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25/10/2018 0 Issued for Construction PDH PRKR NRM

DATE REV. NO. DESCRIPTION Designed Checked Approved

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REVISIONS

LARSEN & TOUBRO LIMITED, CONSTRUCTION, BUILDINGS & FACTORIES

ENGINEERING DESIGN AND RESEARCH CENTRE

CLIENT : CONSULTANT :

CLIENT REPRESENTATIVE : CONCEPT ARCHITECT

PROJECT : MULLIONS STANDARDISATION

SUPPLIER / CONTRACTOR:

JOB No. P.O No.

TOTAL NO. OF PAGES TITLE : MULLIONS STANDARDISATION
NAME SIGN DATE
DSGN PDH 25/10/18
DESIGN DOCUMENT FOR MULLIONS OF INTERNAL WALLS
CHKD PRKR 25/10/18
APPD NRM 25/10/18
CODE REV.
DOC. No. E D R C - C - S D C - M U - N R - 0 0 0 2
IS 0
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PROJECT: MULLIONS STANDARDISATION DOCUMENT NO DATE
DESIGN DOCUMENT FOR MULLIONS OF INTERNAL WALLS EDRC-C-SDC-MU-NR-0002 25/10/2018
DESIGNED CHECKED SHEET
TITLE: CONTENTS PDH PRKR

Sl. No. INDEX PAGE NO.

1 INTRODUCTION 3

2 DESIGN REFERENCE TABLE AS PER CLAUSE D - 3.1- (a) -1 5

3 DESIGN REFERENCE TABLE AS PER CLAUSE D - 3.1- (a) -2 7

4 DESIGN REFERENCE TABLE AS PER CLAUSE D - 3.1- (a) -3 9

5 TYPICAL DETAILED CALCULATION AS PER D - 3.1- (a) -1 12

6 TYPICAL DETAILED CALCULATION AS PER D - 3.1- (a) -2 14

7 TYPICAL DETAILED CALCULATION AS PER D - 3.1- (a) -3 16

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
3 of 20

INTRODUCTION

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DOCUMENT NO DATE
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TITLE INTRODUCTION
PDH PRKR NRM
4 of 20

The mullions are provided in external and internal masonry walls. The masonry walls are considered as infill wall which are not
taking part of transferring the dead load, live load and seismic load. To design the wall panel size, mullions and their connections , the
design philosophy is adapted based on the following.

IS 1905 : 1987 Code of Practice for Structural Use of Unreinforced Masonry

IS 456 : 2000 Plain and Reinforced Concrete - Code of Practice

The maximum spacing of mullion is calculated as per the calculation adequate size of wall panels. The step wise procedure for
design of adequate wall panel size, spacing of mullions and mullion connections with floor slab/beam are explained below.

Step 1: Lateral Loads

Internal Walls usually subjected to much smaller lateral forces. In a view of smaller lateral loads, these walls can be apportioned
empirically as per cl. D-3.1

Step 2: Design of size of wall panels:

The Thickness of the internal walls considered for the design are 100/115/125/150/200/230/250 mm.
The external walls are divided in 2 categories.
1. Type -1 - Internal Walls without continuous Lintels
2. Type -2 - Internal Walls with continuous Lintels

The top of the masonry wall is considered as free edge and other three edges of the wall are considered as pinned . The maximum
length of the wall panel can be empirically determined by Cl. D- 3. 1 - (a)
There are three sub clauses of clause D-3.1-(a) , All the three clauses shall be satisfied and the output of one (among three), which is
governing, shall be adopted.

Step 3: Design of Mullions

As such, there is no specific design for Mullion. Nominal width of 200mm is adopted. Depth shall match with the thickness of the
wall.

Step 4: Design of Lintels

This calculation is valid only for external walls of type-2, where continuous lintels are provided. The maximum opening size below
lintel and span of the lintel is considered to be 1.2m. Reinforcement details of the lintels are synchronised with the standard drawing of
Lintel for 1.2m opening width. (EDRC-C-STD-LT-NR-0001)

Step 4: Design of Shear Dowels and Anchors

As such, there is no specific design, shear dowels with nominal diameter 10 mm is provided.

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
5 of 20

DESIGN REFERENCE TABLE AS PER CLAUSE

D - 3.1- (a) -1
(Applicable for walls with no restriction on height but
having a control on mullion spacing)

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION
EDRC-C-SDC-MU-NR-0002 #######
DESIGNED CHECKED APPROVED SHEET
MULLION DESIGN REFERENCE TABLE FOR INTERNAL WALLS -
TITLE
CLAUSE.D-3.1 - (a) - 1 PDH PRKR NRM

Mullion Design Reference Table for Internal Walls

Cl. D-3.1- (a)-1 Appendix D , IS 1905 - 1987
(Reference Drawing No. EDRC - C - STD - MU - NR - 0002)
Sr No. Wall Thickness Wall Thickness Clear Storey Height Maximum Spacing of
(Without plaster (with 12.5mm HM Mullions LW ≤ 40 X
thickness) plaster on both (m) thickness of wall
(mm) the sides) (m)
1 100 125 # 5.00
2 115 140 # 5.50
3 125 150 # 6.00
4 150 175 # 7.00
5 200 225 # 9.00
6 230 255 # 10.00
7 250 275 # 11.00
# - No Restriction in Clear Storey Height since Spacing of Mullions is restricted

Refer Page No. 13 for detailed calculations.

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
7 of 20

DESIGN REFERENCE TABLE AS PER CLAUSE

D - 3.1- (a) -2
(Applicable for walls with restriction on height but no
restrictions on Length )

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION
EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET
MULLION DESIGN REFERENCE TABLE FOR INTERNAL WALLS -
TITLE
CLAUSE D-3.1 - (a) - 2 PDH PRKR NRM

Mullion Design Reference Table for Internal Walls

Cl. D-3.1- (a)-2 Appendix D , IS 1905 - 1987
(Reference Drawing No. EDRC - C - STD - MU - NR - 0002)
Sr No. Wall Thickness Wall Thickness Clear Storey Height Maximum Spacing of
(Without plaster (with 12.5mm HM (MAX) Mullions LW
thickness) plaster on both
(m) ≤ 15 X thickness (m)
(mm) the sides) of walls
1 115 140 UPTO 2.1m #
2 125 150 UPTO 2.25m #
3 150 175 UPTO 2.6m #
4 200 225 UPTO 3.35m #
5 230 255 UPTO 3.8m #
6 250 275 UPTO 4.1m #
# - No Restriction in Length of Wall Panel as Height of the Mullion is restricted

Refer Page No. 15 for detailed calculations.

*Not Applicable for walls having thickness less than 115, since lintel height will be min. 2.1m &
height worked out will come to

( 110 + 12.5 + 12.5) X 15 = 2.03 m

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
9 of 20

DESIGN REFERENCE TABLE AS PER CLAUSE

D - 3.1- (a) -3
(This Clause will not govern the design mostly & shall be
read if required for academic purpose)

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION
EDRC-C-SDC-MU-NR-0002 #######
CHECKED APPROVED SHEET
MULLION DESIGN REFERENCE TABLE FOR INTERNAL WALLS -
TITLE
CLAUSE D-3.1 - (a) - 2 PRKR NRM

Mullion Design Reference Table for Internal Walls

Cl. D-3.1- (a)-3 Appendix D , IS 1905 - 1987
(Reference Drawing No. EDRC - C - STD - MU - NR - 0002)
S. No. Wall Wall Clear Storey Height Range Type Maximum Spacing of
Thickness Thickness HM Mullions LW #
(Without (with (m) (m)
plaster 12.5mm
thickness) plaster on
(mm) both the
sides)
1 (mm) Upto 2.85m Type-1 7.00
2 Above 2.85m upto 4.00 m Type-1 6.00
3 Above 2.85m upto 4.00 m Type-2 7.00
4 100 125 Above 2.85m upto 4.00 m Type-2 7.00
5 Above 4.00m upto 6.00 m Type-1 5.00
6 Above 4.00m upto 6.00 m Type-2 6.50
7 Above 4.00m upto 6.00 m Type-2 6.50
8 Upto 2.85m Type-1 8.00
9 Above 2.85m upto 4.00 m Type-1 7.00
10 Above 2.85m upto 4.00 m Type-2 8.00
11 115 140 Above 2.85m upto 4.00 m Type-2 8.00
12 Above 4.00m upto 6.00 m Type-1 6.00
13 Above 4.00m upto 6.00 m Type-2 7.50
14 Above 4.00m upto 6.00 m Type-2 7.50
15 Upto 2.85m Type-1 8.50
16 Above 2.85m upto 4.00 m Type-1 8.00
17 Above 2.85m upto 4.00 m Type-2 9.00
18 125 150 Above 2.85m upto 4.00 m Type-2 8.50
19 Above 4.00m upto 6.00 m Type-1 7.00
20 Above 4.00m upto 6.00 m Type-2 8.00
21 Above 4.00m upto 6.00 m Type-2 8.00
22 Upto 2.85m Type-1 10.00
23 Above 2.85m upto 4.00 m Type-1 9.50
24 Above 2.85m upto 4.00 m Type-2 10.50
25 150 175 Above 2.85m upto 4.00 m Type-2 10.50
26 Above 4.00m upto 6.00 m Type-1 8.50
27 Above 4.00m upto 6.00 m Type-2 9.50
28 Above 4.00m upto 6.00 m Type-2 10.00

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION
EDRC-C-SDC-MU-NR-0002 #######
CHECKED APPROVED SHEET
MULLION DESIGN REFERENCE TABLE FOR INTERNAL WALLS -
TITLE
CLAUSE D-3.1 - (a) - 2 PRKR NRM

Mullion Design Reference Table for Internal Walls

Cl. D-3.1- (a)-3 Appendix D , IS 1905 - 1987
(Reference Drawing No. EDRC - C - STD - MU - NR - 0002)
S. No. Wall Wall Clear Storey Height Range Type Maximum Spacing of
Thickness Thickness HM Mullions LW #
(Without (with (m) (m)
plaster 12.5mm
thickness) plaster on
(mm) both the
sides)
29 (mm) Upto 2.85m Type-1 13.50
30 Above 2.85m upto 4.00 m Type-1 13.00
31 Above 2.85m upto 4.00 m Type-2 13.50
32 200 225 Above 2.85m upto 4.00 m Type-2 13.50
33 Above 4.00m upto 6.00 m Type-1 12.00
34 Above 4.00m upto 6.00 m Type-2 13.00
35 Above 4.00m upto 6.00 m Type-2 13.00
36 Upto 2.85m Type-1 15.00
37 Above 2.85m upto 4.00 m Type-1 15.00
38 Above 2.85m upto 4.00 m Type-2 15.00
39 230 255 Above 2.85m upto 4.00 m Type-2 15.00
40 Above 4.00m upto 6.00 m Type-1 14.00
41 Above 4.00m upto 6.00 m Type-2 15.00
42 Above 4.00m upto 6.00 m Type-2 15.00
43 Upto 2.85m Type-1 16.50
44 Above 2.85m upto 4.00 m Type-1 16.50
45 Above 2.85m upto 4.00 m Type-2 16.50
46 250 275 Above 2.85m upto 4.00 m Type-2 16.50
47 Above 4.00m upto 6.00 m Type-1 15.50
48 Above 4.00m upto 6.00 m Type-2 16.50
49 Above 4.00m upto 6.00 m Type-2 16.50
# - Maximum Spacing of Mullions is furnished for the maximum clear storety height of the range selected. i.e.
for example, for the height range " above 2.85m upto 4.00 m", height 4.00 m is considered for the calculation
of maximum spacing of Mullions

Refer Page No. 17 for detailed calculations.

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
12 of 20

TYPICAL DETAILED CALCULATION AS PER

D - 3.1- (a) -1

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET
TYPICAL DETAILED DESIGN CALCULCATION INTERNAL WALL PANEL
TITLE
(AS PER CLAUSE D-3.1-(a)-1) PDH PRKR NRM 13 of 20

The design of Internal Partition walls has been done using Clause No. D - 3.1 - (a) - "Partition Walls" (Appendix D) - IS 1905 :
1987.

Internal Walls usually subjected to much smaller lateral forces. In a view of smaller lateral loads, these walls can be
apportioned empirically as per cl. D-3.1

Support Condition for wall panel is considered as Pinned at three ends and Free at top, Which matches with the subclause (a)
of D-3.1.
D - 3.1 - (a) "Walls with adequate lateral restraint at both ends but not at the top"

Length of Internal Partition walls with given support condition can be calculated emprically by any one of the three conditions
based on the requirements.

Detailed Calculation of the Wall Panel Length

Select the Subclause of the D-3.1 (a) = 1

Select the SL. No. from the Respective Table = 1
( SL No. Should not exceed maximum value in that Table)
Thickness of the Wall (without plaster) = 100 mm
Thickness of the Wall (with 12.5mm Plaster on both the sides) 125 mm

The Panel may be of any height, provided the length does not exceed 40 times the thickness

Length of the Wall Panel Lw(max) < 40 x Thickness of the wall

So,
Maximum Length Lw(max) < 40 x 125

Lw(max) < 5000 mm

Lw(max) < 5.00 m

Maximum Spacing between mullions should be less than 5 m

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
14 of 20

TYPICAL DETAILED CALCULATION AS PER

D - 3.1- (a) - 2

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET
TYPICAL DETAILED DESIGN CALCULCATION INTERNAL WALL PANEL
TITLE
(AS PER CLAUSE D-3.1-(a)-2) PDH PRKR NRM 15 of 20

The design of Internal Partition walls has been done using Clause No. D - 3.1 - (a) - "Partition Walls" (Appendix D) - IS 1905 :
1987.

Internal Walls usually subjected to much smaller lateral forces. In a view of smaller lateral loads, these walls can be
apportioned empirically as per cl. D-3.1

Support Condition for wall panel is considered as Pinned at three ends and Free at top, Which matches with the subclause (a)
of D-3.1.
D - 3.1 - (a) "Walls with adequate lateral restraint at both ends but not at the top"

Length of Internal Partition walls with given support condition can be calculated emprically by any one of the three conditions
based on the requirements.

Detailed Calculation of the Wall Panel Length

Select the Subclause of the D-3.1 (a) = 2

Select the SL. No. from the Respective Table = 1
( SL No. Should not exceed maximum value in that Table)
Thickness of the Wall (without plaster) = 115 mm
Thickness of the Wall (with 12.5mm Plaster on both the sides) 140 mm

The panel may be of any length, provided the height does not exceed 15 times the thickness

Height of the Wall Panel Hm < 15 x Thickness of the wall

So,
Max Height Hm < 15 x 140

Max Hm < 2100 mm

Max Hm < 2.10 m

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET

TITLE TYPICAL DETAILED DESIGN CALCULCATION

PDH PRKR NRM
16 of 20

TYPICAL DETAILED CALCULATION AS PER

D - 3.1- (a) - 3

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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET
TYPICAL DETAILED DESIGN CALCULCATION INTERNAL WALL PANEL
TITLE
(AS PER CLAUSE D-3.1-(a)-3) PDH PRKR NRM 17 of 20

The design of Internal Partition walls has been done using Clause No. D - 3.1 - (a) - "Partition Walls" (Appendix D) - IS 1905 :
1987.

Internal Walls usually subjected to much smaller lateral forces. In a view of smaller lateral loads, these walls can be
apportioned empirically as per cl. D-3.1

Support Condition for wall panel is considered as Pinned at three ends and Free at top, Which matches with the subclause (a)
of D-3.1.
D - 3.1 - (a) "Walls with adequate lateral restraint at both ends but not at the top"

Length of Internal Partition walls with given support condition can be calculated emprically by any one of the three conditions
based on the requirements.

Detailed Calculation of the Wall Panel Length

Select the Subclause of the D-3.1 (a) = 3

Select the SL. No. from the Respective Table = 31
( SL No. Should not exceed maximum value in that Table)
Thickness of the Wall (without plaster) = 200 mm
Thickness of the Wall (with 12.5mm Plaster on both the sides) = 225 mm
Clear height of the wall panel Hm = 4.0 m
Type of Elevation = Type-2
Height of Lintel = 2.1 m
Height of the wall above lintel = 1.75 m

If the wall elevation is Type -1, Clear height of the wall will be taken for the calculations, but if the wall elevation is Type -2,
Maximum Height of the wall will be taken from height of the wall above lintel and height of wall below lintel, as that height
will be critical

Maximum Spacing of Mullions is calculated for the maximum clear storety height of the range selected. i.e. for example, for
the height range 'above 2.85m upto 4.00 m, height 4.00 m is considered for the calculation of maximum spacing of Mullions

Where the length of the panel is over 40 times and less than 60 times the thickness, the height plus twice the length may not
exceed 135 times the thickness

Height of the Wall (Hm) + [2 x Length of Wall (Lw (max))] < 135 x Thickness of the wall
So,
2100+ 2 x Lw (max) < 135 x 225

Lw (max) < 14138 mm

Lw (max) < 14.14 m

And,
( 40 x Thickness of the wall) < Lw (max) < (60 x Thickness of the wall)

60 x Thickness of the wall = 13500 mm

40 x Thickness of the wall = 9000 mm

9000 mm < 14138 mm

14138 mm > 13500 mm
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DOCUMENT NO DATE
PROJECT MULLIONS - STANDARDISATION EDRC-C-SDC-MU-NR-0002 25-Oct-18
DESIGNED CHECKED APPROVED SHEET
TYPICAL DETAILED DESIGN CALCULCATION INTERNAL WALL PANEL
TITLE
(AS PER CLAUSE D-3.1-(a)-3) PDH PRKR NRM 18 of 20

Max Lw = 13.50 m

Maximum spacing between mullions should be less than 13.5 m.

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 FORMAT FOR PREAPRING PROJECT SPECIFIC TABLE
Table for Detail of Mullion for Internal Wall (Reference Drawing No: EDRC- C -STD -MU - NR - 0002)
Sr No. Floor Type of Elevation Wall Thickness TLOM BLOM HM Lintel Level Lw (Max)
Length of Wall Panel /
Top Level of Bottom Level Height of Clear Spacing between
Mullion of Mullion Mullions Mullions
(m)
(mm) (m) (m) (m) (m)

1 First Floor Type -2 115 7.80 3.90 3.45 2.10 6.50

2 Second Floor Type-1 115 11.10 8.25 2.85 - 6.00

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