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Ciclo Di Verniciatura: Painting Cycle

The document describes a painting cycle for applying coatings to ball valves. It lists the surface preparation as blast cleaning to SA 1 and specifies a two coat system - a primer of thermal spray aluminium and a finish coat of silicone sealer. It provides the product names, suppliers, dry film thicknesses, total minimum thickness, final color, and inspection requirements.
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0% found this document useful (0 votes)
123 views5 pages

Ciclo Di Verniciatura: Painting Cycle

The document describes a painting cycle for applying coatings to ball valves. It lists the surface preparation as blast cleaning to SA 1 and specifies a two coat system - a primer of thermal spray aluminium and a finish coat of silicone sealer. It provides the product names, suppliers, dry film thicknesses, total minimum thickness, final color, and inspection requirements.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Doc. No.

TSA011
CICLO DI VERNICIATURA
Painting Cycle Sh 1 of 1

TECHNICAL PROPERTIES See attached technical sheet

PREPARAZIONE SUPERFICIE Blast cleaned Sa 1 according to ISO 8501-1


Surface preparation The surface roughness shall be to grade medium according to ISO 8503-1

DESCRIZIONE DEL CICLO / Cycle description

COAT PAINTING TYPE PRODUCT SUPPLIER M.D.F.T. (µm)

Primer Thermal Spray alluminium Aluminium 99,5% INTERMETAL 150 µm

Finish Silicone Sealer Intertherm 50 INTERNATIONAL 25 µm

TOTAL MINIMUM DRY FILM THICKNESS (µm) 175 µm

FINAL COLOUR Aluminium

CONTROLLI RICHIESTI / Inspection requirements


SURFACE PREPARATION CONTROL
CONTROLLO RUGOSITÀ PREPARAZIONE SUPERFICIALE
VISUAL CONTROL
CONTROLLO VISIVO SUPERFICIALE
CHECK OF TOTAL DFT
CONTROLLO SPESSORE TOTALE
THE PULL-OFF TEST SHALL BE ACCORDING TO ISO 4624. ACCEPTANCE CRITERIA: 7MPA (Will be carried out without sealer coat)
Pull off test in accordo alla ISO 4624. CRITERIO DI ACCETTABILITA’ 7MPA (Sarà effettuato prima della finitura)

REMARK

Painting cycle applicable on ball valves with operating temperature up to 450°C and gear operator
according to Spec. P7512-TS-2000-Y-0003 System NC25 System 4

Q.A.
Q.C.
27.06.2014 L.Ripoldi Invio per approvazione / Issue for approval
A1 S.Frazzi

Rev: Date: Prepared: Approved: Description:


Intertherm 50
Silicone Aluminium

PRODUCT DESCRIPTION A one pack, aluminium pigmented silicone resin coating.

INTENDED USES As a light reflective primer/finish for surfaces that can reach dull red heat of up to 540°C (1004°F), such as exhaust
stacks.

PRODUCT INFORMATION Colour HTA097-Aluminium


Finish/Sheen Gloss
Converter/Curing Agent Not applicable
Volume Solids 45% (ISO 3233:1998)
Specific Gravity 1.10
Typical Film Thickness 25 microns dry (56 microns wet)
Theoretical Coverage 0.061 kg/m² (18.00 m²/lt, 0.056 lt/m²) at 25 microns dft, allow appropriate loss
factors
Method of Application Brush, Conventional Spray, Roller
Flash Point Single Pack 25°C

Drying Information
5°C 15°C 25°C 35°C

Touch Dry [ISO 1517:73] 90mins 60mins 30mins 15mins


Hard Dry [ISO 9117:90] 5hrs 3hrs 2hrs 60mins

Overcoating Data - see limitations Substrate Temperature


5°C 15°C 25°C 35°C
Overcoated By Min Max Min Max Min Max Min Max

Intertherm 50 24hrs ext 16hrs ext 12hrs ext 6hrs ext

REGULATORY DATA VOC 495 g/lt calculated

Ref: 2708
Page : 1 Issue Date: 16-Jun-2005
Supersedes:
Intertherm 50
Silicone Aluminium

CERTIFICATION When used as part of an approved scheme, this material has the following certification:

z Fire Resistance - Surface Spread of Flame (WFR) - (IMO Resolution A653 (16))
z Fire Resistance - Marine Equipment Directive compliant

Consult your International Paint representative for details.

SYSTEMS AND Consult your International Paint representative for the system best suited for the surfaces to be protected.
COMPATIBILITY

SURFACE Use in accordance with the standard Worldwide Marine Specifications.


PREPARATIONS All surfaces to be coated should be clean, dry and free from contamination.
High pressure fresh water wash or fresh water wash, as appropriate, and remove all oil or grease, soluble
contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.

NEWBUILDING
Intertherm 50 is suitable for application to steelwork freshly coated with zinc silicate shop primers. If the zinc shop
primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall sweep
blasting will be necessary. Ensure that the zinc primer is fully cured prior to the application of Intertherm 50 by
following the curing instructions on the relevant product data sheet. Other types of shop primer are not suitable for
overcoating and will require complete removal by abrasive blast cleaning. Weld seams and damaged areas should
be blast cleaned to Sa2½ (ISO 8501-1:1988).

MAJOR REFURBISHMENT
Abrasive blast clean to Sa2½ (ISO 8501-1:1988).

REPAIR/OBM
Intertherm 50 may be applied directly over aged Intertherm 50 following thorough fresh water washing and
degreasing provided the coating to be overcoated is in an intact and tightly adherent condition. Loose or flaking
coatings should be removed back to a firm edge and Intertherm 50 or an appropriate primer should be used to
repair the area before application of the full coat.

Consult your International Paint representative for specific recommendations.

NOTE:
For use in Marine situations in North America, the following surface preparation standards can be used:
SSPC-SP10 in place of Sa2½ (ISO 8501-1:1988)

Ref: 2708
Page : 2 Issue Date: 16-Jun-2005
Supersedes:
Intertherm 50
Silicone Aluminium

APPLICATION
Mixing This material is a one pack coating and should always be mixed thoroughly with a power agitator before
application.
Thinner Not recommended. Use International GTA007 only in exceptional circumstances (max 5%). DO NOT thin more
than allowed by local environmental legislation.
Airless Spray Not recommended.
Conventional Spray Gun DeVilbiss MCB or JGA Air Cap 704 or 765 Fluid Tip E
Brush Recommended.
Roller Recommended.
Cleaner International GTA007
Work Stoppages and Thoroughly flush all equipment with International GTA007. All unused material should be stored in tightly closed
Cleanup containers. Partially filled containers may show surface skinning and/or a viscosity increase of the material after
storage. Material should be filtered prior to use.
Welding In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be
emitted which will require the use of appropriate personal protective equipment and adequate local exhaust
ventilation. In North America do so in accordance with instruction in ANSI/ASC Z49.1 "Safety in Welding and
Cutting."

SAFETY All work involving the application and use of this product should be performed in compliance with all
relevant national Health, Safety & Environmental standards and regulations.
Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning health
and safety information. Read and follow all precautionary notices on the Material Safety Data Sheet and
container labels. If you do not fully understand these warnings and instructions or if you can not strictly
comply with them, do not use this product. Proper ventilation and protective measures must be provided
during application and drying to keep solvent vapour concentrations within safe limits and to protect
against toxic or oxygen deficient hazards. Take precautions to avoid skin and eye contact (ie. gloves,
goggles, face masks, barrier creams etc.) Actual safety measures are dependant on application methods
and work environment.
EMERGENCY CONTACT NUMBERS:
International Paint Japan K.K. Tel: +81 (0) 78 321 6871
USA/Canada - Medical Advisory Number 1-800-854-6813
Europe - Contact (44) 191 4696111. For advice to Doctors & Hospitals only contact (44) 207 6359191
R.O.W. - Contact Regional Office

Ref: 2708
Page : 3 Issue Date: 16-Jun-2005
Supersedes:
Intertherm 50
Silicone Aluminium

LIMITATIONS Intertherm 50 is not suitable for exposure in acid or alkaline conditions.


Do not over apply. Application above 40 microns (1.57 mils) dft will result in blistering when subject to high
temperatures.

Overcoating information is given for guidance only and is subject to regional variation depending upon local climate
and environmental conditions. Consult your local International Paint representative for specific recommendations.
Apply in good weather. Temperature of the surface to be coated must be at least 3°C (5°F) above the dew point.
For optimum application properties bring the material to 21-27°C (70-80°F), unless specifically instructed
otherwise, prior to mixing and application. Unmixed material (in closed containers) should be maintained in
protected storage in accordance with information given in the STORAGE Section of this data sheet. Technical and
application data herein is for the purpose of establishing a general guideline of the coating application procedures.
Test performance results were obtained in a controlled laboratory environment and International Paint makes no
claim that the exhibited published test results, or any other tests, accurately represent results found in all field
environments. As application, environmental and design factors can vary significantly, due care should be
exercised in the selection, verification of performance and use of the coating.
In the overcoating data section 'ext' = extended overcoating period. Please refer to our Marine Painting Guide -
Definitions and Abbreviations available on our website.

UNIT SIZE 4 litres (4.40 kg) in a 5 litre container


For availability of other unit sizes consult International Paint.
UNIT SHIPPING WEIGHT 4 litre unit: 4.40 kg
NOTE: All weights used in this datasheet are approximate.

STORAGE Shelf Life


12 months minimum at 77°F (25°C). Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Prevent the ingress of moisture as this may lead to a pressure build up in the container.

WORLDWIDE Consult International Paint.


AVAILABILITY

IMPORTANT NOTE The information in this data sheet is not intended to be exhaustive: any person using the product for any purpose other than that
specifically recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for
the intended purpose does so at their own risk. All advice given or statements made about the product (whether in this data sheet or
otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the
many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not
accept any liability at all for the performance of the product or for (subject to law) any loss or damage arising out of the use of the
product. All products supplied and technical advice given are subject to our Conditions of Sale. You should request a copy of this
document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of
experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint
representative that this data sheet is current prior to using the product.
and product names mentioned in this data sheet are trademarks of or are licensed to Akzo Nobel.
© Akzo Nobel, 2005

Worldwide Operations
Argentina, Australia, Bahrain, Belgium, Brazil, Bulgaria, Canada, Chile, Colombia, Croatia, Cuba, Cyprus, Denmark, Ecuador, Egypt, Estonia, Fiji, Finland, France,
Germany, Greece, Hong Kong, Iceland, India, Indonesia, Iran, Italy, Japan, Kuwait, Latvia, Lithuania, Luxembourg, Malaysia, Malta, Mexico,
Netherlands, New Zealand, Northern Ireland, Norway, Pakistan, Panama, Papua New Guinea, Peoples Republic of China, Peru, Philippines, Poland,
Portugal, Qatar, Republic of Ireland, Romania, Russia, Saudi Arabia, Singapore, Slovenia, South Africa, South Korea, Spain, Sri Lanka, Sweden, Taiwan,
Thailand, Turkey, U.S.A., Ukraine, United Arab Emirates, United Kingdom, Uruguay, Venezuela, Vietnam, Western Samoa, Yemen

Head Office
International Paint Ltd, Oriel House, 16 Connaught Place, London W2 2ZB, United Kingdom, Tel: +44 (0) 207 479 6000, Fax: +44 (0) 207 479 6500

www.international-marine.com

Ref: 2708
Page : 4 Issue Date: 16-Jun-2005
Supersedes:

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