RAPID MIXER GRANULATOR
DESCRIPTION
Rapid Mixer Granulator - The High Shear Mixer/ Granulator is a multi-purpose
processor equally suitable for high speed dispersion of dry powders, aqueous or
solvent granulations, and effervescent products and melt pilletization.
Machine will be complete with Mixing Bowl, Mixing Blades, Granulator, Motor, Gear
Box, Operating Panel and the Control Panel.
SPECIAL FEATURE
Homogeneous binder distribution, Faster Mixing- Better Productivity
Uniform Mixing With Granulation.
Less Handling & More Hygienic.
Air purges sealing system for main stirrer shaft and granulator shaft for safety.
PLC based operating panel for precise control of process & automation.
All moving parts of the machine are totally enclosed to eliminate accident.
Very special interlock facility of machine for operators’ safety.
Flush wall type discharge valve eliminates pockets at the port of discharge
valve.
A Wide Range Capacity Model – 3 Liters to 1000 Liters Working Capacity
A Very Special Attachment Of Multi Mill as Optional with attached RMG,
which eliminates material handling process & reduces cycle process time
Dry Granulation Wet Granulation Unloading
Charge Dry Powders in to Add gran ulat ing fluid Empty out the granules
the mixer cone and mix it in t o t he pre- m ixed from the mixer cone in
for *3-5 minutes to obtain powder and obt ain a seconds by opening the
a homogeneous mixing. gran ulat ion in * 3 t o discharge port and with
the main mixer running at
10 m inut es dependin g
slow speed.
on form u lat ion.
One Step Solution For Pharmaceutical Machinery Mob. 09824169934
GMP
RMG is designed to confirm the requirements to cGMP. All the components are
easily dismantle able, can be cleaned thoroughly & assembled in quick time. The
shaft seals are very effective to check any leakage and cross contamination. The
Mixing Pot and all the component in contact with Product are of mirror polished
stainless steel without any sharp corners or crevices.
SPECIAL FEATURE
Homogeneous binder distribution, Faster Mixing- Better Productivity
Uniform Mixing With Granulation.
Less Handling & More Hygenic.
Air purges sealing system for main stirrer shaft and granulator shaft for safety.
PLC based operating panel for precise control of process & automation.
All moving parts of the machine are totally enclosed to eliminate accident.
Very special interlock facility of machine for operators’ safety.
Flush wall type discharge valve eliminates pockets at the port of discharge
valve.
A Wide Range Capacity Model – 3 Liters to 1000 Liters Working Capacity
A Very Special Attachment Of Multi Mill as Optional with attached RMG,
which eliminates material handling process & reduces cycle process time.
GENERAL
All Product contact parts : As per GMP Norms
o Mixing Pot
o Top Lid
o Mixer Blade
o Granulator blades
o Discharge assembly
All contact parts of the machine are designed for easy cleaning and
washing with water.
SPECIAL FEATURES
Air purged shaft seals eliminating powder entering the seal.(For main beater
& chopper motor)
Built in cleaning system for both shaft seals.
Layouts to suit individual requirements possible.
Machine can be provided with loading and unloading units to form an
assembly line and reduce material handling. (OPTIONAL FEATURE)
Fanner taper lock pulley on main drive to reduce vibration and better
transmission efficiency.
One Step Solution For Pharmaceutical Machinery Mob. 09824169934
Main bearing housing provided with 3 nos. Oil seals and sleeve to minimize
powder leakage/cross contamination of products.
Chopper motor with built in SS shaft to eliminate roller bearings and reduce
maintenance.
Main panel provided with pressure switch control for proper functioning of the
machine at desired pressure of air only to prevent powder entry in to impeller
and eliminates jamming of impellers.
Circuit provided with interlock contactors so that chopper cannot operate
directly, independently.
Discharge plunger provided with 3 position solenoid valves to open and close
at desired levels, thereby regulating the discharge and preventing discharge
of the large lumps.
Pneumatic circuit provided with non return valve and water inlet/outlet
connections for facilitate washing of the main impeller assembly without
dismantling, to facilitate faster change over.
MACHINE STRUCTURE & DRIVE WITH SPECIAL EXTENSION
Rigid machine base frame made from welded MS sq. pipe` section is
designed to mount the Mixing Pot assembly and the Control console.
The Mixing motor and Reduction gearbox are also housed in frame.
The machine base is totally enclosed by removable covers to give access to
drive belt, Motor & Gearbox. All Removable SS covers are matt finished to
180 Grit. Sufficient ventilation openings are provided on covers. This machine
is supplied with special extension for mounting of peristaltic pump
arrangement parts.
Electrical safety interlocks are provided to prevent the two motors and
discharge valve operating unless their respective guards are closed.
A pressure switch prevents any motor from starting when the compressed air
system fails or line pressure is lower than set value of 40 to 50 psi.
SAFETY FEATURES
ENCLOSED MOVING PARTS:All the moving parts of the machine are totally
enclosed thereby eliminating accidental contact with them.
DISCHARGE DOOR INTERLOCK:The discharge gate which is pneumatically
operated is also inter-locked such that if the cover is open the Status of the gate
cannot be changed i.e. If the gate is opened it will remain opened and vice-versa.
PRESSURE SWITCH: A pressure switch is incorporated in the Pneumatic circuit
to ensure that unless the required minimum air pressure is available in the system
the machine cannot started and once the machines start and if the pressure drops
below the pre-set value the machine stops immediately. This is essential to avoid
leakage of the powdery mass from the machine to ensure product quality, clean
working environment and efficient working of the machine.
One Step Solution For Pharmaceutical Machinery Mob. 09824169934
TECHNICALSPECIFICATION
Model-Liter RMG-100 RMG-150 RMG-250 RMG-400 RMG-600 RMG-800 RMG-1000
Gross volume-Ltrs. 100 150 250 400 600 800 1000
Working volume 80 120 220 320 480 680 800
Working cap. 25 50 100 150 200 300 400
Kgs
Main motor – HP 5 / 7.5 10/15 20/30 25/35 35/40 40/50 50/60
Dual speed
Chopper motor- HP 1/2 2/3 3/5 5/7.5 5/7.5 7.5/10 7.5/10
Dual speed
Special RMG With Attached Multi Mill
One Step Solution For Pharmaceutical Machinery Mob. 09824169934
