Aircraft Maintenance Safety Checklists
Aircraft Maintenance Safety Checklists
How can I reduce the risk of slips and What risk factors contribute to slips and
trips in my workplace? trips incidents?
There are many controls that employers can use to prevent slips Slips and trips account for 20% of all lost time injuries every
and trips in the workplace. Firstly though, it is important to year. They can result in serious injuries and lengthy periods of
complete hazard identification and a risk assessment in time off work.
consultation with your staff. This will ensure that the right
control is chosen for the hazards that are relevant in YOUR Risk factors that contribute to slips and trips injuries will vary
workplace. according to the type of workplace and work tasks being
completed.
Common controls used in workplaces can be categorised
according to the hierarchy of controls: Common risk factor categories include:
• Eliminate the hazard - install more power points to • Floor surface & condition
avoid cords on floor, widen aisles
• Floor contamination
• Substitution - resurface floors with ‘less hazardous
• Objects on the floor
materials’
• Ability to see floor/ walkways/ hazards
• Isolation - restrict access to some work areas
• Cleaning/ spill containment
• Engineering controls (minimising risk by redesign)
- improve lighting, mark walkways install drainage, use • Space & design
ramps instead of steps • Stairs & stepladders
• Administrative Controls - ensure good housekeeping • Work activities, pace & processes
- clean up spills immediately, use signs for slippery or
wet floors • Footwear & clothing
Working at heights
Key things to check at the workplace include:
Working at heights
-Identifying • surfaces: the stability;the fragility or brittleness; the slipperiness (eg. where surfaces are
wet, polished, glazed or oily in the case of new steelwork); the safe movement of
hazards employees where surfaces change; the strength or capability to support loads; and the
slope of work surfaces (eg. where they exceed 7o);
Identifying hazards involves
recognising things that may • levels (where levels change and workers may be exposed to a fall from one level to
cause injury or harm to the another);
health of a person, such as • structures (the stability of temporary or permanent structures);
where a person may fall • the ground (the evenness and stability of ground for safe support of scaffolding or
from, through or into a place
working platform);
or thing.
• the raised working area (whether it is crowded or cluttered);
There are a number of ways
• edges (edge protection for open edges of floors, working platforms, walkways, walls or
to identify potential things or
roofs);
situations that may cause a
fall to occur. • hand grip (places where hand grip may be lost);
Choosing an appropriate • openings or holes which will require identification or protection or unguarded shafts or
process or procedure for excavations;
identifying hazards will • proximity of workers to unsafe areas: where loads are placed on elevated working
depend on the nature of the areas; when objects are below a work area, such as reo bars and star pickets; where
work environment and work is to be carried out above workers (eg. potential hazards from falling objects); and
hazards involved. power lines near working areas;
A hazard identification • movement of plant or equipment (ensuring there is no sudden acceleration or
process or procedure may deceleration);
range from a simple checklist • access to, egress from and movement around the working area (checking for
for specific equipment, such obstructions);
as a ladder or fall-arrest
• lighting;
system inspection checklist,
to a more open-ended • weather conditions (when heavy rain, dew or wind are present);
appraisal of a group of • footwear and clothing (suitability for conditions);
related work processes.
• ladders (where and how they are being used); and
Generally, a combination of
methods will provide the • young, new or inexperienced workers (ie. workers unfamiliar with a task).
most effective results. A
Source: Commission for Occupational Safety and Health Code of Practice Prevention of Falls
3
Noise Electricity
Information on electricity in the
What is a 'safe' level of noise? workplace
One of the main effects of noise at work is noise-induced
Electricity is a frequent cause of workplace deaths and does
hearing loss. This can happen in two ways:
not have to be high voltage to cause electrocution. Electrical
• noise of very high peak levels (more than about 135-140 hazards exist in almost every workplace and the smallest error
decibels (dB)) can cause immediate damage to the can be fatal. Each year on average two to three workers are
structures of the inner ear; or electrocuted in Western Australia. Although there are many
different causes of electrocution, they have one thing in
• noise of a lower level over an extended period of time common – they could be prevented.
can cause gradual damage.
On 1 January 2009, changes to occupational safety and health
People vary in their susceptibility to noise damage. A 'safe' regulations will come into effect that allow the testing and
level to protect the most noise-sensitive people from any tagging of portable electrical equipment and portable RCD’s on
hearing loss during a working lifetime, would be an average construction and demolition sites to be undertaken by a
over the work shift of about 75 dB(A). For more information competent person or a licensed electrician.
see Section 1.2 of the Code of practice, Managing noise at
workplaces.
Noise can also contribute to other health effects such as What are the requirements for residual current
increased blood pressure, stress and tinnitus (ringing in the device (RCD) protection in the workplace?
ears). Safe levels to guard against these effects have not yet
been determined and research is continuing. As a guide, Regulation 3.60 of the Occupational Safety and Health
stress can be reduced by keeping levels below 55 dB(A) in Regulations 1996 requires a person having control of a
areas where people need to do work requiring concentration. workplace to provide protection against earth leakage
Another effect of noise is difficulty communicating and hearing current for workers using portable or hand held electrical
warning signals or other sounds needed to work safety. A equipment by means of a non-portable RCD installed at the
'safe' level in these situations will vary depending on the level switchboard.
of the signals and the hearing capabilities of the listeners.
Why do employers have to reduce noise at the source
when workers can wear hearing protectors?
The various types of hearing protectors (earmuffs, ear plugs, Confined space
semi-inserts) are not the best forms of protection because
they rely on individual workers being able and willing to use A person working in a designated confined space may be at
the equipment correctly. Failure to wear the hearing risk of exposure to:
protectors correctly 100% of the time in excessive noise will • electrical shock or electrocution;
significantly decrease the effective protection. Their • oxygen deficiency;
effectiveness is also reliant on their condition and whether • toxic gases or fumes;
they fit correctly, which is particularly difficult if other
protective equipment also needs to be worn. They can also • engulfment/Suffocation by solids;
fail or be inefficient without this being visibly obvious. • fire and/or explosion;
For all these reasons, hearing protectors are regarded as a • drowning in liquids;
last resort risk reduction measure, to be used only when all • falls from height; and
other practicable steps to reduce excessive noise have been
• environmental factors such as noise, extremes of
taken.
temperature, poor lighting, manual handling and
How can noise levels of loud machines and equipment be radiation.
reduced?
A person should be on standby in the immediate vicinity
Depending on the source, noise can be reduced in several outside the designated confined space. As the person on
ways, as follows: standby has to remain outside the confined space it is not
always possible for them to keep the person/s working
• buying quiet machinery and equipment; inside the confined space in sight at all times.
• maintaining machinery and equipment routinely;
Continuous communication with the worker/s inside the
• reducing machinery and equipment vibration; confined space must be maintained. Dependent upon the
• muffling engine and compressed air noise; location, communications may be achieved using:
• voice;
• isolating the noise source in an insulated room or
enclosure; • radio (intrinsically safe one if used in flammable
conditions);
• placing a barrier between the noise source and the
worker; or • mobile phone (not to be used if flammable gas or
vapour is present in sufficient concentration to cause
• isolating the worker from the source in an insulated booth
explosion or fire); or
or room.
• hard wired communications.
4
With the high rates in lost time injury for new and young workers, one of the department's seven priority areas is to focus on
their safety in the workplace.
When our inspectors visit your workplace they will pay particular attention as to whether you are meeting your 'duty of care' in
respect of any new and young workers.
They will be looking for evidence that you have specifically assessed risk factors in respect of new and young workers, as well
as fulfilling your legal responsibilities under the Occupational Safety and Health Act 1984.
The aim is for employers to prevent accidents by identifying the hazards, assessing the risks, and dealing with them before new
and young workers are exposed.
In respect to information, instruction and training, it is your responsibility to provide this before a new or young worker starts work.
Similarly, your induction of new and young workers must ensure they understand emergency procedures and how to seek help in the
event of an accident or injury. This instruction must be specific and relevant to your workplace and working conditions.
In their inspection, the department's inspectors will be looking for the six key elements presented in the checklist below. These
deal with many of the common problems affecting new and young workers that WorkSafe Western Australia has found in
workplaces. The elements of the checklist do not cover all mandatory requirements under workplace safety and health laws.
However, following the same checklist yourself will assist you to identify any shortcomings in your procedures or training and to
2. Anything that you have ticked ‘No’ or added to the list needs to be fixed. So, look at each hazard using the table below to
prioritise identified hazards.
Risk rating table – for working out level of risk Use the vertical and horizontal columns to consider both the likelihood of injury or
harm to health and the consequences to work out the level of risk
Risk assessment is a 'best estimate' on the basis of available information. It is important the responsible person undertaking a risk assessment has the
necessary information, knowledge and experience of the work environment and work process, or such a person is involved.
3. If the hazard falls into ‘high’ or ‘extreme’, based on your view of how likely it is someone will get hurt and what level of injury could
happen, then you need to fix it straight away.
If it is lower down in the table – moderate or low – then plan when you will fix it.
Checklists
electricity
safety checklist
check yes no n/a
Electrical installations are installed, constructed, maintained, protected
(cover) and tested to minimise the risk of electric shock or fire. Evidence of
maintenance and testing in place. Components clearly marked and
switchboard free from obstructions.
RCD’s
• Hand held portable equipment is protected by RCD (not
construction)
• Switchboard or fixed sockets marked whether RCD protected.
• Maintenance program in place
Plugs sockets and electrical cords
• Flexible cords and extension cords are used in a safe manner
• Connection moulded or transparent plug
• Plugs, sockets (explosion proof - lights & sockets must be
approved for spray painting & flammable storage area) and
extension leads in good condition and protected from damage
Electrical installations are protected from damage that would increase the
risk of electrical shock or fire
The work is organised for the safety of workers and others at the workplace
Work in the vicinity of power lines and plant
Electricity
Electrical hazards exist in almost every workplace. It is not only high voltage that causes electrocution – the
smallest mistake can be fatal.
People can be electrocuted by coming into contact with overhead wires, carrying out maintenance work on live
electrical circuits, working with damaged electrical equipment, extension cords, plugs or sockets. Familiar
appliances like toasters and microwave ovens also cause a significant number of electrical burns.
A WorkSafe study found that, with the exception of deaths caused by overhead power-lines, many electrocutions
could have been prevented with the use of residual current devices (RCD).
Safety regulations require employers to fit RCDs to minimise the risk of electric shock. All electrical installations
must meet Australian Standards.
6
confined spaces
safety checklist
Confined space work in fuel tank maintenance / aircraft hull access
Are people required to enter into a confined space for work purposes?
Has the confined space entry point been designed to reduce the risk of
injury ie safe access, entry and exit?
Is the work being done in the confined space compliant with AS 2865
requirements?
When people enter a confined space is there another person present in the
immediate vicinity outside the confined space?
Have the people who supervise, enter, work near, purchase or maintain
equipment, are likely or could be involved in any rescue or first aid
procedure, received training on confine space entry in accordance with
Australian Standard 2865.
Confined space training includes:
- hazards on confined spaces;
- assessment procedures;
- control measures; emergency procedures; and
- selection fit storage, use and maintenance of safety equipment.
Is there adequate lighting for the type of work been done and the location?
Are work practices arranged so that workers are protected from extremes of
heat and cold?
Has a documented risk assessment been carried out and completed and
permit for entry been endorsed. Risk assessment MUST comply to AS 2865
requirements?
7
hazardous substances
safety checklist
PPE for use with hazardous substances is maintained and in good working order
abrasive blasting
safety checklist
Abrasive blasting chamber has eye protection and hearing protection safety
warning signs displayed.
Abrasive blasting automatic cut off device (dead man control) has a quick
release control if accidentally dropped by operator and ceases immediately.
Procedures are in place for workers to shut down nozzle in the event of an
emergency, when operator is unable to do so.
Blasting chamber emergency exits clearly identified and doors are fitted with
quick release system.
spray painting
safety checklist
Air supplied respirators are used when two pack polyurethane paint or
specialized aircraft coatings are being applied at the workplace, meets
AS/NZS 1716:1994
Appropriate PPE is worn by the operator when two pack polyurethane paint
or specialized aircraft coatings are used in the workplace. AS 3765 &
AS 2161
Evidence is kept at the workplace that shows air supplied to respirators is
tested for air quality.
Mobile plant is maintained to minimise risks including aircraft lifting jacks and
equipment. Log book/records, pre-start checks. Vehicles operating airside must
have anti-collision beacon & seatbelts fitted, no seat, no ride policy.
Do operators have a licence for high risk work ie forklifts, crane and hoist
operation.
The plant is a safe condition, eg plant registration, access to cab, seat &
seat-belt, FOPS/ROPS as required, load chart as required, operator’s
manual, controls labelled, and guarding dangerous parts.
Work is organised for the safety of workers and others. Pedestrian control, traffic
mgt, 2-way communication as required, high-visibility clothing as required.
Site hazards are identified, assessed and controlled (ramps, slopes, rough
ground, power lines, excavations, ground load limits, underground services).
Plant and vehicles are prevented from entering area where loads are lifted
by means of warning signs, flashing lights, barriers, traffic controllers.
manual tasks
safety checklist
Manual tasks-lifting
Lifting is the single most common cause of manual handling related injury in Western Australia. On average,
workers with injuries from manual tasks take the longest time to recover and return to work.
The weight of an object is only one of many factors to consider in avoiding injuries. Other things to take into
account include: how often and how quickly a task is performed; the age and physical strength of the person; and
the size and shape of the object.
Workplace injuries most commonly linked to manual tasks include sprains and strains, hernias and damage to the
back. Injuries can be the result of gradual wear and tear from frequent or prolonged lifting or sudden damage from
a single lift of something very heavy or awkward.
11
Supervision: ensure that new & young workers are working in accordance
with safety instructions including instructions re. skylarking, initiation
ceremonies, bullying
working at height
safety checklist
Floor or any stair or ramp has unbroken and slip resistant surface.
Special provisions for slip resistance provided in wet areas
Floor or any stair or ramp is free from any obstruction that may cause a
person to fall (eg. electrical leads, hoses, floor mounted power boxes in
walkways, etc.)
Access to egress from workplace safe and at all times kept free from
obstructions
Are workshops and hangars kept clean and free of grease and oils on floors,
are hangars well arranged and uncluttered
Ramps in areas where height of floor levels change and trolley access
required or items are carried regularly.
machine guarding
safety checklist
check yes no n/a
Are adequate safe work procedures provided and documented to set, test and
use machinery during all cycles of production and maintenance? Look for:
• Pre-operational checks?
Are operators and maintenance personnel properly trained, familiar with the
operation and set up of the machinery and able to demonstrate safety
features?
For more information about guarding of machinery see the new Code of practice Safeguarding of machinery and plant
consultation
safety checklist
check yes no n/a
Elected and trained safety and health representatives at the workplace
other
safety checklist
check yes no n/a
Have notifiable accidents been reported to WorkSafe
First Aid box or facilities available and first aid trained person available
Code of practice
• Fatigue management for commercial vehicle drivers
• First aid, workplace amenities and personal protective clothing
• Manual tasks
• Prevention of falls at workplaces
• Safeguarding of machinery and plant
• Working hours and risk management guidelines
Guidance note
• Alcohol and other drugs at the workplaces
• Formal consultative processes
• General duty of care in Western Australian workplaces
• Plant in the workplace
• Preparing for emergency evacuations at the workplace
• Prevention of carbon monoxide poisoning
• Provision of information on hazardous substances (MSDS)
• Safe movement of vehicles at workplaces
• Working alone
• Working safely with forklifts
Bulletin
• Gloves-selection use and maintenance
• Machine guarding
• New licence for high risk work
• Tips for investigating accidents and incidents
Guides
• Application guide for a national certificate of competency
• Armed hold-ups and cash handling
• Priority area checklists
•
•
The first step
The next step
Regular OSH updates
Do you want receive regular emails from WorkSafe to keep
Fact sheets you up to date with changes to occupational safety and
health in Western Australia, then go to
www.worksafe.wa.gov.au ÆservicesÆmailing lists
• Safety and health tips for laundry staff
A2332355