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Load Calculation: Project

The document provides structural design calculations for the primary sludge thickener wall for a 120 MLD sewage treatment plant in Kodungaiyur, Chennai. It includes load calculations considering earth pressure, liquid pressure, self-weight of the wall. It then details the design of the main wall up to 2.5m from the bottom with reinforcement requirements calculated based on results from STAAD analysis. Crack width is also checked to be within limits. Reinforcement of 10mm diameter bars at 200mm spacing is determined to meet design requirements.

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0% found this document useful (0 votes)
229 views28 pages

Load Calculation: Project

The document provides structural design calculations for the primary sludge thickener wall for a 120 MLD sewage treatment plant in Kodungaiyur, Chennai. It includes load calculations considering earth pressure, liquid pressure, self-weight of the wall. It then details the design of the main wall up to 2.5m from the bottom with reinforcement requirements calculated based on results from STAAD analysis. Crack width is also checked to be within limits. Reinforcement of 10mm diameter bars at 200mm spacing is determined to meet design requirements.

Uploaded by

epe civil1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in

Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Load calculation

Structural Data:

Unit weight of liquid = 10.1 kN/m3

Unit weight of soil 18.0 kN/m3

Unit Weight of Concrete = 25 kN/m3

Compressive Strength of concrete = M35 N/mm2

Yield strength of steel = 500 N/mm2

Finished ground level = 4.00 RL

Founding level = 1.50 RL

Height of earth fill on the outerface of wall = 2.5 m

Earth pressure on outer face of the wall = 14.85 kN/m

Surcharge pressure on outer face of the wall = 3.3 kN/m

Height of liquid = 4.00 m


Liquid pressure on inner face of the wall = 40.4 kN/m

Height of wall below grade level = 2.50 m

Liquid pr. as surcharge on inner face of wall = 13.332 kN/m


Earth pressure on inner face of the wall = 14.85 kN/m

Weight of wall is assigned through Self weight command in STAAD.

Launder load and moment are applied at the respective elevation. (However effect of liquid has been

ignored on the conservative side)

Load due to launder on the main wall = 6.5 kN/m


(0.6*0.2*25)+(0.7*0.2*25)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Moment due to launder on the main wall = 3.33 kN/m


(0.6*0.2*25*0.7)+(0.2*25*0.7^2/2)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

DESIGN OF MAIN WALL (UPTO 2.5 M FROM BOTTOM)

Structural Data:

Unit weight of liquid = 10.1 kN/m3

Unit Weight of Concrete = 25 kN/m3

Compressive Strength of concrete = M35 N/mm2

Yield strength of steel = 500 N/mm2

Modulus of elasticity of steel = 200000 N/mm2

Depth of the section = 0.23 m

Breadth of the section = 1.0 m

Cover(water face) = 40 mm

Cover(Earth face ) = 50 mm

1) DESIGN OF WALL 230 THK:

Vertical Reinforcement (Water Face):

STAAD Results:

Service Moment at wall = 8.978 kN-m


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Shear stress at wall = 0.086 N/mm2

Load factor = 1.5

Factored Moment = 13.47 kN-m

Factored Shear stress = 0.129 N/mm2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 40 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 185 mm

Ast Required =

Ast Required for Moment = 170 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0.0001*0.0001)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2

Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 40 mm

Applied Moment at service condition, 'M' = 8.978 kN-m

Effective depth, 'd' = 185 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.21 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 39.33 mm


Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 104.66 mm

Lever arm 'Z' = 171.89 mm

(185-(39.33/3))
Steel Stress, 'fs' = 133.01 N/mm2

(((8.978*10^6)/171.89)/392.7)
Concrete stress 'fc' = 2.66 N/mm2

(2*8.978*10^6)/(1000*39.33*171.89)
Distance 'a' = 230 mm
Strain Es in steel for the stress of = 0.00066505 mm

(133.01/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Strain at the level considered ε1 = 0.0008705 mm

(((230-39.33)/(185-39.33))*0.00066505)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0010592 mm
Average strain at the level Considered εm = -0.0001887 mm

Crack Width

Crack width, 'w' = -0.035 mm


Hence safe against crack width (-0.035 < 0.2)

Vertical Reinforcement (Outer Face):

Service Moment at wall = 5.18 kN-m

Shear stress at wall = 0.061 N/mm2

Load factor = 1.5

Factored Moment = 7.7715 kN-m

Factored Shear stress = 0.0915 N/mm2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 50 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 175 mm

Ast Required =

Ast Required for Moment = 103 mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0.0001*0.0001)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 5.181 kN-m

Effective depth, 'd' = 175 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 38.12 mm
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Effective Cover, 'dc' = 55 mm


acr (SQRT((s/2)2+dc2)-(db/2) = 109.13 mm

Lever arm 'Z' = 162.29 mm

(175-(38.124/3))
Steel Stress, 'fs' = 81.29 N/mm2

(((5.181*10^6)/162.29)/392.7)
Concrete stress 'fc' = 1.67 N/mm2

(2*5.181*10^6)/(1000*38.124*162.29)
Distance 'a' = 230 mm

Strain Es in steel for the stress of = 0.00040645 mm

(81.29/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0005698 mm

(((230-38.124)/(175-38.124))*0.00040645)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0011416 mm
Average strain at the level Considered εm = -0.0005718 mm

Crack Width

Crack width, 'w' = -0.116 mm


Hence safe against crack width (-0.116 < 0.2)

Horizontal Reinforcement (Water Face):

Service Moment at wall = 1.528 kN-m


Load factor = 1.5
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Factored Moment = 2.29 kN-m

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 40 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 185 mm

Ast Required =

Ast required for Moment = 29 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2

Hoop stress "Sx" from STAAD = 0.041 N/mm2 (Tension)

Hoop tension = 9.43 kN

(0.041 x 1 x 0.23 x 10^6/10^3)

Ast req. for hoop tension = 11 mm2

(9430) / (0.87 x 500)/2

Total area of steel required = 40 mm2

29 + 11
Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Yield Strength of steel, fy = 500 N/mm2


Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm

Area of tension reinforcement, 'Ast' = 393 mm2


Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 40 mm

Applied Moment at service condition, 'M' = 1.528 kN-m

Effective depth, 'd' = 185 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.21 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 39.33 mm


Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 104.66 mm

Lever arm 'Z' = 171.89 mm

(185-(39.33/3))
Steel Stress, 'fs' = 22.64 N/mm2
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

(((1.528*10^6)/171.89)/392.7)

Concrete stress 'fc' = 0.45 N/mm2

(2*1.528*10^6)/(1000*39.33*171.89)
Distance 'a' = 230 mm
Strain Es in steel for the stress of = 0.00011320 mm

(22.64/200000)

Strain at the level considered ε1 = (h-x)/(d-x)*εs


Strain at the level considered ε1 = 0.0001482 mm

(((230-39.33)/(185-39.33))*0.0001132)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0010592 mm
Average strain at the level Considered εm = -0.0009110 mm

Crack Width

Crack width, 'w' = -0.170 mm


Hence safe against crack width (-0.17 < 0.2)

Check for Shear:

Unfactored Shear stress = 0.086 N/mm2

Factored Shear stress = 0.129 N/mm2

Percentage of Reinforcement = 0.21 %

(100*392.70000003927/1000/185)

Design shear strength = 0.338 N/mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Hence safe against shear (0.338 > 0.129)

Horizontal Reinforcement (Outer Face):

Service Moment at wall = 0.94 kN-m

Load factor = 1.5

Factored Moment = 1.41 kN-m

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 50 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 175 mm

Ast Required =

Ast Required for Moment = 19 mm2

Ast req. for hoop tension = 11 mm2

Total area of steel required = 30 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)

Hence Provided Ast is ok

Check for Crack width


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 0.94 kN-m

Effective depth, 'd' = 175 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 38.12 mm


Effective Cover, 'dc' = 55 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 109.13 mm

Lever arm 'Z' = 162.29 mm

(175-(38.124/3))
Steel Stress, 'fs' = 14.75 N/mm2

(((0.94*10^6)/162.29)/392.7)

Concrete stress 'fc' = 0.3 N/mm2

(2*0.94*10^6)/(1000*38.124*162.29)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Distance 'a' = 230 mm


Strain Es in steel for the stress of = 0.00007375 mm

(14.75/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0001034 mm

(((230-38.124)/(175-38.124))*0.00007375)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0011416 mm
Average strain at the level Considered εm = -0.0010382 mm

Crack Width

Crack width, 'w' = -0.210 mm


Hence safe against crack width (-0.21 < 0.2)

Check for Shear:

Unfactored Shear stress = 0.061 N/mm2

Factored Shear stress = 0.092 N/mm2

Percentage of Reinforcement = 0.22 %

(100*/102.96/0.24)

Design shear strength = 0.346 N/mm2

Enhanced shear strength = 0.692

(as per Clause 40.5 IS 456-2000)


Hence safe against shear (0.692 > 0.092)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Vertical reinforcement: Horizontal reinforcement

Water face - Y10 at 200 mm c/c Water face - Y10 at 200 mm c/c

Outer face - Y10 at 200 mm c/c Outer face - Y10 at 200 mm c/c
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

DESIGN OF MAIN WALL (FROM 2.5 M TO WALL TOP)

Structural Data:

Unit weight of liquid = 10.1 kN/m3

Unit Weight of Concrete = 25 kN/m3

Compressive Strength of concrete = M35 N/mm2

Yield strength of steel = 500 N/mm2

Modulus of elasticity of steel = 200000 N/mm2

Depth of the section = 0.23 m

Breadth of the section = 1.0 m

Cover water face = 40 mm

Cover earth face = 50 mm

1) DESIGN OF WALL 230 THK:

Vertical Reinforcement (Water Face):

STAAD Results:

Service Moment at wall = 9.917 kN-m


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Shear stress at wall = 0.019 N/mm2

Load factor = 1.5

Factored Moment = 14.88 kN-m

Factored Shear stress = 0.029 N/mm2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 40 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 185 mm

Ast Required =

Ast Required for Moment = 188 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0.0001*0.0001)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2

Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 40 mm

Applied Moment at service condition, 'M' = 9.917 kN-m

Effective depth, 'd' = 185 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.21 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 39.33 mm


Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 104.66 mm

Lever arm 'Z' = 171.89 mm

(185-(39.33/3))
Steel Stress, 'fs' = 146.92 N/mm2

(((9.917*10^6)/171.89)/392.7)
Concrete stress 'fc' = 2.93 N/mm2

(2*9.917*10^6)/(1000*39.33*171.89)
Distance 'a' = 230 mm
Strain Es in steel for the stress of = 0.00073460 mm

(146.92/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Strain at the level considered ε1 = 0.0009615 mm

(((230-39.33)/(185-39.33))*0.0007346)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0010592 mm
Average strain at the level Considered εm = -0.0000977 mm

Crack Width

Crack width, 'w' = -0.018 mm


Hence safe against crack width (-0.018 < 0.2)

Vertical Reinforcement (Outer Face):

Service Moment at wall = 4.05 kN-m

Shear stress at wall = 0.126 N/mm2

Load factor = 1.5

Factored Moment = 6.072 kN-m

Factored Shear stress = 0.189 N/mm2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 50 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 175 mm

Ast Required =

Ast Required for Moment = 80 mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0.0001*0.0001)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 4.048 kN-m

Effective depth, 'd' = 175 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 38.12 mm
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Effective Cover, 'dc' = 55 mm


acr (SQRT((s/2)2+dc2)-(db/2) = 109.13 mm

Lever arm 'Z' = 162.29 mm

(175-(38.124/3))
Steel Stress, 'fs' = 63.52 N/mm2

(((4.048*10^6)/162.29)/392.7)
Concrete stress 'fc' = 1.31 N/mm2

(2*4.048*10^6)/(1000*38.124*162.29)
Distance 'a' = 230 mm

Strain Es in steel for the stress of = 0.00031760 mm

(63.52/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0004452 mm

(((230-38.124)/(175-38.124))*0.0003176)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0011416 mm
Average strain at the level Considered εm = -0.0006964 mm

Crack Width

Crack width, 'w' = -0.141 mm


Hence safe against crack width (-0.141 < 0.2)

Horizontal Reinforcement (Water Face):

Service Moment at wall = 1.736 kN-m


Load factor = 1.5
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Factored Moment = 2.6 kN-m

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 40 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 185 mm

Ast Required =

Ast required for Moment = 32 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2

Hoop stress "Sx" from STAAD = 0.112 N/mm2 (Tension)

Hoop tension = 25.76 kN

(0.112 x 1 x 0.23 x 10^6/10^3)

Ast req. for hoop tension = 30 mm2

(25760) / (0.87 x 500)/2

Total area of steel required = 62 mm2

32 + 30
Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)

Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Yield Strength of steel, fy = 500 N/mm2


Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm

Area of tension reinforcement, 'Ast' = 393 mm2


Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 40 mm

Applied Moment at service condition, 'M' = 1.736 kN-m

Effective depth, 'd' = 185 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.21 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 39.33 mm


Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 104.66 mm

Lever arm 'Z' = 171.89 mm

(185-(39.33/3))
Steel Stress, 'fs' = 25.72 N/mm2
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

(((1.736*10^6)/171.89)/392.7)

Concrete stress 'fc' = 0.51 N/mm2

(2*1.736*10^6)/(1000*39.33*171.89)
Distance 'a' = 230 mm
Strain Es in steel for the stress of = 0.00012860 mm

(25.72/200000)

Strain at the level considered ε1 = (h-x)/(d-x)*εs


Strain at the level considered ε1 = 0.0001683 mm

(((230-39.33)/(185-39.33))*0.0001286)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0010592 mm
Average strain at the level Considered εm = -0.0008909 mm

Crack Width

Crack width, 'w' = -0.167 mm


Hence safe against crack width (-0.167 < 0.2)

Check for Shear:

Unfactored Shear stress = 0.019 N/mm2

Factored Shear stress = 0.029 N/mm2

Percentage of Reinforcement = 0.21 %

(100*392.70000003927/1000/185)

Design shear strength = 0.338 N/mm2


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Hence safe against shear (0.338 > 0.029)

Horizontal Reinforcement (Outer Face):

Service Moment at wall = 0.76 kN-m

Load factor = 1.5

Factored Moment = 1.14 kN-m

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 10 mm 0

Spacing = 200 mm 200

Cover = 50 mm

Depth of the section = 230 mm

Breadth of the section = 1000 mm

Effective depth = 175 mm

Ast Required =

Ast Required for Moment = 15 mm2

Ast req. for hoop tension = 30 mm2

Total area of steel required = 45 mm2

Minimum Reinforcement = 0.24 %

Depth of surface zone = 115 mm

(IF(230>500,250,230/2))

Minimum Reinforcement = 276 mm2


Ast Provided = 393 mm2

(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)

Hence Provided Ast is ok

Check for Crack width


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 230 mm


Area of tension reinforcement, 'Ast' = 393 mm2
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 0.758 kN-m

Effective depth, 'd' = 175 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 38.12 mm


Effective Cover, 'dc' = 55 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 109.13 mm

Lever arm 'Z' = 162.29 mm

(175-(38.124/3))
Steel Stress, 'fs' = 11.89 N/mm2

(((0.758*10^6)/162.29)/392.7)

Concrete stress 'fc' = 0.25 N/mm2

(2*0.758*10^6)/(1000*38.124*162.29)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Distance 'a' = 230 mm


Strain Es in steel for the stress of = 0.00005945 mm

(11.89/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0000833 mm

(((230-38.124)/(175-38.124))*0.00005945)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 230 mm


Strain due to stiffening effect of concrete ε
2 = 0.0011416 mm
Average strain at the level Considered εm = -0.0010583 mm

Crack Width

Crack width, 'w' = -0.214 mm


Hence safe against crack width (-0.214 < 0.2)

Check for Shear:

Unfactored Shear stress = 0.126 N/mm2

Factored Shear stress = 0.189 N/mm2

Percentage of Reinforcement = 0.22 %

(100*/80.3/0.24)

Design shear strength = 0.346 N/mm2

Hence safe against shear (0.346 > 0.189)


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyur

Vertical reinforcement: Horizontal reinforcement

Water face - Y10 at 200 mm c/c Water face - Y10 at 200 mm c/c

Outer face - Y10 at 200 mm c/c Outer face - Y10 at 200 mm c/c

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