
Sender, Oil Pressure – MDGDC, MDGDD, 37
Pan, Drip, 51
Sender, Oil Temperature, 40
Panel Assembly, Generator Housing, 69
Sender, Tachometer, 59
Panel, AC Control, 93
Sender, Water Temperature (Isolated Ground Electrical
Potentiometer (Automatic Voltage Regulator) – MCGBA, System) – MCGBA, MCGCA, 9
MCGCA, 97
Sender, Water Temperature (Isolated Ground Electrical
Potentiometer (Automatic Voltage Regulator) – MCGDA, System) – MCGDA, MCGDB, MCGGA, MDGDA,
MCGDB, MCGGA, MDGDA, MDGDB, MDGDC, MDGDB, 11
MDGDD, 99
Sender, Water Temperature (Isolated Ground Electrical
Power Takeoff, 65 System) – MDGDC, MDGDD, 13
Pulley, Alternator (Isolated Ground Electrical System), 33 Sender, Water Temperature (Negative Ground Electrical
Pulley, Alternator (Negative Ground Electrical System), 31 System) – MCGBA, MCGCA, 9
Pump, Fuel Injection, 35 Sender, Water Temperature (Negative Ground Electrical
System) – MCGDA, MCGDB, MCGGA, MDGDA,
Pump, Oil Sump, 41
MDGDB, 11
Pump, Sea Water – Heat Exchanger – MCGBA, MCGCA,
Sender, Water Temperature (Negative Ground Electrical
MCGDA, MCGDB, MCGGA, MDGDA, MDGDB, 55
System) – MDGDC, MDGDD, 13
Pump, Sea Water – Heat Exchanger – MDGDC, MDGDD, Sensor, Speed – Magnetic Pickup – MCGGA, 25
57
Sensor, Speed – Magnetic Pickup – MDGDC, MDGDD, 27,
28
Rail Assembly, Door – Housing, 67 Skid – MCGBA, MCGCA, 61
Rail Assembly, Front – Housing, 67 Skid – MCGDA, MCGDB, MCGGA, MDGDA, MDGDB,
Rectifier Assembly, 75 MDGDC, MDGDD, 63
Regulator, Automatic Voltage – MCGBA, MCGCA, 97 Solenoid, Fuel Shutoff – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, 11
Regulator, Automatic Voltage – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, MDGDC, MDGDD, 99 Spacer, Mounting – End Bell – Permanent Magnet Exciter,
85
Regulator, Voltage – Alternator (Negative Ground Electrical
System), 31 Starter, 43
Regulator, Voltage – Manual, 100 Stator, Exciter, 77
Relay, Alarm – Optional, 91 Stator, Generator – MCGBA, MCGCA, 78
Relay, Crank – Optional, 91 Stator, Generator – MCGDA, MCGDB, 79
Relay, Crank – Standard, 89 Stator, Generator – MCGGA, 80
Relay, Low Oil Level, 48 Stator, Generator – MDGDA, MDGDB, 81
Relay, Run – Optional, 91 Stator, Generator – MDGDC, MDGDD, 82
Relay, Run – Standard, 89 Stator, Permanent Magnet Exciter, 85

Relay, Start Disconnect, 73 Support Assembly, Roof – Housing, 69

Rod, Barber Coleman Electronic Governor – MDGDC, Switch, High Exhaust Temperature – MCGBA, MCGCA, 9
MDGDD, 27 Switch, High Exhaust Temperature – MCGDA, MCGDB,
MCGGA, MDGDA, MDGDB, 11
Rod, Governor – MCGGA, 25
Switch, High Exhaust Temperature – MDGDC, MDGDD, 13
Roof Assembly, Housing, 69
Switch, Low Oil Level – MCGBA, MCGCA, 38
Rotor – Permanent Magnet Exciter, 85
Switch, Low Oil Level – MCGDA, MCGDB, MCGGA,
Rotor Assembly, Exciter, 75
MDGDA, MDGDB, MDGDC, MDGDD, 39
Rotor Assembly, Generator, 75
Switch, Low Oil Pressure – MCGBA, MCGCA, 9
Switch, Low Oil Pressure – MCGDA, MCGDB, MCGGA,
Saddle, Control Housing, 71 MDGDA, MDGDB, 11
Screen, Air Inlet, 77 Switch, Low Oil Pressure – MDGDC, MDGDD, 37

5
Index
Switch, Oil Pressure – MCGBA, MCGCA, 9 Tank, Expansion – MCGCA, MCGDA, MCGDB, MDGDA,
Switch, Oil Pressure – MCGDA, MCGDB, MCGGA, MDGDB. MDGDC, MDGDD, 53
MDGDA, MDGDB, 11 Tensioner, Belt – Alternator (Isolated Ground Electrical
Switch, Oil Pressure – MDGDC, MDGDD, 37 System), 33
Switch, Rotary – AC Control, 93 Tensioner, Belt – Alternator (Negative Ground Electrical
System), 31
Switch, Temperature – High Exhaust, 50
Tensioner, Belt – Without Alternator, 29
Switch, Toggle – Crosscurrent, 87
Transformer, Current, 87, 93
Switch, Toggle – Fault Bypass, 95
Switch, Toggle – Start/Run/Stop (Optional), 91 Turbocharger, Rear, 53

Switch, Toggle – Start/Run/Stop (Standard), 89


Valve, Check – Air Cleaner – MDGDC, MDGDD, 21
Tachometer, 59 Voltmeter – Optional, 91
Tank, Coolant Recovery, 45 Voltmeter – Standard, 89
Tank, Expansion – MCGBA, MCGGA, 46 Voltmeter, AC Control, 93

6
Abbreviations

Some of the following abbreviations may be used throughout this Parts Catalog;
Alternating Current AC Millimeter mm
Ampere Amp Not For Sale NFS
As Required A/R Nominal Pipe Thread NPT
Automatic Voltage Regulator AVR Outside Diameter OD
American Wire Gauge AWG Ounce oz.
Degree Deg Phase Ph
Direct Current DC Printed Circuit PC
External Tooth ET Right RT
External/Internal Tooth EIT Specification Spec
Ground Fault Interrupter GFI Thick Thk
Inside Diameter ID Union National Coarse UNC
Internal Tooth IT Union National Fine UNF
Kilowatt kW Volts Alternating Current VAC
Liquid Petroleum Gas LPG Volts Direct Current VDC
Left LT With W/(ET, IT, EIT)
Meter M(Meter Number)

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

525–0700–02 – Paint, Marine Brite-White 518–0601 – Sealant, Thread (6 ml Tube)


(12 oz. Pressurized Spray
Can)

7
External Engine Parts
MCGBA, MCGCA

TOP VIEW

36 1
1
7

38
37

12
35 8
43

13
45
34
33 11
14

44

1
2

9 3
10
41 42
6
5 39 23
4 24
29
40
10
16 27

26
30
15 30

28
22 25
19 21 31

B200 18 32
B201
B379 17 100–3185
B380 20
100–3231
CP01 546–2216

8
External Engine Parts
MCGBA. MCGCA

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 856–0013 3 Washer, Lock W/EIT (1/2”) 25 502–0176 1 Adapter, Pipe (1/4”)


2 332–1292 1 Bracket Assembly, Terminal 26 518–0548–08 1 Clamp, Hose
(Includes Parts Marked *) 27 332–1794 1 Tie, Cable
3 332–1281 1 * Bracket, Terminal Mounting 28 148–0925 1 Bracket Assembly, Remote
4 809–0036 1 * Screw, Round Head (#8 x Fuel
7/8”) 29 502–1043–03 1 Elbow, Male Adapter (1/4–18)
5 508–0015 1 * Washer, Fiber (#8) (Sets Without Fuel Filter)
6 870–0263 1 * Nut, Insulating – Square 30 502–1043–03 2 Elbow, Male Adapter (1/4–18)
Head (#8) 31 821–0016 2 Screw, Self-Locking – Hex
7 800–2112 1 Screw, Cap – Hex Head Washer Head (5/16–18 x
(M12 x 30mm) 3/4”)
8 309–0618 1 Switch, High Exhaust 32 870–0257 2 Nut, Self-Locking – Hex
Temperature (S114) Flange (5/16–18)
9 856–0010 2 Washer, Lock W/EIT (3/8”) 33 503–0276 – Hose – Bulk (5/16” ID) (Order
10 800–2054 2 Screw, Cap – Hex Head by the Foot – 4 Feet
(M8 x 14mm) Required)
11 193–0375 1 # Sender, Water Temperature 34 309–0159 1 Switch, Oil Pressure (S107)
(1/2–14) (E126) 35 505–0059 1 Tee, Pipe (1/8”)
12 193–0429–01 1 ♦ Sender, Water Temperature 36 319–1248 1 Plate, Ground
(1/2”) (E126) 37 800–0024 1 Screw, Cap – Hex Head
13 505–0104 1 Nipple, Pipe (1/8” x 1–1/2”) (5/16–18 x 1/2”)
14 309–0561 1 Switch, Low Oil Pressure 38 856–0008 1 Washer, Lock W/EIT (5/16”)
(S110) 39 332–1356 1 Clamp, Loop
15 Sender, Oil Pressure (E123) 40 850–2008 1 Washer, Lock – Spring (M8)
193–0244 1 # Negative Ground 41 150–2546 1 Spring, Extension
Electrical System 42 518–0350 1 Clamp, Insulated
193–0430–01 1 ♦ Isolated Ground Electrical 43 505–0231 1 ♦ Bushing, Reducer (1/2” to
System 3/8”)
16 502–0175 1 Adapter, Pipe (1/8–27) 44 155–2543 1 Gasket, Exhaust
17 517–0291 1 Plug, Taper 45 155–3334 1 Connection, Exhaust Outlet –
18 503–0227 – Hose, Bulk (5/8” ID) (Order by MCGBA
the Foot – 2 Feet Required)
19 503–0131 1 Clamp, Hose
20 504–0176 1 Valve, Oil Drain
21 102–1415 1 Adapter, Oil Drain
(M18 to 3/8”) * Parts Included in 332–1292 – Terminal Bracket Assembly
22 102–1356 1 Gasket, Oil Drain
23 501–0586 1 Hose Assembly, Fuel (Supply) # Used on Engines with a Negative Ground Electrical System
(1/2–20, 24–1/2” Long)
24 501–0609 1 Hose Assembly, Fuel (Return)
(1/2–20, 22–1/4” Long) ♦ Used on Engines with an Isolated Ground Electrical System

9
External Engine Parts
MCGDA, MCGDB, MCGGA, MDGDA, MDGDB

TOP VIEW
36 1
1
7

38
37

42
41

42

45
43
19 17 44
21
12
18 8
20 48
22

11
35

13
51 34

50 14
24 23
33 29
49
46 47
27
1
10 2
26
9 3
30

6 30
5
4 28
25
31
16
32

39 100–3171
B200
B201 100–3186
100–3232
B379 15 40
B380 10 546–2216
CP01 546–2543

10
External Engine Parts
MCGDA, MCGDB, MCGGA, MDGDA, MDGDB

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 856–0013 3 Washer, Lock W/EIT (1/2”) 32 870–0257 2 Nut, Self-Locking – Hex


2 332–1292 1 Bracket Assembly, Terminal Flange (5/16–18)
(Includes Parts Marked *) 33 503–0276 – Hose – Bulk (5/16” ID) (Order
3 332–1281 1 * Bracket, Terminal Mounting by the Foot – 4 Feet
4 809–0036 1 * Screw, Round Head (#8 x Required)
7/8”) 34 309–0159 1 Switch, Oil Pressure (S107)
5 508–0015 1 * Washer, Fiber (#8) 35 505–0059 1 Tee, Pipe (1/8”)
6 870–0263 1 * Nut, Insulating – Square 36 319–1248 1 Plate, Ground
Head (#8) 37 800–0024 1 Screw, Cap – Hex Head
7 800–2112 1 Screw, Cap – Hex Head (5/16–18 x 1/2”)
(M12 x 30mm) 38 856–0008 1 Washer, Lock W/EIT (5/16”)
8 309–0618 1 Switch, High Exhaust 39 332–1356 1 Clamp, Loop
Temperature (S114) 40 850–2008 1 Washer, Lock – Spring (M8)
9 856–0010 2 Washer, Lock W/EIT (3/8”) 41 505–0106 1 Nipple, Short (1/2” x 1–1/2”)
10 800–2054 2 Screw, Cap – Hex Head 42 505–0108 2 Tee, Pipe (1/2”)
(M8 x 14mm) 43 505–0117 1 Bushing, Flush Face (1/2–14)
11 193–0375 1 # Sender, Water Temperature 44 504–0028 1 Cock, Drain (3/8”)
(1/2–14) (E126) 45 502–0827 1 Hose, Barb (1/2–14)
12 193–0429–01 1 ♦ Sender, Water Temperature 46 150–2546 1 Spring, Extension (MCGDA,
(1/2”) (E126) MCGDB, MDGDA, MDGDB)
13 505–0104 1 Nipple, Pipe (1/8” x 1–1/2”) 47 518–0350 1 Clamp, Insulated (MCGDA,
14 309–0561 1 Switch, Low Oil Pressure MCGDB, MDGDA, MDGDB)
(S110) 48 505–0231 1 ♦ Bushing, Reducer
15 Sender, Oil Pressure (E123) (1/2” to 3/8”)
193–0244 1 # Negative Ground 49 155–2543 1 Gasket, Exhaust
Electrical System 50 155–3334 1 Connection, Exhaust Outlet –
193–0430–01 1 ♦ Isolated Ground Electrical MCGGA
System 51 Solenoid, Fuel Shutoff
16 502–0175 1 Adapter, Pipe (1/8–27) MCGDA, MCGDB,
17 102–1356 1 Gasket, Oil Drain MDGDA, MDGDB
18 102–1237 1 Adapter, Oil Drain (M18 to 3921930 1 ~ 12 Volt
1/2–14) 3921976 1 ~ 24 Volt
19 502–1132 1 Elbow, 90 Degree (1/2–14) MCGGA
20 501–0575 1 Hose Assembly, Oil (3/4–16 12 Volt
to 1/2–14, 23.3” Long) 307–2725–02 1 ♦ Isolated Ground
21 502–1131 1 Adapter, Male (1/2–14) Electrical System
22 504–0011 1 Valve, Shutoff (1/2–14) 307–2725–03 1 # Negative Ground
23 501–0586 1 Hose, Fuel – Supply (1/2–20, Electrical System
24–1/2” Long) 24 Volt
24 501–0609 1 Hose, Fuel – Return (1/2–20, 307–2725–01 1 ♦ Isolated Ground
22–1/4” Long) Electrical System
25 502–0176 1 Adapter, Pipe (1/4”) 3905125 1 ~# Negative Ground
26 518–0548–08 1 Clamp, Hose Electrical System
27 332–1794 1 Tie, Cable
28 148–0925 1 Bracket, Remote Fuel * Parts Included in 332–1292 – Terminal Bracket Assembly
29 502–1043–03 1 Elbow, Male Adapter (1/4–18)
(Sets Without Fuel Filter) # Used on Engines with a Negative Ground Electrical System
30 502–1043–03 2 Elbow, Male Adapter (1/4–18)
31 821–0016 2 Screw, Self-Locking – Hex ♦ Used on Engines with an Isolated Ground Electrical System
Washer Head (5/16–18 x
3/4”) ~ Cummins Part Number

11
External Engine Parts
MDGDC, MDGDD

TOP VIEW

2 1
3
4

1
5

12
11
7 13
6 14
8 10

18 17 15
19 16

20 21

22
22 24

23
25
B200
B201 27
B379 26
B380
CP01 100–3575–01/02

12
External Engine Parts
MDGDC, MDGDD

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 856–0013 2 #Washer, Lock W/EIT (1/2”) 15 501–0679 1 Hose, Fuel


2 319–1248 1 #Plate, Ground 16 501–0586 1 Hose, Fuel (1/2–20,
3 856–0008 1 #Washer, Lock W/EIT (5/16”) 24–1/2” Long)
4 800–0310–17 1 #Screw, Cap – Hex Head 17 502–1045–12 1 Connector, Male
(5/16–18 x 1/2”) 18 505–0027 1 Coupling
5 800–3017–54 1 #Screw, Cap – Hex Head 19 502–1316 1 Connector, Banjo
(M12 x 30mm) 20 502–0029–04 1 Bushing, Reducer
6 102–1356 1 Gasket, Oil Drain 21 502–1043–03 1 Elbow, Male Adapter (1/4–18)
7 102–1237 1 Adapter, Oil Drain 22 502–1043–03 2 Elbow, Male Adapter (1/4–18)
(M18 to 1/2–14) 23 502–0176 1 Adapter, Pipe (1/4”)
8 502–1132 1 Elbow, 90 Degree (1/2–14) 24 148–0925 1 Bracket, Remote Fuel
9 501–0575 1 Hose Assy, Oil 25 502–0153 2 Plug, Hex Head
(3/4–16 to 1/2–14, 23.3” Long) 26 821–2046 2 Screw, Self-Locking Hex
10 502–1131 1 Adapter, Male (1/2–14) Washer Head (5/16–18 x 3/4”)
11 505–0959 1 Tee, Street 27 870–0550–07 2 Nut, Self-Locking Hex Flange
12 504–0011 1 Valve, Shutoff (5/16–18)
13 309–0618 1 Switch, High Exhaust
Temperature (S114)
14 Sender, Water Temperature # Used on Engines with a Negative Ground Electrical System
(1/2–14) (E126)
♦ Used on Engines with an Isolated Ground Electrical System
193–0375 1 # Negative Ground Electrical
System
193–0429–01 1 ♦ Isolated Ground Electrical
System

13
Labels and Tags
MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB

11

10
2

7
1 16

13
12
6

6
5

14 4 3 9 15
11 11

546–2216
CP01

14
Labels and Tags
MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 098–4730 2 Label, Warning (Pressurized 10 098–5822 2 Label, Warning (Lifting)


Coolant) 11 098–4798 4 Label, Warning (Rotating
2 098–2235 1 Label, Ground Parts)
3 098–3171 1 Tag, Fuel Out 12 098–4732 1 Label, Warning (Hazardous
4 098–3172 1 Tag, Fuel In Voltage and Rotating Parts)
5 098–4500 2 Label, Prototype Tested 13 098–5842 1 Label, Caution
6 098–6139–04 2 Label, Model 14 098–2124 1 Tag, Warning (Oil and
7 098–5347 5 Label, Danger (Hazardous Coolant Levels)
Voltage) 15 098–6320 1 Label, Voltage Adjustment
8 098–5759 2 Label, Warning (Hazardous 16 098–7644 1 Label, DNV Type Product
Voltage) Approved
9 098–6074–02 2 Label, Warning

15
Labels and Tags
MDGDC, MDGDD

13

11 10

18
6
12 2

5 15
7
6 2 8

17

9
3 4
11
11
14

16

546–2543
CP01

16
Labels and Tags
MDGDC, MDGDD
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 098–4730 2 Label, Warning (Pressurized 11 098–4798–01 4 Label, Warning (Rotating


Coolant) Parts)
2 098–6775 1 Label (Ground and Oil Drain) 12 098–4732 1 Label, Warning (Hazardous
3 098–3171 1 Tag, Fuel Out Voltage and Rotating Parts)
4 098–3172 1 Tag, Fuel In 13 098–5842 1 Label, Caution
5 098–4500 2 Label, Prototype Tested 14 098–6320 1 Label, Voltage Adjustment
6 098–6139–08 2 Label, Model 15 098–7644 1 Label, DNV Type Product
7 098–5347 4 Label, Danger (Hazardous Approved
Voltage) 16 098–2124 1 Tag, Warning (Oil and
8 098–5759 2 Label, Warning (Hazardous Coolant Levels)
Voltage) 17 098–7682 1 Label, Model Identification
9 098–6074–02 2 Label, Warning 18 098–5387 1 Label, Danger
10 098–5822 1 Label, Warning (Lifting)

17
Air Cleaner
MCGCA, MCGDA, MCGDB,
MDGDA, MDGDB

539–1319
539–1327
Z592

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 503–0868 1 Clamp, T-Bolt 2 140–2660 1 Cleaner, Air (No Replaceable


Element)

18
Air Cleaner
MCGBA, MCGGA

1
3

4 3

5
7

3
2 8

11

10

12
14
12
13 140–2649–01
Z592
140–2648–02,–03

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Cover, Intake Manifold 140–2646–01 1 MCGBA


154–2831 1 MCGBA 140–2646–02 1 MCGGA
154–2832–01 1 MCGGA 10 140–2643 1 Bracket, Air Cleaner
2 Gasket, Intake Manifold Cover 11 191–1988–00 2 Spacer, Alternator Bracket
154–2833–01 1 MCGBA (1/2” ID x 5/8” Long)
154–2833–02 1 MCGGA 12 850–2012 4 Washer, Spring Lock (M12)
3 503–0867 3 Clamp, Hose 13 800–2115 2 Screw, Cap – Hex Head
4 503–1708 1 Hose, Radiator (2–1/2” ID x 4”) (M12 x 45mm)
5 140–2641 1 Tube, Air Cleaner 14 Screw, Cap – Hex Head
6 140–1260 1 Fitting, Safety Filter (M12 x 20mm)
7 140–2008 1 Indicator, Service 800–2110 2 With Electronic Governor
8 140–2647 2 Clamp, Air Cleaner 800–2110 4 Without Electronic Governor
9 Cleaner, Air

19
Air Cleaner
MDGDC, MDGDD

19
7

12

17
8 2
5
17
3
9
4
17

10
11 6
18

18

13

18
14

15

16

18

20

21

18

140–3218
Z592 539–1951

20
Air Cleaner
MDGDC, MDGDD
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 140–3218 1 Cleaner Assembly, Air (Includes Foot – 3 Feet Required)


Parts Marked *) 14 502–0979 1 *Connector, Hose Barbed – Male
2 140–3328 1 *Housing, Air Cleaner (1/2”)
3 140–3253 1 *Element, Air Cleaner 15 140–3257 1 *Valve, Check
4 140–3329 1 *Cover, Air Cleaner 16 502–1387 1 *Connector, Hose Barbed –
5 506–0001 3 *Spring, Extension * Female (For 1/2” ID Hose)
6 503–0575 1 *Elbow, Hose (1–3/4” ID) 17 503–1138 3 *Clamp, Hose
7 140–2008 1 *Indicator, Service 18 503–1134 5 *Clamp, Hose
8 503–1707 1 *Hose, Intake (2–1/2” ID) 19 503–1813–07 2 *Clamp, T-Bolt
9 140–3254 1 *Body, Vacuum Regulator 20 501–0692 1 *Hose, Oil Drain (Order by the
10 140–3255 1 *Hose, Breather Foot – 1 Foot Required)
11 140–3256 1 *Filter, Vacuum Regulator 21 502–1317 1 Fitting, Hose Barbed
(Includes Hose Clamp)
12 140–3262 1 *Elbow, Hose (130 Deg) * Parts Included in 140–3218 Air Cleaner Assembly
13 501–0692 1 *Hose, Oil Drain (Order by the

21
Electronic Governor
MCGBA, MCGCA, MCGDA, MCGDB, MDGDA, MDGDB

8
6 2
3

A275 539–1439–04/05

22
Electronic Governor
MCGBA, MCGCA, MCGDA, MCGDB, MDGDA, MDGDB

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150–2578 1 Package, Governor – 2 850–2012 2 Washer, Lock – Spring (M12)


Mounting (Includes 3 800–2110 2 Screw, Cap – Hex Head
Actuator Mounting Bracket, (M12 x 20mm)
M10 Bracket Screws, M10 4 821–0005 4 Screw, Self-Locking – Hex
Lock Washers, Actuator Washer Head (#10–32 x
Shaft Clevis, Jam Nut 1/2”)
Clevis, Male and Female 5 149–2309 1 Bracket, Fuel Filter
Rod End Bearings, 10–32 6 Actuator, Governor
Screws, 10–32 Nuts, 150–2331–00 1 12V
Actuator to Bracket 150–2331–01 1 24V
Mounting Screws, 1/4” 7 Control, Governor (A16)
Lock Washers, 1/4–28 Hex 151–0715–03 1 12V
Nuts, Magnetic Pick-up, 151–0715–04 1 24V
Wire Lugs, and #10 Lock 8 526–2140 2 Washer, Flat (M12)
Washers) 9 526–0425 1 Washer, Flat (3/4”)

23
Electronic Governor
MCGGA

17

3
4
12
12

20
19

14 18 10
13
20
12
13
19
11
9
11
10

7 13

16

539–1699–03/04
A275 15

24
Electronic Governor
MCGGA

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150–2477 1 Package, Governor – 9 150–2218–03 1 Rod, Governor


Mounting (Includes 10 150–2251 2 End, Rod
Actuator Mounting Bracket, 11 870–0053 2 Nut, Hex (#10–32)
Clevis, and Add-On Fuel 12 815–0172 3 Screw, Hex Head
Lever) (#10–32 x 1”)
2 332–1445 1 Tie, Cable (Use As Required) 13 870–0131 3 Nut, Hex W/ET (#10–32)
3 850–2012 2 Washer, Lock – Spring (M12) 14 821–2061 3 Screw, Self-Locking –
4 800–2110 2 Screw, Cap – Hex Head Hex Washer Head
(M12 x 20mm) (M10 x 1–1/2”)
5 813–0098 4 Screw, Round Head 15 800–0007 4 Screw, Cap – Hex Head
(#10–32 x 3/8”) (1/4–20 x 1”)
6 149–2309 1 Bracket, Fuel Filter 16 870–0212 4 Nut, Self-Locking – Hex
7 Actuator, Governor Washer Head (1/4–20)
151–0708–01 1 12V 17 150–2201 1 Sensor, Speed – Magnetic
151–0708–02 1 24V Pickup
8 Control, Governor (A16) 18 526–0196 2 Washer, Flat (#10)
151–0715–03 1 12V – CE Certified 19 526–0008 3 Washer, Flat (#10)
151–0715–04 1 24V – CE Certified 20 526–0179 2 Washer, Flat (#10)

25
Electronic Governor – Barber Coleman
MDGDC, MDGDD

20

19 25
17
6

16
26
16
18

13

18

4 21

12
17 16

18
24
14
23
1
15
10
11 22

8
9 16
2

A275 539–2003

26
Electronic Governor – Barber Coleman
MDGDC, MDGDD

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150–2760–02 1 Bracket, Electronic Governor (M6 x 20mm)


2 Actuator, Electronic Governor 17 870–0506 2 Nut, Lock – Nylon (M6)
151–0708–01 1 12V 18 868–0001 3 Hut, Hex – Jam (1/4–28)
151–0708–02 1 24V 19 526–0425 1 Washer, Flat (1/2”)
3 150–2682 1 Clevis, Governor 20 150–2201 1 Sensor, Speed – Magnetic
4 150–2120 2 Rod, End Pickup
5 150–2763–02 1 Rod, Governor 21 Control, Electronic Governor
6 150–2761–02 1 Level, Governor Control 151–0715–03 1 12V
7 526–0399–58 2 Washer, Flat (M6) 151–0715–04 1 24V
8 850–2012 2 Washer, Flat (M12) 22 800–3017–56 2 Screw, Cap – Hex Head
9 800–2111 2 Screw, Cap – Hex Head (M12 x 40mm)
(M12 x 25mm) 23 850–0114–53 4 Washer, Lock – Spring (M6)
10 850–2008 1 Washer, Flat (M8) 24 862–0026–53 4 Nut, Hex (M6)
11 800–2057 1 Screw, Cap – Hex Head 25 Harness
(M8 x 20mm) 338–3840–01 1 12V
12 191–1988 2 Spacer, Alternator Bracket 338–3840–02 1 24V
13 149–2309 1 Bracket, Fuel Filter 26 Solenoid, Stop
14 821–6001–02 4 Screw, Self-Locking – Hex 307–2946 1 12V
Washer Head (M5 x 12mm) 3934172* 1 24V
15 526–0399–64 2 Washer, Flat (M12)
16 800–3017–04 8 Screw, Cap – Hex Head * Cummins Part Number

27
Electronic Governor – Woodward
MDGDC, MDGDD

3 17
18
2
16
15

5
8
14
7
6

10
13
11
A364 539–1955
12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Actuator, Electronic Governor 10 150–2613 1 Linkage, Governor


150–2610–01 1 12V 11 800–2038 1 Screw, Cap – Hex Head
150–2610–02 1 24V (M6 x 40mm)
2 821–5002–05 7 Screw, Self-Locking – Hex 12 800–3017–04 2 Screw, Cap – Hex Head
Washer Head (1/4–20 x 3/4”) (M67 x 20mm)
3 150–2609–02 1 Bracket, Governor Control 13 150–2736–02 1 Arm, Lever
4 1 Control, Electric Governor 14 150–2737–02 1 Spacer
150–2611–01 1 12V 15 526–0425 1 Washer, Flat
150–2611–02 1 24V 16 150–2201 1 Speed Sensor, Magnetic
5 821–6001–02 4 Screw, Self-Locking – Hex Pickup
Washer Head (M5 x 12mm) 17 Harness
6 800–3017–56 2 Screw, Cap – Hex Head 338–3840–01 1 12V
(M12 x 1.75 x 40mm) 338–3840–02 1 24V
7 526–0399–64 2 Washer, Flat (M12) 18 307–2946 1 Solenoid, Stop – 12V Electronic
8 150–2608–03 1 Bracket, Control Support Governors
9 191–1988 2 Spacer, Alternator Bracket

28
Belt Tensioner
(Without Alternator)

2 6

1
4

10 7

9
11
8

A039
179–2631

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 191–1965 1 Tensioner, Belt 7 815–0797–02 1 Screw, Cap – Hex Flange


2 130–3829–02 1 Guard, Alternator Head (M10 x 70mm)
3 511–0161–09 1 Belt, V-Ribbed 8 800–2063 1 Screw, Cap – Hex Head
4 191–2092–02 1 Bracket, Belt Tensioner (M8 x 50mm)
5 821–2045 3 Screw, Self-Locking – Hex 9 526–2100 1 Washer, Flat (M8)
Washer Head (M8 x 16mm) 10 370–4080–02 1 Spacer, Guard
6 815–0893 2 Screw, Cap – Flat Head 11 870–0212 3 Nut, Hex – Self-Locking
(M8 x 25mm) (1/4–20)

29
Alternator
(Negative Ground Electrical System)

5 5

4
7

11
12

19 3

14 16

17
18

23

9
20 21 10

18
22

1
6

11

12
8
1

15 12
13 11
A344 179–2718

30
Alternator
(Negative Ground Electrical System)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Alternator (Includes Voltage 10 191–1989–07 1 Spacer, Mounting


Regulator [Ref. No. 1A], M16 11 800–2059 5 Screw, Cap – Hex Head
Nut, and M16 Spring Washer) (M8 x 30mm)
(G102) 12 526–2100 5 Washer, Flat (M8)
191–1983–01 1 12 Volt – Blue Dot 13 191–2067 1 Pulley, Retainer
191–1983–02 1 24 Volt – Green Dot 14 191–1990 1 Support, Alternator
1A Regulator, Voltage (Not 15 191–2066 1 Pulley, Alternator
Illustrated) 16 191–2149–02 1 Tensioner, Belt
191–2120 1 12 Volt 17 511–0161–15 1 Belt, V Ribbed
191–2121 1 24 Volt 18 815–0797–02 2 Screw, Self-Locking –
2 130–3819 1 Bracket, Belt Guard Hex Washer Head
3 191–2232 1 Bracket, Belt Tensioner (M10 x 70mm)
4 130–3828 1 Guard, Belt 19 815–0893 2 Screw, Cap – Flat Head
5 821–0010 9 Screw, Self-Locking – (M8 x 25mm)
Hex Washer Head 20 190–0735 1 Shield, Dust
(1/4–20 x 1/2”) 21 512–0188 1 Pulley, Idler
6 191–1981 1 Fan, Alternator 22 191–2195 1 Shaft, Idler
7 130–3920 1 Bracket, Alternator 23 800–2062 1 Screw, Cap – Hex Head
8 191–2068–01 1 Brace, Alternator (M8 x 45mm)
9 815–0797–01 1 Screw, Self-Locking –
Hex Washer Head
(M10 x 95mm)

31
Alternator
(Isolated Ground Electrical System)

5 5

14
13 16
7
2 11
9

10
8

15

1
22

17 6
12

19
21 13
14
18

3
20

26

23 24

20

25
179–2719
A344

32
Alternator
(Isolated Ground Electrical System)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Alternator (Includes Washer 13 526–2100 5 Washer, Flat (M8)


and Nut) (G102) 14 800–2059 4 Screw, Cap – Hex Head
191–1966–01 1 12 Volt, 75 Amp (M8 x 30mm)
191–1966–02 1 24 Volt, 55 Amp 15 860–2008 1 Nut, Hex (M8)
2 130–3819 1 Bracket, Belt Guard 16 191–2069 1 Support, Alternator
3 191–2232 1 Bracket, Belt Tensioner 17 191–2080 1 Pulley, Alternator
4 130–3823 1 Guard, Belt 18 191–2149–02 1 Tensioner, Belt
5 821–0018 2 Screw, Self-Locking – 19 511–0161–16 1 Belt, V Ribbed
Hex Washer Head 20 815–0797–02 2 Screw, Self-Locking –
(1/4–20 x 15/8”) Hex Washer Head
6 191–2081 1 Brace, Alternator (M10 x 70mm)
7 815–0797–03 1 Screw, Self-Locking – 21 815–0893 2 Screw, Cap – Flat Head
Hex Washer Head (M8 x 25mm)
(M10 x 150mm) 22 850–2008 1 Washer, Lock – Spring (M8)
8 860–2009 1 Nut, Hex (M10) 23 190–0735 1 Shield, Dust
9 850–2010 1 Washer, Lock – Spring (M10) 24 512–0188 1 Pulley, Idler
10 526–2120 1 Washer, Flat (M10) 25 191–2195 1 Shaft, Idler
11 191–1989–04 1 Spacer, Mounting 26 800–2062 1 Screw, Cap – Hex Head
12 800–2061 1 Screw, Cap – Hex Head (M8 x 45mm)
(M8 x 40mm)

33
Fuel Filter

3
2

1
8

10

9
6

C156 179–0675

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 501–0573 1 Hose, Fuel 8 505–0055 1 Plug, Square Head Pipe


2 800–2110 2 Screw, Cap – Hex Head (1/4”)
(M12 x 20mm) 9 502–1043–03 2 Elbow, Male Adaptor –
3 850–2012 2 Washer, Lock (M12) 90 Degree (1/4–18)
4 149–2309 1 Bracket, Fuel Filter 10 502–0156 1 Elbow, Street Pipe –
5 821–0030 2 Screw, Self-Locking – Hex 45 Degree (1/4”) (Replaces
Washer Head (3/8–16 x 1”) 90 Degree Elbow [Ref. No.
6 149–2564 1 Filter, Fuel 29, Pages 9 and 11])
7 149–2565 1 Element, Fuel Filter

34
Fuel Injection Pump

L033
B200 Data Plate
B380 149–2373

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 * Pump, Fuel Injection 3 149–2372–01 1 Cover, Solenoid (Not Used


149–2373–01 1 3918973 with 149–2373–01 thru
149–2373–02 1 3918972 149–2373–05)
149–2373–05 1 3918968 4 420–0565 1 Tool, Retaining
149–2373–06 1 3919106 5 880–0515 1 Seal, Cap
149–2373–07 1 3919105
149–2373–09 1 3919102
149–2373–10 1 3919101
149–2373–11 1 3919112
149–2373–12 1 3919111 * For the correct Fuel Injection Pump service replacement part
149–2373–13 1 3919109 number for your generator set, refer to the Serial Number and
149–2373–15 1 3919107 Manufacturing Number (SN&MFG NO) located on the Data
2 150–2527–01 1 Spring, Governor (Not used Plate and compare it to those listed in the Part Description
with 149–2373–06 thru column. To order the Fuel Injection Pump, use the
149–2373–10) 149–2373–XX part number.

35
Oil Heater

2
H479 179–2283–01/–02
H487

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Heater, Oil (150 Watt) 3 Cable, Oil Heater (72” Long)


333–0429–01 1 120 Volt 335–0168–01 1 120 Volt
333–0429–02 1 240 Volt 335–0168–02 1 240 Volt
2 098–6030 1 Tag, Caution

36
Oil Pressure Manifold
MDGDC, MDGDD

15 8

14 9 7
21 10
18 15 18
17
16
6
20
19 5
19
23
22

1 3

2
11

12, 13
4

B200
B201
B379
B380 100–3575–01,–02
CP01

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 154–3078 1 Manifold, Oil Pressure 13 102–1490–01 1 Valve, Oil Sampler


2 309–0641–03 1 Switch, Low Oil Pressure (S110) 14 332–1292 1 Bracket Assembly, Terminal
3 309–0159 1 Switch, Oil Pressure (S107) (Includes Parts Marked *)
4 502–0404 1 Elbow 15 332–1281 1 *Bracket, Terminal Mounting
5 501–0685 1 Line, Oil 16 809–0036 1 *Screw, Round Head (#8 x 7/8”)
6 502–1240 1 Connector, Male 17 508–0015 1 *Washer, Fiber (#8)
7 Sender, Oil Pressure (E123) 18 870–0263 1 *Nut, Insulating Square Head
(Includes 10–32 Hex Nut, (#8)
Lock Washer, and Flat 19 526–2100 2 Washer, Flat (M8)
Washer) 20 800–2059 1 Screw, Cap – Hex Head
193–0244–01 1 # Negative Ground Electrical (M8 x 30mm)
System 21 856–0008 1 Washer, Lock W/EIT (5/16”)
193–0430–01 1 ♦ Isolated Ground Electrical 22 800–2063 1 Screw, Cap – Hex Head
System (M8 x 50mm)
8 505–0059 1 Tee, Pipe 23 850–2008 1 Washer, Lock – Spring (M8)
9 505–1557 1 Fitting, Adapter
10 505–0104 1 Nipple, Short
11 502–0020 1 Elbow, Pipe * – Parts Included in 332–1292 – Terminal Bracket Assembly.
12 102–1490–00 1 Kit, Oil Sampler (Includes # Used on Engines with a Negative Ground Electrical System
Sampler Valve w/Cover and
Sampler Bottle w/Cover ♦ Used on Engines with an Isolated Ground Electrical System

37
Low Oil Level Switch
MCGBA, MCGCA

24 11

10 25
2
9

3 8
6
21
14 5 1
3
7
13

15 26
23
16
4 27
22 17
12

18
19 28
20
7

H512 539–1305

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 502–1149 1 Tee, Street (1/2”) 14 870–0212 4 Nut, Hex – Self-Locking


2 502–1043–03 1 Elbow, Male Adapter (1/4–20)
(1/4–18) 15 402–0610 2 Isolator, Vibration
3 502–0802 2 Bushing (1/2” to 1/4”) 16 526–0018 8 Washer, Flat (1/4”)
4 502–1043–05 1 Elbow, Male Adapter 17 332–2430 2 Terminal, Faston (1/4”)
(3/8–18) 18 502–0051 1 Coupling (9/16” x 1/8”)
5 800–2120 2 Screw, Cap – Hex Head 19 502–0395 1 Connector, Hose (1/8”)
(M12 x 70mm) 20 309–0619 1 Switch, Oil Level (S113)
6 526–2140 2 Washer, Flat (M12) 21 309–0620 1 Bracket, Oil Level
7 503–0731 2 Clamp, Hose 22 821–0018 2 Screw, Self-Locking – Hex
8 502–0313–00 1 Elbow (1/8–27) Washer Head (1/4–20 x 5/8”)
(For 1/4” Hose) 23 501–0588 1 Hose Assembly, Oil (1/2–14
9 505–0151 1 Bushing, Reducer (1/2” to 1/8”) to 3/4–16, Length = 19.69”)
10 122–0789–02 1 Connection, Spacer 24 501–0576 1 Hose Assembly, Oil (1/4–18
11 509–0281–03 1 Seal, Rectangular Ring to 1/2–20, Length = 21”)
12 503–1418 – Hose – Bulk (1/4” ID) (Order 25 502–0133 1 Elbow, Street – 90 Degree
by the Foot – 1 Foot (1/2”)
Required) 26 504–0011 1 Valve, Shutoff
13 502–1074–01 1 Adapter (3/8”) (Use with 27 502–1148 1 Coupling, Bulkhead
Remote Oil Filter) 28 098–6398 1 Label, Caution

38
Low Oil Level Switch
MCGDA, MCGDB, MCGGA, MDGDA, MDGDB, MDGDC, MDGDD

11

2
10

3 9
8
6
13
21 5

14 7

1 4

15
3
2 12
16
22
17

18
23 20 19
7

H512 539–1306

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 502–1149 1 Tee, Street (1/2”) 13 502–0176 1 Adapter (1/4”) (Use with


2 502–1043–03 2 Elbow, Male Adapter Remote Oil Filter)
(1/4–18) 14 870–0212 4 Nut, Hex – Self-Locking
3 502–0802 2 Bushing (1/2” to 1/4”) (1/4–20)
4 501–0587 1 Hose Assembly, Oil (1/2–20, 15 402–0610 2 Isolator, Vibration
Length = 10–1/4”) 16 526–0018 8 Washer, Flat (1/4”)
5 800–2120 2 Screw, Cap – Hex Head 17 332–2430 2 Terminal, Faston (1/4”)
(M12 x 70mm) 18 502–0051 1 Coupling (9/16” x 1/8”)
6 526–2140 2 Washer, Flat (M12) 19 502–0395 1 Connector, Hose (1/8”)
7 503–0731 2 Clamp, Hose 20 309–0619 1 Switch, Oil Level (S113)
8 502–0313–00 1 Elbow (1/8–27) 21 309–0620 1 Bracket, Oil Level
(For 1/4” Hose) 22 821–0018 2 Screw, Self-Locking – Hex
9 505–0151 1 Bushing, Reducer (1/2” to 1/8”) Washer Head (1/4–20 x 5/8”)
10 122–0789–02 1 Connection, Spacer 23 098–6398 1 Label, Caution
11 509–0281–03 1 Seal, Rectangular Ring
12 503–1418 – Hose – Bulk (1/4” ID)
(Order by the Foot – 2 Feet
Required)

39
Oil Temperature Gauge

2 4

K486 539–1249–01, 02, 03, 04

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 193–0435 1 Gauge, Oil Temperature 4 Sender, Oil Temperature


(M126) (M129)
2 193–0250 1 Resistor (Used with 24 Volt 193–0388 1 Negative Ground
Sets) Electrical System
3 505–1373 1 Bushing, Reducer (M22 to 193–0429–02 1 Isolated Ground
1/8”) (Includes Sealing Electrical System
Washer) 5 526–0320 1 Washer, Flat

40
Oil Sump Pump

5
6

H520
539–0953–00/–01

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 120–1200 1 Pump, Oil Sump 3 502–1130 1 Adapter, Hose (1/2–14 to


2 Hose, Oil (3/4–16) 3/4–16)
501–0532 1 MCGBA, MCGCA – 4 502–1213 1 Adapter (M18 to 3/4–16)
(25” Long) (Includes O-Ring and
501–0574 1 MCGDA, MCGDB, MCGGA Washer)
MDGDA, MDGDB, 5 526–0122 16 Washer, Flat (5/16”)
MDGDC, MDGDD – 6 800–2062 2 Screw, Cap – Hex Head
(47.3” Long) (M8 x 45mm)

41
Remote Oil Filter

8 11

14
15
4

13
7
5
12
3
6

10
9
21
7 13
16 20
17 6
18 6

19
22
6

H519 179–2628–01/02/03/04/05

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 102–1450 1 Cover, Lube Oil Filter 7 505–1491 2 Adapter, Pipe (7/8–14 to


2 Hose, Flexible 1–1/16–12) (Includes
501–0571–14 1 MCGCA – 4 Cylinder with O-Ring)
Turbo (660.2mm Long) 8 122–0781 1 Bracket, Oil Filter
501–0571–15 1 MCGDA, MCGDB, MDGDA, 9 800–2112 2 Screw, Cap – Hex Head
MDGDB – 6 Cylinder with (M12 x 30mm)
Turbo (736.2mm Long) 10 850–2012 2 Washer, Lock – Spring (M12)
501–0597–01 1 MCGCA – 4 Cylinder with 11 821–0018 2 Screw, Self-Locking – Hex
Turbo, Low Profile Washer Head (1/4–20 x
(34” Long) 5/8”)
501–0597–02 1 MCGDA, MCGDB, MDGDA, 12 122–0783 1 Head, Lube – Oil Filter
MDGDB, MDGDC, 13 502–1127 2 Elbow – 90 Degree
MDGDD – 6 Cylinder with 14 122–0790 1 Gasket, Filter Head
Turbo, Low Profile (42–1/2” 15 102–1428 1 Gasket, Oil Cooler Core
Long) 16 102–1431 1 Plunger, Pressure Regulator
3 502–1169 1 Connector, Female 17 102–1430 1 Spring, Compression
(5/8–18 to M12) – MCGCA, 18 509–0288–05 1 Seal, O-Ring
MCGDA, MCGDB, MDGDA, 19 505–1462 1 Plug, Threaded
MDGDB, MDGDC, MDGDD 20 800–2063 1 Screw, Cap – Hex Head
4 505–1468 1 Plug (M12) – MCGBA, (M8 x 50mm)
MCGGA 21 526–2100 1 Washer, Flat (M8)
5 509–0290–04 1 Seal, O-Ring 22 122–0712 1 Filter, Lube Oil
6 501–0572 2 Hose, Oil

42
Starter

A343 179–2629–01/03/04/05

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 800–2088 3 Screw, Cap – Hex Head 3 Starter (B108)


(M10 x 35mm) 191–1961 1 12 Volt, Negative Ground
2 850–2010 3 Washer, Lock (M10) 191–1963–01 1 12 Volt, Isolated Ground
191–2103 1 24 Volt, Negative Ground
191–1963–02 1 24 Volt, Isolated Ground

43
Belt Guard

4
3
2
4 11
1
12
10

2 9
8

CP01 130–3816

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130–3821 1 Bracket, Belt Guard 7 130–3818 1 Cover, Belt Guard


2 821–0010 11 Screw, Self-Locking – 8 800–2111 2 Screw, Cap – Hex Head
Hex Washer Head (M12 x 25mm)
(1/4–20 x 1/2”) 9 850–2012 2 Washer, Lock – Spring (M12)
3 800–2085 1 Screw, Cap – Hex Head 10 130–3822 1 Bracket, Belt Guard
(M10 x 20mm) 11 860–2009 1 Nut, Hex (M10)
4 850–2010 2 Washer, Lock – Spring (M10) 12 800–2086 1 Screw, Cap – Hex Head
5 130–3820 1 Bracket, Belt Guard (M10 x 25mm)
6 130–3817 1 Guard, Belt

44
Coolant Recovery

4.

2.

1.

3.

5.

130–3574

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

130–3574 1 Kit, Coolant Recovery 4. 130–3572 1 Cap, Tank


1. 130–3570 1 Tank, Coolant Recovery 5. 130–3573 1 Hardware Package (Includes
2. 130–3571 1 Hanger, Tank Mounting Hardware)
3. 503–1692 1 Hose (5/16 ID x 120” Long)

45
Expansion Tank
MCGBA, MCGGA

18 17

20
6
18 5
6
10

17
11

5
9
16
15

3
4

1
8

19
2
12

11 13

Z592 14
539–1320–01/02

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 821–2046 3 Screw, Self-Locking – Hex 10 503–1466 – Hose – Bulk (3/4” ID)


Washer Head (M8 x 20mm) (Order by the Foot –
2 332–1554 2 Clamp, Loop Two Feet Required)
3 130–3921 1 Tank, Expansion 11 503–0183 4 Clamp, Hose
4 503–0276 – Hose – Bulk (5/16” ID) 12 505–0151 1 Bushing, Reducer
(Order by the Foot – (1/2” to 1/8”)
Three Feet Required) 13 504–0005 1 Cock, Drain (1/8”)
5 502–0395 2 Connector, Hose 14 502–0133 1 Elbow, Street – 90 Degree
(1/8” Pipe to 1/4” Hose) (1/2”)
6 503–1418 – Hose – Bulk (1/4” ID) 15 505–0056 1 Plug, Square Head Pipe (1/2”)
(Order by the Foot – Two 16 502–0028 3 Plug, Hex Head Pipe (1/8”)
Feet Required) 17 502–0313–00 2 Elbow – 90 Degree (1/8–27
7 821–2067 2 Screw, Self-Locking – Hex Pipe to 5/16” Hose)
Head (M10 x 55mm) 18 503–0685 4 Clamp, Hose
8 191–1988–01 2 Spacer, Alternator Bracket 19 130–4275–02 1 Spacer, Plate (Not Used With
(13/16”) Electronic Governor)
9 502–1030 2 Connector, Hose – 90 Degree 20 130–3721–01 1 Cap, Radiator (15 PSI)
(1/2” Pipe to 3/4” Hose)

46
Cooling System

1 4

2 2

Keel Cooling Heat Exchanger Cooling


Isolated Ground Alternator Any Alternator
Standard Lube Filter Arrangement Remote Lube Filter Arrangement

4
1

Keel Cooling Heat Exchanger Cooling


Any Alternator Isolated Ground Alternator
Remote Lube Filter Arrangement Standard Lube Filter Arrangement

E033
E079 179–1346–01/02/03/04

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Clamp, Hose (Keel Cooling) 4 505–0056 1 Plug, Pipe – Square Head


503–0183 2 Isolated Ground Alternator (1/2”) (Keel Cooling or Heat
with Standard Lube Filter Exchanger Cooling with
Arrangement Isolated Ground Alternator
503–0183 3 Any Alternator with Remote and Standard Lube Filter
Lube Filter Arrangement Arrangement)
2 Barb, Hose (3/4”) 5 502–1030 1 Connector, Hose – 90
502–0827 3 Keel Cooling Degree (3/4”) (Heat
502–0827 1 Heat Exchanger Cooling Exchanger Cooling with
with Any Alternator and Isolated Ground Alternator
Remote Lube Filter and Standard Lube Filter
Arrangement Arrangement)
3 505–0108 1 Tee, Pipe (1/2”) (Keel Cooling
with Isolated Ground
Alternator, and Standard
Lube Filter Arrangement)

47
Low Coolant Level Sender

179–1349
H389 179–1457–01/02
H512

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 193–0467 1 Sender, Low Coolant Level 3 812–0076 1 Screw, Machine – Round


(E126) Head (#8–32 x 5/16”)
2 Relay, Low Oil Level (K112) 4 853–0005 1 Washer, Lock – ET (#8)
307–1886 1 12 Volt 5 505–0018 1 Reducer, Bushing (1/2” to
307–2643 1 24 Volt 1/4”)

48
Engine Coolant Heater

3
7

6 4

5
2

10

H504
H505 179–2248–01/02

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Kit, Heater – Engine Coolant 4 333–0511 1 *# Well, Thermostat


333–0588–01 1 120 Volt (Includes Parts 5 333–0478 1 *# Thermostat
Marked *) 6 503–1919–12 1 *# Clamp
333–0588–02 1 240 Volt (Includes Parts 7 505–0108 1 Tee (1/2”)
Marked #) 8 502–0827 1 Fitting, Hose (3/4”)
2 Heater, Engine Coolant 9 505–0100 1 Nipple, Close (1/2” x 1–1/8”)
(1000W) 10 098–6030 1 Tag, Caution
333–0557–01 1 * 120 Volt
333–0557–02 1 # 240 Volt
3 Harness, Wiring * Parts Included in 333–0588–01 Engine Coolant Heater Kit
333–0475 1 * 120 Volt
333–0476 1 # 240 Volt # Parts Included in 333–0588–02 Engine Coolant Heater Kit

49
Water-Cooled Exhaust Elbow

10 6
9
10
11
4
8

8 17
5 13
15

14
12
3

16

E086 179–1714
179–1715

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 505–1461 1 Elbow, Flange – 90 Degree 10 503–0685 2 Clamp, Hose


(MCGBA, MCGGA) 11 503–1418 – Hose – Bulk (1/4” ID)
2 127–0410 1 Gasket, Elbow (Order by the Foot –
3 155–2601 1 Elbow, Exhaust 1 Foot Required)
4 800–2513 1 Screw, Cap – Hex Head 12 309–0631 1 Switch, Temperature – High
(M8 x 20mm) (MCGBA, Exhaust (S114)
MCGGA) 13 812–0059 2 Screw, Machine – Round
5 526–2100 4 Washer, Flat (M8) (MCGBA, Head (#6–32 x 1/4”)
MCGGA) 14 856–0001 2 Washer, Lock – EIT (#6)
6 503–1815 1 Hose, Turbocharger 15 526–1002 2 Washer, Flat (#6)
(1–1/4” ID) 16 127–0409 2 Gasket, Turborcharger
7 505–1460 1 Nipple, Short (2–1/2” x 3”) (MCGBA, MCGGA)
(MCGBA, MCGGA) 17 502–0028 1 Plug, Pipe – Hex Head (1/8”)
8 503–1138 2 Clamp, Hose (MCGBA ,MCGGA)
9 502–0313 2 Elbow, (1/8–27 NPT)

50
Drip Pan

1
5

2
5

539–1237
F146 539–1238

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403–3144 1 Pan, Drip – MCGBA, 4 Nut, Self-Locking (1/4–20)


MCGCA 870–0212 6 MCGBA, MCGCA
2 403–3145 1 Pan, Drip – MCGDA, 870–0212 8 MCGDA, MCGDB, MCGGA,
MCGDB, MCGGA, MDGDA, MDGDB,
MDGDA, MDGDB, MDGDC, MDGDD
MDGDC, MDGDD 5 505–0055 1 Plug, Square Head (1/4”)
3 Screw, Self-Locking – Hex
Washer Head (1/4–20 x 5/8”)
821–0018 6 MCGBA, MCGCA
821–0018 8 MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB,
MDGDC, MDGDD

51
Rear Turbocharger
MCGCA, MCGDA, MCGDB, MDGDA,
MDGDB, MDGDC, MDGDD

14 15 31
6

15 35
15 44 14 16

14 33 17
6
26
18
17 14 20
32 19
42
27 22
30 21
5 7

21 29
3 23
17
28
24
1 25 13
8 24
2

43 9
41
35 12
34 37
40 4 11

10

Á
Á
36
39

38

46
539–1319
539–1327
539–1957–01/02
45
Z592

52
Rear Turbocharger
MCGCA, MCGDA, MCGDB, MDGDA,
MDGDB, MDGDC, MDGDD

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 821–2046 3 Screw, Self-Locking Hex 20 509–0286 1 Washer, Sealing (1”)


Washer Head (M8 x 20mm) 21 504–0003 2 Cock, Drain (1/4”)
2 332–1554 2 Clamp, Loop 22 127–0406 1 Gasket, Turbocharger Oil Drain
3 130–3921 1 Tank, Expansion 23 127–0405 1 Connection, Oil Drain
4 503–0276 1 Hose, Bulk (5/16” ID x 3’) 24 503–1136 4 Clamp, Hose
(Order by the Foot – 25 Hose, Drain (7/8” ID)
Three Feet Required) 503–1814–01 1 26” – MCGCA
5 502–0395 1 Connector, Hose 503–1814–02 1 35” – MCGDA, MCGDB,
(1/8” Pipe to 1/4” Hose) MDGDA, MDGDB,
6 Hose, Bulk (1/4” ID) MDGDC, MDGDD
(Order by the Foot ) 26 127–0408–01 1 Adapter, Turbocharger
503–1418 1 Three Feet – MCGCA 27 127–0409 3 Gasket, Turbocharger
503–1418 1 Four Feet Required – 28 520–2430–06 4 Stud (50mm)
MCGDA, MCGDB, 29 526–2120 4 Washer, Flat (M10)
MDGDA, MDGDB, 30 860–2009 4 Nut, Hex (M10)
MDGDC and MDGDD 31 Hose, Flexible
(Generator Sets Cooled 501–0590–01 1 787.4mm – MCGCA
with Heat Exchanger) 501–0590–02 1 1003.3mm – MCGDA,
7 821–2067 2 Screw, Self-Locking Hex Head MCGDB, MDGDA,
(M10 x 55mm) MDGDB, MDGDC,
8 191–1988–01 2 Spacer, Alternator Bracket MDGDD
(13/16”) 32 502–1030 2 Connector, Hose – 90 Degree
9 503–1812–01 2 Clamp, T Bolt (1/2” Pipe to 3/4” Hose)
10 501–0594–11 1 Hose (2–1/2” ID) 33 503–1466 1 Hose, Bulk (3/4” ID)
11 140–2654 1 Tube, Air Intake (Order by the Foot –
12 501–0594–12 1 Hose (2” ID) Two feet Required)
13 503–1813–09 2 Clamp, T Bolt 34 505–0151 1 Bushing, Reducer
14 Clamp, Hose (1/2” to 1/8”)
503–0685 4 MCGDA, MCGDB, 35 504–0005 1 Cock, Drain (1/8”)
MDGDA, MDGDB 36 Gasket, Manifold Cover
503–0685 4 MDGDC and MDGDD 154–2833–01 1 MCGCA
Generator Sets Cooled with 154–2833–02 1 MCGDA, MCGDB,
Heat Exchanger MDGDA, MDGDB
503–0685 2 Keel Cooled Generator Sets 37 Cover, Intake Manifold
15 Elbow – 90 Degree (1/8–27 Pipe 154–2831 1 MCGCA
to 5/16” Hose) 154–2832–01 1 MCGDA, MCGDB,
502–0313 3 MCGDA, MCGDB, MDGDA, MDGDB
MDGDA, MDGDB 38 154–3088 1 Gasket, Crossover Tube
502–0313 3 MDGDC and MDGDD (MDGDC, MDGDD)
Generator Sets Cooled with 39 154–3081–02 1 Tube, Crossover (MDGDC,
Heat Exchanger MDGDD)
502–0313 1 Keel Cooled Generator Sets 40 502–0133 1 Elbow, Street – 90 Degree (1/2”)
16 505–0007 1 Bushing, Reducer 41 505–0056 1 Plug, Square Head Pipe (1/2”)
(1/4” to 1/8”) 42 Plug, Hex Head Pipe (1/8”)
17 Clamp, Hose 502–0028 3 MCGDA, MCGDB,
503–0183 4 MCGDA, MCGDB, MDGDA, MDGDB
MDGDA, MDGDB 502–0028 3 MDGDC and MDGDD
503–0183 4 MDGDC and MDGDD Generator Sets Cooled with
Generator Sets Cooled with Heat Exchanger
Heat Exchanger 502–0028 2 Keel Cooled Generator Sets
503–0183 2 Keel Cooled Generator Sets 43 130–4275–02 1 Spacer, Plate
18 503–1466 1 Hose, Bulk (3/4” ID) 44 130–3721–01 1 Cap, Radiator (15 PSI)
(Order by the Foot – 45 154–3086 1 Gasket, Manifold Cover
Two Feet Required) MDGDC, MDGDD
19 505–1459 1 Adapter, Reducing 46 154–3087 1 Cover, Intake Manifold
(M25 to 1/4”) MDGDC, MDGDD

53
Heat Exchanger
MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB

14

16

15

14
17

11
1 13
9

22
6 12 3
10 25
2 4 21

20
5 21
19
8
22
2 24
30
3
18 26
28 22
37
32
23
34 4

27
35
31
33 29

36

179–1390–00/01
E079
179–1391–00/01

54
Heat Exchanger
MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 850–2010 4 Washer, Lock – Spring (M10) 17 332–1794 2 Tie, Cable


2 503–0365 4 Clamp, Hose 18 502–0028 1 Plug, Pipe – Hex Head (1/8”)
3 503–1586 4 Clamp, Hose 19 518–0548–02 1 Clip
4 501–0598 2 Hose, Flex 20 800–0047 1 Screw, Cap – Hex Head
5 503–1822 1 Hose, Elbow (1–3/4” ID) (3/8–16 x 5/8”)
6 501–0599 1 Hose, Flex 21 503–1821–01 2 Hose, Elbow (1–1/4” ID)
7 130–3964 1 Tube, Water Transfer 22 503–1138 6 Clamp, Hose
8 Tube, Water Transfer 23 121–0074–03 1 Gasket, Hydraulic Pump
130–3962 1 MCGBA, MCGCA 24 130–4183–01 1 Brace, Hose
130–3963 1 MCGDA, MCGDB, MCGGA, 25 130–3961–05 1 Tube, Sea Water Hose
MDGDA, MDGDB 26 Tube, Sea Water Hose
9 503–1823 2 Clamp, Retaining 130–3961–03 1 MCGBA, MCGCA
10 130–3958 2 Bracket, Heat Exchanger 130–3961–04 1 MCGDA, MCGDB, MCGGA
11 815–0797–01 4 Screw, Cap – Hex Head 27 800–2112 2 Screw, Cap – Hex Head
(M10 x 95mm) (M12 x 30mm)
12 402–0648 2 Isolator, Vibration 28 130–3960 1 Pump, Sea Water
13 Exchanger, Heat 29 130–4738 1 Kit, Repair – Sea Water Pump
130–3959–01 1 MCGBA, MCGCA 30 503–1820 1 Pipe
130–3959–02 1 MCGDA, MCGDB, MCGGA, 31 850–2012 2 Washer, Lock (M12)
MDGDA, MDGDB 32 130–3965 1 Connection, Water Inlet
14 502–1043–01 2 Elbow, 90° – Male Adaptor (1/8”) 33 509–0281–04 1 Seal, Ring – Rectangular
15 502–1074–02 1 Adapter (1/8”) 34 800–2086 3 Screw, Cap – Hex Head
16 Hose, Flexible (7/16–20) (M10 x 25mm)
501–0600–23 1 MCGBA, MCGCA 35 526–2120 3 Washer, Flat (M10)
(685.8mm Long) 36 505–0247 1 Plug, Pipe – Square Head (1/2”)
501–0600–25 1 MCGDA, MCGDB, MCGGA, 37 505–0056 1 Plug, Square Head Pipe (1/2”)
MDGDA, MDGDB (Used with Remote Oil Filter)
(914.4mm Long)

55
Heat Exchanger
MDGDC. MDGDD

27
25

25
4
3
1
2
26

16
12
6 9
10
11
29
8 12 15
13 18
16
5
17
14
12

35
30 16
11
32

33 19 15
31
16
20

34
16 28
21
22 24
23

E079 539–1952

56
Heat Exchanger
MDGDC. MDGDD

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

20 503–1820 1 Hose, Elbow (31.75mm ID)


1 130–3959–02 1 Exchanger, Heat 21 130–3960 1 Pump, Sea Water
2 503–1823 2 Clamp, Retaining 22 121–0074–03 1 Gasket, Water Pump
3 850–2010 4 Washer, Spring Lock (M10) 23 850–2012 2 Washer, Lock (M12)
4 815–0797–01 4 Screw, Cap – Hex Head 24 800–2112 2 Screw, Cap – Hex Head
(M10 x 1.5 x 95mm) (M12 x 30mm)
5 503–1141 4 Clamp, Hose 25 502–1043–01 2 Elbow, 90° Male Adaptor (1/8”)
6 501–0599 1 Hose, Flex 26 502–1074–02 1 Adapter (1/8”)
7 130–3964 1 Tube, Water Transfer 27 501–0600–25 1 Hose, Flexible (7/16–20)
8 503–1822 1 Hose, Elbow (1–3/4” ID) 28 130–4738 1 Kit, Sea Water Pump Repair
9 402–0648 2 Isolator, Vibration 29 800–0047 1 Screw, Cap – Hex Head
10 130–3958 2 Bracket, Heat Exchanger (3/8–16 x 5/8”)
11 501–0598 2 Hose, Flex 30 130–3965 1 Connection, Water Inlet
12 503–1143 4 Clamp, Hose 31 509–0281–04 1 Seal, Ring – Rectangular
13 130–3963 1 Tube, Water Transfer 32 800–2086 3 Screw, Cap – Hex Head
14 502–0028 1 Plug, Hex Head Pipe (1/8”) (M10 x 25mm)
15 503–1821–01 2 Hose, Elbow (1–1/4” ID) 33 526–2120 3 Washer, Flat (M10)
16 503–1138 6 Clamp, Hose 34 505–0247 1 Plug, Pipe – Square Head (1/2”)
17 518–0548–02 1 Clip, Tube 35 505–0056 1 Plug, Square Head Pipe (1/2”)
18 130–3961–05 1 Tube, Transfer (Used with Remote Oil Filter)
19 154–3083–02 1 Tube, Transfer

57
Dry Exhaust
MDGDC. MDGDD

9
13
8 14

3
5

11 2
10
11 1
16
12
10
6
7

15

A148 539–1954

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 127–0410 1 Gasket, Exhaust 10 526–2140 4 Washer, Flat (M12)


2 155–3323 1 Adapter, Turbo Outlet 11 800–2112 4 Screw, Cap – Hex Head
3 155–2565 1 Clamp, V Band (M12 x 30mm)
4 155–3170 1 Adapter, Exhaust 12 850–2012 3 Washer, Lock – Spring (M12)
5 155–3324–02 1 Bracket, Exhaust Support 13 850–0114–55 2 Washer, Lock – Spring (M10)
6 800–2513 4 Screw, Self-Locking – Hex 14 505–0180 1 Plug (1/4”)
Washer Head (M8 x 35mm) 15 337–0090 1 Strap, Electrical
7 850–2008 4 Washer, Lock – Spring (M8) 16 856–0013 1 Washer, Lock W/EIT (1/2”)
8 526–0399–62 2 Washer, Flat (M10)
9 800–2085 2 Screw, Cap – Hex Head
(M10 x 20mm)

58
Tachometer

2
5

11 9
12 10

7
8
3

K145 300–3812–00/01

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 302–1873–01 1 Tachometer (12V) (M131) 9 302–1960 1 * Hub, Tachometer Drive


2 332–1445 1 Tie, Cable (Use As Required) Coupling
3 338–2712 1 Harness, Tachometer 10 509–0281–08 1 * Seal, Rectangular Ring
4 332–1506 1 # Splice, Window (72.39mm ID)
5 302–1959 1 * Adaptor, Tachometer Takeoff 11 526–2080 2 * Washer, Flat (M6)
Drive 12 800–2029 2 * Screw, Cap – Hex Head
6 302–1931 1 * Sender, Tachometer (M131) (M6 x 12mm)
7 509–0281–18 1 * Seal, Rectangular Ring
(25.12mm ID) # Used On Models With Alternator
8 302–1958–03 1 * Adapter, Angle Drive (7/8–18)
* Used On Models Without Alternator

59
Skid
MCGBA, MCGCA

22
5 23

8
9
7
2
43
19 18
45
44 43
31
30 45
6
29 24 34 44
33 2
28
25 32
40
2 6
28 2
38
37
2
26
13 35
40 9
12

27
39
10 1
36

11 28
40 29
30
41 12
3 17
42 14
4 16
15

40
29 41
30 42
20
21

F149 403–3121
F157 403–3137–01/02
F158 403–3138–01

60
Skid
MCGBA, MCGCA

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403–2956 1 Skid 26 402–0030 2 Cushion, Vibration Isolation


2 800–0091 8 Screw, Cap – Hex Head Mounting (Rear)
(1/2–13 x 1–1/4”) 27 402–0466 2 Cushion, Vibration Isolation
3 850–0060 1 Washer, Lock – Spring (1/2”) Mounting (Front)
4 862–0016 1 Nut, Hex (1/2–13) 28 526–0219 10 Washer, Flat (1/2”)
5 403–3115 1 Bracket, Engine Mounting 29 850–0060 10 Washer, Lock – Spring (1/2”)
(Right Side) 30 862–0016 10 Nut, Hex (1/2–13)
6 403–3116 1 Bracket, Engine Mounting 31 800–0156 2 Screw, Cap – Hex Head
(Left Side) (3/4–10 x 2–1/4”)
7 800–2112 6 Screw, Cap – Hex Head 32 526–0389 2 Washer, Snubbing (3/4”)
(M12 x 30mm) 33 526–0027 2 Washer, Flat (3/4”)
8 526–2140 6 Washer, Flat (M12) 34 850–0079 2 Washer, Lock – Spring (3/4”)
9 850–2012 7 Washer, Lock – Spring (M12) 35 862–0008 2 Nut, Hex (3/4–10)
10 337–0090 1 Strap, Electrical 36 800–0092 2 Screw, Cap – Hex Head
11 800–0090 1 Screw, Cap – Hex Head (1/2–13 x 1–1/2”)
(1/2–13 x 1”) 37 526–0182 2 Washer, Snubbing (1/2”)
12 856–0013 2 Washer, Lock – W/EIT (1/2”)
13 800–2111 1 Screw, Cap – Hex Head
(M12 x 25mm) With Enhanced Vibration Isolators (Square Style):
14 332–1473 1 Lug, Solderless (225 Amp)
38 Cushion, Vibration Isolation
15 800–0027 1 Screw, Cap – Hex Head
Mounting (Rear)
(5/16–18 x 7/8”)
402–0630–02 2 Generator Frame Size
16 856–0008 1 Washer, Lock – W/EIT (5/16”)
2C, 2D, 2E
17 870–0257 1 Nut, Hex – Self-Locking
402–0630–03 2 Generator Frame Size
(5/16–18)
2F, 2G, 3C, 3D, 3E
Without Vibration Isolators: 39 Cushion, Vibration Isolation
18 402–0642 4 Mount, Deisolation Mounting (Front)
19 526–0219 8 Washer, Flat (1/2”) 402–0630–01 2 Without Power Takeoff
20 850–0060 8 Washer, Lock – Spring (1/2”) 402–0630–02 2 With Power Takeoff
21 862–0016 8 Nut, Hex (1/2–13) 40 526–0219 16 Washer, Flat (1/2”)
22 800–0133 4 Screw, Cap – Hex Head 41 850–0060 8 Washer, Lock – Spring (1/2”)
(5/8–11 x 1–3/4”) 42 862–0016 8 Nut, Hex (1/2–13)
23 526–0112 4 Washer, Flat (5/8”) 43 800–2173 4 Screw, Cap – Hex Head
24 850–0070 4 Washer, Lock – Spring (5/8”) (M16 x 40mm)
25 862–0019 4 Nut, Hex (5/8–11) 44 526–2183 4 Washer, Flat (M16)
45 850–2016 4 Washer, Lock – Spring (M16)
With Vibration Isolators (Round Style):

61
Skid
MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC, MDGDD

31
32
29
30 35
34
28 5 22 33
23 45
29 2 28
37 47
7 41 46 53
8 26
6 55
42
45 54
18 36
47 49
46 19 17 12
27
8 50
5 11
38
39
48
24
41
25
9
42

10
40 11
1
3
4
29 16
30 13
42
31
43
51
44
52

15 42
14
43
30 44
31
20
21

F149 403–3122–01/02
F157 403–3123–01/02
F158 403–3138–02

62
Skid
MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC, MDGDD

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403–3124 1 Skid With Enhanced Vibration Isolators (Square Style):


2 403–3115 1 Bracket, Engine Mounting 39 402–0630–03 2 Cushion, Vibration Isolation
(Right Side) Mounting (Rear) (Generator
3 850–0060 1 Washer, Lock – Spring (1/2”) Frame Size 2F, 2G, 3C, 3D)
4 862–0016 1 Nut, Hex (1/2–13) (Mounting holes for cushion
5 403–3116 1 Bracket, Engine Mounting are 5–1/2” apart)
(Left Side) 40 Cushion, Vibration Isolation
6 800–2112 6 Screw, Cap – Hex Head Mounting (Front)
(M12 x 30mm) 402–0630–01 2 Without Power Takeoff
7 526–2140 6 Washer, Flat (M12) 402–0630–02 2 With Power Takeoff
8 850–2012 7 Washer, Lock – Spring (M12) 41 Screw, Cap – Hex Head
9 337–0090 1 Strap, Electrical (1/2–13 x 1–1/4”)
10 800–0090 1 Screw, Cap – Hex Head 800–0091 8 Generator Frame Size
(1/2–13 x 1”) 2F, 2G, 3C, 3D
11 856–0013 2 Washer, Lock – W/EIT (1/2”) 800–0091 4 Generator Frame Size
12 800–2111 1 Screw, Cap – Hex Head 3E, 3F, 3G, 3H
(M12 x 25mm) 42 Washer, Flat (1/2”)
13 332–1473 1 Lug, Solderless (225 Amp) 526–0219 16 Generator Frame Size
14 800–0027 1 Screw, Cap – Hex Head 2F, 2G, 3C, 3D
(5/16–18 x 7/8”) 526–0219 8 Generator Frame Size
15 856–0008 1 Washer, Lock – W/EIT (5/16”) 3E, 3F, 3G, 3H
16 870–0257 1 Nut, Hex – Self-Locking 43 Washer, Lock – Spring (1/2”)
(5/16–18) 850–0060 8 Generator Frame Size
Without Vibration Isolators: 2F, 2G, 3C, 3D
850–0060 4 Generator Frame Size
17 402–0642 4 Mount, Deisolation 3E, 3F, 3G, 3H
18 800–0091 8 Screw, Cap – Hex Head 44 Nut, Hex (1/2–13)
(1/2–13 x 1–1/4”) 862–0016 8 Generator Frame Size
19 526–0219 8 Washer, Flat (1/2”) 2F, 2G, 3C, 3D
20 850–0060 8 Washer, Lock – Spring (1/2”) 862–0016 4 Generator Frame Size
21 862–0016 8 Nut, Hex (1/2–13) 3E, 3F, 3G, 3H
22 800–0133 4 Screw, Cap – Hex Head 45 Screw, Cap – Hex Head
(5/8–11 x 1–3/4”) (M16 x 40mm)
23 526–0112 4 Washer, Flat (5/8”) 800–2173 4 Generator Frame Size
24 850–0070 4 Washer, Lock – Spring (5/8”) 2F, 2G, 3C, 3D
25 862–0019 4 Nut, Hex (5/8–11) 800–2173 2 Generator Frame Size
3E, 3F, 3G, 3H
With Vibration Isolators (Round Style): 46 Washer, Flat (M16)
26 Cushion, Vibration Isolation 526–2183 4 Generator Frame Size
Mounting (Rear) 2F, 2G, 3C, 3D
402–0030 2 Generator Frame Size 526–2183 2 Generator Frame Size
2F, 2G, 3C, 3D, 3E 3E, 3F, 3G, 3H
47 Washer, Lock – Spring (M16)
402–0644 2 Generator Frame Size
850–2016 4 Generator Frame Size
3F, 3G, 3H (Not Used
2F, 2G, 3C, 3D
With MCGGA or MDGDC)
850–2016 2 Generator Frame Size
27 402–0466 2 Cushion, Vibration Isolation
3E, 3F, 3G, 3H
Mounting (Front)
48 402–0643–02 2 * Cushion, Vibration Isolation
28 800–0091 8 Screw, Cap – Hex Head Mounting (Rear) (Mounting
(1/2–13 x 1–1/4”) holes for cushion are
29 526–0219 10 Washer, Flat (1/2”) 7–5/32” apart)
30 850–0060 10 Washer, Lock – Spring (1/2”) 49 800–0132 4 * Screw, Cap – Hex Head
31 862–0016 10 Nut, Hex (1/2–13) (5/8–11 x 1–1/2”)
32 800–0156 2 Screw, Cap – Hex Head 50 526–0112 4 * Washer, Flat (5/8”)
(3/4–10 x 2–1/4”) 51 850–0070 4 * Washer, Lock – Spring (5/8”)
33 526–0389 2 Washer, Snubbing (3/4”) 52 862–0019 4 * Nut, Hex (5/8–11)
34 526–0027 2 Washer, Flat (3/4”) 53 800–2204 2 * Screw, Cap – Hex Head
35 850–0079 2 Washer, Lock – Spring (3/4”) (M20 x 50mm)
36 862–0008 2 Nut, Hex (3/4–10) 54 526–2203 2 * Washer, Flat (M20)
37 526–0182 2 Washer, Snubbing (1/2”) 55 850–2020 2 * Washer, Lock – Spring (M20)
38 800–0092 2 Screw, Cap – Hex Head
(1/2–13 x 1–1/2”) * Used With Generator Frame Size 3E, 3F, 3G, 3H

63
Power Takeoff

30
16
20
27
21 41
31
6
2
19 27 1 21
29 38 24
13 34
40 10 11

33 32
14
18
38
29 36
12 40 35
18
24
15 21 21
24
27
24 25
38 24
28 26
39 36 37
21
24 35
21 9
23
22
3

34
8 4
32 5
17

A348
A357 539–1406–01 thru –08

64
Power Takeoff

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 190–0721–02 1 Housing, Power Takeoff 25 526–1274 6 Washer, Flat (3/8”)


2 815–0813 2 Screw, Cap – Square Head 26 800–0054 6 Screw, Cap – Hex Head
(M12 x 108mm) (3/8–16 x 2”)
3 190–0717–02 1 Adapter, Drive Coupling 27 Screw, Self-Locking – Hex
4 190–0720 1 Coupling, Flexible Washer Head (1/4–20 x 1/2”)
5 190–0716–02 1 Adapter, Drive Coupling 821–0010 4 * Sets Without Sound Shield
6 190–0718–02 1 Support, Power Takeoff 821–0010 1 Sets With Sound Shield
7 130–4108–02 1 * Guard, Belt 28 800–2112 4 Screw, Cap – Hex Head
8 190–0723–02 1 Guard, Bottom Power Takeoff (M12 x 30mm)
9 403–3381–03 1 Bracket, Engine Mounting 29 815–0797–04 4 Screw, Self-Locking –
(Right Side) Hex Washer Head
10 403–3379–02 1 Support, Front Engine (M12 x 120mm)
(Left Side) 30 800–2085 1 * Screw, Cap – Hex Head
11 403–3381–04 1 Bracket, Engine Mounting (M10 x 20mm)
(Left Side) 31 850–2010 1 * Washer, Lock – Spring (M10)
12 403–3380–02 1 Support, Front Engine 32 821–0018 4 Screw, Self-Locking – Hex
(Right Side) Head (1/4–20 x 5/8”)
13 130–4109–02 1 * Bracket, Belt Guard 33 821–0028 1 * Screw, Self-Locking – Hex
(Left Side) Washer Head (3/8–16 x 1/2”)
14 130–4110–02 1 * Bracket, Belt Guard 34 800–0091 4 Screw, Cap – Hex Head
(Right Side) (1/2–13 x 1–1/4”)
15 190–0722–02 2 Guard, Front Power Takeoff 35 862–0016 4 Nut, Hex (1/2–13)
16 130–3820 1 * Bracket, Belt Guard 36 850–0058 4 Washer, Lock – Spring (1/2”)
17 508–0008 1 Grommet, Rubber 37 Clutch
18 370–4082–01 2 Dowel, Ring (15mm ID x 190–0719–01 1 12 Volt, 70 Horsepower
10mm) 190–0719–02 1 24 Volt, 70 Horsepower
19 802–0072 8 Screw, Socket Head 190–0724–01 1 24 Volt, 100 Horsepower
(3/8–16 x 1”) 190–0724–02 1 12 Volt, 100 Horsepower
20 800–2058 2 Screw, Cap – Hex Head 38 526–2148 8 Washer, Flat (M12)
(M8 x 25mm) 39 850–2012 4 Washer, Lock – Spring (M12)
21 800–0052 14 Screw, Cap – Hex Head 40 526–2183 2 Washer, Flat (17/32”)
(3/8–16 x 1–1/2”) 41 332–1794 1 Tie, Cable (Use As Required)
22 805–0027 4 Bolt, Place (7/16–20 x 7/8”)
23 526–1186 4 Washer, Flat (7/16”)
24 850–0048 18 Washer, Lock – Spring (3/8”) * Used on Sets Without Sound Shield

65
Housing

44 44
43
42 39
40
38
75

41 29
75
57
45 34 20
37

33

53 36 27
35
58
54 28 25
32 26
30 31

24
47
21 55
23
22
46
48
56
59 51 16
50 19 75
19
67 52 49 18
5
13 19
4
3 17 12
62 68 14
64 61
60 15
14
6
69
70 15
74 9 8
10
66 11 19 7 1
65
75
63
72
71
2
73
75 76
F142 405–4585–01 thru –10

66
Housing

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Base, Housing 21 818–0150 4 


Rivet, Drive – Aluminum
405–4485–02 1 4 Cylinder Engine 22 405–1872 2 
Clip, Door (3/8”)
405–4486–03 1 6 Cylinder Engine, 23 526–0003 4 
Washer, Flat (#8)
Generator Frame Size 24 508–1011 – 
Seal, Edge – Bulk (Order by
2F, 2G, 3C, 3D the Foot – 3 Feet Required)
405–4486–04 1 6 Cylinder Engine, 25 508–0210 – 
Edging – Bulk (Order by the
Generator Frame Size Foot – 3 Feet Required)
3E, 3F, 3G, 3H 26 508–0117 5 
Grommet (1” ID)
2 870–0413 12 Nut, Tee (5/16–18) 27 870–0110 9 
Nut, Retainer (1/4–20)
3 403–3298 4 Spacer, Skid Mounting 28 508–0330 – 
Seal, Edge – Bulk (Order by
4 526–0076 4 Washer, Flat (5/16”) the Foot – 1 Foot Required)
5 815–0290 4 Screw, Self-Locking – 29 Housing Assembly,
Hex Washer Head Generator (Left Side)
(1/4–20 x 5/8”) (Includes Housing Frame,
6 405–4484–03 2 Clamp, Skid Insulation, and Parts
7 850–0045 12 Washer, Lock – Spring Marked  )
(5/16”) 405–4512 1 Generator Frame Size
8 800–0031 12 Screw, Cap – Hex Head 2C, 2D, 2E, 2F, 2G,
(5/16–18 x 1–1/2”) 3C, 3D
9 405–4483 1 Rail Assembly, Front 405–4513 1 Generator Frame Size
(Includes Rail and Bracket 3E, 3F, 3G, 3H
Assembly, Clip Pin [Ref. 30 818–0150 4 
Rivet, Drive – Aluminum
No. 10], and Push Cap Nut 31 405–1872 2 
Clip, Door (3/8”)
[Ref. No. 11]) 32 526–0003 4 
Washer, Flat (#8)
10 405–3111 3 Pin, Clip (3/8” x 2”) 33 
Seal, Edge – Bulk (Order by
11 870–0400 6 Nut, Push Cap (3/8”) the Foot)
12 Rail Assembly, Door 508–1011 – Generator Frame Size
(Right Side) (Includes 2C, 2D, 2E, 2F, 2G, 3C,
Rail and Bracket Assembly, 3D (3 Feet Required)
Clip Pin [Ref. No. 14], and 508–1011 – Generator Frame Size
Push Cap Nut [Ref. No. 15]) 3E, 3F, 3G, 3H
405–4474 1 4 Cylinder Engine (4 Feet Required)
405–4480 1 6 Cylinder Engine 34 508–0210 – 
Edging – Bulk (Order by the
13 Rail Assembly, Door Foot – 4 Feet Required)
(Left Side) (Includes 35 508–0117 2 
Grommet (1” ID)
Rail and Bracket Assembly, 36 
Nut, Retainer (1/4–20)
Clip Pin [Ref. No.14], and 870–0110 12 Generator Frame Size
Push Cap Nut [Ref. No. 15]) 2C, 2D, 2E, 2F, 2G,
405–4474 1 4 Cylinder Engine 3C, 3D
405–4477 1 6 Cylinder Engine 870–0110 13 Generator Frame Size
14 405–3111 6 Pin, Clip (3/8” x 2”) 3E, 3F, 3G, 3H
15 870–0400 12 Nut, Push Cap (3/8”) 37 508–0330 – 
Seal, Edge – Bulk (Order by
16 Baffle Assembly, Generator the Foot – 3 Feet Required)
(Includes Baffle, Insulation,
Grommet [Ref. No. 17], and
Edging [Ref. No. 18]) 
Parts Included in 405–4506 and 405–4507 Right Housing
405–4516 1 Generator Frame Size Assembly
2C, 2D, 2E, 2F, 2G
405–4517 1 Generator Frame Size 
Parts Included in 405–4512 and 405–4513 Left Housing
3C, 3D, 3E, 3F, 3G, 3H Assembly
17 508–0117 3 Grommet (1” ID)
18 508–0210 – Edging – Bulk (Order by the
* Parts Included in 405–4450 and 405–4457 Housing Roof
Foot – 4 Feet Required)
Assembly
19 808–0045 24 Screw, Round Head
(#12 x 7/8”)
20 Housing Assembly, 
Parts Included in 405–4446 and 405–4454 Housing Door
Generator (Right Side) Assembly
(Includes Housing Frame,
Insulation, and Parts ♦ Parts
Included in 405–4465 and 405–4466 Front Panel
Marked  ) Assembly
405–4506 1 Generator Frame Size
2C, 2D, 2E, 2F, 2G,
3C, 3D
405–4507 1 Generator Frame Size
3E, 3F, 3G, 3H Continued . . .

67
Housing

44 44
43
42 39
40
38
75

41 29
75
57
45 34 20
37

33

53 36 27
35
58
54 28 25
32 26
30 31

24
47
21 55
23
22
46
48
56
59 51 16
50 19 75
19
67 52 49 18
5
13 19
4
3 17 12
62 68 14
64 61
60 15
14
6
69
70 15
74 9 8
10
66 11 19 7 1
65
75
63
72
71
2
73
75 76
F142 405–4585–01 thru –10

68
Housing

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

38 Roof Assembly, Housing 63 ♦ Seal, Edge – Bulk (Order by


(Includes Housing Roof, the Foot)
Insulation, and Parts 508–1011 – Without Power Takeoff –
Marked *) 3 Feet Required
405–4450 1 4 Cylinder Engine 508–1011 – With Power Takeoff –
405–4457 1 6 Cylinder Engine 2 Feet Required
39 406–0528–02 8 * Catch, Spring 64 508–0210 – ♦ Edging – Bulk (Order by the
40 818–0194 16 * Rivet, Stainless Steel Foot – 8 Feet Required)
41 * Edging – Bulk (Order by the 65 508–0117 5 ♦ Grommet (1” ID)
Foot) 66 508–0115 1 ♦ Grommet (2–1/8” ID)
508–0210 – 4 Cylinder Engine – 67 508–0021 1 ♦ Grommet (1/2” ID)
9 Feet Required 68 ♦ Nut, Retainer (1/4–20)
508–0210 – 6 Cylinder Engine – 870–0110 5 Without Power Takeoff
10 Feet Required 870–0110 17 With Power Takeoff
42 405–4528 1 * Cover, Access (Used for 69 405–4468–03 1 ♦ Support Assembly, Front
6–11/16” Opening) (Used Only on Sets with
43 405–4529 1 * Cover, Access (Used for Power Takeoff)
8–5/8” Opening) 70 815–0765 4 ♦ Screw, Truss Head – Cross
44 815–0807 12 * Screw, Flat Head – Cross Recess (1/4–20 x 1/2”)
Recess (10–24 x 5/8”) (Used Only on Sets with
45 870–0427 12 * Nut, Hex (10–24) Power Takeoff)
46 405–4471 2 Support Assembly, Roof 71 405–4522 1 Cover Assembly (Right Side)
(Includes Roof Support, (Used Only on Sets with
Insulation, and Edging Power Takeoff) (Includes
[Ref. No. 47]) Cover, Insulation, and Edge
47 508–0210 – Edging – Bulk (Order by the Seal [Ref. No. 73])
Foot – 4 Feet Required) 72 405–4523 1 Cover Assembly (Left Side)
48 Door Assembly, Housing (Used Only on Sets with
(Includes Door, Insulation, Power Takeoff) (Includes
and Parts Marked  ) Cover, Insulation, Edge
405–4446 4 4 Cylinder Engine Seal [Ref. No. 73] and
405–4454 4 6 Cylinder Engine Retainer Nut [Ref. No. 74])
49 818–0150 4  Rivet, Drive – Aluminum 73 508–1011 – Seal, Edge – Bulk (Order by
50 405–1872 2  Clip, Door (3/8”) the Foot – 1 Foot Required)
51 526–0003 4  Washer, Flat (#8) 74 870–0110 3 Nut, Retainer (1/4–20)
52 508–1011 –  Seal, Edge – Bulk (Order by 75 Screw, Truss Head – Cross
the Foot – 2 Feet Required) Recess (1/4–20 x 1/2”)
53 818–0194 4  Rivet, Stainless Steel Without Power Takeoff
54 406–0528–01 2  Strike, Spring Catch 815–0765 50 Generator Frame Size
55 Cover Assembly, Generator 2C, 2D, 2E, 2F, 2G,
Housing (Includes Cover, 3C, 3D
Insulation, and Edge Seal 815–0765 51 Generator Frame Size
[Ref. No. 56]) 3E, 3F, 3G, 3H
405–4552 1 Generator Frame Size With Power Takeoff
2C, 2D, 2E, 2F, 2G, 815–0765 67 Generator Frame Size
3C, 3D 2C, 2D, 2E, 2F, 2G,
405–4574 1 Generator Frame Size 3C, 3D
3E, 3F, 3G, 3H 815–0765 68 Generator Frame Size
56 508–0330 – Seal, Edge – Bulk (Order by 3E, 3F, 3G, 3H
the Foot – 5 Feet Required) 76 098–5082 4 Label, Warning
57 405–4515 1 Panel Assembly, Generator
Housing (Includes Panel,

Parts Included in 405–4506 and 405–4507 Right Housing
Insulation, and Edge Seal
[Ref. No. 58]) Assembly
58 508–1011 – Seal, Edge – Bulk (Order by 
Parts Included in 405–4512 and 405–4513 Left Housing
the Foot – 2 Feet Required) Assembly
59 Panel Assembly, Front
(Includes Panel, Insulation, * Parts Included in 405–4450 and 405–4457 Housing Roof
and Parts Marked ♦) Assembly
405–4465 1 Without Power Takeoff 
Parts Included in 405–4446 and 405–4454 Housing Door
405–4466 1 With Power Takeoff Assembly
60 818–0150 6 ♦ Rivet, Drive – Aluminum
61 405–1872 3 ♦ Clip, Door (3/8”) ♦ Parts
Included in 405–4465 and 405–4466 Front Panel
62 526–0003 6 ♦ Washer, Flat (#8) Assembly

69
Control Housing

21

20

23 12
14

2
19
22

16

25

11

17 26

7
8
6 10
5 4 9
15
10 12
27
13
9

18
24
6
3

300–3800
300–3801
CP01 546–2167–01

70
Control Housing
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 821–2021 4 Screw, Self-Locking – Hex 17 Seal, Edge


Washer Head (M5 x 12mm) 305–0837–02 1 UC27 Generator
2 305–0933 1 Cover, Automatic Voltage (650mm Long)
Regulator 305–0837–04 1 UC22 Generator
3 319–1063 1 Bracket, Terminal (500mm Long)
4 332–2987 4 Link, Terminal 18 800–2085 2 Screw, Cap – Hex Head
5 526–2120 8 Washer, Flat (M10) (M10 x 20mm)
6 850–2010 10 Washer, Lock – Spring (M10) 19 402–0610 4 Isolator, Vibration
7 860–2009 8 Nut, Hex (M10) 20 870–0212 4 Nut, Hex – Flange (1/4–20)
8 800–0030 1 Screw, Cap – Hex Head 21 821–0010 4 Screw, Self-Locking – Hex
(5/16–18 x 1–1/4”) Washer Head (1/4–20 x
9 526–0115 3 Washer, Flat (5/16”) 1/2”) (Used with AC Meter
10 850–0045 3 Washer, Lock – Spring (5/16”) Panel Option)
11 319–1052 2 Cover, Saddle – Side 22 517–0290 4 Plug, Hole
12 821–0018 21 Screw, Self-Locking – Hex 23 812–0148 8 Screw, Machine – Round
Washer Head (1/4–20 x 5/8”) Head (1/4–20 x 1/2”)
13 232–3421 1 Block, Main Terminal 24 526–0028 2 Washer, Flat (1/2”) (Used
14 319–1053 1 Cover, Saddle – Top with UC27 Generator Only)
15 800–0031 2 Screw, Cap – Hex Head 25 517–0131 2 Plug, Hole
(5/16–18 x 1–1/2”) 26 508–0117 1 Grommet (Fits 1–3/8” Dia
16 Saddle, Control Housing Hole)
319–1071 1 UC27 Generator 27 098–6987 1 Label, Generator Cover
319–2555–02 1 UC22 Generator

71
Lift Bracket

1 2

5
6
7
3
F010 4 403–3344

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403–3299–03 1 Spacer, Lift Bracket 5 370–4052 1 Spacer, Pump Mounting


2 403–3292–03 1 Bracket, Lifting 6 850–0045 1 Washer, Lock – Spring (5/16”)
3 740–1010 2 Washer, Flat (M12) 7 800–0028 1 Screw, Cap – Hex Head
4 720–1075 2 Screw, Cap – Hex Head (5/16–18 x 1”)
(M12 x 35mm)

72
Start Disconnect Relay

CP01 179–2632

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 307–2677–03 1 Relay, Start Disconnect 3 226–4150 2 Lead, Start Disconnect


(240 Volt) (K132) (K132-5 to Aux 7,
2 812–0077 2 Screw, Round Head Machine K132-6 to Aux 8)
(#8–32 x 3/8”)

73
Generator

17 5 7
15 6
19 14
3
16 10 13
9
12 8 4
11
20
22

24
18
25 23 42

32 34 35
40
33
27
26
30 44

46
49

21
37 45
47
29 48

28

36
37 34
33
38
B256 32
B257
B268
B269 39 31 43
B274
B275 41
B328
B329 51
B340 54
B341
B346 52 53 52
B347 200–3028
51 50 200–3029

74
Generator
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 — 1 Stator, Generator (See Pages 15 304–0807 1 * Varistor


78 thru 82 for Part Numbers) 16 860–2006 2 * Nut, Hex (M5)
2 Rotor Assembly, Generator 17 332–3227 1 * Tie, Cable (Use As Required)
(Includes Parts Marked*) 18 * Hub, Generator Drive
UC22 Generator 232–3438 1 UC22 Generator
201–3496–01 1 130mm Stack Length 232–3695 1 UC27 Generator
201–3496–02 1 160mm Stack Length 19 850–2005 2 * Washer, Lock – Spring (M5)
201–3496–03 1 180mm Stack Length 20 526–2060 2 * Washer, Flat (M5)
201–3496–04 1 240mm Stack Length 21 O-Ring
201–3496–05 1 300mm Stack Length 509–0266–01 1 UC22 Generator
UC27 Generator 509–0266–02 1 UC27 Generator
201–3497–01 1 165mm Stack Length 22 Adapter, Generator
201–3497–02 1 190mm Stack Length 231–0316 1 UC22 Generator
201–3497–03 1 230mm Stack Length 231–0317 1 UC27 Generator
201–3497–04 1 285mm Stack Length 23 Screw, Cap – Hex Head
201–3497–05 1 335mm Stack Length 800–3017–41 6 UC22 Generator
201–3497–06 1 375mm Stack Length (M10 x 45mm)
3 * Key, Exciter Rotor UC27 Generator
UC22 Generator 800–3017–42 5 M10 x 50mm
515–0298–01 1 130 or 160mm Stack 800–3017–44 1 M10 x 60mm (12 O’clock
Length Position)
515–0298–02 1 180, 240, or 300mm 24 850–0114–55 6 Washer, Lock – Spring (M10)
Stack Length 25 Disc, Generator Drive
UC27 Generator 232–3699 2 UC22 Generator
515–0298–02 1 165 or 190mm Stack 232–3699 3 UC27 Generator
Length 26 720–1119 8 Screw, Cap – Hex Head
515–0298–03 1 230, 285, 335, or 375mm (M16 x 40mm)
Stack Length 27 526–0259 8 Washer, Flat (5/8”)
4 * Rotor Assembly, Exciter 28 Adapter, Generator Stator
(Includes Parts Marked ♦) 231–0318 1 UC22 Generator
UC22 Generator 231–0319 1 UC27 Generator
201–3434–01 1 130 or 160mm Stack 29 508–0139 – Seal, Edging – Bulk (Order by
Length the Foot 3 Feet Required)
201–3434–02 1 180, 240, or 300mm 30 Cover, Stator – Top
Stack Length UC22 Generator
UC27 Generator 234–0936–01 1 130 or 160mm Stack Length
201–3434–02 1 165 or 190mm Stack 234–0936–02 1 180 or 240mm Stack Length
Length 234–0936–03 1 300mm Stack Length
201–3434–03 1 230, 285, 335, or 375mm UC27 Generator
Stack Length 234–0937–01 1 165 or 190mm Stack Length
5 *♦ Rectifier Assembly (Includes 234–0937–02 1 230 or 285mm Stack Length
Parts Marked #) 234–0937–03 1 335mm Stack Length
357–0091 1 Forward (With Positive 234–0937–04 1 375mm Stack Length
Diode) 31 Cover, Stator – Bottom
357–0092 1 Reverse (With Negative UC22 Generator
Diode) 232–3819–01 1 130 or 160mm Stack Length
6 *♦# Diode 232–3819–02 1 180 or 240mm Stack Length
358–0135–01 3 Positive 232–3819–03 1 300mm Stack Length
358–0135–02 3 Negative UC27 Generator
7 800–3009 3 *♦# Screw, Cap – Hex Head 232–3820–01 1 165 or 190mm Stack Length
(M4 x 35mm) (CR1,2,3,4,5,6) 232–3820–02 1 230 or 285mm Stack Length
8 860–2005 3 *♦# Nut, Hex (M4) 232–3820–03 1 335mm Stack Length
9 850–2004 3 *♦# Washer, Lock – Spring (M4) 232–3820–04 1 375mm Stack Length
10 526–2050 3 *♦# Washer, Flat (M4)
11 870–2064–01 6 *♦ Nut, Locking – Nylon (M4) * Parts Included in Generator Rotor Assemblies
12 526–2050 6 *♦ Washer, Flat (M4)
13 * Bearing, Ball
510–0165 1 UC22 Generator ♦ Parts Included in Exciter Rotor Assemblies
510–0164 1 UC27 Generator
14 * Ring, Exciter Retaining # Parts Included in Rectifier Assemblies
518–0122 1 UC22 Generator
518–0083 1 UC27 Generator Continued . . .

75
Generator

17 5 7
15 6
19 14
3
16 10 13
9
12 8 4
11
20
22

24
18
25 23 42

32 34 35
40
33
27
26
30 44

46
49

21
37 45
47
29 48

28

36
37 34
33
38
32
B256
B257
B268 39 31 43
B269
B274 41
B275
B328 51
B329 54
B340
B341 53 52
52
B346 200–3028
B347 51 50 200–3029

76
Generator
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

32 Screw, Cap – Hex Head 45 Washer, Lock – Spring


M10 x 25mm (UC22 850–0114–54 6 M8 (UC22 Generator)
Generator) 850–0114–55 6 M10 (UC27 Generator)
800–3017–37 8 130 or 160mm Stack 46 Screw, Cap – Hex Head
Length 800–3017–20 6 M8 x 25mm (UC22
800–3017–37 10 180, 240, or 300mm Stack Generator)
Length 800–3017–38 6 M10 x 30mm (UC27
800–3017–54 10 M12 x 30mm (UC27 Generator)
Generator) 47 850–2006 4 Washer, Lock – Spring (M6)
33 Washer, Lock – Spring 48 Screw, Cap – Hex Head (M6)
M10 (UC22 Generator) UC22 Generator
850–0114–55 8 130 or 160mm Stack 800–2039 4 130 or 160mm Stack Length
Length 800–2042 4 180, 240, or 300mm Stack
850–0114–55 10 180, 240, or 300mm Length
Stack Length UC27 Generator
850–0114–56 10 M12 (UC27 Generator) 800–2042 4 165 or 190mm Stack Length
34 Washer, Flat 800–2046 4 230, 285, 335, or 375mm
M10 (UC22 Generator) Stack Length
526–0399–62 8 130 or 160mm Stack 49 Stator, Excitor
Length UC22 Generator
526–0399–62 10 180, 240, or 300mm 220–4293–04 1 130 or 160mm Stack Length
Stack Length 220–4293–05 1 180, 240, or 300mm Stack
526–0399–64 10 M12 (UC27 Generator) Length
35 508–1057 1 Grommet UC27 Generator
36 517–0135 1 Plug, Hole 220–4293–05 1 165 or 190mm Stack Length
37 Washer, Flat 220–4293–06 1 230, 285, 335, or 375mm
232–3441 12 M8 (UC22 Generator) Stack Length
526–0423 12 M10 (UC27 Generator) 50 Bracket, Generator Mounting
38 Screw, Cap – Hex Head 232–3452 2 UC22 Generator
800–3017–20 6 M8 x 25mm (UC22 232–3454 2 UC27 Generator
Generator) 51 Screw, Cap – Hex head
800–3017–38 6 M10 x 30mm (UC27 800–3017–38 8 M10 (UC22 Generator)
Generator 800–3017–55 8 M12 (UC27 Generator)
39 Washer, Lock – Spring 52 Washer, Lock – Spring
850–0114–54 6 M8 (UC22 Generator) 850–1114–55 8 M10 (UC22 Generator)
850–0114–55 6 M10 (UC27 Generator) 850–1114–56 8 M12 (UC27 Generator)
40 Guard, Fan – Generator 53 Washer, Flat
234–0863 2 UC22 Generator 526–0399–62 4 M10 (UC22 Generator)
234–0867 2 UC27 Generator 526–0399–64 4 M12 (UC27 Generator)
41 Screen, Air Inlet 54 Spacer, Mounting Foot
234–0878 2 UC22 Generator 232–3730–03 4 UC22 Generator
234–0879 2 UC27 Generator 232–3730–04 4 UC27 Generator
42 821–6001–01 8 Screw, Self-Locking – Hex
Washer Head (M5 x 10mm)
43 821–6001–02 8 Screw, Self-Locking – Hex * Parts Included in Generator Rotor Assemblies
Washer Head (M5 x 12mm)
44 Bell, End ♦ Parts Included in Exciter Rotor Assemblies
211–0422 1 UC22 Generator
211–0423 1 UC27 Generator # Parts Included in Rectifier Assemblies

77
Generator Stator
MCGBA, MCGCA

B256
B257
B268
B269
B274
B275
B328
B329
B340
B341 1
220–4447
B346
220–4448
B347
REF PART QTY PART
NO. NO. USED DESCRIPTION

1 Stator, Generator

MCGBA (UC22 Generator):


4 Lead, Single Phase, Non-reconnectible
220–4447–02 1 160mm Stack Length, 105 Deg C, 50 Hertz
220–4447–03 1 180mm Stack Length, 80 Deg C, 50 Hertz
220–4447–07 1 160mm Stack Length, 80 Deg C, 60 Hertz
220–4447–07 1 160mm Stack Length, 105 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4447–11 1 130mm Stack Length, 105 Deg C, 50 Hertz
220–4447–11 1 130mm Stack Length, 105 Deg C, 60 Hertz
220–4447–12 1 160mm Stack Length, 80 Deg C, 50 Hertz
220–4447–12 1 160mm Stack Length, 80 Deg C, 60 Hertz
220–4447–14 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 60 Hertz
220–4447–15 1 300mm Stack Length, 80 Deg C, 60 Hertz

MCGCA:
UC22 Generator
4 Lead, Single Phase, Non-reconnectible
220–4447–03 1 180mm Stack Length, 105 Deg C, 50 Hertz
220–4447–04 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–08 1 180mm Stack Length, 105 Deg C, 60 Hertz
220–4447–09 1 240mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4447–13 1 180mm Stack Length, 105 Deg C, 50 Hertz
220–4447–13 1 180mm Stack Length, 105 Deg C, 60 Hertz
220–4447–14 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 80 Deg C, 60 Hertz
220–4447–15 1 300mm Stack Length, 105 Deg C, 50 Hertz
220–4447–15 1 300mm Stack Length, 105 Deg C, 60 Hertz
UC27 Generator
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–13 1 165mm Stack Length, 80 Deg, 50 Hertz
220–4448–13 1 165mm Stack Length, 80 Deg, 60 Hertz

78
Generator Stator
MCGDA, MCGDB

B256
B257
B268
B269
B274
B275
B328
B329
B340
B341 1
220–4448
B346
B347
REF PART QTY PART
NO. NO. USED DESCRIPTION

1 Stator, Generator (UC27)

MCGDA:
4 Lead, Single Phase, Non-reconnectible
220–4448–02 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–03 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–07 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–08 1 190mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–13 1 165mm Stack Length, 105 Deg C, 50 Hertz
220–4448–13 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 60 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–16 1 285mm Stack Length, 80 Deg C, 60 Hertz
220–4448–16 1 285mm Stack Length, 105 Deg C, 60 Hertz

MCGDB:
4 Lead, Single Phase, Non-reconnectible
220–4448–02 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–03 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–09 1 230mm Stack Length, 105 Deg C, 60 Hertz
220–4448–10 1 285mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 60 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 60 Hertz
220–4448–15 1 230mm Stack Length, 105 Deg C, 50 Hertz
220–4448–18 1 375mm Stack Length, 80 Deg C, 60 Hertz
220–4448–18 1 375mm Stack Length, 105 Deg C, 60 Hertz

79
Generator Stator
MCGGA

B256
B257
B268
B269
B274
B275
B328
B329
B340
B341
B346 1
B347 220–4447
220–4448

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 Stator, Generator
UC22 Generator
4 Lead, Single Phase, Non-reconnectible
220–4447–04 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–04 1 240mm Stack Length, 105 Deg C, 50 Hertz
220–4447–09 1 240mm Stack Length, 105 Deg C, 60 Hertz
220–4447–10 1 300mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4447–14 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 60 Hertz
220–4447–15 1 300mm Stack Length, 80 Deg C, 60 Hertz
UC27 Generator
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 60 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 60 Hertz

80
Generator Stator
MDGDA, MDGDB

B256
B257
B268
B269
B274
B275
B328
B329
B340
B341
B346 1
220–4448
B347

REF PART QTY PART


NO. NO. USED DESCRIPTION

1 Stator, Generator (UC27)

MDGDA:
4 Lead, Single Phase, Non-reconnectible
220–4448–02 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–03 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–07 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–08 1 190mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–13 1 165mm Stack Length, 105 Deg C, 50 Hertz
220–4448–13 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 60 Hertz
220–4448–16 1 285mm Stack Length, 80 Deg C, 50 Hertz
220–4448–16 1 285mm Stack Length, 80 Deg C, 60 Hertz
220–4448–16 1 285mm Stack Length, 105 Deg C, 50 Hertz
220–4448–16 1 285mm Stack Length, 105 Deg C, 60 Hertz

MDGDB:
4 Lead, Single Phase, Non-reconnectible
220–4448–02 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–03 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–09 1 230mm Stack Length, 105 Deg C, 60 Hertz
220–4448–10 1 285mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 60 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 60 Hertz
220–4448–17 1 335mm Stack Length, 105 Deg C, 50 Hertz
220–4448–18 1 375mm Stack Length, 80 Deg C, 50 Hertz
220–4448–18 1 375mm Stack Length, 80 Deg C, 60 Hertz
220–4448–18 1 375mm Stack Length, 105 Deg C, 60 Hertz

81
Generator Stator
MDGDC, MDGDD

B256
B257
B268
B269
B274
B275
B328
B329
B340
B341 220–4447
B346
1
220–4448
B347

1 Stator, Generator

MDGDC:
UC22 Generator
4 Lead, Single Phase, Non-reconnectible
220–4447–04 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–04 1 240mm Stack Length, 105 Deg C, 50 Hertz
220–4447–09 1 240mm Stack Length, 105 Deg C, 60 Hertz
220–4447–10 1 300mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4447–14 1 240mm Stack Length, 80 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 50 Hertz
220–4447–14 1 240mm Stack Length, 105 Deg C, 60 Hertz
220–4447–15 1 300mm Stack Length, 80 Deg C, 60 Hertz
UC27 Generator
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 60 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 60 Hertz

MDGDD:
UC27 Generator
4 Lead, Single Phase, Non-reconnectible
220–4448–02 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–03 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–07 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–08 1 190mm Stack Length, 80 Deg C, 60 Hertz
12 Lead, Single or Three Phase, Reconnectible, Broad Range
220–4448–13 1 165mm Stack Length, 105 Deg C, 50 Hertz
220–4448–13 1 165mm Stack Length, 105 Deg C, 60 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 50 Hertz
220–4448–14 1 190mm Stack Length, 80 Deg C, 60 Hertz
220–4448–14 1 190mm Stack Length, 105 Deg C, 50 Hertz
220–4448–15 1 230mm Stack Length, 80 Deg C, 50 Hertz
220–4448–16 1 285mm Stack Length, 80 Deg C, 60 Hertz
220–4448–16 1 285mm Stack Length, 105 Deg C, 60 Hertz

82
Generator Mounting
10

9
8

7
2 12
4

13

3 14
4 11
6
14
1
13
5

F149 539–1229
F157 539–1230
F158 539–1231

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 805–0018 8 Bolt, Place (3/8–16 x 1”) 7 234–0875–01 1 Cover, End Bell


2 Screw, Cap – Hex Head 8 526–2080 8 Washer, Flat (M6)
800–2088 8 M10 x 35mm – UC22 9 232–3462–01 4 Spacer, Cover
Generator 10 821–2020 4 Screw, Lock (M5 x 10mm)
800–2088 12 M10 x 35mm – UC27 11 Spacer, Mounting Foot
Generator 232–3730–03 4 UC22 Generator
3 800–2090 4 Screw, Cap – Hex Head 232–3730–04 4 UC27 Generator
(M10 x 45mm) (UC22 12 508–0305–02 – Edging – Bulk (Order by the
Generator) Foot – 5 Feet Required)
4 850–2010 12 Washer, Lock – Spring (M10) 13 Screw, Cap – Hex Head
5 526–0174 8 Washer, Flat (3/8”) 800–2088 8 M10 x 35mm – UC22
6 Bracket, Generator Mounting Generator
403–2958–01 2 UC22 Generator 800–2112 8 M12 x 30mm – UC27
UC27 Generator Generator
403–3119 2 MCGBA, MCGCA, 14 Washer, Lock – Spring
MDGDC 850–2010 8 M10 – UC22 Generator
403–3120 2 MCGDA, MCGDB, 850–2012 8 M12 – UC27 Generator
MCGGA, MDGDA,
MDGDB, MDGDC,
MDGDD

83
Generator Heater

17

3
1

16
11 15
7

5
18
9
8 14
10
12
6

5
13 4
19

A292
A293 179–2286–01/02

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Cartridge, Heater 9 330–0141–04 1 Gasket, Terminal Box


333–0438–07 1 110–125 Volts 10 332–3023 1 Block, Terminal
333–0438–08 1 220–260 Volts 11 508–0228 1 Grommet
2 332–3024–11 2 Clamp, Loop 12 822–3047 1 Screw, Pan Head (M3 x 20)
3 822–3075 6 Screw, Pan Head (M4 x 16) 13 850–2003 1 Washer, Lock (M3)
4 860–2005 2 Nut, Hex – Steel Machine 14 800–3034 1 Screw, Cap – Hex Head
(M4) (M4 x 12mm)
5 850–2004 4 Washer, Lock – Spring (M4) 15 332–3228 1 Mount, Cable Tie
6 526–2050 2 Washer, Flat (M4) 16 870–2064–01 1 Nut, Nyloc
7 330–0142 1 Box, Terminal – Heater 17 332–1389 1 Tie, Cable
(Includes Cover and 18 815–0792–04 2 Screw, Pan – Crescent Head
Gasket [Ref. No. 8 and 9]) (M4 x 12mm)
8 330–0141–03 1 Cover, Terminal Box 19 517–0021 1 Plug, Dot Button

84
Permanent Magnet Exciter

10

12
13 2
8
9
11

6
7

14

4
1
3

B184 200–1286

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 775–0049 1 Pin, Dowel 10 338–3149 1 Harness, Wiring (AUX-P2,


2 815–0761–01 1 Bolt, Hex Head P3, P4 to VR21-P2, P3, P4)
(M10 x 90mm) (40” Long, 3 Wires)
3 201–3446 1 Rotor 11 338–3265 1 Harness, Wiring (P2, P3, P4
4 220–4233 1 Stator to P2, P3, P4) (30” Long,
5 232–3972 4 Clamp 3 Wires) (Includes Terminal
6 234–0875–02 1 Cover, End Bell Housing and Receptacle
7 232–3462–03 4 Spacer Terminal [Ref. No. 12 and
8 821–6001–01 4 Screw, Self-Locking – Hex 13])
Washer Head (M5 x 10mm) 12 332–3021 1 Housing, Terminal
9 850–2010 1 Washer, Lock – Spring (M10) 13 332–3124 3 Terminal, Receptacle
14 850–2006 4 Washer, Lock – Spring (M6)

85
Louver

6
4

7
5 3
2
1
J047 539–1302–02/03

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Louver 5 850–2005 8 Washer, Lock – Spring (M5)


234–0922–01 2 UC22 Generator 6 526–0021 8 Washer, Flat (M6)
234–0922–02 2 UC27 Generator 7 234–0958–02 2 Guard, Fan (UC22 Generator)
2 Gasket 8 234–0963 2 Gasket, Automatic Voltage
234–0923–01 2 UC22 Generator Regulator
234–0923–02 2 UC27 Generator 9 Louver, Inlet
3 800–2008 8 Screw, Cap – Hex Head 234–0964 2 UC22 Generator
(M5 x 16mm) 234–0965 2 UC27 Generator
4 526–2060 8 Washer, Flat (M5)

86
Crosscurrent

1
2

K611 300–4040–00/–01/02

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Transformer, Current 2 308–0069 1 Switch, Toggle –


302–1852–06 1 Generator Frame 3, Crosscurrent (S22)
Current = 400:0.32 – 3 332–0942 1 Tie, Cable (Used As
MCGCA, MCGDA, Required)
MCGDB, MCGGA, 4 098–2313 1 Label, Cross Current
MDGDA, MDGDB,
MDGDC, MDGDD
302–1852–05 1 Generator Frame 2,
Current = 200:0.32 –
MCGCA, MCGGA,
MDGDC
302–2017 1 Generator Frame 2,
Current = 60:0.36 –
MCGBA, MCGCA

87
DC Control – Standard

25
10

20
26

27

12 15
16
21 13
8 9

12 3 11 19
13 18
2
23 24

17

4
22

5
14

6 7

28

29
30

338–2869
H506 612–6567–01/02

88
DC Control – Standard

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 320–1706–01 1 Breaker, Circuit (Fault) 14 319–1059 1 Box, Control


(CB115) 15 338–2602 1 Harness, DC Control (P1, P4)
2 Relay, Crank (K104) 16 332–1445 1 Tie, Cable (Use As Required)
307–2677–04 1 12 Volt 17 517–0132 8 Plug
307–2677–01 1 24 Volt 18 332–2420 3 Mount, Cable Tie
3 Relay, Run (K105) 19 812–0148 2 Screw, Round Head Machine
307–2677–04 1 12 Volt (1/4–20 x 1/2”)
307–2677–01 1 24 Volt 20 517–0290 8 Plug
4 302–1836 1 Hourmeter (M119) 21 800–0707 4 Screw, Cres Cap – Hex Head
5 Voltmeter, DC (M121) (1/4–20 x 1/2”)
302–1641 1 12 Volt 22 193–0250 2 Resistor, 24 Volt (R124 and
302–1642 1 24 Volt R127)
6 193–0466 1 Gauge, Oil Pressure (M124) 23 226–4704 7 Lead (Includes Resistor [Ref.
7 193–0351 1 Gauge, Water Temperature No. 24])
(M127) 24 304–0815 1 Resistor, Power (3 Ohm, 5 Watt)
8 Resistor, Wirewound (R104) (R115)
353–0094–05 1 12 Volt, 12 Ohm 25 338–3425 1 Harness, Remote Panel (J3)
353–0094–01 1 24 Volt, 50 Ohm (Includes Receptacle and
9 Resistor, Wirewound (R105) Wedge [Ref. No. 26 and 27])
353–0094–05 1 12 Volt, 12 Ohm 26 323–1542 1 Receptacle (8 Pin) (J3)
353–0094–01 1 24 Volt, 50 Ohm 27 323–1544 1 Wedge, Receptacle (8 Pin)
10 319–1062 1 Cover, Control 28 338–2869 1 Harness, Engine (J1, J4) –
11 308–0950 1 Switch, Toggle – Start/Run/ 4/6 Cylinder (Includes
Stop (S103) Diode and Fuse [Ref. No.
12 812–0076 7 Screw, Round Head Machine 29 and 30])
(#8–32 x 5/16”) 29 357–0030 1 Diode (CR1)
13 853–0005 7 Washer, Lock – W/ET (#8) 30 321–0113 1 Fuse, 30 Amp (F101)

89
DC Control – Optional

27
10

22

28

30 29

38

23 39

36 37 12
35 8 13
9
15
16
3
12 11
26
25 13
2
21

1
20

33
32
34 18 4

41
24
14
40 5
17
31
7
19 6 338–2600
338–2601
539–1247
H194 539–1248–01/02
H507 539–1250
H510 612–6568–01/02

90
DC Control – Optional

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 320–1706–01 Breaker, Circuit – 21 812–0148 2 Screw, Round Head Machine


1 Fault (OS) (CB115) (Gray) (1/4–20 x 1/2”)
1 Sea Water Flow (CB114) 22 517–0290 8 Plug
(Aqua) 23 800–0707 4 Screw, Cres Cap – Hex Head
1 High Exhaust Temperature (1/4–20 x 1/2”)
(CB113) (Purple) 24 193–0250 2 Resistor, 24 Volt (R124 and
1 Low Oil Level (CB112) R127)
(Brown) 25 226–4704 7 Lead (Includes Resistor
1 Low Coolant Level (CB111) [Ref. No. 26])
(Pink) 26 304–0815 7 Resistor, Power (3 Ohm, 5 Watt)
1 Heater (CB110) (Blue) (R115)
1 Low Oil Pressure (CB109) 27 338–3425 1 Harness, Remote Panel (J3)
(Light Brown) (Includes Receptacle and
2 Relay, Crank (K104) Wedge [Ref. No. 28 and 29])
307–2677–04 1 12 Volt 28 323–1542 1 Receptacle (8 Pin) (J3)
307–2677–01 1 24 Volt 29 323–1544 1 Wedge, Receptacle (8 Pin)
3 Relay, Run (K105) 30 Harness, Engine (P2)
307–2677–04 1 12 Volt 338–2600 1 MCGBA, MCGCA –
307–2677–01 1 24 Volt 4 Cylinder
4 302–1836 1 Hourmeter (M119) 338–2601 1 MCGDA, MCGDB, MCGGA
5 Voltmeter, DC (M120) MDGDA, MDGDB,
302–1641 1 12 Volt MDGDC, MDGDD –
302–1642 1 24 Volt 6 Cylinder
6 193–0466 1 Gauge, Oil Pressure (M122) 31 338–2603 1 Harness, Options (CB115-2
7 193–0351 1 Gauge, Water Temperature to TB110-1 and J2 to
(M125) M129-S, M131-S,
8 Resistor, Wirewound (R104) TB110-2,4,5,6,7,8)
353–0094–05 1 12 Volt, 12 Ohm 32 332–3066 1 Block, Terminal (TB110)
353–0094–01 1 24 Volt, 50 Ohm 33 812–0081 2 Screw, Machine, Round
9 Resistor, Wirewound (R105) Head (#8–32 x 5/8”)
353–0094–05 1 12 Volt, 12 Ohm 34 853–0005 2 Washer, Lock W/ET (#8)
353–0094–01 1 24 Volt, 50 Ohm 35 Relay, Alarm (K109)
10 319–1061 1 Cover, Control 307–2727–02 1 12 Volt
11 308–0950 1 Switch, Toggle – Start/Run/ 307–2727–03 1 24 Volt
Stop (S103) 36 812–0076 2 Screw, Machine – Round
12 812–0076 7 Screw, Machine – Round Head (#8–32 x 5/16”)
Head (#8–32 x 5/16”) 37 853–0005 2 Washer, Lock W/ET (#8)
13 853–0005 7 Washer, Lock – W/ET (#8) 38 Lead, Alarm Relay
14 319–1058 1 Box, Control 226–4152–01 1 K105-3 to K109-2 and
15 338–2602 1 Harness, DC Control (P1, P4) K109-2 to K109-3
16 332–1445 1 Tie, Cable (Use As Required) 226–4152–02 1 K109-5 to K109-4 and
17 517–0131 6 Plug K109-4 to k105-4
18 517–0132 1 Plug 226–4152–03 1 K109-6 to CB115-3
19 302–1723 2 Ammeter (Blank Scale) 39 332–0941 1 Tie, Cable (Use As Required)
(M129, M131) 40 517–0301 1 Plug
20 332–2420 2 Mount, Cable Tie 41 517–0340 1 Plug, Dome

91
AC Control Panel
13

14 15

6
11

10

12

8
1

4
300–3906–02/03/04/05/07
K001 612–6590–01
5

92
AC Control Panel

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319–1060 1 Panel, AC Control 10 332–2420 1 Mount, Cable Tie


2 319–1062–01 1 Cover, Control 11 332–0941 1 Tie, Cable (Used with AC
3 302–1148 1 Voltmeter, AC (M21) Control Harness)
4 Ammeter (M22) 12 815–0875–02 3 Screw, Machine – Pan Head
302–1147 1 Scale = 0-75, 0-150 (M4 x 8mm)
(MCGBA) 13 Transformer, Current
302–1683 1 Scale = 0-100, 0-200 302–1794–01 0-75 (1-2), 0-150 (1-3)
(MCGCA) (MCGBA)
302–1684 1 Scale = 0-150, 0-300 302–1794–02 0-100 (1-2), 0-200 (1-3)
(MCGBA, MCGDA, (MCGCA)
MCGGA, MDGDA, 302–1794–03 0-150 (1-2), 0-300 (1-3)
MDGDC, MDGDD) (MCGBA, MCGDA,
302–1685 1 Scale = 0-200, 0-400 MCGGA, MDGDA,
(MCGCA, MCGDB, MDGDC, MDGDD)
MCGGA, MDGDB, 302–1794–04 0-200 (1-2), 0-400 (1-3)
MDGDC) (MCGCA, MCGDB,
302–1725 1 Scale = 0-375, 0-750 MCGGA, MDGDB,
(MCGDA, MCGDB, MDGDC)
MDGDA, MDGDB, 302–1794–07 0-375 (1-2), 0-750 (1-3)
MDGDD) (MCGDA, MCGDB,
5 302–1968 1 Meter, Frequency (M23) MDGDA, MDGDB,
6 308–1052 1 Switch, Rotary (Volt and MDGDD)
Ammeter) (S21) 14 338–2695 1 Harness, AC Generator (J5)
7 338–2693 1 Harness, AC Control (P5) 15 332–1389 1 Tie, Cable (Use as Required –
8 800–0707 4 Screw, Cres Cap – Hex head Used with AC Generator
(1/4–20 x 1/2”) Harness)
9 517–0290 8 Plug, Hole

93
Electronic Overspeed

1 3
7

6
7

B181 539–1246–01/02

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Module, Frequency 4 813–0097 4 Screw, Steel Machine –


305–0902–01 1 12 Volt Round Head (10–32 x
305–0902–02 1 24 Volt 5/16”)
2 338–2642 1 Harness, Overspeed 5 870–0493 4 Spacer, Threaded Hex
3 813–0108 4 Screw, Steel Machine – 6 526–0008 8 Washer, Flat (#10)
Round Head (10–32 x 7 850–0030 8 Washer, Lock – Spring (#10)
1–1/2”)

94
Fault Bypass

3 2

K838 539–1251–00/–01

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 308–0951 1 Switch, Toggle (Fault 5 Lead, Fault Bypass


Override) (S117) 226–4154–01 1 S117-1 to CB115-3 (15”)
2 332–1445 1 Tie, Cable (Use as Required) and S117-1 to R117-1 (6”)
3 357–0030 1 Rectifier, Silicon (CR108) 226–4154–02 1 S117-2 to M121-I (11”)
4 Resistor 226–4154–03 1 S117-3 to K105-4 (15”) and
353–0094–05 1 12 Volt K105-4 to CR108-1 (2”)
353–0094–01 1 24 Volt 226–4154–04 1 R117-2 to R105-2 (6”)

95
Automatic Voltage Regulator
MCGBA, MCGCA

9 27
11 35
8 12
21
13
12

25 14 36

28
3
26

3 1
37
38

29

20
12

17
2

10

22
14
4
15
23
5 24
12
30
33
34
11

32 31
17
19 6 12
18
16
B184
B240 539–1624–01/02

96
Automatic Voltage Regulator
MCGBA, MCGCA
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 815–0793–03 6 Screw, Self-Locking – Hex 21 815–0793–03 2 Screw, Self-Locking – Hex


Washer Head (M5 x 12mm) Washer Head (M5 x 12mm)
2 Regulator, Voltage (VR21) 22 332–0942 3 Tie, Cable – Self-Locking
305–0824 1 Standard Generator (SX440) 23 332–3228 2 Mount, Cable Tie
305–0823 1 Generator with Permanent 24 815–0792–02 2 Screw, Pan – Crescent Head
Magnetic Exciter (MX321) (M4 x 8mm)
3 232–3686 2 Bracket, Automatic Voltage 25 338–2679 1 Harness, Wiring (Includes
Regulator Receptacle Housing
4 232–3687 1 Plate, Mounting – Automatic [Ref. No. 26]) (VR21-6,7,8,
Voltage Regulator 1,2, X+, XX–, P2,3,4, K1,2
5 232–3536 1 Base, Terminal Block E0,E1 to TB1-6,7,8,1,2, X+,
6 Block, Terminal (TB1) XX–, P2,3,4, K1,2, 7,8)
332–3007 3 Standard Generator (Used with MX321 Voltage
332–3007 1 Generator with Permanent Regulator)
Magnetic Exciter 26 332–0819 14 Connector, Housing
7 338–2549 1 Harness, Wiring (Includes Receptacle
Cable Tie and Receptacle 27 332–3123 3 Housing, Terminal (Used with
Housing Connectors [Ref. Generator with Permanent
No. 8 and 9]) (VR21-1,2,3, Magnetic Exciter) (Installed
P2,3,4, X+, XX– to Over 90 Deg Terminals of
TB1-1,2,3, P2,3,4, X+, PMG Wiring Harness [Ref.
XX–) (8 Wire – 4–1/2”) No. 35])
(Used with SX440 Voltage 28 320–1688–01 1 Breaker, Circuit (Without
Regulator) Auxiliary Contacts)
8 332–1445 1 Tie, Cable 29 Potentiometer
9 332–0819 8 Connector, Housing 303–0261 1 Standard Generator
Receptacle 303–0285–01 1 Generator with Permanent
10 232–3688 1 Cover, Automatic Voltage Magnetic Exciter
Regulator 30 338–2548 1 Harness, Wiring (Includes
11 860–2006 8 Nut, Hex (M5) Cable Ties and Receptacle
12 Washer, Lock – Spring (M5) Housing [Ref. No. 31 and
850–2005 16 Standard Generator 32]) (Generator Main
850–2005 18 Generator with Permanent Terminal Block 6,7,8 to
Magnetic Exciter TB1-6,7,8) (3 Wire – 26”)
13 526–0179 4 Washer, Flat 31 332–1445 1 Tie, Cable (Use as Required)
14 853–2005 6 Washer, Lock – ET (M5) 32 332–3123 3 Housing, Receptacle
15 402–0652 4 Mount, Vibration 33 226–4162 2 Lead, Circuit Breaker (Used
16 Screw, Self-Locking – Hex with Standard Generator)
Head (M5 x 30mm) 34 338–2609 1 Harness, Wiring – Circuit
815–0793–07 4 Standard Generator Breaker (Aux-K1,2, Aux 1,2
815–0793–07 6 Generator with Permanent to CB21-1,2, R21-1,2)
Magnetic Exciter (4 Wire – 19”)
17 Washer, Flat (M5) 35 338–2547 1 Harness, Wiring (Generator
526–2060 6 Standard Generator with Permanent Magnetic
526–2060 8 Generator with Permanent Exciter) (Includes Terminal
Magnetic Exciter Housing [Ref. No. 36])
18 815–0792–08 3 Screw, Pan Head – Cross- (Aux-P2,3,4 to P2,3,4)
Recessed (M4 x 30mm) (3 Wire – 40”)
19 850–2004 3 Washer, Lock – Spring (M4) 36 332–3021 1 Housing, Terminal
20 718–1009 2 Screw, Cap – Hex Head 37 850–2005 6 Washer, Lock – Spring (M5)
(M5 x 30mm) 38 526–2060 6 Washer, Flat (M5)

97
Automatic Voltage Regulator
MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC, MDGDD

20

23

22

21 3

15

10

5 2
18
19
14

19
18
4

8 6
7
16

11

17

B184
13 12
B240 539–1253–01/02

98
Automatic Voltage Regulator
MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC, MDGDD
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 305–0848–01 1 Bracket, Automatic Voltage 16 338–2547 1 Harness, Wiring – Permanent


Regulator Magnetic Exciter Generator
2 815–0793–03 6 Screw, Self-Locking – Hex (Includes Terminal Housing
Washer Head (M5 x 12mm) [Ref. No. 17]) (Aux-P2,3,4
3 Regulator, Voltage (VR21) to P2,3,4) (3 Wire – 40”)
305–0824 1 Standard Generator (SX440) 17 332–3021 1 Housing, Terminal
305–0823 1 Generator with Permanent 18 850–2005 10 Washer, Lock – Spring (M5)
Magnetic Exciter (MX321) 19 526–2060 10 Washer, Flat (M5)
4 815–0793–07 6 Screw, Self-Locking – Hex 20 Harness, Wiring
Head (M5 x 30mm) 338–2549 1 Standard Generator
5 232–3536 1 Base, Terminal Block (Includes Cable Tie and
6 332–3007 3 Block, Terminal (TB1) Receptacle Housing
7 815–0792–08 3 Screw, Pan Head – Cross- Connectors [Ref. No. 21
Recessed (M4 x 30mm) and 22]) (VR21-1,2,3,
8 850–2004 3 Washer, Lock – Spring (M4) P2,3,4, X+, XX– to
9 320–1688–01 1 Breaker, Circuit (Without TB1-1,2,3, P2,3,4, X+,
Auxiliary Contacts) XX–) (8 Wire – 4–1/2”)
10 Potentiometer (Used with SX440
303–0261 1 Standard Generator Voltage Regulator)
303–0285–01 1 Generator with Permanent 338–2608 1 Generator with Permanent
Magnetic Exciter Magnetic Exciter
11 338–2548 1 Harness, Wiring (Includes Cable (Includes Receptacle
Ties and Receptacle Housing Terminal [Ref. No. 23])
[Ref. No. 12 and 13]) (VR21-1,2,6,7,8, X+,
12 332–1445 1 Tie, Cable (Use as Required) XX–, P2,3,4 to TB1-1,2,
13 332–3123 3 Housing, Receptacle 6,7,8, X+, XX–, P2,3,4)
14 Lead, Circuit Breaker (Used With MX321
226–4162 2 Standard Generator Voltage Regulator)
226–4162 4 Generator with Permanent 21 332–1445 1 Tie, Cable
Magnetic Exciter 22 332–0819 8 Connector, Housing
15 338–2609 1 Harness, Wiring – Circuit Receptacle
Breaker (Aux-K1,2, Aux 1,2 23 332–2572 1 Terminal, Receptacle
to CB21-1,2, R21-1,2) (4
Wire – 19”)

99
Manual Voltage Regulator

3
3

K939 300–3712

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 305–0817 1 Regulator, Voltage – Manual 4 098–6149 1 Decal, Manual Voltage


(Model MVR-1) Regulator
2 870–0131 4 Nut, Hex – W/ET (10–32)
3 821–0005 4 Screw, Self-Locking – Hex
Washer Head (10–32 x 1/2”)

100
Circuit Breaker

5 15
4 3

10

4
KB19
KB20
KB21 2
KB22 9
KB23
KB24
KB25 14
KB26
KD18
KD19
KD20
KD21 11
KD22 6
KD23
KD24
KD25
KD26 12 625–2303
KH17 625–2304
KH18
13 625–2305
KH19
4 7 625–2306
1
KH20 12 4 8 625–2639

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Breaker, Circuit (See Tables 7 319–1076 1 Bracket, Circuit Breaker (Used


on Pages 102 and 103) on Circuit Breakers with 70 –
2 Lead, Circuit Breaker (Use 225 Amps)
As Required) 8 319–1075 1 Cover, Bottom
All Except MCGBA and 9 517–0289 6 Plug
MCGCA with 70 Amps 10 895–0305–03 1 Foam (200mm Long)
226–1587 1 33” Long, Marked “L0” 11 Washer, Flat
226–3455–01 1 17” Long, Marked “L1” 526–0048 2 2 Pole, 125 – 225 Amp (#8)
226–3455–02 1 17” Long, Marked “L2” 526–0048 4 3 Pole, 125 – 225 Amp (240
226–3455–03 1 17” Long, Marked “L3” Volt) (#8)
MCGBA and MCGCA 740–1004 2 3 Pole, 125 – 175 Amp (600
with 70 Amps Volt) and 250 – 400 Amp
226–3456–01 1 17” Long, Marked “L1” 12 Washer, Lock – Spring
226–3456–02 1 17” Long, Marked “L2” 850–0025 2 2 Pole, 125 – 225 Amp (#8)
226–3456–03 1 17” Long, Marked “L3” 850–0025 4 3 Pole, 70 – 225 Amp (240
226–3505–02 1 30” Long, Marked “L0” Volt) (#8)
3 319–1080 1 Box, Circuit Breaker 850–0040 4 3 Pole, 125 – 175 Amp (600
4 Screw, Self-Locking – Hex Volt) and 250 – 400 Amp
Washer Head (1/4–20 x 1/2”) (1/4”)
821–0010 28 70 – 225 Amp 13 812–0164 2 Screw, Machine – Round
821–0010 24 250 – 400 Amp Head (1/2–20 x 4–1/4”)
5 Cover, Front (250 – 400 Amp and 125 –
319–1647–02 1 70 – 100 Amp 175 Amp, 3 Pole, 600 Volt
319–1074–01 1 125 – 225 Amp Circuit Breakers)
319–1072–01 1 250 – 400 Amp 14 862–0025 2 Nut, Coupling (1/4–20 x 7/8”)
6 Screw, Round Head Machine (250 – 400 Amp and 125 –
1/4–20 x 4–1/4” 175 Amp, 3 Pole, 600 Volt
812–0092 2 2 Pole, 125 – 225 Amp Circuit Breakers)
812–0092 4 3 Pole, 125 – 225 Amp 15 091–0002 1 Strip, Copper (Used for
(240 Volt) wrapping ends of leads
812–0157 2 3 Pole, 125 – 175 Amp (600 before securing to circuit
Volt) and 250 – 400 Amp breakers) (Use as Required)
812–0093 4 8–32 x 3”, 3 Pole, 70 – 100
Amp

101
Circuit Breaker

2 POLE – 240 VOLT


CIRCUIT BREAKER PART NUMBER
WITH AUXILIARY WITH 12 VOLT DC WITH 24 VOLT DC
AMPS STANDARD CONTACTS SHUNT TRIP SHUNT TRIP MODELS USED ON
150 320–1555–02 320–1556–02 320–1557–02 320–1557–12 MCGBA
175 320–1555–03 320–1556–03 320–1557–03 320–1557–13 MCGBA, MCGCA
MCGBA, MCGCA, MCGGA,
200 320–1555–04 320–1556–04 320–1557–04 320–1557–14
MDGDC
MCGBA, MCGCA, MCGGA,
225 320–1555–05 320–1556–05 320–1557–05 320–1557–15
MDGDC
250 320–1555–11 320–1556–11 320–1557–51 320–1557–59 MCGCA, MCGGA, MDGDC
MCGCA, MCGDA, MCGGA,
300 320–1555–12 320–1556–12 320–1557–52 320–1557–60
MDGDA, MDGDC, MDGDD
MCGDA, MCGGA, MDGDA,
350 320–1555–13 320–1556–13 320–1557–53 320–1557–61
MDGDC, MDGDD
MCGDA, MCGDB, MDGDA,
400 320–1555–14 320–1556–14 320–1557–54 320–1557–62
MDGDB, MDGDD

3 POLE – 240 VOLT


CIRCUIT BREAKER PART NUMBER
WITH AUXILIARY WITH 12 VOLT WITH 24 VOLT
AMPS STANDARD CONTACTS SHUNT TRIP SHUNT TRIP MODELS USED ON
MCGBA, MCGCA, MCGGA,
125 320–1555–06 320–1556–06 320–1557–06 320–1557–16
MDGDC
MCGBA, MCGCA, MCGGA,
150 320–1555–07 320–1556–07 320–1557–07 320–1557–17
MDGDC
MCGCA, MCGDA, MCGGA,
175 320–1555–08 320–1556–08 320–1557–08 320–1557–18
MDGDA, MDGDC, MDGDD
MCGDA, MCGDB, MCGGA,
200 320–1555–09 320–1556–09 320–1557–09 320–1557–19 MDGDA, MDGDB, MDGDC,
MDGDD
MCGDA, MCGDB, MCGGA,
225 320–1555–10 320–1556–10 320–1557–10 320–1557–20
MDGDA, MDGDB, MDGDC
MCGDA, MCGDB, MDGDA,
250 320–1555–15 320–1556–15 320–1557–55 320–1557–63
MDGDB, MDGDD
MCGDA, MCGDB, MDGDA,
300 320–1555–16 320–1556–16 320–1557–56 320–1557–64
MDGDB, MDGDD
350 320–1555–17 320–1556–17 320–1557–57 320–1557–65 MCGDB, MDGDB
400 320–1555–18 320–1556–18 320–1557–58 320–1557–66 MCGDB, MDGDB

102
Circuit Breaker

3 POLE – 600 VOLT


CIRCUIT BREAKER PART NUMBER
WITH AUXILIARY WITH 12 VOLT WITH 24 VOLT
AMPS STANDARD CONTACTS SHUNT TRIP SHUNT TRIP MODELS USED ON
70 320–1458–42 — — — MCGBA
80 320–1458–43 — — — MCGCA
100 320–1458–45 — — — MCGGA, MDGDC
125 320–1460–01 — — — MCGDA, MDGDD
150 320–1460–02 — — — MCGDB, MDGDA
175 320–1460–03 — — — MDGDB

103
Entrance Box

3
2

K882 4
319–1081–04

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319–1080 1 Box, Entrance 5 517–0289 6 Plug


2 821–0010 24 Screw, Self-Locking – Hex 6 319–1867–02 1 Cover, Circuit Breaker
Washer Head (1/4–20 x 1/2”) 7 821–0005 4 Screw, Self-Locking – Hex Head
3 319–1072–02 1 Cover, Circuit Breaker – Front (10–32 x 1/2”)
4 319–1075 1 Cover, Circuit Breaker – Bottom 8 895–0305–03 1 Foam (200mm Long)

104
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

Cummins Part Numbers: 127–0406, 53 140–2660, 18 150–2761–02, 27


3921930, 11 127–0408–01, 53 140–3253, 21 150–2763–02, 27
3921976, 11 127–0409, 50, 53 140–3254, 21 151–0708–01, 25, 27
Onan Part Numbers: 127–0410, 50, 58 140–3255, 21 151–0708–02, 25, 27
091–0002, 101 130–3218, 21 140–3256, 21 151–0715–03, 23, 25, 27
098–2124, 15, 17 130–3570, 45 140–3257, 21 151–0715–04, 23, 25, 27
098–2235, 15 130–3571, 45 140–3262, 21 154–2831, 19, 53
098–2313, 87 130–3572, 45 140–3328, 21 154–2832–01, 19, 53
098–3171, 15, 17 130–3573, 45 140–3329, 21 154–2833–01, 19, 53
098–3172, 15, 17 130–3574, 45 148–0925, 9, 11, 13 154–2833–02, 19, 53
098–4500, 15, 17 130–3721–01, 46, 53 149–2309, 23, 25, 27, 34 154–3078, 37
098–4730, 15, 17 130–3817, 44 149–2372–01, 35 154–3081–02, 53
098–4732, 15, 17 130–3818, 44 149–2373–01, 35 154–3083–02, 57
098–4798, 15 130–3819, 31, 33 149–2373–02, 35 154–3086, 53
098–4798–01, 17 130–3820, 44, 65 149–2373–05, 35 154–3087, 53
098–5082, 69 130–3821, 44 149–2373–06, 35 154–3088, 53
098–5347, 15, 17 130–3822, 44 149–2373–07, 35 155–2543, 9, 11
098–5387, 17 130–3828, 31, 33 149–2373–09, 35 155–2565, 58
098–5759, 15, 17 130–3829–02, 29 149–2373–10, 35 155–2601, 50
098–5822, 15, 17 130–3920, 31 149–2373–11, 35 155–3170, 58
098–5842, 15, 17 130–3921, 46, 53 149–2373–12, 35 155–3323, 58
098–6030, 36, 49 130–3958, 55, 57 149–2373–13, 35 155–3324–02, 58
098–6074–02, 15, 17 130–3959–01, 55 149–2373–15, 35 155–3334, 9, 11
098–6139–04, 15 130–3959–02, 55, 57 149–2564, 34 190–0716–02, 65
098–6139–08, 17 130–3960, 55, 57 149–2565, 34 190–0717–02, 65
098–6149, 100 130–3961–03, 55 150–2120, 27 190–0718–02, 65
098–6320, 15, 17 130–3961–04, 55 150–2201, 25, 27, 28 190–0719–01, 65
098–6398, 38, 39 130–3961–05, 55, 57 150–2218–03, 25 190–0719–02, 65
098–6775, 17 130–3962, 55 150–2251, 25 190–0720, 65
098–6987, 71 130–3963, 55, 57 150–2331–00, 23 190–0721–02, 65
098–7644, 15, 17 130–3964, 55, 57 150–2331–01, 23 190–0722–02, 65
098–7682, 17 130–3965, 55, 57 150–2477, 25 190–0723–02, 65
102–1237, 11, 13 130–4108–02, 65 150–2527–01, 35 190–0724–01, 65
102–1356, 9, 11, 13 130–4109–02, 65 150–2546, 9, 11 190–0724–02, 65
102–1415, 9 130–4110–02, 65 150–2578, 23 190–0735, 31, 33
102–1428, 42 130–4183–01, 55 150–2608–03, 28 191–1961, 43
102–1430, 42 130–4275–02, 46, 53 150–2609–02, 28 191–1963–01, 43
102–1431, 42 130–4738, 55, 57 150–2610–01, 28 191–1963–02, 43
120–1200, 41 140–1260, 19 150–2610–02, 28 191–1965, 29
121–0074–03, 55, 57 140–2008, 19, 21 150–2611–01, 28 191–1966–01, 33, 42
122–0712, 42 140–2641, 19 150–2611–02, 28 191–1966–02, 33
122–0781, 42 140–2643, 19 150–2613, 28 191–1981, 31
122–0783, 42 140–2646–01, 19 150–2682, 27 191–1983–01, 31
122–0789–02, 38, 39 140–2646–02, 19 150–2736–02, 28 191–1983–02, 31
122–0790, 42 140–2647, 19 150–2737–02, 28 191–1988, 27, 28
127–0405, 53 140–2654, 53 150–2760–02, 27 191–1988–00, 19

105
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

191–1988–01, 46, 53 220–4233, 85 231–0317, 75 234–0965, 86


191–1989–04, 33 220–4293–04, 77 231–0318, 75 302–1147, 93
191–1989–07, 31 220–4293–05, 77 231–0319, 75 302–1148, 93
191–1990, 31 220–4293–06, 77 232–3421, 71 302–1641, 89, 91
191–2066, 31 220–4447–02, 78 232–3438, 75 302–1642, 89, 91
191–2067, 31 220–4447–03, 78 232–3441, 77 302–1683, 93
191–2068–01, 31 220–4447–04, 78, 80, 82 232–3452, 77 302–1684, 93
191–2069, 33 220–4447–07, 78 232–3454, 77 302–1685, 93
191–2080, 33 220–4447–08, 78 232–3462–01, 83 302–1723, 91
191–2081, 33 220–4447–09, 78, 80, 82 232–3462–03, 85 302–1725, 93
191–2092–02, 29 220–4447–10, 80, 82 232–3536, 97, 99 302–1794–01, 93
191–2103, 43 220–4447–11, 78 232–3686, 97 302–1794–02, 93
191–2120, 31 220–4447–12, 78 232–3687, 97 302–1794–03, 93
191–2121, 31 220–4447–13, 78 232–3688, 97 302–1794–04, 93
191–2149–02, 31, 33 220–4447–14, 78, 80, 82 232–3695, 75 302–1794–07, 93
191–2195, 31, 33 220–4447–15, 78, 80, 82 232–3699, 75 302–1836, 89, 91
191–2232, 31, 33 220–4448–02, 79, 81, 82 232–3730–03, 77, 83 302–1852–05, 87
193–0244, 9, 11 220–4448–03, 79, 81, 82 232–3730–04, 77, 83 302–1852–06, 87
193–0244–01, 37 220–4448–07, 79, 81, 82 232–3819–01, 75 302–1873–01, 59
193–0250, 40, 89, 91 220–4448–08, 79, 81, 82 232–3819–02, 75 302–1931, 59
193–0351, 89, 91 220–4448–09, 79, 81 232–3819–03, 75 302–1958–03, 59
193–0375, 9, 11, 13 220–4448–10, 79, 81 232–3820–01, 75 302–1959, 59
193–0388, 40 220–4448–13, 78, 79, 81, 82 232–3820–02, 75 302–1960, 59
193–0429–01, 9, 11 220–4448–14, 79, 80, 81, 82 232–3820–03, 75 302–1968, 93
193–0429–02, 40 220–4448–15, 79, 80, 81, 82 232–3820–04, 75 302–2017, 87
193–0430–01, 9, 11, 37 220–4448–16, 79, 81, 82 232–3972, 85 303–0261, 97, 99
193–0435, 40 220–4448–18, 79, 81 234–0863, 77 303–0285–01, 97, 99
193–0466, 89, 91 226–1587, 101 234–0867, 77 304–0807, 75
193–0467, 48 226–3455–01, 101 234–0875–01, 83 304–0815, 89, 91
201–3434–01, 75 226–3455–02, 101 234–0875–02, 85 305–0817, 100
201–3434–02, 75 226–3455–03, 101 234–0878, 77 305–0823, 97, 99
201–3434–03, 75 226–3456–01, 101 234–0879, 77 305–0824, 97, 99
201–3446, 85 226–3456–02, 101 234–0922–01, 86 305–0837–02, 71
201–3496–01, 75 226–3456–03, 101 234–0922–02, 86 305–0837–04, 71
201–3496–02, 75 226–3505–02, 101 234–0923–01, 86 305–0848–01, 99
201–3496–03, 75 226–4150, 73 234–0923–02, 86 305–0902–01, 94
201–3496–04, 75 226–4152–01, 91 234–0936–01, 75 305–0902–02, 94
201–3496–05, 75 226–4152–02, 91 234–0936–02, 75 305–0933, 71
201–3497–01, 75 226–4152–03, 91 234–0936–03, 75 307–1886, 48
201–3497–02, 75 226–4154–01, 95 234–0937–01, 75 307–2643, 48
201–3497–03, 75 226–4154–02, 95 234–0937–02, 75 307–2677–01, 89, 91
201–3497–04, 75 226–4154–03, 95 234–0937–03, 75 307–2677–03, 73
201–3497–05, 75 226–4154–04, 95 234–0937–04, 75 307–2677–04, 89, 91
201–3497–06, 75 226–4162, 97, 99 234–0958–02, 86 307–2725–01, 11
211–0422, 77 226–4704, 89, 91 234–0963, 86 307–2725–02, 11
211–0423, 77 231–0316, 75 234–0964, 86 307–2725–03, 11

106
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

307–2727–02, 91 320–1555–08, 102 320–1557–51, 102 332–3124, 85


307–2727–03, 91 320–1555–09, 102 320–1557–52, 102 332–3227, 75
307–2946, 27, 28 320–1555–10, 102 320–1557–53, 102 332–3228, 84, 97
308–0069, 87 320–1555–11, 102 320–1557–54, 102 333–0429–01, 36
308–0950, 89, 91 320–1555–12, 102 320–1557–55, 102 333–0429–02, 36
308–0951, 95 320–1555–13, 102 320–1557–56, 102 333–0438–07, 84
308–1052, 93 320–1555–14, 102 320–1557–57, 102 333–0438–08, 84
309–0159, 9, 11, 37 320–1555–15, 102 320–1557–58, 102 333–0475, 49
309–0561, 9, 11 320–1555–16, 102 320–1557–59, 102 333–0476, 49
309–0618, 9, 11, 13 320–1555–17, 102 320–1557–60, 102 333–0478, 49
309–0619, 38, 39 320–1555–18, 102 320–1557–61, 102 333–0511, 49
309–0620, 38, 39 320–1556–02, 102 320–1557–62, 102 333–0557–01, 49
309–0631, 50 320–1556–03, 102 320–1557–63, 102 333–0557–02, 49
309–0641–03, 37 320–1556–04, 102 320–1557–64, 102 333–0588–01, 49
319–1052, 71 320–1556–05, 102 320–1557–65, 102 333–0588–02, 49
319–1053, 71 320–1556–06, 102 320–1557–66, 102 335–0168–01, 36
319–1058, 91 320–1556–07, 102 320–1688–01, 97, 99 335–0168–02, 36
319–1059, 89 320–1556–08, 102 320–1706–01, 89, 91 337–0090, 58, 61, 63
319–1060, 93 320–1556–09, 102 321–0113, 89 338–2547, 97, 99
319–1061, 91 320–1556–10, 102 323–1542, 89, 91 338–2548, 97, 99
319–1062, 89 320–1556–11, 102 323–1544, 89, 91 338–2549, 97, 99
319–1062–01, 93 320–1556–12, 102 330–0141–03, 84 338–2600, 91
319–1063, 71 320–1556–13, 102 330–0141–04, 84 338–2601, 91
319–1071, 71 320–1556–14, 102 330–0142, 84 338–2602, 89, 91
319–1072–01, 101 320–1556–15, 102 332–0819, 97, 99 338–2603, 91
319–1072–02, 104 320–1556–16, 102 332–0941, 91, 93 338–2608, 99
319–1074–01, 101 320–1556–17, 102 332–0942, 87, 97 338–2609, 97, 99
319–1075, 101, 104 320–1556–18, 102 332–1281, 9, 11, 37 338–2642, 94
319–1076, 101 320–1557–02, 102 332–1292, 9, 11, 37 338–2679, 97
319–1080, 101, 104 320–1557–03, 102 332–1356, 9, 11 338–2693, 93
319–1248, 9, 11, 13 320–1557–04, 102 332–1389, 84, 93 338–2695, 93
319–1647–02, 101 320–1557–05, 102 332–1445, 25, 59, 89, 91, 95, 338–2712, 59
319–1867–02, 104 320–1557–06, 102 97, 99 338–2869, 89
319–2555–02, 71 320–1557–07, 102 332–1473, 61, 63 338–3149, 85
320–1458–42, 103 320–1557–08, 102 332–1506, 59 338–3265, 85
320–1458–43, 103 320–1557–09, 102 332–1554, 46, 53 338–3425, 89, 91
320–1458–45, 103 320–1557–10, 102 332–1794, 9, 11, 55, 65 338–3840–01, 27, 28
320–1460–01, 103 320–1557–12, 102 332–2420, 89, 91, 93 338–3840–02, 27, 28
320–1460–02, 103 320–1557–13, 102 332–2430, 38, 39 353–0094–01, 89, 91, 95
320–1460–03, 103 320–1557–14, 102 332–2987, 71 353–0094–05, 89, 91, 95
320–1555–02, 102 320–1557–15, 102 332–3007, 97, 99 357–0030, 89, 95
320–1555–03, 102 320–1557–16, 102 332–3021, 85, 97, 99 357–0091, 75
320–1555–04, 102 320–1557–17, 102 332–3023, 84 357–0092, 75
320–1555–05, 102 320–1557–18, 102 332–3024–11, 84 358–0135–01, 75
320–1555–06, 102 320–1557–19, 102 332–3066, 91 358–0135–02, 75
320–1555–07, 102 320–1557–20, 102 332–3123, 97, 99

107
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

370–4052, 72 405–4485–02, 67 502–0051, 38, 39 503–1143, 57


370–4080–02, 29 405–4486–03, 67 502–0079, 37 503–1418, 38, 39, 46, 50, 53
370–4082–01, 65 405–4486–04, 67 502–0133, 38, 46, 53 503–1466, 46, 53
3905125, 11 405–4506, 67 502–0156, 34 503–1586, 55
402–0030, 61, 63 405–4507, 67 502–0175, 9, 11 503–1692, 45
402–0466, 61, 63 405–4512, 67 502–0176, 9, 11, 13, 39 503–1707, 21
402–0610, 38, 39, 71 405–4513, 67 502–0313, 50, 53 503–1708, 19
402–0630–01, 61, 63 405–4515, 69 502–0313–00, 38, 39, 46 503–1812–01, 53
402–0630–02, 61, 63 405–4516, 67 502–0395, 38, 39, 46, 53 503–1813–07, 21
402–0630–03, 61, 63 405–4517, 67 502–0404, 37 503–1813–09, 53
402–0642, 61, 63 405–4522, 69 502–0802, 38, 39 503–1814–01, 53
402–0643–02, 63 405–4523, 69 502–0827, 11, 47, 49 503–1814–02, 53
402–0644, 63 405–4528, 69 502–0979, 21 503–1815, 50
402–0648, 55, 57 405–4529, 69 502–1030, 46, 47, 53 503–1820, 55, 57
402–0652, 97 405–4552, 69 502–1043–01, 55, 57 503–1821–01, 55, 57
403–2956, 61 405–4574, 69 502–1043–03, 9, 11, 13, 34, 503–1822, 55, 57
403–2958–01, 83 406–0528–01, 69 38, 39 503–1823, 55, 57
403–3115, 61, 63 406–0528–02, 69 502–1043–05, 38 503–1919–12, 49
403–3116, 61, 63 420–0565, 35 502–1074–01, 38 504–0003, 53
403–3119, 83 501–0532, 41 502–1074–02, 55, 57 504–0005, 46, 53
403–3120, 83 501–0571–14, 42 502–1127, 42 504–0011, 11, 38
403–3124, 63 501–0571–15, 42 502–1130, 41 504–0028, 11
403–3144, 51 501–0572, 42 502–1131, 11, 13 504–0176, 9
403–3145, 51 501–0573, 34 502–1132, 11, 13 505–0007, 53
403–3292–03, 72 501–0574, 41 502–1148, 38 505–0018, 48
403–3298, 67 501–0575, 11, 13 502–1149, 38, 39 505–0027, 13
403–3299–03, 72 501–0576, 38 502–1169, 42 505–0055, 34, 51
403–3379–02, 65 501–0586, 9, 11, 13 502–1213, 41 505–0056, 46, 47, 53, 55, 57
403–3380–02, 65 501–0587, 39 502–1240, 37 505–0059, 9, 11, 37
403–3381–03, 65 501–0588, 38 502–1316, 13 505–0100, 49
403–3381–04, 65 501–0590–01, 53 502–1317, 21 505–0104, 9, 11, 37
405–1872, 67, 69 501–0590–02, 53 502–1387, 21 505–0106, 11
405–3111, 67 501–0594–11, 53 503–0131, 9 505–0108, 11, 47, 49
405–4446, 69 501–0594–12, 53 503–0183, 46, 47, 53 505–0117, 11
405–4450, 69 501–0597–01, 42 503–0227, 9 505–0151, 38, 39, 46, 53
405–4454, 69 501–0597–02, 42 503–0276, 9, 11, 46, 53 505–0180, 58
405–4457, 69 501–0598, 55, 57 503–0365, 55 505–0231, 9, 11
405–4465, 69 501–0599, 55, 57 503–0575, 21 505–0247, 55, 57
405–4466, 69 501–0600–23, 55 503–0685, 46, 50, 53 505–1373, 40
405–4468–03, 69 501–0600–25, 55, 57 503–0731, 38, 39 505–1459, 53
405–4471, 69 501–0609, 9, 11 503–0867, 19 505–1460, 50
405–4474, 67 501–0679, 13 503–0868, 18 505–1461, 50
405–4477, 67 501–0685, 37 503–1134, 21 505–1462, 42
405–4480, 67 501–0692, 21 503–1136, 53 505–1468, 42
405–4483, 67 502–0020, 37 503–1138, 21, 50, 55, 57 505–1491, 42
405–4484–03, 67 502–0028, 46, 50, 53, 55, 57 503–1141, 57

108
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

506–0001, 21 520–2430–06, 53 800–0007, 25 800–3017–20, 77


508–0008, 65 525–0700–02, 7 800–0024, 9, 11 800–3017–37, 77
508–0015, 9, 11, 37 526–0003, 67, 69 800–0027, 61, 63 800–3017–38, 77
508–0021, 69 526–0008, 25, 94 800–0028, 72 800–3017–41, 75
508–0115, 69 526–0018, 38, 39 800–0030, 71 800–3017–42, 75
508–0117, 67, 69, 71 526–0021, 86 800–0031, 67, 71 800–3017–44, 75
508–0210, 67, 69 526–0027, 61, 63 800–0047, 55, 57 800–3017–54, 13, 58, 77
508–0228, 84 526–0028, 71 800–0052, 65 800–3017–55, 77
508–0305–02, 83 526–0048, 101 800–0054, 65 800–3017–56, 27, 28
508–0319, 75 526–0076, 67 800–0090, 61, 63 800–3034, 84
508–0330, 67, 69 526–0112, 61, 63 800–0091, 61, 63, 65 802–0072, 65
508–1011, 67, 69 526–0115, 71 800–0092, 61, 63 805–0018, 83
508–1057, 77 526–0122, 41 800–0132, 63 805–0027, 65
509–0266–01, 75 526–0174, 83 800–0133, 61, 63 808–0045, 67
509–0266–02, 75 526–0179, 25, 97 800–0156, 61, 63 809–0036, 9, 11, 37
509–0281–03, 38, 39 526–0182, 61, 63 800–0310–17, 13 812–0059, 50
509–0281–04, 55, 57 526–0196, 25 800–0515, 35 812–0076, 48, 89, 91
509–0281–08, 59 526–0219, 61, 63 800–0707, 89, 91, 93 812–0077, 73
509–0281–18, 59 526–0259, 75 800–2008, 86 812–0081, 91
509–0286, 53 526–0320, 40 800–2029, 59 812–0092, 101
509–0288–05, 42 526–0389, 61, 63 800–2038, 28 812–0093, 101
509–0290–04, 42 526–0399–58, 27 800–2039, 77 812–0148, 71, 89, 91
510–0164, 75 526–0399–62, 58, 77 800–2042, 77 812–0157, 101
510–0165, 75 526–0399–64, 27, 28, 77 800–2046, 77 812–0164, 101
511–0161–09, 29 526–0423, 77 800–2054, 9, 11 813–0097, 94
511–0161–15, 31 526–0425, 23, 27, 28 800–2058, 65 813–0098, 25
511–0161–16, 33 526–1002, 50 800–2059, 31, 33, 37 813–0108, 94
512–0188, 31, 33 526–1186, 65 800–2061, 33 815–0172, 25
515–0298–01, 75 526–1274, 65 800–2062, 31, 33, 41 815–0290, 67
515–0298–02, 75 526–2050, 75, 84 800–2085, 44, 58, 65, 71 815–0761–01, 85
515–0298–03, 75 526–2060, 75, 86, 97, 99 800–2086, 44, 55, 57 815–0765, 69
517–0021, 84 526–2080, 59, 83 800–2088, 43, 83 815–0792–02, 97
517–0131, 71, 91 526–2100, 29, 31, 33, 37, 42, 800–2090, 83 815–0792–04, 84
517–0132, 89, 91 50 800–2110, 19, 23, 25, 34 815–0792–08, 97, 99
517–0135, 77 526–2120, 33, 53, 55, 57, 71 800–2111, 27, 44, 61, 63 815–0793–03, 97, 99
517–0289, 101, 104 526–2140, 23, 38, 39, 58, 61, 800–2112, 9, 11, 42, 55, 57, 815–0793–07, 97, 99
63 61, 63, 65, 83
517–0290, 71, 89, 91, 93 815–0797–01, 31, 55, 57
526–2148, 65 800–2115, 19
517–0291, 9 815–0797–02, 29, 31, 33
526–2183, 61, 63, 65 800–2120, 38, 39
517–0301, 91 815–0797–03, 33
526–2203, 63 800–2173, 61, 63
517–0340, 91 815–0797–04, 65
718–1009, 97 800–2204, 63
518–0083, 75 815–0807, 69
720–1075, 72 800–2513, 50
518–0122, 75 815–0813, 65
720–1119, 75 800–3009, 75
518–0350, 9, 11 815–0875–02, 93
740–1004, 101 800–3017–04, 27, 28
518–0548–02, 55, 57 815–0893, 29, 31, 33
740–1010, 72 800–3017–19, 27
518–0548–08, 9, 11
775–0049, 85
518–0601, 7

109
Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

818–0150, 67, 69 822–3075, 84 850–2008, 9, 11, 27, 33, 37, 862–0016, 61, 63, 65
818–0194, 69 850–0025, 101 58 862–0019, 61, 63
821–0005, 23, 100, 104 850–0030, 94 850–2010, 33, 43, 44, 55, 57, 862–0025, 101
65, 71, 83, 85
821–0010, 31, 44, 65, 71, 850–0040, 101 862–0026–53, 27
101, 104 850–2012, 19, 23, 25, 27, 34,
850–0045, 67, 71, 72 42, 44, 55, 57, 61, 63, 65, 868–0001, 27
821–0016, 9, 11 850–0048, 65 83 870–0053, 25
821–0018, 33, 38, 39, 42, 51, 850–0058, 65 850–2016, 61, 63 870–0110, 67, 69
65, 71
850–0060, 61, 63 850–2020, 63 870–0131, 25, 100
821–0028, 65
850–0070, 61, 63 853–0005, 48, 89, 91 870–0212, 25, 29, 38, 39, 51,
821–0030, 34 71
850–0079, 61, 63 853–2005, 97
821–2020, 83 870–0257, 9, 11, 61, 63
850–0114–53, 27 856–0001, 50
821–2021, 71 870–0263, 9, 11, 37
850–0114–54, 77 800–2063, 29, 37, 42
821–2045, 29 870–0400, 67
850–0114–55, 58, 75, 77 856–0008, 9, 11, 13, 37, 61,
821–2046, 13, 46, 53 63 870–0413, 67
850–0114–56, 58, 77
821–2061, 25 856–0010, 9, 11 870–0427, 69
850–1114–55, 77
821–2067, 46, 53 856–0013, 9, 11, 13, 61, 63 870–0493, 94
850–1114–56, 77
821–2513, 58 860–2005, 75, 84 870–0506, 27
850–2003, 84
821–5002–05, 28 860–2006, 75, 97 870–0550–07, 13
850–2004, 75, 84, 97, 99
821–6001–01, 77, 85 860–2008, 33 870–2064–01, 75, 84
850–2005, 75, 86, 97, 99
821–6001–02, 27, 28, 77 860–2009, 33, 44, 53, 71 895–0305–03, 101, 104
850–2006, 77, 85
822–3047, 84 862–0008, 61, 63

110
Cummins Power Generation
1400 73rd Avenue N.E.
Minneapolis, MN 55432
763-574-5000
Fax: 763-574-8087

Cummins and Onan are registered trademarks of Cummins Inc.

Printed in U.S.A.
960–0206B  4–2001
MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA, MDGDB (Spec D)
MDGDC, MDGDD (Spec A)
Parts Cata
SAFETY PRECAUTIONS
The following symbols are used in Onan manuals to
alert users to the potentially dangerous conditions
rela
1
Introduction
This catalog applies to Onan Generator Models MCGBA, MCGCA, MCGDA, MCGDB, MCGGA, MDGDA,
MDGDB, MDGDC and MDGDD
2
Generator Set Data Table
Model and
Electrical Data
Battery
Model and
Specification
Watts
Volts
Hertz
Wire
Phase
Battery
Vol
Index
3
Actuator, Governor – Barber Coleman – MDGDC, MDGDD,
27
Actuator, Governor – MCGBA, MCGCA, MCGDA, MCGDB,
MDGDA, MDGDB,
Index
4
Cover, Stator – Top, 75
Disc, Generator Drive, 75
Door Assembly, Housing, 69
Elbow, Exhaust – Water-Cooled, 50
Elemen
Index
5
Meter, Frequency – AC Control, 93
Module, Frequency, 94
Paint, 7
Pan, Drip, 51
Panel Assembly, Generator Housing, 69
Index
6
Switch, Oil Pressure – MCGBA, MCGCA, 9
Switch, Oil Pressure – MCGDA, MCGDB, MCGGA,
MDGDA, MDGDB, 11
Switch, Oil Press
7
Abbreviations
Some of the following abbreviations may be used throughout this Parts Catalog;
Alternating Current
AC
Ampere
8
External Engine Parts
MCGBA, MCGCA
100–3185
100–3231
546–2216
2
1
4
3
5
7
6
8
10
9
12
11
13
15
14
16
19
18
21
20
23
25
24
2

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