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DF 600 610 BF 1 MT 1 PH 3a PH 3C SM Uk

Kyocera Document Feeder DF-600-610

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0% found this document useful (0 votes)
101 views170 pages

DF 600 610 BF 1 MT 1 PH 3a PH 3C SM Uk

Kyocera Document Feeder DF-600-610

Uploaded by

André Nsenda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 170

DF-610

DF-600
MT-1
BF-1
PH-3A
PH-3C

SERVICE
MANUAL
Published in AUG. ’02
843B8112
Revision2
CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent
type recommended by the manufacturer. Dispose of used batteries according to the
manufacturer’s instructions.

CAUTION
Double-pole/neutral fusing.
Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.


1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. ............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. .............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............

• Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. ..........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........

• Always handle the machine by the correct locations when moving it. ..............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may
cause the copier to move unexpectedly or topple, leading to injury. .................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is
accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention
immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain
medical attention. ..............................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. ........................................................................................................................
2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly...............

• Always follow the procedures for maintenance described in the service manual and other related
brochures. .........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety


mechanisms and protective circuits. .................................................................................................

• Always use parts having the correct specifications. ..........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related
brochure when replacing them. Using a piece of wire, for example, could lead to fire or other
serious accident. ...............................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ...............................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If
it is dirty, clean it to remove the risk of fire or electric shock. ............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ..............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause
electric shock if handled improperly. .................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections...........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. .......

• Handle the fixing section with care to avoid burns as it can be extremely hot. .................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ..........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ...................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ......................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ..............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................

• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten
connector, trapped wire and missing screws. ..................................................................................

• Check that all the caution labels that should be present on the machine according to the
instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................

• Handle greases and solvents with care by following the instructions below: ....................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the main
switch on.
· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ..........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet
immediately. ......................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than
the specified refiner; it may generate toxic gas. ................................................................................
3B8/9-1

CONTENTS

1-1 Specifications
1-1-1 Specification ......................................................................................................................................... 1-1-1
1-1-2 Part names and functions .................................................................................................................... 1-1-3
1-1-3 Machine cross sectional view ............................................................................................................... 1-1-4
1-1-4 Machine drive system .......................................................................................................................... 1-1-5
(1) Finisher (paper feed and conveying section) ................................................................................ 1-1-5
(2) Finisher (main tray driving section) ............................................................................................... 1-1-6
(3) Multi job tray .................................................................................................................................. 1-1-6
(4) Centerfold unit ............................................................................................................................... 1-1-7
(5) Punch unit ..................................................................................................................................... 1-1-7

1-2 Installation
1-2-1 Unpacking and installing the machines ................................................................................................ 1-2-1
(1) Finisher ......................................................................................................................................... 1-2-1
(2) Multi job tray .................................................................................................................................. 1-2-8
(3) Centerfold unit ............................................................................................................................. 1-2-18
(4) Punch Unit .................................................................................................................................. 1-2-32

1-3 Maintenance Mode


1-3-1 Maintenance mode ............................................................................................................................... 1-3-1
(1) Executing a maintenance item ...................................................................................................... 1-3-1
(2) Contents of maintenance mode items .......................................................................................... 1-3-2

1-4 Troubleshooting
1-4-1 Paper misfeed detection ...................................................................................................................... 1-4-1
(1) Paper misfeed indication ............................................................................................................... 1-4-1
(2) Paper misfeed detection conditions .............................................................................................. 1-4-2
(3) Paper misfeeds ............................................................................................................................. 1-4-3
1-4-2 Self-diagnostic function ........................................................................................................................ 1-4-4
(1) Self-diagnostic display .................................................................................................................. 1-4-4
(2) Self diagnostic codes (finisher) ..................................................................................................... 1-4-5
1-4-3 Electrical problem ............................................................................................................................... 1-4-13
(1) Finisher ....................................................................................................................................... 1-4-13
(2) Centerfold unit ............................................................................................................................. 1-4-19
(3) Multi job tray ................................................................................................................................ 1-4-21
(4) Punch unit ................................................................................................................................... 1-4-22
1-4-4 Mechanical problem ........................................................................................................................... 1-4-23
(1) Finisher ....................................................................................................................................... 1-4-23
(2) Centerfold unit ............................................................................................................................. 1-4-24
(3) Multi job tray ................................................................................................................................ 1-4-25

1-5 Assembly and Disassembly


1-5-1 Finisher ................................................................................................................................................ 1-5-1
(1) Correcting paper curling ................................................................................................................ 1-5-1
(2) Correcting centerfold-stapling (for multi finisher only) ................................................................... 1-5-2
(3) Adjusting the stapler unit mounting position .............................................................................. 1-5-2-1
1-5-2 Centerfold unit ...................................................................................................................................... 1-5-3
(1) Removing and mounting the centerfold blade .............................................................................. 1-5-3
(2) Adjusting the paper folding position .............................................................................................. 1-5-5
1-1-1
1-5-3 Punch unit ............................................................................................................................................ 1-5-6
(1) Centering punch-holes .................................................................................................................. 1-5-6
(2) Setting margin from the leading edge to punch holes ................................................................... 1-5-7
(3) Adjusting the stop position of the punch clutch (reference) .......................................................... 1-5-8

1-6 Requirements on PCB Replacement


1-6-1 Replacing the finisher main PCB ......................................................................................................... 1-6-1
1-6-2 Upgrading the version of the firmware of the finisher main PCB ......................................................... 1-6-2
3B8/9

2-1 Mechanical Construction


2-1-1 Finisher ................................................................................................................................................ 2-1-1
(1) Paper insertion section ................................................................................................................. 2-1-1
(2) Feedshift section ........................................................................................................................... 2-1-2
(3) Intermediate tray section ............................................................................................................... 2-1-5
(4) Paper eject section ..................................................................................................................... 2-1-13
2-1-2 Multi job tray ....................................................................................................................................... 2-1-15
2-1-3 Centerfold unit .................................................................................................................................... 2-1-17
2-1-4 Punch unit .......................................................................................................................................... 2-1-20

2-2 Electrical Parts Layout


2-2-1 Electric parts layout .............................................................................................................................. 2-2-1
(1) PCBs (finisher) .............................................................................................................................. 2-2-1
(2) Switches and sensors (finisher) .................................................................................................... 2-2-2
(3) Clutches and solenoids (finisher) .................................................................................................. 2-2-4
(4) Motors and others (finisher) .......................................................................................................... 2-2-5
(5) Stapler ........................................................................................................................................... 2-2-6
(6) PCBs (centerfold unit) ................................................................................................................... 2-2-7
(7) Switches and sensors (centerfold unit) ......................................................................................... 2-2-8
(8) Motors and solenoids (centerfold unit) .......................................................................................... 2-2-9
(9) Switches and motors (multi job tray) ........................................................................................... 2-2-10
(10) Switches, clutches, solenoids and motors (punch unit) .............................................................. 2-2-11

2-3 Operation of the PCBs


2-3-1 Finisher main PCB ............................................................................................................................... 2-3-1
2-3-2 Centerfold unit main PCB ................................................................................................................... 2-3-10

2-4 Appendixes
Timing chart No.1 ............................................................................................................................................ 2-4-1
Timing chart No.2 ............................................................................................................................................ 2-4-2
Timing chart No.3 ............................................................................................................................................ 2-4-3
Timing chart No.4 ............................................................................................................................................ 2-4-4
Periodic maintenance procedure ..................................................................................................................... 2-4-5
List of maintenance parts ................................................................................................................................ 2-4-8
Optional devices supplied parts list ............................................................................................................... 2-4-10
Centerfold unit wiring diagram ....................................................................................................................... 2-4-12
General wiring diagram ................................................................................................................................. 2-4-13

1-1-2
3B8/9-1

1-1-1 Specification

Finisher
Type ............................................... Floor type
Number of trays .............................. Multi finisher: 2 trays, simple finisher: 1 tray
Tray capacity .................................. <Metric specification>
Main tray [80 g/m2 weight paper]
• When NOT stapling — A3, B4 (257 × 364 mm): 1500 (1000) sheets;
A4, A4R, Folio: 3000 (2000) sheets
• When stapling 2 copies — A3, B4 (257 × 364 mm): 700 (500) sheets;
A4, A4R: 1000 (1000) sheets
• When stapling 3 – 4 copies — A3, B4 (257 × 364 mm): 700 (500) sheets;
A4, A4R: 1000 (1000) sheets
• When stapling 5 – 10 copies — A3, B4 (257 × 364 mm): 800 (500) sheets;
A4, A4R: 1100 (1100) sheets
• When stapling 11 – 20 copies — A3, B4 (257 × 364 mm): 1000 (750) sheets;
A4, A4R: 1200 (1200) sheets
• When stapling 21 – 30 copies — A3, B4 (257 × 364 mm): 1500 (1000) sheets
• When stapling 21 – 49 copies — A4, A4R: 2000 (2000) sheets
• When stapling 50 copies — A4, A4R: 3000 (2000) sheets
* Description in ( ) is written for the simple finisher.
Sub tray (multi finisher only) [80 g/m2 weight paper]
A3, B4 (257 × 364 mm): 200 sheets
A4, A4R, A5R, Folio: 200 sheets
<Inch specification>
Main tray [75 g/m2 weight paper]
• When NOT stapling — 11" × 17", 81/2" × 14": 1500 (1000) sheets;
81/2" × 11", 11" × 81/2": 3000 (2000) sheets
• When stapling 2 copies — 11" × 17", 81/2" × 14": 700 (500) sheets;
81/2" × 11", 11" × 81/2": 1000 (1000) sheets
• When stapling 3 – 4 copies — 11" × 17", 81/2" × 14": 700 (500) sheets;
81/2" × 11", 11" × 81/2": 1000 (1000) sheets
• When stapling 5 – 10 copies — 11" × 17", 81/2" ×14": 800 (500) sheets;
81/2"x11", 11" × 81/2": 1100 (1100) sheets
• When stapling 11 – 20 copies — 11" × 17": 1000 (750) sheets;
81/2" × 14": 1200 (750) sheets, 81/2" × 11", 11" × 81/2": 1200 (1200) sheets
• When stapling 21 – 30 copies — 11" × 17", 81/2" × 14": 1500 (1000) sheets
• When stapling 21 – 49 copies — 81/2" × 11", 11" × 81/2": 2000 (2000) sheets
• When stapling 50 copies — 81/2" × 11", 11" × 81/2": 3000 (2000) sheets
* Description in ( ) is written for the simple finisher.
Sub tray (multi finisher only) [75 g/m2 weight paper]
11" × 17", 81/2" × 14": 200 sheets
81/2" × 11", 11" × 81/2", 51/2" × 81/2": 200 sheets
Stapling capacity ............................ A3, B4 (257 × 364 mm), 11" × 17", 81/2" × 14": 30 sheets; A4, A4R, B5, 81/2" × 11",
11" × 81/2": 50 sheets [75 – 80 g/m2 weight paper]
Power source ................................. Copier
Dimensions (W × D × H) ................ 796 × 640 × 950 mm
315/16" × 253/16" × 373/8"
Weight ............................................ Multi finisher: Approx. 78 kg/171.6 lbs.
Simple finisher: Approx. 77 kg/169.4 lbs.

1-1-1
3B8/9

Multi Job Tray (option)


Number of trays .............................. Job tray: 5
Paper size ...................................... A3, B4 (257 × 364 mm), A4, A4R, A5R, B6R, Folio, 11" × 17", 81/2" × 14", 81/2" × 11",
11" × 81/2"
Tray capacity .................................. A3, B4 (257 × 364 mm), 11" × 17", 81/2" × 14": 100 sheets (75 – 80 g/m2 weight
paper)
A4 – B6R, Folio, 81/2" × 11", 11" × 81/2": 150 sheets (75 – 80 g/m2 weight paper)
Dimensions (W × D × H) ................ 368 × 392 × 573 mm
141/2" × 157/16" × 229/16"
Weight ............................................ Approx.15 kg/33 lbs.

Centerfold unit (option for multi finisher)


Foldable sizes ................................ A3, B4 (257 × 364 mm), A4R, 11" × 17", 81/2" × 11"
Foldable number of sheets ............ 1 – 16 (no stapling for 1 sheet)
Maximum number for storage ........ 5 or less copies in a set: 30 sets
6 – 10 copies in a set: 20 copies
11 – 16 copies in a set: 10 sets
Paper thickness ............................. 60 – 200 g/m2 (only one cover for 81 g/m2 or more)

Punch unit (option for multi finisher)


Available sizes ............................... 75 – 80 g/m2 weight paper
A3, B4 (257 × 364 mm), A4, A4R, B5, B5R, Folio, 11" × 17", 81/2" × 14",
81/2" × 11", 11" × 81/2"

1-1-2
3B8/9-1

1-1-2 Part names and functions

! 0

2
1 5
@

%
^
6

&

* (
Figure 1-1-1

Finisher Punch unit (option for multi finisher)


1 Main tray # Punch waste box
2 Sub tray*
3 Front cover Multi job tray (option)
4 Front cover handle $ Job trays Nos.1 – 5
5 Upper cover
6 Intermediate tray Centerfold unit (option for multi finisher)
7 Intermediate tray handle % Unit release lever
8 Conveyor knob ^ Unit release handle
9 Intermediate tray release lever & Conveyor guide lever
0 Stapler cartridge B* * Storage tray
! Stapler cartridge A ( Centerfold unit installation buttons
@ Coupling section guide lever
* For multi finisher only.

1-1-3
3B8/9

1-1-3 Machine cross sectional view

2 7 1

Paper path

Figure 1-1-2

1 Paper insertion section 5 Multi job tray (option)


2 Feedshift section 6 Centerfold unit (option for multi finisher)
3 Intermediate tray section 7 Punch unit (option for multi finisher)
4 Paper ejection section

1-1-4
3B8/9-1

1-1-4 Machine drive system

(1) Finisher (paper feed and conveying section)

&
‡ #
› ‹fl
fi $
%
( ^
9 ⁄
43 Ç
¤ @
) Î
* Í
6 5 ◊!
Å
2 8
1 7
0 ° ”
·„ Ï


Œ
Ó Ô
´ ˝ Ò

ˇ Ú
Á

ˆ ¸
¨

Figure 1-1-3

1 Paper conveying motor gear ( Siding drum drive belt ¨ Lower forwarding roller
2 Pulley 37/48 ) Gear Z31/P18 ˆ Paper forwarding pulley belt
3 Gear 40 ⁄ Torque limiter gear 20 Ø Pulley 27
4 Pulley 30 ¤ Torque limiter gear 20 ∏ Upper paper conveying belt motor pulley
5 Tension pulley ‹ Pulley 36 Å Intermediate tray drive belt
6 Paper conveying clutch gear* › Gear 20 Í Pulley 20
7 Tension pulley fi Siding drum clutch gear* Î Pulley 20
8 Timing belt C fl Gear 26 Ï Upper paper conveying belt
9 Paper entry roller gear ‡ Gear 53 ˝ Pulley 20
0 Gear Z40/P30 ° Intermediate tray joint gear Ó Pulley 20
! Pulley 31 (machine rear) · Pulley 16 Ô Intermediate tray drive belt
@ Eject drive belt ‚ Pulley 20  Lower paper conveying belt motor pulley
# Gear Z21/38 Œ Feed belt Ò Lower paper conveying belt
$ Gear 40 „ Upper forwarding roller Ú Pulley 20
% Gear 40 ´ Pulley drive belt ¸ Tension pulley
^ Eject roller gear ‰ Pulley 16 ˛ Pulley 20
& Sub eject roller gear* ˇ Pulley 20 Ç Tension pulley
* Pulley 25 (machine front) Á Feed belt ◊ Pulley 31 (machine rear)

* For multi finisher only.

1-1-5
3B8/9-1

(2) Finisher (main tray driving section)

2 4
3 !
0

5 7 8 9

Figure 1-1-4

1 Main tray elevation motor pulley 7 Gear 51


2 Feed belt 8 Pulley 20S
3 Pulley 34 9 Tray drive belt
4 Worm gear 0 Pulley 20S
5 Gear 50 ! Gear 26
6 Gear 18

(3) Multi job tray

2 4
3 !
0

5 7 8 9

Figure 1-1-5

1 Multi job tray elevation motor pulley 7 Gear 51


2 Feed belt 8 Pulley 20S
3 Pulley 34 9 Tray drive belt
4 Worm gear 0 Pulley 20S
5 Gear 50 ! Gear 26
6 Gear 18

1-1-6
3B8/9

(4) Centerfold unit

6 7 5 4
32

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8
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Figure 1-1-6

1 Main motor pulley ! Gear 16/25 ¤ Pulley 20


2 Belt 118P2M6 @ Gear 16/25 ‹ Paper conveying belt
3 Gear 22/40 # Bypass pulley gear › Pulley 20
4 Gear 33/15 $ Gear 58 fi Blade motor pulley
5 Gear 51 % Pulley 28 fl Belt 126P2M6
6 Manual roller gear ^ Paper drive belt ‡ Gear 22/40
(conveyor guide knob) & Pulley 28 ° Gear 33/15
7 Gear 22 * Idle pulley 15 · Gear 40
8 Gear 51 ( Centering plate motor pulley ‚ Gear 22
9 Gear 19 ) Belt 124 Œ Gear 50
0 Gear 50/15 ⁄ Pulley 22 „ Manual roller gear

(5) Punch unit

1 2

Figure 1-1-7

1 Punch motor gear


2 Punch clutch gear

1-1-7
3B8/9-1

1-2-1 Unpacking and installing the machines

(1) Finisher

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5
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Figure 1-2-1 Finisher package

1 Finisher % Skid · Air cap bags


2 Main tray ^ Bottom cushion sheet ‚ Inner case
3 Sub tray* & Front lower left pad Œ Bottom pads
4 Finisher connecting plate * Rear lower left pad „ Bottom board
5 Stapler cartridge ( Front lower right pad ´ Vinyl bag
6 Pins ) Rear lower right pad ‰ Hinge joint
7 Hexagonal nuts ⁄ Upper left pad ˇ Polyethylene bag
8 M4 × 10 tap-tight binding screws ¤ Front upper right pad Á Polyethylene bag
9 BVM4 × 12 binding screws ‹ Rear upper right pad ¨ Instruction handbook
0 Label A › Accessory case ˆ Installation guide
! Label B* fi Dust cover Ø Spacer
@ Paper insertion aid guide plate fl Air cap bags ∏ Spacer
# Connecting sponge ‡ Barcode labels Å Upper left pad spacer
$ Outer case ° Air cap bag
* For multi finisher only.

1-2-1
3B8/9-1

Installation procedure
• For installation on for copiers with a copy speed of 45/55 copies per minute.
Before installing the finisher, turn the copier off from the main switch and unplug the power cable from the wall outlet.

1. Attach the paper insertion aid guide plate to


the eject cover of the copier and lock down Eject cover
with the two M4 × 10 tap-tight binding screws.
Paper insertion
aid guide plate

M4 × 10 tap-tight
binding screws

Figure 1-2-2
2. Attach the finisher connecting plate to the
copier eject cover and then hold them together
with the two BVM4 × 12 binding screws.
Eject cover

Finisher connecting plate

BVM4 × 12 binding screws

Figure 1-2-3
3. Attach the connecting sponge to the finisher by
aligning the sponge to the upper end “a” and
front end “b” of the paper port of the finisher.
a

Connecting sponge

Figure 1-2-4

1-2-2
3B8/9

4. Open the front cover.


5. Remove the screw and raise the connecting
lever at the bottom of the finisher. Raising the Hooks
lever lowers the hooks.

Screw

Connecting
lever

Figure 1-2-5

6. Remove the screw and pull out the connecting


rail at the upper part of the finisher.

Screw

Connecting rail

Figure 1-2-6

7. Join the finisher and the copier by hanging the


hooks onto the fittings inside the copier.
8. Join the finisher and the copier so that the long
pin of the finisher connecting plate is inserted
into the hole at the rear of the finisher and the Hole at
Holes the rear
two short pins into the holes on the connecting Connecting rail
rail. Finisher

Fittings

Hooks

Long pin Short pins

Finisher connecting plate

Figure 1-2-7

1-2-3
3B8/9

9. Make sure that the finisher is securely joined


with the copier. Then, push the connecting rail Connecting rail
in and lock back down with the screw.

Screw

Figure 1-2-8

10. Slide the connecting lever rightward and lock


down with the screw removed in step 5.

Connecting lever
Screw

Figure 1-2-9

11. Remove the four blue screws locking each of


the two separate retainers to the intermediate
tray and detach both retainers.
Blue screws
Intermediate
tray

Retainers

Blue
screws

Figure 1-2-10

1-2-4
3B8/9

12. Pull out the intermediate tray.


13. Remove the strip of fixing tape from the Release lever
release lever.

Intermediate
tray

Fixing tape
strip

Figure 1-2-11

14. Raise the release lever to open the inter-


mediate tray, and then remove the four strips
of fixing tape. Fixing tape
strips

Release lever
Fixing tape
strips Intermediate tray

Figure 1-2-12

15. Insert a stapler cartridge into each of the


staplers of the intermediate tray. Press on the Stapler
cartridges until they are securely locked. cartridge
Note: With the simple finisher, attach just one
stapler cartridge to the stapler at the rear side.

Stapler Intermediate
tray Stapler

Figure 1-2-13

1-2-5
3B8/9

16. Fit the main tray with two hexagonal nuts.


Main tray Hexagonal nuts
17. Secure the main tray with two pins.

Pins

Figure 1-2-14

For the multi finisher only Sub tray


18. Attach the sub tray to the finisher by inserting
the projections at the front and back of the sub Projection
tray into the holes of the finisher. Hole

Projection

Hole

Figure 1-2-15

1-2-6
3B8/9

19. Affix label A to the recessed portion on the side


of the main tray. Sub tray

For multi finisher only


20. Affix label B to the recessed portion on the side
of the sub tray.

Label B

Main tray

Label A

Figure 1-2-16

21. Connect the signal cable of the finisher to the


connector of the copier.
22. Plug the copier’s power cable into a wall outlet
and turn the copier on from the main switch.
Signal cable

Figure 1-2-17

Adjustment
After installing the multi/simple finisher, perform the following adjustment.
• Correcting paper curling
See page 1-5-1.
• Correcting centerfold-stapling (for multi finisher only)
See page 1-5-2.

1-2-7
3B8/9-1

• For installation on for copier with a copy speed of 63 copies per minute (for multi finisher only).
Before installing the finisher, turn the copier off from the main switch and unplug the power cable from the wall outlet.

1. Fit the release fixing plate to the ejection cover of the


copier with the two M4 × 12 TP screws. Ejection cover Release fixing plate

Figure 1-2-17-1

2. Remove the two screws from the ejection cover of


Ejection cover
the copier and fit the release adjusting plate with the
removed two screws and the two M4 × 6 TP screws
by aligning the lower end.

Release
adjusting plate

Figure 1-2-17-2

3. Insert the two rail unit mounting plate stoppers into


Rail unit mounting plate
the holes of the rail unit mounting plate.

Rail unit mounting


plate stoppers

Figure 1-2-17-3

1-2-8
1-2-7-1
3B8/9-1

4. Remove the two screws from the copier and fit the
rail unit mounting plate with the removed two screws
by aligning the lower end.
5. Fix the rail unit mounting plate stoppers with the two
M4 × 6 binding screws.

Rail unit mounting plate

Rail unit mounting


plate stopper

Rail unit mounting


plate stopper

Figure 1-2-17-4
6. Attach the connecting sponge to the side plate of the
finisher by aligning it to the lower end “a” of the
narrow area and the front end “b” of the side plate.

a Connecting sponge

Figure 1-2-17-5

7. Remove the screw and then remove the release


hook.
8. Remove the three pins and then remove the Connecting rail
connecting rail.

Release hook

Pins

Figure 1-2-17-6

1-2-7-2
1-2-9
3B8/9-1

9. Remove the screw and then remove the gray handle


of the release hook. Fit the green release hook
handle with the removed screw. Gray handle

Release hook

Green release hook handle

Figure 1-2-17-7
10. Fit the latch plate with the two pins that have been
removed in step 8.

Latch plate

Pins

Figure 1-2-17-8

11. Fit the release hook with the screw that has been
removed in step 7. Release hook

Figure 1-2-17-9

1-2-10
1-2-7-3
3B8/9-1

12. Open the front cover.


13. Remove the four blue screws locking each of the two
separate retainers to the intermediate tray and
detach both retainers.

Intermediate tray

Separate
retainers

Figure 1-2-17-10
14. Pull out the intermediate tray.
15. Remove the strip of fixing tape from the release
lever. Release lever

Intermediate tray

Strip of fixing tape

Figure 1-2-17-11
16. Raise the release lever to open the intermediate tray,
and then remove the four strips of fixing tape.

Strip of fixing tape

Strip of fixing tape

Strip of fixing
tape
Release lever
Strip of fixing tape
Intermediate tray

Figure 1-2-17-12

1-2-7-4
1-2-11
3B8/9-1

17. Insert a stapler cartridge into each of the staplers and


of the intermediate tray. Press on the cartridges until
they are securely locked.

Stapler cartridge

Stapler
Stapler
Intermediate tray

Figure 1-2-17-13

For 220 - 240 V specifications only


18. Attach the shield gasket to the rear side opening
plate of the intermediate tray.
• Attach it after cleaning the rear side Rear side opening plate
opening plate with alcohol.
• Attach it by aligning with the end of the rear side
opening plate between the notch and the cable tie. Notch

Shield gasket

Intermediate
tray

Cable tie

Figure 1-2-17-14

19. Push the release lever to close the intermediate tray and insert it into its original position.
20. Fit the main tray with two hexagonal nuts.
21. Secure the main tray with two pins.
22. Attach the sub tray to the finisher by inserting the projections at the front and back of the sub tray into the holes of the
finisher.
23. Attach label A to the recessed portion on the side of the main tray.
24. Attach label B to the recessed portion on the side of the sub tray.
Hexagonal nuts Sub tray
Main tray
Projections
Hole

Label A
Label B Projections

Pins Hole

Figure 1-2-17-15
1-2-12
1-2-7-5
3B8/9-1

25. Remove the 2-pin connector from the main tray unit
and then remove the five screws to remove the rear
cover.

Rear cover

2-pin
connector

Figure 1-2-17-16

26. Remove the four screws and then remove the lower
right stay.

Lower right stay

Figure 1-2-17-17

27. Insert the rail unit into the lower part of the finisher.
28. Pull out the intermediate tray. Finisher

Rail unit

Figure 1-2-17-18

1-2-7-6
1-2-13
3B8/9-1

29. Fix the rail unit with the four M4 × 10 binding screws.
• As shown in the illustration, the fixing
positions of the M4 × 10 binding screws may be
different depending on the finisher model.
30. Insert the intermediate tray into its original position.

Rail unit

Figure 1-2-17-19

31. Refit the lower right stay to its original position.


32. Refit the rear cover to its original position and
connect the 2-pin connector of the main tray unit.
Connecting section
33. Pull out the rail unit and insert the pin of the rail unit Rail unit
to the connecting section of the rail unit mounting Pins
plate.
Rail unit mounting plate

Figure 1-2-17-20

Stopper
34. Insert the stopper to the connecting section and fix it
with the two M4 × 6 binding screws.

Stopper

Figure 1-2-17-21

1-2-14
1-2-7-7
3B8/9-1

35. Connect the signal cable of the finisher to the


connector of the copier.

Signal cable

Figure 1-2-17-22

36. With the release hook handle pulled, loosen the two screws and the two M4 × 6 TP screws and adjust the mounting
position of the release adjusting plate so that the claw of the latch plate is positioned at the center of the opening of
the release adjusting plate.
37. Connect the finisher to the copier.
• The pin of the release adjusting plate is inserted into the hole of the finisher.
38. Close the front cover.
39. Plug the copier’s power cable into a wall outlet and turn the copier on from the main switch.

Finisher

Release
Pin adjusting plate Screw
Hole

Screw
Opening
Claw Screw

Figure 1-2-17-23

Adjustment
After installing the multi/simple finisher, perform the following adjustment.
• Correcting paper curling
See page 1-5-1.
• Correcting centerfold-stapling
See page 1-5-2.

1-2-7-8
1-2-15
3B8/9

(2) Multi job tray

$%Œ 8
´ 9
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„„

‹ fl 5
) ( ¤
6 5
5

5
& 5

‡ ·
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——— 7
234
^


Figure 1-2-18 Multi job tray package

1 Multi job tray * Rail case


2 Bin front guide plate ( Tray spacer
3 Bin rear guide plate ) Spacer
4 Bin guide plate retainer ⁄ Outer case
5 Job trays ¤ Air cap bags
6 Right cover ‹ Air cap bags
7 Left cover › Front bottom spacer
8 Tray detection plate A fi Rear bottom spacer
9 Motor front cover fl Retaining spacer
0 Job tray switches ‡ Top spacer
! BVM3 × 5 binding screws ° Polyethylene bags
@ BVM4 × 6 binding screws · Dust cover
# M4 × 8 TP screws ‚ Barcode labels
$ Sheet of tray No. labels Œ Installation guide
% Sheet of name labels „ Vinyl bags
^ Bottom pad ´ Polyethylene bag
& Top pad ‰ Vinyl bags

1-2-8
3B8/9-1

Installation procedure
Before installing the multi job tray, turn the copier off from the main switch and unplug the power cable from the wall outlet.
Install the multi job tray after attaching the finisher main tray.
When installing the multi job tray and centerfold unit as a set, first install the centerfold unit and then the multi job tray.

1. Remove the two screws locking down the top Screws


cover lid followed by the lid.
2. Open the upper cover and remove the nine Upper
screws locking down the top cover followed by cover
the top cover. Top cover lid

Screws
Screws
Top cover

Figure 1-2-19

3. Remove the four screws locking down the top Screws


cover lid guide followed by the guide. Top cover
lid guide

Screws

Figure 1-2-20

4. Attach the two multi job tray switches to the BVM3 × 5


eject stay by inserting the tabs, and lock in binding screw
place with one BVM3 × 5 binding screw each. Multi job tray switch
5. Connect the 3-pin connector of the multi job
tray switche to the connector of the finisher. 3-pin connector
Eject
stay

Tab

Figure 1-2-21

1-2-9
3B8/9

When installing the multi job tray and centerfold unit as a set, follow steps 6 to 18. When installing the multi job tray only, skip
to step 19.

6. Disconnect the 2-pin connector of the main


tray unit.
7. Remove the five screws locking down the
finisher rear cover followed by the cover.
Rear
cover

Screws 2-pin
connector

Figure 1-2-22

8. Raise the main tray unit by hand and detach


from the finisher.

Main tray unit

Figure 1-2-23

9. Remove the screw locking the tray detection Main tray unit
plate to the main tray unit. Replace the tray
detection plate with tray detection plate A
included in the package.

Screw

Tray detection plate


Tray detection plate A

Figure 1-2-24

1-2-10
3B8/9-1

10. Remove the screw locking the motor front Main tray unit
cover to the main tray unit followed by the
cover.

Motor front cover

Screw

Figure 1-2-25

11. Attach the main tray unit to the finisher by


inserting the main tray pulleys at the unit front Tray detection
and rear into the rails on the finisher. plate A
Note: Be sure that tray detection plate A does Sensors
not make contact with the sensors. Main tray pulley

Rail

Figure 1-2-26

1-2-11
3B8/9-1

12. Loosen the two screws of the fixing plate.


13. Slide the fixing plate upward, push the gear
shaft into place while holding the bottom of the
main tray unit, and then lower the main tray
unit by 50 - 70 mm.
14. Using a scale, check whether the gap “a”
between the main tray unit and finisher’s rail
end is the same at both the front and rear of
the machine.
Note: If not, repeat the above steps until the
gap is the same.
15. Push the gear shaft into place, lower the main
tray unit to its lowest position, return the fixing
plate to its original position, and then secure
them with the two screws.
Note: Make sure that the fixing plate fits into
the slot on the gear shaft.
16. Insert the two pegs of the motor front cover of
the main tray unit into the square holes and
lock down with the screw.

Slot Screw Rail end


Gear
shaft Main tray unit

Screw

Main tray unit

Figure 1-2-28

17. Remove the screw locking the mid-point


detection sensor to the finisher rear panel.
Lower the sensor and lock it down again.

Mid-point
detection sensor

Screw

Figure 1-2-29

1-2-12
3B8/9-1

18. Reattach the finisher rear cover with the five


screws.
19. Connect the 2-pin connector of the main tray
unit.

2-pin connector
Screws
Rear cover

Screws

Figure 1-2-30

20. Attach the bin front guide plate and bin rear Bin rear Bin front guide plate
guide plate to the finisher by inserting the guide plate
claws on plates into the finisher frame and lock
in place with three BVM4 × 6 binding screws BVM4 × 6
each. binding screws

BVM4 × 6
BVM4 × 6
binding screws
binding screws

Figure 1-2-32

21. Attach the multi job tray to the bin front guide
plate and bin rear guide plate by inserting the
six pulleys at the tray front and rear into the
plates.
Note: Make sure that the shading plate at the
Shading
rear of the multi job tray does not make contact plate
with the sensor.

Sensor

Multi job tray

Bin front guide plate


Pulleys

Bin rear
guide plate

Pulleys

Figure 1-2-33

1-2-13
3B8/9

22. Measure the height “a” against the scale to Bin front
Bin rear a
make sure that the multi job tray is positioned a guide plate
guide plate
properly to stay level from front to rear.
If the height “a” is not the same at the front and Multi job tray
rear, the multi job tray may not be positioned
on a level plane. Install the tray again.

Figure 1-2-34

23. Loosen the two screws.


24. With the retainer slid upward, push in the gear
shaft while holding the bottom of the multi job
Multi job tray
tray. Then, lower the multi job tray by about
30 mm.
Screws

Gear shaft
Retainer

Figure 1-2-35

25. Pull out the gear shaft, slide the retainer to its Screws
original position and retighten the two screws. b
Note: Make sure the gear shaft is positioned
so that the retainer will be engaged in groove
“b” on the shaft. Retainer

Gear shaft

Figure 1-2-36

1-2-14
3B8/9

26. Attach the bin guide plate retainer with two BVM4 × 6 binding screws
BVM4 × 6 binding screws.
27. Reattach the top cover with the nine screws
removed in step 2, keeping the upper cover Bin guide
open halfway to enable proper attaching. plate retainer

Figure 1-2-37

28. Attach the right cover with four M4 × 8 TP Right cover


screws.
M4 × 8 TP
screws

M4 × 8
TP screws

Figure 1-2-38

29. Attach the left cover by inserting the two pegs M4 × 8 TP screws
into the square holes, and lock in place with
two M4 × 8 TP screws. Left cover

Peg

Peg

Figure 1-2-39

1-2-15
3B8/9

30. Affix a tray No. label to each of the five job Job tray
trays.

Tray No. label

Figure 1-2-40

31. Attach the job tray with the label No.1 affixed at Claws
the uppermost shelf of the multi job tray by
Job tray
inserting the three claws into the square holes.

Figure 1-2-41

32. Connect the 3-pin connector at the back side


of the job tray. Job tray
33. Fit the cable of the 3-pin connector to the
inside of the job tray and lock down with the
cable retainer.
34. Slide the job tray lid into position and lock in
place by inserting the two pegs into the square
holes.
Note: Make sure that the cable is tidily fitted
and not caught in the job tray lid.
35. Repeat steps 31 to 34 to attach the other four
job trays.
Note: Attach the job trays in the order of the
tray No. labels so that the tray with the label
No.1 is at the uppermost shelf, No.2 at the
second and so forth. Job tray lid

Peg

Cable

Peg 3-pin connector Cable retainer

Figure 1-2-42

1-2-16
3B8/9

36. Attach the motor front cover by inserting the


two pegs into the square holes, and lock in
place by the M4 × 8 TP screw.
Pegs

M4 × 8 TP screw
Motor front cover

Figure 1-2-43

37. Connect the signal cable of the multi job tray to


the finisher connector.

Signal cable

Figure 1-2-44

38. Plug the copier’s power cable into a wall outlet


and turn the copier on from the main switch.
39. Make a test print and check the multi job tray
performs properly.

1-2-17
3B8/9-1

(3) Centerfold unit


!
BAG.1 BAG.3
$ Å
9 8 * › 0
( Å ‹
) ¤
Ï Ï
Å
BAG.2 BAG.4

#& @ ˝ ˆ
⁄ Å ^ Í
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BAG.4 ¨ ∏ 1
3 BAG.2

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BAG.3
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‡ fl
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Ø
2

Figure 1-2-45 Centerfold unit package

1 Centerfold unit ^ Jam correction label (export) Œ Unit front spacer


2 Release pole assembly & Large stop rings „ Unit case
3 Storage tray * Small stop ring ´ Top and bottom pads
4 Right cover ( Pins ‰ Left spacer
5 Left cover ) Small springs ˇ Right spacer
6 Release handle ⁄ Large spring Á Arm spacer
7 Sliders ¤ BVM4 × 6 bronze binding screws ¨ Centerfold blade spacers
8 Release lever actuating plate ‹ M4 × 6 TP-A bronze screws ˆ Installation guide
9 Backstop › M4 × 10 TP-A bronze screw Ø Barcode labels
0 Detection PI douser fi Outer case ∏ Dust cover
! Unit transport handle fl Accessory case Å Vinyl bag
@ Unit lock hook ‡ Air cap bags Í Polyethylene bags
# Unit lock rod ° Unit bottom pad Î Air cap bags
$ Tray stopper · Unit left spacer Ï Vinyl bag
% Jam correction label (Japan) ‚ Unit rear spacer ˝ Operation label 3

1-2-18
3B8/9

Installation procedure a
Before installing the centerfold unit, turn the copier
off from the main switch and unplug the power
cable from the wall outlet.
When unpacking or installing, hold the centerfold
unit by “a” indicated in the illustration. Do not hold it
by “b” at the center of the unit.
When installing the multi job tray and centerfold
unit as a set, first install the centerfold unit and
then the multi job tray.

b
a

Figure 1-2-46

1. Disconnect the 2-pin connector of the main


tray unit.
2. Remove the five screws locking down the
finisher rear cover followed by the cover.
Rear
cover

Screws 2-pin
connector

Figure 1-2-47

3. Disconnect the 3-pin connector of the sensor.

3-pin connector

Figure 1-2-48

1-2-19
3B8/9-1

4. Remove the screw located on the rear


reinforcing plate.
5. Insert the tray stopper and lock it down with the
screw removed in step 4 and the raised portion
of the tray stopper on the rear reinforcing plate.
Note: When inserting the tray stopper, take
care not to damage the sensors.
6. Reconnect the 3-pin connector that was
disconnected in step 3.
Tray stopper

Screw

Figure 1-2-49

7. Reattach the finisher rear cover with five


screws.
8. Connect the 2-pin connector of the main tray
unit.

2-pin connector
Screws
Rear cover

Screws

Figure 1-2-50

9. Remove the four screws locking down the


guide plate followed by the plate.
10. Remove the left lower shaft from the finisher
side plate.
Guide plate

Screws
Left lower shaft

Figure 1-2-51

1-2-20
3B8/9-1

11. Open the front cover. Remove the screw Front cover
locking down the retainer followed by the
retainer.
12. While keeping the front cover perpendicular to
the copier, detach the cover by raising it
vertically in the direction of the arrow. Screw

Retainer

Figure 1-2-52

13. Hang the backstop over the claw inside the


front side plate of the finisher and fit with two Backstop
pins. Pins
Hook
14. Attach one end of the small spring to the Claw
backstop and hang the other end over the
hook inside the machine.

Hook

Back
stop
Small
spring

Figure 1-2-53

1-2-21
3B8/9-1

This page is intentionally left blank.

1-2-22
3B8/9-1

15. Insert the release lever actuating plate from


the front side of the machine into the hole and
fit with two pins. Then, make sure that the Release
release lever actuating plate slides leftward lever
actuating
and rightward. plate

Pin Hole

Release lever
actuating plate

Pin

Figure 1-2-58

16. Attach one end of the small spring to the Release lever
release lever actuating plate and hang the actuating plate
other end over the hook on the side plate.
17. Coat the release lever actuating plate with
TEMP1 or the similar grease in the indicated
area “a”. Hook

Small spring

Figure 1-2-59

1-2-23
3B8/9-1

18. Insert one end of the release pole assembly


into the square bypass hole and the other end
Mounting hole
into the hole with the projection, with the D-cut
of the release pole assembly aligned with the Mounting hole
projection.
19. Insert the end of the release pole assembly
already inserted through the square bypass Bypass
hole into the mounting hole. hole Hole
Release pole
assembly

Bypass hole

D-cut

Release pole assembly Front end

Figure 1-2-60

20. Fit the small stop ring onto the release pole Small stop ring
assembly. Then, make sure the release pole
assembly can rotate slightly.

Release pole
assembly

Figure 1-2-61

21. Attach the release handle to the release pole


assembly at the machine front side with an
M4 × 10 TP-A bronze screw.
Release
handle

M4 × 10 TP-A
bronze screw

Figure 1-2-62

1-2-24
3B8/9-1

22. Place the slider on the projections on the


finisher rear side-plate and lock down with Projections
three BVM4 × 6 bronze binding screws.
Note: Insert the screws from the round holes
on the eject side of the finisher.
23. Place the slider on the projections on the
finisher front side-plate and lock down with
three BVM4 × 6 bronze binding screws.
Note: Insert the screws from the round holes
on the eject side of the finisher. Slider
BVM4 × 6 bronze
binding screws

Projections

BVM4 × 6 bronze
binding screws

Slider

Figure 1-2-63

24. Pull out the intermediate tray.


25. Fit the large stop ring onto the unit lock rod.
Unit
26. Attach the unit lock hook to the guide stay with lock rod
the unit lock rod.
Guide stay
Large stop
ring
Guide stay

Unit lock hook

Intermediate tray
Unit lock hook

Figure 1-2-64

1-2-25
3B8/9-1

27. Fit the large stop ring onto the lower part of the Guide stay
unit lock rod. Unit lock rod
28. Hang one end of the large spring over the hook
on the unit lock hook and the other end over Hook
the hook on the guide stay. Large stop ring

Large spring Unit lock hook

Hook

Figure 1-2-65

29. Remove the eight strips of fixing tape and the


cushioning material from the centerfold unit.

Fixing tape strip

Fixing tape strip

Fixing tape strip

Cushioning material

Fixing tape strip


Fixing tape strips Fixing tape strip

Figure 1-2-66

30. Pull the left and right sliders out until they stop. a Centerfold
Fixing tape unit
Attach the centerfold unit on the pins of the
strips
sliders.
Note: Hold the centerfold unit by “a” indicated
in the illustration. Do not hold it by “b” at the
center of the unit.

b a

Sliders
Pins

Figure 1-2-67

1-2-26
3B8/9-1

31. Slide the centerfold unit in the direction of the


arrow.
32. Loosen the two screws and push the retainer
in the direction of the arrow and retighten the
Screw Screw
screws.
Retainer Retainer

Screw Screw

Centerfold unit

Figure 1-2-68

33. Attach the left and right covers by inserting the


catches of the left and right covers into the
square holes on the front and rear side-plates,
respectively, of the centerfold unit with one M4 × 6 TP-A
M4 × 6 TP-A bronze screw each. bronze screw

M4 × 6 TP-A
bronze screw

Left cover
Right cover

Centerfold unit

Figure 1-2-69

1-2-27
3B8/9-1

34. Attach the storage cover to the centerfold unit


by inserting the projection of the tray into the
hole inside the unit. Centerfold unit

Hole

Projection

Storage cover

Figure 1-2-71

35. Engage the projection of the detection PI


douser with the cutout on the centerfold unit
rear panel and lock down the douser with the
BVM4 × 6 bronze binding screw.
Note: When inserting the centerfold unit, make
sure that the detection PI douser does not
make contact with the finisher’s centerfold unit
set switch. If it does, bend the douser with your
hand as much as needed so that the contact is
avoided.

Detection PI douser

BVM4 × 6 bronze
binding screw

Figure 1-2-72

1-2-28
3B8/9-1

36. Push the release lever actuating plate.


37. Push in the centerfold unit until it stops.

Release lever actuating plate


Centerfold unit

Figure 1-2-74

38. Attach the unit transport handle with an


BVM4 × 6 bronze binding screw.
Unit transport
handle

BVM4 × 6 bronze
binding screw

Figure 1-2-76

1-2-29
3B8/9-1

This page is intentionally left blank.

1-2-30
3B8/9-1

39. Affix operation label 3 to the finisher’s


intermediate tray handle as shown in the
illustration.

15
m
m

Operation label 3

Figure 1-2-80

40. Affix the jam correction label (export) over the


existing label on the inside of the finisher front
cover, as shown in the illustration.

Jam correction
label (export)

Figure 1-2-81

41. Plug the copier’s power cable into a wall outlet


and turn the copier on from the main switch.
42. Make a test copy to check that the centerfold
unit operates correctly.

Adjustment
After installing the centerfold unit, perform the following adjustment.
• Adjusting the paper folding position
See page 1-5-5.

1-2-31
3B8/9

(4) Punch Unit

&
( $
3 5

%
@
#
0 #
2
1
!

*
9

#
8

Figure 1-2-82 Punch unit package

1 Punch unit ! Right pad


2 Paper conveying unit @ Spacer
3 Punch waste box # Polyethylene bags
4 Paper conveying unit upper guide $ Installation guide
5 M4 × 6 TP screws % Vinyl bag
6 Outer case ^ Bar code labels
7 Bottom pad A & Polyethylene bag
8 Bottom pad B * Rust-proofing sheet
9 Upper left pad ( Supply parts check list
0 Upper right pad

1-2-32
3B8/9

Procedure
Before installing the punch unit, turn the copier off from the main switch and unplug the power cable from the wall outlet.

1. Remove the two screws locking down the top Screws


cover lid followed by the lid.
2. Open the upper cover and remove the nine Upper cover
screws locking down the top cover followed by
the top cover. Top cover lid Screw

Screws

Screws Top cover

Figure 1-2-83

3. Open the front cover.


4. Remove the three screws locking down the
right inner cover followed by the cover.
Right inner cover

Screws

Figure 1-2-84

5. Remove the bushing from the side plate. Bushing Side plate
6. Disconnect the 7-pin connector and pass it
through the hole where the bushing was fit, to
the inside of the side plate.

7-pin connector

Figure 1-2-85

1-2-33
3B8/9

7. Detach the cables of the 2-pin connector and Wire saddle


9-pin connector on the finisher rear from the
wire saddle. 9-pin connector 2-pin connector

9-pin
connector

2-pin
connector

Wire saddle

Figure 1-2-86

8. Remove the four screws locking down the Screws


guide plate followed by the plate. Screws

Guide plate

Figure 1-2-87

9. Set the paper conveying unit on the two


Paper conveying unit
projections and lock down with the four screws Projection
removed in step 8.

Screws

Screws

Projection

Figure 1-2-88

1-2-34
3B8/9

10. Fit the 7-pin connector and 3-pin connector of Bushing 7-pin connector
the paper conveying unit to the outside of the
side plate, and connect them to the finisher
cable.
11. Reattach the bushing to the side plate.

3-pin connector

Side plate

Figure 1-2-89

12. Attach the paper conveying unit upper guide to M4 × 6 TP screws


the paper conveying unit with two M4 × 6 TP
screws.

Paper conveying
unit

Paper conveying unit upper guide

Figure 1-2-90

13. Attach the punch unit to the paper conveying


unit with two M4 × 6 TP screws. M4 × 6
Note: Align the center of the markings on the TP screw
front side with the center of the slot. M4 × 6
TP screw Slot

Punch unit

Figure 1-2-91

1-2-35
3B8/9

14. Connect the cable of the 2-pin connector to the 2-pin connectors
2-pin connector of the clutch. Wire saddle
Motor PCB
15. Bind the cable of the 9-pin connector at the
finisher rear with the wire saddle and connect
the connector to CN1 on the motor PCB.
Cable

Wire saddle

CN1

9-pin connector

Figure 1-2-92

16. Connect the 3-pin connector at the front side of


the finisher to the 3-pin connector of the
solenoid.

Solenoid 3-pin
connector

3-pin
connector

Figure 1-2-93

17. Attach the punch waste box to the rails.


18. Reattach the right inner cover, top cover and
top cover lid. Punch waste box
19. Plug the copier’s power cable into a wall outlet
and turn the copier on from the main switch.

Rails

Figure 1-2-94

Adjustment
After installing the punch unit, perform the following adjustment.
• Centering punch-holes
See page 1-5-6.
• Setting margin from leading edge to punch-holes
See page 1-5-7.

1-2-36
3B8/9

1-3-1 Maintenance mode

(1) Executing a maintenance item

Start

Use the numeric keys


- - - - - Entering the maintenance mode
to enter “10871087”.

Use the numeric keys or the cursor


up/down keys to enter the number of - - - - - Selecting the maintenance item
the maintenance item to be executed.

Press the start key.

That maintenance item will be run.

Press the stop/clear key.

Yes
Run that item again?

No

Yes Run another


maintenance item?

No

Use the numeric keys or the cursor


up/down keys to enter “001”, and then - - - - - Exiting the maintenance mode
press the start key.

End

1-3-1
3B8/9

(2) Contents of maintenance mode items

Maintenance
Description
item No.
U019 Displaying the ROM version
Description
Displays the part number of the ROM fitted to each PCB.
Purpose
To check the part number or to decide if the ROM version is new from the last digit of the number.
Method
Press the start key. The last eight digits of the part number indicating the ROM version are displayed.

Display Description
MAIN* Main ROM IC
MMI* Operation ROM IC
LANGUAGE(Stand.)* Standard language ROM IC
LANGUAGE(Option)* Optional language ROM IC
MAIN BOOT* Boot of main ROM IC
MMI BOOT* Boot of operation ROM IC
NETWORK SCANNER* Network scanner ROM IC
FINISHER Finisher ROM IC
FINISHER Boot of finisher ROM IC
* For the copier.

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-3-2
3B8/9

Maintenance
Description
item No.
U240 Checking the operation of the finisher
Description
Turns each motor, clutch and solenoid of the document finisher ON.
Purpose
Used to check the operation of each motor, clutch and solenoid of the document finisher.
Method
1. Press the start key. The screen for selecting an item will be displayed.
2. Use the cursor up/down keys to select the clutch or solenoid that you want to check the operation for.
The display for the selected motor, clutch or solenoid will be highlighted, and the operation will start.

Display Motors, clutches and solenoids


CONV MOTOR Paper conveying motor (PCM)
PUNCH MOTOR Punch motor (PUNM)
WID T MOTOR Font/Rear upper side-registration guide motors
(SRGM-FU/SRGM-RU)
WID U MOTPR Lower side-registration guide motor (SRGM-L)
MTRAY MOTOR Main tray elevation motor (MTEM)
JTRAY MOTOR Multi job tray elevation motor (MJTEM)
BRA A SOL Feedshift solenoid A (FSSOLA)
BRA B SOL Feedshift solenoid B (FSSOLB)
BRA C SOL Feedshift solenoid C (FSSOLC)
PUNCH P SOL Punch solenoid (PUNSOL)
MTRAY SOL Paper holder solenoid (PHSOL)
EJEC SOL Eject guide solenoid (EGSOL)
PUNCH I SOL Paper entry guide solenoid (PEGSOL)
MIDDLE SOL Movable guide solenoid (MGSOL)
DRAM CL Siding drum clutch (SDCL)
FEED IN CL Paper conveying clutch (PCCL)
PUNCH CL Punch clutch (PUNCL)
SADDLE ROL1 Main motor (MM)
SADDLE ROL2 Main motor (MM)
SADDLE BLD Centerfold blade motor (CBLM)
SADDLE INI1 Centering plate motor (CPM)
SADDLE INI2 Side-registration guide motor (SRGM)
SADDLE SOL Pressure release solenoid (PRSOL)
3. To turn ON a clutch or solenoid with the motor driving, press the interrupt key before selecting the clutch or
solenoid.
* The driving motor will start operation, and the selected clutch or the solenoid will remain ON until the
interrupt key is pressed again.
4. To stop motor driving, press the interrupt key again.
5. To return to the screen for selecting an item, press the stop/clear key with the motor stopped.
Completion
Press the stop/clear key with the operation stopped. The screen for selecting a maintenance item No. is
displayed.

1-3-3
3B8/9-1

Maintenance
Description
item No.
U241 Checking the operation of the switches of the finisher
Description
Displays the status of each switch of the document finisher.
Purpose
Used to check the operation of each switch of the document finisher.
Method
1. Press the start key to run the maintenance item.
2. Turn each switch ON manually.
* When a switch is detected to be in the ON position, the display for that switch will be highlighted.

Display Switches
CONV Paper entry sensor (PES)
EJECT SUB Paper ejection sensor (PEJS)
CONV TRAY Intermediate tray paper conveying sensor (ITPCS)
EJECT MAIN Sub tray paper ejection sensor (STPES)
TRAY U PAP Upper paper sensor (PS-U)
TRAY L PAP Lower paper sensor (PS-L)
MTRAY U LMT Main tray upper limit detection sensor (MTULDS)
MTRAY L LMT Main tray lower limit detection sensor (MTLLDS)
MTRAY POS Main tray paper upper surface detection light
emitting/intercepting sensors (MTPUSDLES/MTPUSDLIS)
MTRAY PUSH Paper holder detection sensor (PHDS)
MTRAY OVER1 Main tray load 1000 detection sensor (MTLDS-10)
MTRAY OVER2 Main tray load 1500 detection sensor (MTLDS-15)
MTRAY OVER3 Main tray load 3000/2000 detection sensors
(MTLDS-30/MTLDS-20)
JOB U LMT Multi job tray upper limit detection sensor (MJTULDS)
JOB L LMT Multi job tray lower limit detection sensor (MJTLLDS)
JOB SAFETY Multi job tray front/rear switches (MJTSW-F/MJTSW-R)
JOB POS Multi job tray position sensor (MJTPS)
JOB OVER Multi job tray paper upper surface detection light
emitting/intercepting sensors (MJTPUSDLES/MJTPUSDLIS)
JOB PAP1 Paper detection switch 1 (PDSW1)
JOB PAP2 Paper detection switch 2 (PDSW2)
JOB PAP3 Paper detection switch 3 (PDSW3)
JOB PAP4 Paper detection switch 4 (PDSW4)
JOB PAP5 Paper detection switch 5 (PDSW5)
SDL CONV Centerfold unit paper entry sensor (CUPES)
SDL PAP Eject tray paper detection switch (ETPDSW)
SDL BIN PAP Inside tray detection sensor (ITDS)

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-3-4
3B8/9-1

Maintenance
Description
item No.
U248 Setting the paper eject devices
Descrioption
Adjusts the paper stop timing in the punch mode, the booklet stapling position, and the center folding position
for the copier with an finisher installed. Also, displays and clears the punch-hole scrap count.
Purpose
• Adjustment of paper stop timing in the punch mode
To adjust this item when the position of a punch hole is different from the specified one.
• Punch-hole scrap count display (clearing)
Used to manually clear the punch-hole scrap count if a message requiring collection of punch-hole scrap is
shown on the touch panel after collection.
• Adjustment of booklet stapling position
Adjusts the booklet stapling position in the stitching mode if the position is not proper.
• Adjustment of center folding position
Adjusts the center folding position in the stitching mode if the position is not proper.
Start
Press the start key. The screen for selecting an item is displayed.

Display Operation
PUNCH TIMING Adjustment of the paper stop timing in punch mode
PUNCH TIMING(TURN) Adjustment of the paper stop timing at reversed paper ejection
in punch mode
PUNCH COUNT Punch-hole scrap count display
SADDLE STAPLE ADJUST Booklet stapling position adjustment
SADDLE ADJUST Adjustment of center folding position
SADDLE ADJUST 2 Adjustment of center folding position (correction of number of
sheets of a batch)
Setting the paper stop timing
1. Select PUNCH TIMING on the screen for selecting an item.
2. Select the paper size to be set.
3. Change the setting using the cursor up/down keys.

Display Description Setting range Initial setting


B5 Paper stop timing of B5 size -15 to +15 0
A4/11 × 8.5 Paper stop timing of A4/11" × 81/2" size -15 to +15 0
B5R Paper stop timing of B5R size -15 to +15 0
A4R/8.5 × 11 Paper stop timing of A4R/81/2" × 11" size -15 to +15 0
B4/8.5 × 14 Paper stop timing of B4/81/2" × 14" size -15 to +15 0
A3/11 × 17 Paper stop timing of A3/11" × 17" size -15 to +15 0

Preset value A: 5.5 +


_ 2mm (inch)
9.5 +_ 2mm (metric)

If the distance of the position of a punch hole is smaller than the specified value A, increase the preset
value. If the distance is larger than the value A, decrease the preset value.
Changing the value by 1 changes by 1.0 mm.
4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop/clear key.

1-3-5
3B8/9-1

Maintenance
Description
item No.
U248 Setting the paper stop timing at reversed paper ejection
1. Select PUNCH TIMING(TURN) on the screen for selecting an item.
2. Select the paper size to be set.
3. Change the setting using the cursor up/down keys.

Display Description Setting range Initial setting


B5 Paper stop timing at reversed paper -15 to +15 0
ejection of B5 size
A4/11 × 8.5 Paper stop timing at reversed paper -15 to +15 0
ejection of A4/11" × 81/2" size
B5R Paper stop timing at reversed paper -15 to +15 0
ejection of B5R size reversed paper
A4R/8.5 × 11 Paper stop timing at -15 to +15 0
ejection of A4R/81/2" × 11" size
B4/8.5 × 14 Paper stop timing at reversed paper -15 to +15 0
ejection of B4/81/2" × 14" size
A3/11 × 17 Paper stop timing at reversed paper -15 to +15 0
ejection of A3/11" × 17" size

Preset value A: 5.5 +


_ 2mm (inch)
9.5 +_ 2mm (metric)

If the distance of the position of a punch hole is smaller than the specified value A, increase the preset
value. If the distance is larger than the value A, decrease the preset value.
Changing the value by 1 changes by 1.0 mm.
4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop/clear key.
Displaying the punch-hole scrap count
1. Select PUNCH COUNT on the screen for selecting an item. The punch-hole scrap count is displayed.
2. Press the reset key.

Description Setting range Initial setting


Punch-hole scrap count 0 to 999999 -
(current number of punching times)
3. Press the start key to clear the count.
4. To return to the screen for selecting an item, press the stop/clear key.
Setting the booklet stapling position
1. Select SADDLE STAPLE ADJUST on the screen for selecting an item.
2. Select the size to be set.
3. Change the setting using the cursor up/down keys.

Display Description
A4R/LTR Adjustment of booklet stapling position for A4R/LETTER size
B4R Adjustment of booklet stapling position for B4R size
A3R/LDR Adjustment of booklet stapling position for A3R/LEDGER size
Setting range: –10 to +10
Initial setting: 0
Change in value per step: 0.6 mm
If the staple position is displaced toward the ejection side (copy sample 1), decrease the preset value. If the
staple position is displaced toward the feeding side (copy sample 2), increase the preset value.

1-3-6
3B8/9-1

Maintenance
Description
item No.
U248

Copy example 1 Copy example 2

4. Press the start key. The value is set.


5. To return to the screen for selecting an item, press the stop/clear key.
Setting the center folding position
1. Select SADDLE ADJUST on the screen for selecting an item.
2. Select the size to be set.
3. Change the setting using the cursor up/down keys.

Display Description
A4R/LTR Adjustment of center folding position for A4R/LETTER size
B4R Adjustment of center folding position for B4R size
A3R/LDR Adjustment of center folding position for A3R/LEDGER size
Setting range: –10 to +10
Initial setting: 0
Change in value per step: 0.6 mm

Left stapling Right stapling Adjustment method

Proper

Decrease the
preset value.
Upper side is longer. Lower side is longer.

Increase the
preset value.
Lower side is longer. Upper side is longer.

4. Press the start key. The value is set.


5. To return to the screen for selecting an item, press the stop/clear key.

1-3-6-1
1-3-7
3B8/9-1

Maintenance
Description
item No.
U248 Setting the center folding position (correction of number of sheets of a batch)
1. Select SADDLE ADJUST 2 on the screen for selecting an item.
2. Select the item to be set.
3. Change the setting using the cursor up/down keys.

Display Description
A4R/LTR(2) Adjustment of center folding position for A4R/LETTER size
(Number of sheets of a batch: 6 - 10 sheets)
B4R(2) Adjustment of center folding position for B4R size
(Number of sheets of a batch: 6 - 10 sheets)
A3R/LDR(2) Adjustment of center folding position for A3R/LEDGER size
(Number of sheets of a batch: 6 - 10 sheets)
A4R/LTR(3) Adjustment of center folding position for A4R/LETTER size
(Number of sheets of a batch: 11 - 16 sheets)
B4R(3) Adjustment of center folding position for B4R size
(Number of sheets of a batch: 11 - 16 sheets)
A3R/LDR(3) Adjustment of center folding position for A3R/LEDGER size
(Number of sheets of a batch: 11 - 16 sheets)
Setting range: -10 to +10
Initial setting: 0
Change in value per step: 0.6 mm
4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop/clear key.
Supplement
If the items of SADDLE ADJUST are changed, those of SADDLE ADJUST 2 will also be changed. SADDLE
ADJUST 2, therefore, need not be changed in principle. Only if any problem occurs at the center folding
position depending on the number of sheets of a batch, adjust SADDLE ADJUST 2.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.

1-3-8
1-3-6-2
3B8/9

Maintenance
Description
item No.
U905 Checking/clearing counts by optional devices
Description
Displays or clears the counts of the DF or finisher.
Purpose
To check the use of the DF and optional finisher. Also to clear the counts after replacing consumable parts.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the device, the count of which is to be checked and press the start key. The count of the selected
device is displayed.
• DF
Display Description
CHANGE Original replacement count
ADF No. of single-sided originals that has passed through the DF in ADF mode
RADF No. of double-sided originals that has passed through the DF in RADF mode
• Finisher
Display Description
CP CNT No. of copies that has passed
STAPLE Frequency the stapler has been activated
PUNCH Frequency the punch has been activated
STACK Frequency the stacker has been activated
SADDLE Frequency of booklet stapling

Clearing
1. Select the item, the count of which is to be cleared. The selected item will be highlighted.
2. Press the start key. The count is cleared.
3. To return to the screen for selecting an item, press the stop/clear key.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is
displayed.

1-3-7
1-3-9
3B8/9-2

1-4-1 Paper misfeed detection

(1) Paper misfeed indication


When a paper jam occurs, the copier immediately stops copying and the operation panel shows a paper misfeed message.
Paper jam counts sorted by the detecting conditions can be checked by maintenance item U903.
To remove paper, open the front cover or upper cover.
To reset the paper misfeed detection, open and close the front cover or upper cover to turn the front cover switch or upper
cover switch off and on, respectively.

PEJS
STPES

PES

ITPCS

PS-L

CUPES

FEDS

ITDS

Figure 1-4-1 Paper misfeed detection

1-4-1
3B8/9-2

(2) Paper misfeed detection conditions

Section Jam code Description Conditions


Finisher 81 Paper jam during paper When the paper entry sensor (PES) does not turn on within
insertion to the finisher 1950 ms of the eject switch (ESW) of the copier turning off.
82 Paper jam during paper When the sub tray paper ejection sensor (STPES) does not
insertion to the finisher turn on within 2000 ms of the paper entry sensor (PES)
and paper ejection to the turning on.
sub tray
When the paper entry sensor (PES) does not turn off within
1500 ms of its turning on.
83 Paper jam at the siding When the sub tray paper ejection sensor (STPES) does not
drum turn off within 1000 ms of its turning on.
84 Paper jam during paper When the intermediate tray paper conveying sensor (ITPCS)
insertion to the does not turn on within 1200 ms of the paper entry sensor
intermediate tray (PES) turning on.
When the paper entry sensor (PES) does not turn off within
1500 ms of its turning on.
When the intermediate tray paper conveying sensor (ITPCS)
does not turn on within 2000 ms of the sub tray paper ejection
sensor (STPES) turning on.
85 Paper jam during ejection When the intermediate tray paper conveying sensor (ITPCS)
of stack of paper does not turn off within 1000 ms of its turning on.
86 Jam in eject section of When straight ejection is performed, the paper ejection
main tray sensor (PEJS) is not turned on even if 2600 ms elapse after
the paper entry sensor (PES) is turned on.
87 Jam in eject section The paper ejection sensor (PEJS) is not turned on even if
(middle tray) of main tray 2600 ms elapse after bundled ejection from the intermediate
tray starts.
88 Jam in eject section of When the paper ejection sensor (PEJS) does not turn off
main tray within 2600 ms of its turning on.
89 Jam in cover open During operation, any of safety switches (upper cover switch
(UCSW), front cover switch (FCSW), and centerfold unit set
switch (CUSSW)) is turned off.
90 Jam in stapler The front*/rear stapler home position sensor (STHPS-F/R) or
front*/rear clincher home position sensor (CLNHPS-F/R)
cannot detect normally the home position.
91 Jam in saddle paper entry The lower paper sensor (PS-L) is not turned on even if 3000
section* ms elapse after bundled ejection to the centerfold unit starts.
92 Jam in saddle paper entry The centerfold unit paper entry sensor (CUPES) is not turned
section* on even if 2000 ms elapse after sorter ejection notification
(serial communication data from the finisher main body to the
centerfold unit).
93 Jam in saddle tray When the inside tray detection sensor (ITDS) does not turn
section* on within 5000 ms of the centerfold unit paper entry sensor
(CUPES) turning on.
94 Jam in saddle eject The folded edge detection sensor (FEDS) is not turned on
section* even if 5000 ms elapse after centerfold operation starts.
95 Jam in saddle eject When the folded edge detection sensor (FEDS) does not turn
section* off within 6000 ms of its turning on.

* For multi finisher only.


1-4-2
3B8/9

(3) Paper misfeeds

Problem Causes Check procedures/corrective measures


(J-81) The paper entry roller is Check and, if it is dirty, clean it.
Paper jam during dirty with paper powder.
paper insertion to the
The paper entry roller is Check and, if it is deformed or worn, fix or replace it.
finisher
deformed or worn.
The paper entry sensor is If the voltage at CN7-20B on the finisher main PCB remains the
defective. same when the paper entry sensor is turned on and off, replace
the sensor.
(J-82) The sub feed roller is dirty Check and, if it is dirty, clean it.
Paper jam during with paper powder.
paper insertion to the
The sub feed roller is Check and, if it is deformed or worn, fix or replace it.
finisher and paper
deformed or worn.
ejection to the sub
tray The paper entry sensor is If the voltage at CN7-20B on the finisher main PCB remains the
defective. same when the paper entry sensor is turned on and off, replace
the sensor.
The sub tray paper ejection If the voltage at CN7-19B on the finisher main PCB remains the
sensor is defective. same when the sub tray paper ejection sensor is turned on and
off, replace the sensor.
(J-83) The siding drum is dirty Check and, if it is dirty, clean it.
Paper jam at the with paper powder.
siding drum
The siding drum is Check and, if it is deformed or worn, fix or replace it.
deformed or worn.
The intermediate tray paper If the voltage at CN7-18B on the finisher main PCB remains the
conveying sensor is same when the intermediate tray paper conveying sensor is
defective. turned on and off, replace the sensor.
(J-84) The intermediate tray paper Check and, if it is dirty, clean it.
Paper jam during entry roller is dirty with
paper insertion to the paper powder.
intermediate tray
The intermediate tray paper Check and, if it is deformed or worn, fix or replace it.
entry roller is deformed or
worn.
The intermediate tray paper If the voltage at CN7-18B on the finisher main PCB remains the
conveying sensor is same when the intermediate tray paper conveying sensor is
defective. turned on and off, replace the sensor.
(J-85) The eject roller is dirty with Check and, if it is dirty, clean it.
Paper jam during paper powder.
ejection of stack of
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
paper
or worn.
The paper eject sensor is If the voltage at CN7-17B on the finisher main PCB remains the
defective. same when the paper ejection sensor is turned on and off,
replace the sensor.

1-4-3
3B8/9-2

Problem Causes Check procedures/corrective measures


(J-86) The eject roller is dirty with Check and, if it is dirty, clean it.
Jam in eject section paper powder.
of main tray
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
or worn.
The paper ejection sensor If the voltage at CN7-17B on the finisher main PCB remains the
is defective. same when the paper ejection sensor is turned on and off,
replace the sensor.
(J-87) The eject roller is dirty with Check and, if it is dirty, clean it.
Jam in eject section paper powder.
(middle tray) of main
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
tray
or worn.
The paper ejection sensor If the voltage at CN7-17B on the finisher main PCB remains the
is defective. same when the paper ejection sensor is turned on and off,
replace the sensor.
(J-88) The eject roller is dirty with Check and, if it is dirty, clean it.
Jam in eject section paper powder.
of main tray
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
or worn.
The paper ejection sensor If the voltage at CN7-17B on the finisher main PCB remains the
is defective. same when the paper ejection sensor is turned on and off,
replace the sensor.
(J-89) The upper cover switch is If the voltage at CN3-3 on the finisher main PCB remains the
Jam in cover open defective. same when the upper cover switch is turned on and off, replace
the sensor.
The front cover switch is If the voltage at CN3-4 on the finisher main PCB remains the
defective. same when the front cover switch is turned on and off, replace
the sensor.
The centerfold unit set If the voltage at CN14-2 on the finisher main PCB remains the
switch* is defective. same when the centerfold unit set switch is turned on and off,
replace the sensor.
(J-90) The front*/Rear stapler If the voltage at CN6-14B, 10B on the finisher main PCB remains
Jam in stapler home position sensor is the same when the front*/Rear stapler home position sensor is
defective. turned on and off, replace the front*/Rear stapler driver.
The front*/Rear clincher If the voltage at CN6-22A, 23A on the finisher main PCB remains
home position sensor is the same when the front*/Rear clincher home position sensor is
defective. turned on and off, replace the front*/Rear stapler clincher.
(J-91) The intermediate tray upper Check and, if it is deformed or worn, fix or replace it.
Jam in saddle paper or lower sliding plate is
entry section* deformed or worn.
The lower paper sensor is If the voltage at CN6-23B on the finisher main PCB remains the
defective. same when the lower paper sensor is turned on and off, replace
the sensor.
(J-92) The paper forwarding Check and, if it is dirty, clean it.
Jam in saddle paper pulley, upper or lower
entry section* forwarding roller is dirty
with paper powder.
The paper forwarding Check and, if it is deformed or worn, fix or replace it.
pulley, upper or lower
forwarding roller is
deformed or worn.

* For multi finisher only.


1-4-3-1
1-4-4
3B8/9-2

Problem Causes Check procedures/corrective measures


(J-92) The centerfold unit paper If the voltage at CN6-21 on the finisher main PCB remains the
Jam in saddle paper entry sensor is defective. same when the centerfold unit paper entry sensor is turned on
entry section* and off, replace the sensor.
(J-93) The paper entry roller is Check and, if it is dirty, clean it.
Jam in saddle tray dirty with paper powder.
section*
The paper entry roller is Check and, if it is deformed or worn, fix or replace it.
deformed or worn.
The inside tray detection If the voltage at CN6-22 on the finisher main PCB remains the
sensor is defective. same when the inside tray detection sensor is turned on and off,
replace the sensor.
(J-94) The right or left centerfold Check and, if it is dirty, clean it.
Jam in saddle eject roller is dirty with paper
section* powder.
The ight or left centerfold Check and, if it is deformed or worn, fix or replace it.
roller is deformed or worn.
The folded edge detection If the voltage at CN6-20 on the finisher main PCB remains the
sensor is defective. same when the folded edge detection sensor is turned on and
off, replace the sensor.
(J-95) The eject roller is dirty with Check and, if it is dirty, clean it.
Jam in saddle eject paper powder.
section*
The ieject roller is Check and, if it is deformed or worn, fix or replace it.
deformed or worn.
The folded edge detection If the voltage at CN6-20 on the finisher main PCB remains the
sensor is defective. same when the folded edge detection sensor is turned on and
off, replace the sensor.

* For multiple finisher only.


1-4-3-2
1-4-5
3B8/9

1-4-2 Self-diagnostic function

(1) Self-diagnostic display


This unit is equipped with a self-diagnostic function. When it detects a problem itself, it disables copying and displays a
4-digit self-diagnostic code (8010 to 8330) preceded by “C” indicating the nature of the problem together with a message
requesting to call for service on the copier’s operation panel display.
After removing the problem, the self-diagnostic function can be reset by detaching and reinstalling the finisher (the joint
switch turning off and on).

1-4-4
3B8/9-2

(2) Self diagnostic codes (finisher)

Remarks
Code Contents
Causes Check procedures/corrective measures
C8000 Finisher type mismatch problem An unavailable Check available optional models.
option is
connected to the
finisher main body.
C8010 Paper conveying motor problem Loose connection Reinsert the connector. Also check for
• The LOCK signal of the paper of the paper continuity within the connector cable. If
conveying motor is detected for more conveying motor none, remedy or replace the cable.
than 500 ms while the paper connector.
conveying motor is operating.
Defective paper Replace the paper conveying motor and
However, the first 1 s after the paper
conveying motor. check for correct operation.
conveying motor is turned on is
excluded from detection. Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8020 Punch motor problem* Loose connection Reinsert the connector. Also check for
• The LOCK signal of the punch motor is of the punch motor continuity within the connector cable. If
detected for more than 500 ms while connector. none, remedy or replace the cable.
the punch motor is operating.
Defective punch Replace the punch motor and check for
However, the first 1 s after the punch
motor. correct operation.
motor is turned on is excluded from
detection. Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8030 Upper paper conveying belt problem Phase shift of the Correct the phase of the upper paper
• During initialization, the intermediate upper paper conveying belt and check for correct
tray upper sliding plate is not detected conveying belt. operation.
in the home position within 3 s after
Malfunction of the Replace the upper paper conveying belt
the belt returns to the home position.
upper paper motor and check for correct operation.
JAM87 is indicated the first time this
conveying belt
problem occurs. If the problem
motor.
reoccurs after initialization when the
front cover is opened and closed, the Malfunction of the Replace the upper paper conveying belt
problem is in the upper paper upper paper home position sensor and check for correct
conveying belt. conveying belt operation.
• When the intermediate tray upper home position
sliding plate is operated from the home sensor.
position, the upper paper conveying
belt home position sensor does not Loose connection Reinsert the connector. Also check for
turn off within 1 s. of the upper paper continuity within the connector cable. If
conveying belt none, remedy or replace the cable.
home position
sensor connector.
Incorrect insertion Check whether the intermediate tray
of the intermediate catches are damaged.
tray.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

* Option for multi finisher.


1-4-5
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8040 Lower paper conveying belt problem Phase shift of the Correct the phase of the lower paper
• During initialization, the intermediate lower paper conveying belt and check for correct
tray lower sliding plate is not detected conveying belt. operation.
in the home position within 3 s after
Malfunction of the Replace the lower paper conveying belt
the belt returns to the home position.
lower paper motor and check for correct operation.
JAM87 is indicated the first time this
conveying belt
problem occurs. If the problem
motor.
reoccurs after initialization when the
front cover is opened and closed, the Malfunction of the Replace the lower paper conveying belt
problem is in the lower paper lower paper home position sensor and check for correct
conveying belt. conveying belt operation.
• When the intermediate tray lower home position
sliding plate is operated from the home sensor.
position, the lower paper conveying
belt home position sensor does not Loose connection Reinsert the connector. Also check for
turn off within 1 s. of the lower paper continuity within the connector cable. If
conveying belt none, remedy or replace the cable.
home position
sensor connector.
Incorrect insertion Check whether the intermediate tray
of the intermediate catches are damaged.
tray.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation
C8140 Main tray problem Loose connection Reinsert the connector. Also check for
• When the main tray is not detected by of the main tray continuity within the connector cable. If
the main tray upper limit detection elevation motor none, remedy or replace the cable.
sensor or the main tray load detection connector.
sensor within 20 s from the moment it
Malfunction of the Replace the main tray elevation motor and
starts ascending.
main tray elevation check for correct operation.
• During main tray descent, the main
motor.
tray upper limit detection sensor or the
main tray load detection sensor does Malfunction of the Replace the main tray upper limit detection
not turn off within 500 ms after it turns main tray upper sensor and check for correct operation.
on. limit detection
• During main tray ascent, the main tray sensor.
upper limit detection sensor or the
main tray load detection sensor stays Loose connection Reinsert the connector. Also check for
on for more than 2 s. of the main tray continuity within the connector cable. If
upper limit none, remedy or replace the cable.
detection sensor
connector.
Malfunction of the Replace the main tray load detection sensor
main tray load and check for correct operation.
detection sensor.
Loose connection Reinsert the connector. Also check for
of the main tray continuity within the connector cable. If
load detection none, remedy or replace the cable.
sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

1-4-6
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8150 Multi job tray problem* Loose connection Reinsert the connector. Also check for
• When the multi job tray is not detected of the multi job tray continuity within the connector cable. If
by the multi job tray upper limit elevation motor none, remedy or replace the cable.
detection sensor within 15 s from the connector.
moment it starts ascending.
Malfunction of the Replace the multi job tray elevation motor
• During multi job tray descent, the multi
multi job tray and check for correct operation.
job tray upper limit detection sensor
elevation motor.
does not turn off within 500 ms after it
turns on. Malfunction of the Replace the multi job tray upper limit
multi job tray upper detection sensor and check for correct
limit detection operation.
sensor.
Loose connection Reinsert the connector. Also check for
of the multi job tray continuity within the connector cable. If
upper limit none, remedy or replace the cable.
detection sensor
connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8170 Front upper side-registration guide Loose connection Reinsert the connector. Also check for
problem of the front upper continuity within the connector cable. If
• During initialization, the front upper side-registration none, remedy or replace the cable.
side-registration guide is not detected guide motor
in the home position within 1.5 s after connector.
the guide returns to the home position.
Malfunction of the Replace the front upper side-registration
JAM87 is indicated the first time this
front upper side- guide motor and check for correct
problem occurs. If the problem occurs
registration guide operation.
after initialization when the front cover
motor.
is opened and closed, the problem is
in the front upper side-registration Malfunction of the Replace the front upper side-registration
guide. front upper side- guide home position sensor and check for
• When the front upper side-registration registration guide correct operation.
guide is operated from the home home position
position, the front upper side- sensor.
registration home position sensor does
not turn off within 500 ms. Loose connection Reinsert the connector. Also check for
of the front upper continuity within the connector cable. If
side-registration none, remedy or replace the cable.
guide home
position sensor
connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

* Optional.
1-4-7
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8180 Rear upper side-registration guide Loose connection Reinsert the connector. Also check for
problem of the rear upper continuity within the connector cable. If
• During initialization, the rear upper side-registration none, remedy or replace the cable.
side-registration guide is not detected guide motor
in the home position within 1.5 s after connector.
the guide returns to the home position.
Malfunction of the Replace the rear upper side-registration
JAM87 is indicated the first time this
rear upper side- guide motor and check for correct
problem occurs. If the problem occurs
registration guide operation.
after initialization when the front cover
motor.
is opened and closed, the problem is
in the rear upper side-registration Malfunction of the Replace the rear upper side-registration
guide. rear upper side- guide home position sensor and check for
• When the rear upper side-registration registration guide correct operation.
guide is operated from the home home position
position, the rear upper side- sensor.
registration home position sensor does
not turn off within 500 ms. Loose connection Reinsert the connector. Also check for
of the rear upper continuity within the connector cable. If
side-registration none, remedy or replace the cable.
guide home
position sensor
connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8190 Lower side-registration guide Loose connection Reinsert the connector. Also check for
problem of the lower side- continuity within the connector cable. If
• During initialization, the front/rear registration guide none, remedy or replace the cable.
lower side-registration guides are not motor connector.
detected in the home position within
Malfunction of the Replace the lower side-registration guide
1.5 s after the guide returns to the
lower side- motor and check for correct operation.
home position.
registration guide
JAM87 is indicated the first time this
motor.
problem occurs. If the problem occurs
after initialization when the front cover Malfunction of the Replace the lower side-registration guide
is opened and closed, the problem is lower side- home position sensor and check for correct
in the lower side-registration guide. registration guide operation.
• When the lower side-registration guide home position
is operated from the home position, sensor.
the lower side-registration home
position sensor does not turn off within Loose connection Reinsert the connector. Also check for
500 ms. of the lower side- continuity within the connector cable. If
registration guide none, remedy or replace the cable.
home position
sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

1-4-8
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8210 Front stapler problem* Loose connection Reinsert the connector. Also check for
• During initialization, the front stapler is of the front stapler continuity within the connector cable. If
not detected in the home position motor connector. none, remedy or replace the cable.
within 500 ms after the front stapler
Malfunction of the Replace the front stapler motor and check
returns to the home position.
front stapler motor. for correct operation.
JAM90 is indicated the first time this
problem occurs. If the problem occurs Malfunction of the Replace the front stapler home position
after initialization when the front cover front stapler home sensor and check for correct operation.
is opened and closed, the problem is position sensor.
in the front stapler.
• When the front stapler is operated Loose connection Reinsert the connector. Also check for
from the home position, the front of the front stapler continuity within the connector cable. If
stapler home position sensor does not home position none, remedy or replace the cable.
turn off within 500 ms. sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8220 Front clincher problem* Loose connection Reinsert the connector. Also check for
• During initialization, the front clincher of the front clincher continuity within the connector cable. If
is not detected in the home position motor connector. none, remedy or replace the cable.
within 500 ms after the front clincher
Malfunction of the Replace the front clincher motor and check
returns to the home position.
front clincher for correct operation.
JAM90 is indicated the first time this
motor.
problem occurs. If the problem occurs
after initialization when the front cover Malfunction of the Replace the front clincher home position
is opened and closed, the problem is front clincher home sensor and check for correct operation.
in the front clincher. position sensor.
• When the front clincher is operated
from the home position, the front Loose connection Reinsert the connector. Also check for
clincher home position sensor does of the front clincher continuity within the connector cable. If
not turn off within 500 ms. home position none, remedy or replace the cable.
sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

* For multiple finisher only.


1-4-9
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8230 Rear stapler problem Loose connection Reinsert the connector. Also check for
• During initialization, the rear stapler is of the rear stapler continuity within the connector cable. If
not detected in the home position motor connector. none, remedy or replace the cable.
within 500 ms after the rear stapler
Malfunction of the Replace the rear stapler motor and check
returns to the home position.
rear stapler motor. for correct operation.
JAM90 is indicated the first time this
problem occurs. If the problem occurs Malfunction of the Replace the rear stapler home position
after initialization when the front cover rear stapler home sensor and check for correct operation.
is opened and closed, the problem is position sensor.
in the rear stapler.
• When the rear stapler is operated from Loose connection Reinsert the connector. Also check for
the home position, the rear stapler of the rear stapler continuity within the connector cable. If
home position sensor does not turn off home position none, remedy or replace the cable.
within 500 ms. sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8240 Rear clincher problem Loose connection Reinsert the connector. Also check for
• During initialization, the rear clincher is of the rear clincher continuity within the connector cable. If
not detected in the home position motor connector. none, remedy or replace the cable.
within 500 ms after the rear clincher
Malfunction of the Replace the rear clincher motor and check
returns to the home position.
rear clincher for correct operation.
JAM90 is indicated the first time this
motor.
problem occurs. If the problem occurs
after initialization when the front cover Malfunction of the Replace the rear clincher home position
is opened and closed, the problem is rear clincher home sensor and check for correct operation.
in the rear clincher. position sensor.
• When the rear clincher is operated
from the home position, the rear Loose connection Reinsert the connector. Also check for
clincher home position sensor does of the rear clincher continuity within the connector cable. If
not turn off within 500 ms. home position none, remedy or replace the cable.
sensor connector.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.

1-4-10
3B8/9

Self diagnostic codes (centerfold unit)

Remarks
Code Contents
Causes Check procedures/corrective measures
C8300 Centerfold unit communication Loose connection Reinsert the connector. Also check for
problem of the centerfold continuity within the connector cable. If
• Communication with the centerfold unit unit set switch none, remedy or replace the cable.
is not possible although the connection connector.
is detected.
Defective Replace the centerfold unit set switch and
centerfold unit set check for correct operation.
switch.
Defective Replace the centerfold unit main PCB and
centerfold unit check for correct operation.
main PCB.
Defective finisher Replace the finisher main PCB and check
main PCB. for correct operation.
C8310 Centerfold unit side-registration Loose connection Reinsert the connector. Also check for
guide problem of the side- continuity within the connector cable. If
• During initialization, the front/rear side- registration guide none, remedy or replace the cable.
registration guides are not detected in motor connector.
the home position within 600 ms after
Malfunction of the Replace the side-registration guide motor
the guide returns to the home position.
side-registration and check for correct operation.
• When the side-registration guide is
guide motor.
operated from the home position, the
side-registration guide home position Malfunction of the Replace the side-registration guide home
sensor does not turn off within 100 ms. side-registration position sensor and check for correct
guide home operation.
position sensor.
Loose connection Reinsert the connector. Also check for
of the side- continuity within the connector cable. If
registration guide none, remedy or replace the cable.
home position
sensor connector.
Defective Replace the centerfold unit main PCB and
centerfold unit check for correct operation.
main PCB.
C8320 Centerfold unit centering plate Loose connection Reinsert the connector. Also check for
problem of the centering continuity within the connector cable. If
• During initialization, the centering plate plate motor none, remedy or replace the cable.
is not detected in the home position connector.
when the centering plate returns to the
Malfunction of the Replace the centering plate motor and
home position.
centering plate check for correct operation.
motor.
Malfunction of the Replace the centering plate home position
centering plate sensor and check for correct operation.
home position
sensor.
Loose connection Reinsert the connector. Also check for
of the centering continuity within the connector cable. If
plate home none, remedy or replace the cable.
position sensor
connector.
Defective Replace the centerfold unit main PCB and
centerfold unit check for correct operation.
main PCB.

1-4-11
3B8/9

Remarks
Code Contents
Causes Check procedures/corrective measures
C8330 Centerfold blade problem Loose connection Reinsert the connector. Also check for
• During initialization, the centerfold of the centerfold continuity within the connector cable. If
blade is not detected in the home blade motor none, remedy or replace the cable.
position within a specified period of connector.
time.
Malfunction of the Replace the centerfold blade motor and
centerfold blade check for correct operation.
motor.
Malfunction of the Replace the centerfold blade home position
centerfold blade sensor and check for correct operation.
home position
sensor.
Loose connection Reinsert the connector. Also check for
of the centerfold continuity within the connector cable. If
blade home none, remedy or replace the cable.
position sensor
connector.
Defective Replace the centerfold unit main PCB and
centerfold unit check for correct operation.
main PCB.

1-4-12
3B8/9

1-4-3 Electrical problem

(1) Finisher

Problem Causes Check procedures/corrective measures


(1) The paper conveying motor Check for continuity across the coil. If none, replace the paper
The paper conveying coil is broken. conveying motor.
motor does not
The paper conveying motor If the paper conveying motor dose not operate when the DC
operate.
is defective. voltage at the CN7-7B on the finisher main PCB is “0” and 24 V
DC is output to CN8-1A and CN8-15B, 5 V DC is output to
CN7-1A, and the motor drive coil excitation signal is output from
CN7-5B, replace the paper conveying motor.
The paper conveying motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If the DC voltage at the CN7-7B on the finisher main PCB is not
defective. “0” or if the motor drive coil excitation signal is not output from
CN7-5B, replace the finisher main PCB.
(2) The upper paper conveying Check for continuity across the coil. If none, replace the upper
The upper paper belt motor coil is broken. paper conveying belt motor.
conveying belt motor
The upper paper conveying If the upper paper conveying belt motor dose not operate when
does not operate.
belt motor is defective. 24 V DC is output to CN5-2A and CN5-29B on the finisher main
PCB and the motor drive coil excitation signal is output from
CN5-1A, CN5-3A, CN5-28B and CN5-30B, replace the upper
paper conveying belt motor.
The upper paper conveying Reinsert the connector. Also check for continuity within the
belt motor connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from CN5-1A,
defective. CN5-3A, CN5-28B and CN5-30B on the finisher main PCB,
replace the finisher main PCB.
(3) The lower paper conveying Check for continuity across the coil. If none, replace the lower
The lower paper belt motor coil is broken. paper conveying belt motor.
conveying belt motor
The lower paper conveying If the lower paper conveying belt motor dose not operate when
does not operate.
belt motor is defective. 24 V DC is output to CN5-5A and CN5-26B on the finisher main
PCB and the motor drive coil excitation signal is output from
CN5-4A, CN5-6A, CN5-25B and CN5-27B, replace the lower
paper conveying belt motor.
The lower paper conveying Reinsert the connector. Also check for continuity within the
belt motor connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from CN5-4A,
defective. CN5-6A, CN5-25B and CN5-27B on the finisher main PCB,
replace the finisher main PCB.

1-4-13
3B8/9

Problem Causes Check procedures/corrective measures


(4) The front upper side- Check for continuity across the coil. If none, replace the front
The front upper side- registration guide motor coil upper side-registration guide motor.
registration guide is broken.
motor does not
The front upper side- If the front upper side-registration guide motor dose not operate
operate.
registration guide motor is when 24 V DC is output to CN5-8A and CN5-23B on the finisher
defective. main PCB and the motor drive coil excitation signal is output from
CN5-7A, CN5-9A, CN5-22B and CN5-24B, replace the front
upper side-registration guide motor.
The front upper side- Reinsert the connector. Also check for continuity within the
registration guide motor connector cable. If none, remedy or replace the cable.
connector terminals make
poor contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from CN5-7A,
defective. CN5-9A, CN5-22B and CN5-24B on the finisher main PCB,
replace the finisher main PCB.
(5) The rear upper side- Check for continuity across the coil. If none, replace the rear
The rear upper side- registration guide motor coil upper side-registration guide motor.
registration guide is broken.
motor does not
The rear upper side- If the rear upper side-registration guide motor dose not operate
operate.
registration guide motor is when 24 V DC is output to CN5-11A and CN5-20B on the finisher
defective. main PCB and the motor drive coil excitation signal is output from
CN5-10A, CN5-12A, CN5-19B and CN5-21B, replace the rear
upper side-registration guide motor.
The rear upper side- Reinsert the connector. Also check for continuity within the
registration guide motor connector cable. If none, remedy or replace the cable.
connector terminals make
poor contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from
defective. CN5-10A, CN5-12A, CN5-19B and CN5-21B on the finisher main
PCB, replace the finisher main PCB.
(6) The lower side-registration Check for continuity across the coil. If none, replace the lower
The lower side- guide motor coil is broken. side-registration guide motor.
registration guide
The lower side-registration If the lower side-registration guide motor dose not operate when
motor does not
guide motor is defective. 24 V DC is output to CN5-14A and CN5-17B on the finisher main
operate.
PCB and the motor drive coil excitation signal is output from
CN5-13A, CN5-15A, CN5-16B and CN5-18B, replace the lower
side-registration guide motor.
The lower side-registration Reinsert the connector. Also check for continuity within the
guide motor connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from
defective. CN5-13A, CN5-15A, CN5-16B and CN5-18B on the finisher main
PCB, replace the finisher main PCB.

1-4-14
3B8/9

Problem Causes Check procedures/corrective measures


(7) The main tray elevation Check for continuity across the coil. If none, replace the main tray
The main tray motor coil is broken. elevation motor.
elevation motor does
The main tray elevation If the main tray elevation motor dose not operate when the motor
not operate.
motor is defective. drive coil excitation signal is output from CN8-15A and CN8-1B
on the finisher main PCB, replace the main tray elevation motor.
The main tray elevation Reinsert the connector. Also check for continuity within the
motor connector terminals connector cable. If none, remedy or replace the cable.
make poor contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from CN8-
defective. 15A and CN8-1B on the finisher main PCB, replace the finisher
main PCB.
(8) The front stapler motor coil Check for continuity across the coil. If none, replace the front
The front stapler is broken. stapler motor.
motor* does not
The front stapler motor is If the front stapler motor dose not operate when 5 V DC is output
operate.
defective. to CN6-13A on the finisher main PCB, replace the front stapler
motor.
The front stapler motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If 5 V DC is not output from CN6-13A on the finisher main PCB,
defective. replace the finisher main PCB.
(9) The rear stapler motor coil Check for continuity across the coil. If none, replace the rear
The rear stapler is broken. stapler motor.
motor does not
The rear stapler motor is If the rear stapler motor dose not operate when 5 V DC is output
operate.
defective. to CN6-17A on the finisher main PCB, replace the rear stapler
motor.
The rear stapler motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If 5 V DC is not output from CN6-17A on the finisher main PCB,
defective. replace the finisher main PCB.
(10) The front clincher motor Check for continuity across the coil. If none, replace the front
The front clincher coil is broken. clincher motor.
motor* does not
The front clincher motor is If the front clincher motor dose not operate when 5 V DC is
operate.
defective. output to CN6-2B on the finisher main PCB, replace the front
clincher motor.
The front clincher motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If 5 V DC is not output from CN6-2B on the finisher main PCB,
defective. replace the finisher main PCB.

* For multi finisher only.


1-4-15
3B8/9

Problem Causes Check procedures/corrective measures


(11) The rear clincher motor coil Check for continuity across the coil. If none, replace the rear
The rear clincher is broken. clincher motor.
motor does not
The rear clincher motor is If the rear clincher motor dose not operate when 5 V DC is output
operate.
defective. to CN6-25A on the finisher main PCB, replace the rear clincher
motor.
The rear clincher motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If 5 V DC is not output from CN6-25A on the finisher main PCB,
defective. replace the finisher main PCB.
(12) The paper conveying clutch Check for continuity across the coil. If none, replace the paper
The paper conveying coil is broken. conveying clutch.
clutch* does not
The paper conveying clutch Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-11B on the finisher main PCB does not go low, replace the
defective. finisher main PCB.
(13) The siding drum clutch coil Check for continuity across the coil. If none, replace the siding
The siding drum is broken. drum clutch.
clutch* does not
The siding drum clutch Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-10B on the finisher main PCB does not go low, replace
defective. the finisher main PCB.
(14) The paper entry guide Check for continuity across the coil. If none, replace the paper
The paper entry solenoid coil is broken. entry guide solenoid.
guide solenoid* does
The paper entry guide Reinsert the connector. Also check for continuity within the
not operate.
solenoid connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If CN8-13B on the finisher main PCB does not go low, replace
defective. the finisher main PCB.
(15) The eject guide solenoid Check for continuity across the coil. If none, replace the eject
The eject guide coil is broken. guide solenoid.
solenoid does not
The eject guide solenoid Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-9B on the finisher main PCB does not go low, replace the
defective. finisher main PCB.

* For multi finisher only.


1-4-16
3B8/9

Problem Causes Check procedures/corrective measures


(16) The movable guide Check for continuity across the coil. If none, replace the movable
The movable guide solenoid coil is broken. guide solenoid.
solenoid does not
The movable guide Reinsert the connector. Also check for continuity within the
operate.
solenoid connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If CN8-12B on the finisher main PCB does not go low, replace
defective. the finisher main PCB.
(17) The paper forwarding Check for continuity across the coil. If none, replace the paper
The paper pulley solenoid coil is forwarding pulley solenoid.
forwarding pulley broken.
solenoid does not
The paper forwarding Reinsert the connector. Also check for continuity within the
operate.
pulley solenoid connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The finisher main PCB is If CN5-15B on the finisher main PCB does not go low, replace
defective. the finisher main PCB.
(18) The feedshift solenoid A Check for continuity across the coil. If none, replace the feedshift
The feedshift coil is broken. solenoid A.
solenoid A* does not
The feedshift solenoid A Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-6B and CN8-5B on the finisher main PCB do not go low,
defective. replace the finisher main PCB.
(19) The feedshift solenoid B Check for continuity across the coil. If none, replace the feedshift
The feedshift coil is broken. solenoid B.
solenoid B does not
The feedshift solenoid B Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-13A and CN8-4B on the finisher main PCB do not go low,
defective. replace the finisher main PCB.
(20) The feedshift solenoid C Check for continuity across the coil. If none, replace the feedshift
The feedshift coil is broken. solenoid C.
solenoid C* does not
The feedshift solenoid C Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-14A and CN8-3B on the finisher main PCB do not go low,
defective. replace the finisher main PCB.

* For multi finisher only.


1-4-17
3B8/9

Problem Causes Check procedures/corrective measures


(21) The paper holder solenoid Check for continuity across the coil. If none, replace the paper
The paper holder coil is broken. holder solenoid.
solenoid does not
The paper holder solenoid Reinsert the connector. Also check for continuity within the
operate.
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN8-7B and CN8-8B on the finisher main PCB do not go low,
defective. replace the finisher main PCB.

1-4-18
3B8/9

(2) Centerfold unit

Problem Causes Check procedures/corrective measures


(1) The main motor coil is Check for continuity across the coil. If none, replace the main
The main motor does broken. motor.
not operate.
The main motor is If the main motor dose not operate when 24 V DC is output to
defective. CN3-1 and CN3-2 on the centerfold unit main PCB, replace the
main motor.
The main motor connector Reinsert the connector. Also check for continuity within the
terminals make poor connector cable. If none, remedy or replace the cable.
contact.
The centerfold unit main If 24 V DC is not output from CN3-1 and CN3-2 on the centerfold
PCB is defective. unit main PCB, replace the centerfold unit main PCB.
(2) The centerfold blade motor Check for continuity across the coil. If none, replace the
The centerfold blade coil is broken. centerfold blade motor.
motor does not
The centerfold blade motor If the centerfold blade motor dose not operate when 24 V DC is
operate.
is defective. output to CN3-3 and CN3-4 on the centerfold unit main PCB,
replace the centerfold blade motor.
The centerfold blade motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The centerfold unit main If 24 V DC is not output from CN3-3 and CN3-4 on the centerfold
PCB is defective. unit main PCB, replace the centerfold unit main PCB.
(3) The side-registration guide Check for continuity across the coil. If none, replace the side-
The side-registration motor coil is broken. registration guide motor.
guide motor does not
The side-registration guide If the side-registration guide motor dose not operate when 24 V
operate.
motor is defective. DC is output to CN4-5 and CN4-6 on the centerfold unit main
PCB and the motor drive coil excitation signal is output from
CN4-1, CN4-2, CN4-3 and CN4-4, replace the side-registration
guide motor.
The side-registration guide Reinsert the connector. Also check for continuity within the
motor connector terminals connector cable. If none, remedy or replace the cable.
make poor contact.
The centerfold unit main If the motor drive coil excitation signal is not output from CN4-1,
PCB is defective. CN4-2, CN4-3 and CN4-4 on the centerfold unit main PCB,
replace the centerfold unit main PCB.
(4) The centering plate motor Check for continuity across the coil. If none, replace the centering
The centering plate coil is broken. plate motor.
motor does not
The centering plate motor If the centering plate motor dose not operate when 24 V DC is
operate.
is defective. output to CN4-11 and CN4-12 on the centerfold unit main PCB
and the motor drive coil excitation signal is output from CN4-7,
CN4-8, CN4-9 and CN4-10, replace the centering plate motor.
The centering plate motor Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The centerfold unit main If the motor drive coil excitation signal is not output from CN4-7,
PCB is defective. CN4-8, CN4-9 and CN4-10 on the centerfold unit main PCB,
replace the centerfold unit main PCB.

1-4-19
3B8/9

Problem Causes Check procedures/corrective measures


(5) The pressures release Check for continuity across the coil. If none, replace the
The pressures solenoid coil is broken. pressures release solenoid.
release solenoid
The pressures release Reinsert the connector. Also check for continuity within the
does not operate.
solenoid connector connector cable. If none, remedy or replace the cable.
terminals make poor
contact.
The centerfold unit main If CN6-27 and CN6-28 on the centerfold unit main PCB do not go
PCB is defective. low, replace the finisher main PCB.

1-4-20
3B8/9

(3) Multi job tray

Problem Causes Check procedures/corrective measures


(1) The multi job tray elevation Check for continuity across the coil. If none, replace the multi job
The multi job tray motor coil is broken. tray elevation motor.
elevation motor does
The multi job tray elevation If the multi job tray elevation motor dose not operate when the
not operate.
motor is defective. motor drive coil excitation signal is output from CN4-1A and
CN4-20B on the finisher main PCB, replace the multi job tray
elevation motor.
The multi job tray elevation Reinsert the connector. Also check for continuity within the
motor connector terminals connector cable. If none, remedy or replace the cable.
make poor contact.
The finisher main PCB is If the motor drive coil excitation signal is not output from CN4-1A
defective. and CN4-20B on the finisher main PCB, replace the finisher main
PCB.

1-4-21
3B8/9

(4) Punch unit

Problem Causes Check procedures/corrective measures


(1) The punch motor coil is Check for continuity across the coil. If none, replace the punch
The punch motor broken. motor.
does not operate.
The punch motor is If the punch motor dose not operate when the DC voltage at the
defective. CN12-7 on the finisher main PCB is “0” and 24 V DC is output to
CN12-1 and CN12-2, 5 V DC is output to CN12-5, and the motor
drive coil excitation signal is output from CN12-8, replace the
punch motor.
The punch motor connector Reinsert the connector. Also check for continuity within the
terminals make poor connector cable. If none, remedy or replace the cable.
contact.
The finisher main PCB is If the DC voltage at the CN12-7 on the finisher main PCB is not
defective. “0” or if the motor drive coil excitation signal is not output from
CN12-8, replace the finisher main PCB.
(2) The punch clutch coil is Check for continuity across the coil. If none, replace the punch
The punch clutch broken. clutch.
does not operate.
The punch clutch connector Reinsert the connector. Also check for continuity within the
terminals make poor connector cable. If none, remedy or replace the cable.
contact.
The finisher main PCB is If CN12-15 on the finisher main PCB does not go low, replace the
defective. finisher main PCB.
(3) The punch solenoid coil is Check for continuity across the coil. If none, replace the punch
The punch solenoid broken. solenoid.
does not operate.
The punch solenoid Reinsert the connector. Also check for continuity within the
connector terminals make connector cable. If none, remedy or replace the cable.
poor contact.
The finisher main PCB is If CN12-1 and CN12-2 on the finisher main PCB do not go low,
defective. replace the finisher main PCB.

1-4-22
3B8/9

1-4-4 Mechanical problem

(1) Finisher

Problem Causes/check procedures Corrective measures


(1) Check if the paper entry pulley correctly If not, fix as necessary.
Paper jam. contacts paper entry roller.
Check if the intermediate tray paper entry If not, fix as necessary.
roller correctly contacts the intermediate tray
paper entry pulley.
(2) Check if all the rollers and gears rotate If there is a problem, grease the bearings
Abnormal noise. smoothly. and gears.

1-4-23
3B8/9

(2) Centerfold unit

Problem Causes/check procedures Corrective measures


(1) Check if the paper entry pulley, paper entry If they are, replace.
Paper jam. roller, eject pulley and eject roller are
deformed.
(2) Check if all the rollers and gears rotate If there is a problem, grease the bearings
Abnormal noise smoothly. and gears.

1-4-24
3B8/9

(3) Multi job tray

Problem Causes/check procedures Corrective measures


(1) Check if the finisher’s eject pulley and eject If they are, replace.
Paper jam. roller are deformed.
(2) Check if all the rollers and gears rotate If there is a problem, grease the bearings
Abnormal noise smoothly. and gears.

1-4-25
3B8/9-1

1-5-1 Finisher

(1) Correcting paper curling


Follow the below procedure if paper ejected from the finisher is curled.

Procedure
1. Set the machine to the non-sort mode and run
paper through the machine to make a test
copy (Do not use the DF).
2. Check if the paper that is ejected from the
finisher is curled. If it is, make the following
adjustment. a b
Figure 1-5-1

If the paper curls downward (“a” in figure 1-5-1)


1
1. Open the front cover. 2
2. Rotate the lower lever by one mark in the Lower
direction of the higher numbers. 3 lever
* There are five marks. The lever is set to the
first mark when shipped.
3. Close the front cover. 5
4
4. Run paper through the machine and check if it
is still curled downward.
5. Repeat steps 1 to 4 until the ejected paper
does not curl downward anymore.

Figure 1-5-2

If the paper curls upward (“b” in figure 1-5-1)


1. Open the front cover. Screws
2. Remove the three screws locking down the
inner left cover followed by the cover.

Inner left cover

Figure 1-5-3

3. Rotate the upper lever by one mark in the


2 1
direction of the higher numbers. 3
* There are five marks. The lever is set to the
first mark when shipped.
4. Close the front cover. 4
5. Run paper through the machine and check if it
Upper
is still curled upward. 5
lever
6. Repeat steps 1 to 5 until the ejected paper
does not curl upward anymore.
7. When the correction is completed, reattach the
inner left cover.

Figure 1-5-4
1-5-1
3B8/9-1

(2) Correcting centerfold-stapling (for multi finisher only)


Follow the below procedure when the stapling position is off from the center when the machine is in the stitching copy mode.

Procedure

Start

Set the machine to the stitching copy Figure 1-5-5


mode and make a test copy. Use
paper of below sizes.
A4R, B4R, A3R, LTR (81/2" × 11"),
LDR (11" × 17")

Unfold the copied paper that has been


center-stapled, with the inside faced
down as shown in figure 1-5-5. Check
that the paper is stapled at the center.

Enter the maintenance mode. Sample 1 Sample 2

Figure 1-5-6
Enter “248” using the numeric keys.

Press the start key. Exit the maintenance mode.

Select “SADDLE STAPLE ADJUST.” Press the stop/clear key.

Select paper size.


A4R, B4R, A3R, LTR (81/2" × 11"), Press the start key to store
LDR (11" × 17") the setting value.

Staples are off Yes Press the cursor down key


toward the paper eject side
to decrease the setting value.
(sample 1).

No

Staples are off Yes Press the cursor up key


toward the paper feed side to increase the setting value.
(sample 2).
Range of setting value: –10 to +10
No Initial value: 0
Changing the value by 1 changes the position of the
Press the stop/clear key. stapling by approximately 0.6 mm (reference value).
Increasing the setting value moves the stapling
position toward the paper eject side. Decreasing it
Exit the maintenance mode. moves the stapling position toward the paper feed
side.

End

1-5-2
3B8/9-1

(3) Adjusting the stapler unit mounting position


Perform this operation when replacing a stapler unit or when a stapling malfunction occurs.
* Since the front stapler and the rear stapler in the finisher have the same construction, only the procedure for the front
stapler is described below. Use similar procedure for adjusting the rear stapler.

Tool required for adjustment


• SPECIAL TOOL, STAPLER (P/N 3B868010)
Stapler cartridge
Procedure Staple cover
1. Pull out the intermediate tray and remove the
stapler cartridge.
2. Open the staple cover and remove a staple
sheet.

Staple sheet

Figure 1-5-6-1

3. Remove the stapler adjustment metal from the Stapler adjustment metal
stapler adjustment tool.

Stapler adjustment tool

Figure 1-5-6-2

4. Attach the stapler adjustment metal to the Stapler cartridge


stapler cartridge and close the staple cover.
* Attach the stapler adjustment metal by Staple cover Projections
inserting its projections into the grooves of the
stapler cartridge.
5. Reattach the stapler cartridge into the stapler.

Stapler adjustment
metal

Grooves

Figure 1-5-6-3

1-5-2-1
1-5-3
3B8/9-1

6. Open the intermediate tray and attach the Stapler adjustment tool Holes
stapler adjustment tool to the stapler.
* Attach the stapler adjustment tool by inserting
Film
its projections into the stapler holes. In
addition, be careful not to get the film caught
when attaching the tool.

Projections Stapler

Figure 1-5-6-4

7. Close the intermediate tray. Stapler


* Do not carry out step 8 with the intermediate
tray open because the stapler may be
damaged.
8. Turn the gear manually to push the stapler into
the inner part and ensure that the stapler
adjustment metal is inserted smoothly into the
adjustment hole of the stapler adjustment tool.

Gear

Figure 1-5-6-5

Stapler adjustment tool

Adjustment hole

Stapler adjustment metal

Figure 1-5-6-6

1-5-2-2
1-5-4
3B8/9-1

9. If the stapler adjustment metal is not inserted Adjustment screws


into the adjustment hole, loosen the four Intermediate tray
adjustment screws on the intermediate tray
and adjust the stapler unit mounting position
so that the metal is inserted into the hole.
* At this time, turn the gear manually
furthermore and ensure that the stapler is
securely pushed into the inner part.
10. Tighten the adjustment screws in the order
shown below.
1 Tighten the upper two screws loosely.
2 Tighten the lower two screws loosely.
3 Finally tighten the upper two screws.
4 Finally tighten the lower two screws.
11. Turn the gear manually to pull back the stapler
to its original position and then remove the
stapler cartridge.
12. Remove the stapler adjustment metal and the
stapler adjustment tool. Adjustment screws
13. With the stapler cartridge removed, return the
intermediate tray to its original position and Figure 1-5-6-7
mount the finisher to the copier. Turn the
copier main switch on (to detect the non-
cartridge status).
14. Pull out the intermediate tray again and attach
the stapler cartridge. Mount the finisher to the
copier and turn the main switch on.

15. Select the staple mode (mode specifying the Shape of staples on the rear side
stapler that has been adjusted) and carry out
this mode. Normal Defective
* After the staples in the cartridge are
automatically fed in test stapling, the staple
mode will be carried out.
16. Check the shape of the staples on the rear
side that have been used in the test stapling a
and the staple mode above. a > 0.5mm
* If the shape is defective, perform the
adjustment again.

a
a<
= 0.5mm

1-5-2-3
1-5-5
3B8/9-1

This page is intentionally left blank.

1-5-6
1-5-2-4
3B8/9

1-5-2 Centerfold unit

(1) Removing and mounting the centerfold blade


Follow the below procedure to remove and mount the centerfold blade for cleaning and replacement.

Procedure
1. Pull out the centerfold unit from the finisher.
2. Loosen the two screws, slide the retainers in
the direction of the arrow, and dismount the
centerfold unit from the finisher. Screw Screw

Retainer Retainer

Centerfold unit

Figure 1-5-7

3. Stand the centerfold unit with its left side facing


Centerfold unit
down.
4. Remove the six screws locking down the left
base followed by the base.

Left base

Figure 1-5-8

5. Disconnect the 2-pin connector of the blade


motor.
6. Remove the two screws locking down the
blade motor followed by the motor.
2-pin connector

Blade drive belt

Blade motor

Figure 1-5-9
1-5-7
1-5-3
3B8/9

7. Remove the two springs form the blade Blade retainer


retainer.
8. Remove the five screws locking down the
blade retainer followed by the retainer.
9. Remove the centerfold blade.
10. Clean or replace the centerfold blade. Centerfold
blade
11. Refit all the removed parts.
* When attaching the centerfold blade to the
blade support plate, fit the two holes in the Blade support
blade over the two projections on the blade plate
support plate.

Spring
Spring
Projections

Figure 1-5-10

1-5-8
1-5-4
3B8/9-1

(2) Adjusting the paper folding position


Follow the below procedure when the folding position is not correct in the centerfold mode.

Procedure

Start

Make a test copy in the centerfold


mode using paper of each of the
below sizes.
A4R, B4R, A3R, LTR (81/2" × 11"),
LDR (11" × 17")
Sample 1 Sample 2

Check that the paper is folded at the Figure 1-5-11


center.

Enter the maintenance mode.

Enter “248” using the numeric keys.


Exit the maintenance mode.
Press the start key.

Press the stop/clear key.


Select “SADDLE ADJUST”.

Select the paper size that the Press the start key to store the
correction should be made for. setting value.
A4R, B4R, A3R, LTR (81/2" × 11"),
LDR (11" × 17")

The upper half of the Yes Press the cursor up key to increase
folded paper is too long. the setting value.
(Sample 1)

No

The upper half of the Yes Press the cursor down key to
folded paper is too short. decrease the setting value.
(Sample 2)

Setting range: –10 to +10


No Initial value: 0
Changing the value by 1 moves the folding
position by approximately 0.6 mm (reference
Press the stop/clear key.
value).
Increasing the value makes the upper half of
folded paper shorter while decreasing it makes
Exit the maintenance mode. the upper half longer.

End

1-5-9
1-5-5
3B8/9

1-5-3 Punch unit

(1) Centering punch-holes


Follow the below procedure if the positioning of punch holes are off the centerline of paper when the machine is in the punch
mode.

Caution:
Before making the following adjustment, ensure that the center position of each drawer in the copier is correct.

Procedure

Start
Sample 1 Sample 2

Set the machine to the punch mode Figure 1-5-12


and make a test copy with paper fed
from the bypass table.
Tighten the two screws in the punch unit.
Check for any off-centering of the
punch holes.
Adjust the position of the punch unit.
• When punch holes are off toward the front side of
the copier (sample 1), slide the punch unit toward
the rear side of the copier (to the direction of ).
• When punch holes are off toward the rear side of
the copier (sample 2), slide the punch unit toward
the front side of the copier (to the direction of ).

Loosen the two screws of the punch unit.

Are punch holes Yes


off the centering Open the upper cover.
position?

No

End
Screw
Screw

Punch unit

Figure 1-5-13

1-5-10
1-5-6
3B8/9-1

(2) Setting margin from the leading edge to punch holes


Follow the below procedure if the margin from the paper edge to punch holes is off the reference value.

Procedure

Start Reference value Reference value


of “a”: 9.5 ± 2 mm of “a”: 5.5 ± 2 mm

Set the machine to the punch mode


and make a test copy with paper fed
from the bypass table. Use the
appropriate size of paper for each eject
mode as described below.
Normal eject mode:
A4E, A4R, B4, A3, B5, B5R,
11" × 81/2"E, 11" × 17", 81/2" × 14"
Switchback eject mode:
A4R, A3, B4, B5, B5R,
11" × 17", 8 1/2" × 14"
With the switchback eject mode, feed
the original for the test copy from the Metric specification Inch specification
DF.
Figure 1-5-14

Check the margin from the paper


edge to the punch holes.

Enter the maintenance mode.

Enter “248” by using numeric keys.

Press the start key.


Exit maintenance mode.

Select “PUNCH TIMING” or


“PUNCH TIMING (TURN)”.
Press the stop/clear key.

Select paper size for each eject mode.


Normal eject mode:
Press the start key to store the
A4E, A4R, B4, A3, B5, B5R,
11" × 81/2"E, 11" × 17", 81/2" × 14" setting value.
Switchback eject mode:
A4R, A3, B4, B5, B5R,
11" × 17", 8 1/2" × 14"

Press the cursor up/down keys to change the setting


value.
Is the margin • If the margin “a” is shorter than the reference value,
“a” from the paper edge No press the cursor up key to increase the setting
to punch holes within the value.
reference value? • If the margin “a” is longer than the reference value
and the paper leading edge is curled, press the
Yes cursor down key to decrease the setting value.

Setting range: –15 to +15


Press the stop/clear key. Initial value: 0
Changing the value by 1 moves the position of punch
holes by approximately 1.0 mm (reference value).
Exit the maintenance mode. If the setting value is decreased too much, holes are
punched unevenly on each copy.

End

1-5-11
1-5-7
3B8/9

(3) Adjusting the stop position of the punch clutch (reference)


Follow the below procedure if paper jams occur frequently in the punch unit when the machine is set to the punch mode.

Procedure
1. Open the upper cover.
2. Remove the screw from the adjusting plate.

Punch unit

Adjusting plate

Screw

Figure 1-5-15

3. Adjust the mounted position of the adjusting


plate.
* The higher the adjusting plate is attached,
the quicker the timing of the punch shaft
becomes.
The lower the adjusting plate is attached, the
Adjusting plate
slower the timing of the punch shaft
becomes.
4. Set the screw removed in step 2 into screw a
hole “a” and tighten the screw to lock down the Screw
adjusting plate.
5. Close the upper cover.

Figure 1-5-16

1-5-12
1-5-8
3B8/9-1

1-6-1 Replacing the finisher main PCB

When you replace the finisher main PCB, remove the backup memory that was installed on the old PCB and install it on the
new PCB.

Procedure
1. Turn the copier off from the main switch and Finisher main PCB
unplug the power cable from the wall outlet.
2. Remove the rear cover.
3. Using the PLCC removal tool, remove the
backup memory (U6) from the finisher main
PCB.
4. Mount the backup memory removed in step 3
on the replacement finisher main PCB.
5. See the description below to set the DIP
switches of the finisher main PCB to be
mounted.
DIPSW1 Destination
DIPSW2 Destination
DIPSW3 Finisher type
DIPSW4 Unused
• Destination
Destination DIPSW1 DIPSW2
JAPAN OFF OFF
INCH ON OFF
METRIC OFF ON
• Finisher type (DIPSW3)
ON: Multi finisher
OFF: Simple finisher
Backup memory
6. Install the replacement finisher main PCB.
7. Reattach the rear cover.
8. Plug the copier's power cable into a wall outlet
and turn the copier on from the main switch.
9. Perform the upgrading the version of the
firmware (see page 1-6-2).

DIP switches

Figure 1-6-1

1-6-1
3B8/9-1

1-6-2 Upgrading the version of the firmware of the finisher main PCB

Firmware upgrading requires the following tool:


CompactFlash memory card (Products manufactured by SANDISK are recommended.)

Precautions
When writing to a new CompactFlash card from a computer, be sure to format it in advance.
(For formatting, insert a CompactFlash card and select a drive.)
For a desktop computer, connect a CompactFlash card reader/writer to it. For a notebook computer, use a PC card adapter
or connection only for CompactFlash.

Procedure
1. Enter the maintenance mode.
2. Run maintenance item U019 (Displaying the
ROM version) to check the current version of
the ROM.
3. Exit the maintenance mode.
4. Turn the copier off from the main switch and
unplug the power cable from the wall outlet.
5. Remove the rear cover.
6. Insert the CompactFlash card in the CF slot on
the finisher main PCB.
• Be sure to face the front side of the
CompactFlash card to the machine rear and
insert it straight until it stops. If the main
switch is turned on when the CompactFlash
card is not properly inserted, the PCB may be
damaged.
7. Plug the copier's power cable into a wall outlet
and turn the copier on from the main switch.
• During upgrading the firmware, LED on PCB
will be blinking. (Version up takes about 10 to
15 sec.)
CompactFlash card
Caution
During upgrading, never turn off the main
switch. Figure 1-6-2
The status of version up will not be shown on
the operation panel and do not wrongly press
any operation keys.
8. After completion of the version up, LED on
PCB stops to blink and lights up.
9. Turn the copier off from the main switch and
unplug the power cable from the wall outlet.
10. Remove the CompactFlash card from the CF
slot on the finisher main PCB.
11. Reattach the rear cover.
12. Plug the copier's power cable into a wall outlet
and turn the copier on from the main switch
13. Enter the maintenance mode.
14. Run maintenance item U019 (Displaying the
ROM version) to check ROM version
upgrading was successful.
15. Exit the maintenance mode.

1-6-2
3B8/9

2-1-1 Finisher

(1) Paper insertion section


The paper insertion section inserts paper from the copier into the finisher and then conveys it to the feedshift section.
In the multi finisher, the paper conveying clutch (PCCL) turns on each time paper is inserted in the punch mode to bring
paper to a standstill. Then, the paper entry guide solenoid (PEGSOL) turns on so that the paper entry guide rises and
prevents paper from bending in the punch unit.
Pressure rollers A and B correct upward paper curling and pressure rollers C and D correct downward paper curling.

1
7 6
4
9
3

8 !
0 5
2

Figure 2-1-1 Paper insertion section

1 Upper paper entry guide plate 7 Pressure roller A


2 Lower paper entry guide plate 8 Pressure roller B
3 Paper entry guide 9 Pressure roller C
4 Paper entry pulley 0 Pressure roller D
5 Paper entry roller ! Paper entry sensor (PES)
6 Paper conveying guide

FMPCB

PEGSOL* CN8-13B

PES
PCCL*
CN8-11B
CN7-20B

* For multi finisher only.

Figure 2-1-2 Block diagram of the paper insertion section

2-1-1
3B8/9

(2) Feedshift section


The feedshift section switches the path of the paper conveyed from the paper insertion section so as to convey the paper to
the intermediate tray, main tray or sub tray.

2
6 1
2

5
4

Figure 2-1-3 Feedshift section

1 Siding drum 4 Sub feed roller


2 Siding pulleys* 5 Left eject feedshift guide
3 Main eject feedshift guide 6 Sub eject feedshift guide*

* For multi finisher only.

FMPCB
CN8-6B
FSSOLA*
CN8-5B

SDCL
CN8-10B

FSSOLC*

CN8-4B
FSSOLB
CN8-13A

CN8-13B
CN8-14A
* For multi finisher only.

Figure 2-1-4 Block diagram of the feedshift section

2-1-2
3B8/9

Paper path switching

The paper path is switched by the operation of the main eject feedshift guide, left eject feedshift guide or sub eject feedshift
guide.
There are three paper paths in the feedshift section as shown below.
The guide corresponding to the path to the selected tray operates to switch the paper path appropriately.

Sub eject feedshift roller

Left feedshift
guide
1

Main eject feedshift guide 2

Figure 2-1-5

1 Paper path to the main tray


2 Paper path to the intermediate tray
3 Paper path to the sub tray (for multi finisher only)

2-1-3
3B8/9

Siding drum operation (for multi finisher)

When A4/11" × 81/2" size paper is processed in the intermediate tray for eventual multiple sets of copies, to ensure the time
for paper processing, the first page of the next copy set is wounded around the siding drum. The wounded paper is sided
there until the second page is conveyed.

A: While paper is processed in the intermediate Sub eject feedshift guide


tray, feedshift solenoid A (FSSOLA) turns on so
that the sub eject feedshift guide operates.

First page of
next copy set

Figure 2-1-6

B: The siding drum clutch (SDCL) turns on so that Siding drum


the siding drum rotates and winds the fist page
of the next copy set around the drum.
Feedshift solenoid B (FSSOLB) turns on so that
the main eject feedshift guide operates.
C: When paper processing has been completed in
the intermediate tray, the sided first page of the
next copy set is conveyed to the intermediate
tray together with the second page.
Main eject
feedshift guide

Second page of
next copy set

Figure 2-1-7

2-1-4
3B8/9

(3) Intermediate tray section


The intermediate tray section performs side identifying, eject position shifting and stapling of paper that is stacked in the
tray. It then conveys paper to the main tray and centerfold unit.

1
4

6
7 ⁄
3
^
*
5 @
(

&

0 fi
!

¤
‹ $

8
% 9
)

Figure 2-1-8 Intermediate tray section

1 Intermediate tray paper entry roller $ Paper forwarding pulley*


2 Intermediate tray paper entry pulley % Intermediate tray pulley
3 Movable guide ^ Upper paper conveying belt home position sensor (PCBHPS-U)
4 Intermediate tray upper sliding plate & Lower paper conveying belt home position sensor (PCBHPS-L)
5 Upper paper conveying belt * Front upper side-registration guide home position sensor (SRGHPS-FU)
6 Front upper side-registration guide ( Rear upper side-registration guide home position sensor (SRGHPS-RU)
7 Rear upper side-registration guide ) Lower side-registration guide home position sensor (SRGHPS-L)
8 Front lower side-registration guide ⁄ Intermediate tray paper conveying sensor (ITPCS)
9 Rear lower side-registration guide ¤ Front stapler driver* (STD-F)
0 Intermediate tray lower sliding plate ‹ Rear stapler driver (STD-R)
! Lower paper conveying belt › Front stapler clincher* (STCLN-F)
@ Upper forwarding roller fi Rear stapler clincher (STCLN-R)
# Lower forwarding roller
* For multi finisher only.

2-1-5
3B8/9

FMPCB

MGSOL
ITPCS CN8-12B

CN7-18B
CN6-25B
PCBHPS-U
CN6-22B
SRGHPS-FU

CN6-21B
SRGHPS-RU

CN6-24A
PCBHPS-L

CN5-15B

PFPSOL

SRGHPS-L CN6-20B

Figure 2-1-9 Block diagram of the intermediate tray section

2-1-6
3B8/9

Paper inserting operation to the intermediate tray

Each time a sheet of paper is inserted, the below operation takes place.

A: The front/rear upper/lower side-registration Front upper Rear upper


guides move to the paper receiving positions side-registration guide side-registration guide
that are slightly outside the actual paper width
according to the paper size.
* The front/rear lower side-registration guides
stay at their home positions when paper of the
below sizes is used.
A4, B5, 11" × 81/2"

Front lower Rear lower


side-registration guide side-registration guide

Figure 2-1-10

B: The upper paper conveying belt motor (PCBM- Intermediate tray upper sliding plate
U) rotates forward so that the intermediate tray
upper sliding plate moves to the paper receiving
position.
C: When paper is inserted into the intermediate Movable guide
tray, the movable guide solenoid (MGSOL)
turns on so that the movable guide lowers and
holds the paper to keep it from curling.
D: The upper paper conveying belt motor (PCBM-
U) rotates backward so that the intermediate
tray upper sliding plate moves to the paper Upper paper
holding position. conveying belt

Figure 2-1-11

E: The front/rear upper/lower side-registration Paper


guides move to and return from the paper size
position to identify the sides of the paper.
When the last sheet of paper is inserted, each
guide stops at the paper size position.
* The front/rear lower side-registration guides
do not operate when paper of the below sizes
is used.
A4, B5, A4R, folio, 11" × 81/2", 81/2" × 11"

Figure 2-1-12

2-1-7
3B8/9

Stapling operation

There are four types of stapling. Paper is stapled with the selected stapling type and then moved to the shifted eject
position.

One-point stapling Two-point stapling* One-point stapling Centerfold stapling*


at the back at the front*

* For multi finisher only.

Figure 2-1-13

One-point stapling at the back/two-point stapling/one-point stapling at the front


A: The eject guide solenoid (EGSOL) turns on so Eject guide
that the eject guide rises and prevents the
paper leading edge from contacting the eject
roller when paper is stapled.

Eject roller

Figure 2-1-14

B: The front/rear upper side-registration guides Front upper Rear upper


and the front/rear lower side-registration guides side-registration guide side-registration guide
(for large size paper only) move to the positions
that are slightly outside the actual paper width.
C: The lower paper conveying belt motor (PCBM-
L) rotates forward so that the intermediate tray
lower sliding plate moves upward and moves
paper to the stapling travel height.
D: The front/rear lower side-registration guides
return to their home positions. Stapling travel height
E: The lower paper conveying belt motor (PCBM- Stapling height
L) rotates backward so that the intermediate
tray lower sliding plate moves downward and
moves paper to the stapling height.
* The operations described in step A to E above
Intermediate tray lower
are not performed when A4/11" × 81/2" paper is
sliding plate
used. Front lower Rear lower
side-registration guide side-registration guide

Figure 2-1-15

2-1-8
3B8/9

F: The front/rear upper side-registration guides Stapling position (one-point


move toward the machine front or rear to move stapling at the front)
paper to the stapling position. Front upper Rear upper
G: The stapler performs stapling. side-registration guide side-registration guide
H: The front/rear upper side-registration guides
move toward the machine front or rear to shift
paper forward or backward.

Figure 2-1-16

Centerfold stapling (multi finisher) Eject guide


A: The eject guide solenoid (EGSOL) turns on so
that the eject guide rises and prevents the
paper leading edge from contacting the eject
roller when paper is stapled.
Eject roller

Figure 2-1-17

B: The front/rear upper side-registration guides Front upper Rear upper


and front/rear lower side-registration guides (for side-registration guide side-registration guide
large size paper only) move to the positions that Intermediate tray
are slightly outside the actual paper width. upper sliding plate
C: The upper/lower paper conveying belt motors
(PCBM-U/L) rotate forward so that the
intermediate tray upper/lower sliding plates
move upward and move paper to the centerfold
stapling height.
D: The front/rear lower side-registration guides
move to the paper size position and identify the
sides of the paper.
E: The front/rear staplers perform two-point
stapling.
Centerfold
stapling height

Front lower Rear lower


side-registration guide side-registration guide
Intermediate tray
lower sliding plate

Figure 2-1-18

2-1-9
3B8/9

Stapling operation

The stapler is comprised of the front stapler driver*, front stapler clincher*, rear stapler driver and rear stapler clincher.
The stapler cam that is connected to the stapler driving gear of the stapler driver rotates to drive in staples and then the
stapler clincher clinches the staples.

* For multi finisher only.

Stapler clincher

Stapler cam Stapler motor


Stapler driving gear

Stapler driver

Stapler cam

Figure 2-1-19

2-1-10
3B8/9

Paper ejection operation to the main tray

Paper is ejected from the intermediate tray to the main tray (or the multi job tray*) by the upper/lower paper conveying belt
motors (PCBM-U/L) rotating forward, which moves the intermediate tray upper/lower sliding plates upward so that the paper
is pushed upward. When paper is ejected to the main tray, the eject guide solenoid (EGSOL) turns on so that the eject guide
rises.
In the non-staple mode, the front/rear upper side-registration guides move toward the machine front or rear to shift the
paper eject position sides of the machine. Each time paper is ejected to the main tray, the paper holder solenoid (PHSOL)
turns on so that the main eject holder lowers and presses the paper to the main tray so that it does not slip.

* Optional.

Main tray
Eject guide
Intermediate tray
upper sliding plate

Main eject holder

Upper paper Intermediate tray


conveying belt lower sliding plate

Lower paper
conveying belt

Figure 2-1-20

2-1-11
3B8/9

Paper ejection operation to the centerfold unit (for multi finisher)

In the stitching mode, a sheet of paper that was not stapled or multiple sheets of paper that were centerfold-stapled are
conveyed from the intermediate tray to the centerfold unit. Paper is ejected to the centerfold unit by the upper/lower paper
conveying belt motors (PCBM-U/L) rotating backward, which moves the intermediate tray upper/lower sliding plates
downward so that the paper is pushed downward. When paper is ejected to the centerfold unit, the paper forwarding pulley
solenoid (PFPSOL) turns on so that the paper forwarding pulley and upper/lower forwarding rollers lower to aid paper
conveyance.

Intermediate tray upper sliding plate

Upper forwarding
roller

Upper paper
conveying belt
Intermediate tray
lower sliding plate

Lower paper
conveying belt

Lower forwarding
roller

Paper forwarding
pulley

Centerfold unit

Figure 2-1-21

2-1-12
3B8/9

(4) Paper eject section


The paper eject section is comprised of the main tray eject section and sub tray eject section*.
In the multi finisher, paper is ejected to the main tray in the sort mode, group mode and staple mode. In the non-sort mode,
paper is ejected to the sub tray, and if the number of ejected sheets of paper exceeds the sub tray capacity, the excess
sheets are ejected to the main tray.

* For multi finisher only.

! 0
@
9
8
5
6 4

Figure 2-1-22 Paper eject section

1 Main tray 7 Main eject holder


2 Main tray pulley 8 Paper ejection sensor (PEJS)
3 Main tray rail 9 Sub tray*
4 Eject guide 0 Sub tray eject pulley*
5 Eject pulley ! Sub tray eject roller*
6 Eject roller @ Sub tray paper eject sensor* (STPES)

* For multi finisher only.

FMPCB

STPES*
PEJS CN7-19B
CN7-17B
EGSOL

PHSOL
MTEM CN8-9B
CN8-15A
CN8-1B

* For multi finisher only.

Figure 2-1-23 Block diagram of the paper eject section

2-1-13
3B8/9

Main tray elevation operation

The main tray lowers when paper is stacked on it. Once stacking has completed and paper has been removed, the main
tray rises and stops at the home position. The main tray lowers and rises by the forward and backward rotation of the main
tray elevation motor (MTEM), respectively. The position of the tray while it is rising or lowering is detected by the main tray
paper upper surface detection light emitting/intercepting sensors (MTPUSDLES, MTPUSDLIS) detecting the paper upper
surface and the main tray upper limit detection sensor (MTULDS) detecting the upper limit (home position) of the main tray.

Main tray

Main tray paper upper surface


detection light emitting/
intercepting sensors

Main tray upper limit


detection sensor

Figure 2-1-24

2-1-14
3B8/9

2-1-2 Multi job tray

The multi job tray stacks paper by lowering to the position where the job tray that is pre-selected (from among Nos.1 to 5) in
the printer mode is positioned at the main tray eject section.

7
1

2 8

3 9 6

4 0

5 !

@
6

Figure 2-1-25 Multi job tray

1 Job tray No.1 7 Multi job tray rail


2 Job tray No.2 8 Paper detection switch 1 (PDSW1)
3 Job tray No.3 9 Paper detection switch 2 (PDSW2)
4 Job tray No.4 0 Paper detection switch 3 (PDSW3)
5 Job tray No.5 ! Paper detection switch 4 (PDSW4)
6 Multi job tray pulley @ Paper detection switch 5 (PDSW5)

FMPCB

CN4-17B PDSW1

CN4-16B PDSW2

CN4-15B PDSW3

CN4-14B PDSW4

CN4-13B PDSW5
MJTEM
CN4-1A
CN4-20B

Figure 2-1-26 Block diagram of the multi job tray

2-1-15
3B8/9

Multi job tray elevation operation

The multi job tray lowers and rises by the forward and backward rotation of the multi job tray elevation motor (MJTEM),
respectively.
The position detection plate is attached to the front side of the multi job tray. The position of the multi job tray is detected by
the number of times the multi job tray position sensor (MJTPS) is interrupted (turned on) by the position detection plate. For
instance, if job tray No.3 is selected for paper ejection, the multi job tray elevation motor (MJTEM) stops to halt the multi job
tray’s descent so that job No.3 is at the paper ejection position when the multi job tray position sensor (MJTPS) is
interrupted (turned on) three times by the position detection plate.

Position detection
plate

Multi job tray


position sensor

Multi job tray position sensor

Figure 2-1-27

2-1-16
3B8/9-1

2-1-3 Centerfold unit

In the stitching mode, the centerfold unit folds a sheet of paper that was not stapled (multiple sheets of paper that were
stapled at the center of the paper) and then ejects it (them).

#$ 4 12
3
!
^


% 6 0 ¤
@
& * 5
(
7
› )

8
‹ 9

Figure 2-1-28 Centerfold unit

1 Front side-registration guide @ Left centerfold roller ) Centerfold blade home position
2 Rear side-registration guide # Upper eject guide sensor (CBLHPS)
3 Paper entry pulley guide $ Eject pulley ⁄ Folded edge detection sensor
4 Paper entry pulley % Eject roller (FEDS)
5 Paper entry roller ^ Ejected paper holding arm ¤ Centerfold unit paper entry
6 Upper paper conveying guide plate & Storage cover sensor (CUPES)
7 Lower paper conveying guide plate * Side-registration guide home ‹ Eject tray paper detection
8 Centering plate position sensor (SRGHPS) switch (ETPDSW)
9 Paper conveying belt ( Centering plate home position › Inside tray detection sensor
0 Centerfold blade sensor (CPHPS) (ITDS)
! Right centerfold roller

PRSOL

CUPES
FEDS

SRGHPS

CPHPS
CBLHPS
ETPDSW
ITDS
CN6-24

CN6-22

CN6-20
CN6-18

CN6-19
CN6-27
CN6-28

CN6-17

CN6-21

CUMPCB

Figure 2-1-29 Block diagram of the centerfold unit

2-1-17
3B8/9

Paper centerfold operation

A: The pressure release solenoid (PRSOL) turns


on so that the paper entry pulley guide rises. Paper entry pulley guide
The unit enters the paper insertion standby
state.

Figure 2-1-30

B: When paper is inserted from the intermediate


tray, the pressure release solenoid (PRSOL)
turns off so that the paper entry pulley guide
lowers and conveys paper to the standby
position.

Standby position

Figure 2-1-31

C: The pressure release solenoid (PRSOL) turns Front/rear side-registration guides


on so that the paper entry pulley guide rises.
D: The centering plate moves from the standby
position (home position) to the centerfold
position suited to the paper size.
E: The front/rear side-registration guides identify
the paper sides.

Paper centerfold position

Centering plate

Figure 2-1-32

2-1-18
3B8/9

F: The centerfold blade pushes up the paper at the Left centerfold roller Right centerfold roller
center and the paper is inserted between the
right/left centerfold rollers.
G: Folded paper is ejected to the storage cover.

Centerfold blade

Figure 2-1-33

2-1-19
3B8/9

2-1-4 Punch unit

The punch unit is installed on the paper insertion section of the finisher. It stops paper conveyance and punches paper.

4
3
2
1

7 6

Figure 2-1-34 Punch unit

1 Punch shaft 5 Punch waste box


2 Punch stopper 6 Paper entry sensor (PES)
3 Punch cam 7 Punch waste box sensor (PWBS)
4 Stopper cam

FMPCB
CN12-11
CN12-12
PUNM PUNCL
CN12-1

CN12-9 PUNSOL
CN12-15

CN7-20B
PES

PWBS
CN13-2

Figure 2-1-35 Block diagram of the punch unit

2-1-20
3B8/9

Punching operation

A: In the punch mode, when paper is inserted into


the finisher, the paper conveying clutch (PCCL)
turns on so that the paper is halted. The paper
entry guide solenoid (PEGSOL) turns on so that
the paper entry guide rises and prevents paper Paper entry guide
from bending inside the punch unit.

Figure 2-1-36

B: The punch clutch (PUNCL) turns on so that the Stopper cam Punch cam
stopper cam and punch cam rotate and lower
the punch stopper. The punch stopper stops at
the lowered position to identify the leading edge
of the paper that is halted by the paper convey-
ing clutch (PCCL) turning on. Punch shaft Punch stopper

Figure 2-1-37

C: When the punch clutch (PUNCL) turns off, the


punch shaft punches paper. The punch stopper
rises and stops at the home position. Then the
paper conveying clutch (PCCL) turns off and
the paper is conveyed.

Figure 2-1-38

2-1-21
3B8/9

Punch pattern switching

The punch pattern is switched by turning the punch solenoid (PUNSOL) on and off. Turning the punch solenoid (PUNSOL)
on and off moves the punch cam to the machine front and rear, respectively. Punch cam rotation switches the operating
pattern of the punch shaft.

Metric specification

2-hole punch Punch cams Punch solenoid: off

4-hole punch Punch solenoid: on

Inch specification

3-hole punch Punch cams Punch solenoid: off

Punch solenoid: on
2-hole punch

Figure 2-1-39

2-1-22
3B8/9

2-2-1 Electric parts layout

(1) PCBs (finisher)

;
1

Machine front Machine inside Machine rear

Figure 2-2-1 PCBs

1. Finisher main PCB (FMPCB) ....................... Controls electric components of finisher.

2-2-1
;
;;;;;
3B8/9

(2) Switches and sensors (finisher)

2
17,24
Front Rear 15 16
17,18,21 19,20, 30,31
24 20,21 6
14
18,19

;
5
22 7 9
10 1
12

;;
3

13

26

27
11
28
25

;
29

23

Machine front Machine inside Machine rear

Figure 2-2-2 Switches and sensors

1. Joint switch (JSW) ....................................... Detection of connection to the copier.


2. Upper cover switch (UCSW) ........................ Detection of opening/closing of the upper cover.
3. Front cover switch (FCSW) .......................... Detection of opening/closing of the front cover.
4. Centerfold unit set switch*2 (CUSSW) ......... Detection of connection to the centerfold unit*3.
5. Intermediate tray paper conveying
sensor (ITPCS) ............................................ Detection of paper jam in the intermediate tray.
6. Paper holder detection sensor (PHDS) ....... Detection of paper jam in the main tray eject section.
7. Upper paper conveying belt home
position sensor (PCBHPS-U) ....................... Detection of upper paper conveying belt in home position.
8. Lower paper conveying belt home
position sensor (PCBHPS-L) ....................... Detection of lower paper conveying belt in home position.
9. Front upper side-registration guide home
position sensor (SRGHPS-FU) .................... Detection of front upper side-registration guide in home position.
10. Rear upper side-registration guide home
position sensor (SRGHPS-RU) .................... Detection of rear upper side-registration guide in home position.
11. Lower side-registration guide home
position sensor (SRGHPS-L) ....................... Detection of front/rear lower side-registration guides in home position.
12. Upper paper sensor (PS-U) ......................... Detection of paper in the intermediate tray upper section.
13. Lower paper sensor (PS-L) .......................... Detection of paper in the intermediate tray lower section.
14. Paper entry sensor (PES) ............................ Detection of paper insertion and paper jam in the finisher.
15. Paper ejection sensor (PEJS) ...................... Detection of paper ejection and paper jam.
16. Sub tray paper ejection sensor*2
(STPES) ....................................................... Detection of paper ejection to and paper jam in the sub tray.
17. Multi job tray position sensor (MJTPS) ........ Detection of multi job tray*1 position.

*1 Optional. *2 For multi finisher only. *3 Option for multi finisher.

2-2-2
3B8/9

18. Main tray paper upper surface detection


light emitting sensor (MTPUSDLES) ........... Detection of upper surface of paper in the main tray.
19. Main tray paper upper surface detection
light intercepting sensor (MTPUSDLIS) ....... Detection of upper surface of paper in the main tray.
20. Multi job tray paper upper surface detection
light emitting sensor (MJTPUSDLES) .......... Detection of paper overflow in the multi job tray*1.
21. Multi job tray paper upper surface detection
light intercepting sensor (MJTPUSDLIS) ..... Detection of paper overflow in the multi job tray*1.
22. Main tray upper limit detection sensor
(MTULDS) .................................................... Detection of the main tray ascent position.
23. Main tray lower limit detection sensor
(MTLLDS) .................................................... Detection of the main tray descent position.
24. Multi job tray upper limit detection
sensor (MJTULDS) ...................................... Detection of the multi job tray*1 ascent position.
25. Multi job tray lower limit detection
sensor (MJTLLDS) ....................................... Detection of the multi job tray*1 descent position.
26. Main tray load 1000 detection sensor
(MTLDS-10) ................................................. Detection of the paper load in the main tray.
27. Main tray load 1500 detection sensor*2
(MTLDS-15) ................................................. Detection of the paper load in the main tray.
28. Main tray load 2000 detection sensor*3
(MTLDS-20) ................................................. Detection of the paper load in the main tray.
29. Main tray load 3000 detection sensor*2
(MTLDS-30) ................................................. Detection of the paper load in the main tray.
30. Multi job tray front switch*1 (MJTSW-F) ....... Safety stop of multi job tray*1.
31. Multi job tray rear switch*1 (MJTSW-R) ....... Safety stop of multi job tray*1.

*1 Optional. *2 For multi finisher only. *3 For simple finisher only.

2-2-3
; ;;
3B8/9

(3) Clutches and solenoids (finisher)

;;;;;
8
4 2
9
10 3

5
6

;
1

1.
2.
3.
Machine front

; Machine inside

Figure 2-2-3 Clutches and solenoids

Paper conveying clutch*2 (PCCL) ................ Drive control of paper conveying section.
Siding drum clutch*2 (SDCL) ....................... Drive control of siding drum.
Paper entry guide solenoid (PEGSOL) ........ Operates paper entry guide.
Machine rear

4. Eject guide solenoid (EGSOL) ..................... Operates eject guide.


5. Paper holder solenoid (PHSOL) .................. Operates main eject holder.
6. Movable guide solenoid (MGSOL) ............... Operates movable guide.
7. Paper forwarding pulley solenoid
(PFPSOL) .................................................... Forwards paper to the centerfold unit*1.
8. Feedshift solenoid A*2 (FSSOLA) ................ Operates sub eject feedshift guide.
9. Feedshift solenoid B (FSSOLB) ................... Operates main eject feedshift guide.
10. Feedshift solenoid C*2 (FSSOLC) ............... Operates left feedshift guide.

*1 Option for multi finisher. *2 For multi finisher only.

2-2-4
3B8/9

(4) Motors and others (finisher)

;;;;2
3
5
4
1

;
10,11

8,9

2. Upper paper conveying belt


Machine front

; Machine inside

Figure 2-2-4 Motors and others

1. Paper conveying motor (PCM) .................... Drives paper conveying section.

motor (PCBM-U) .......................................... Drives upper paper conveying belt.


Machine rear

3. Lower paper conveying belt


motor (PCBM-L) ........................................... Drives lower paper conveying belt.
4. Front upper side-registration guide
motor (SRGM-FU) ....................................... Drives front upper side-registration guide.
5. Rear upper side-registration guide
motor (SRGM-RU) ....................................... Drives rear upper side-registration guide.
6. Lower side-registration guide
motor (SRGM-L) .......................................... Drives lower side-registration guide.
7. Main tray elevation motor (MTEM) .............. Raises/Lowers the main tray.
8. Front stapler driver* (STD-F) ....................... Staples paper.
9. Rear stapler driver (STD-R) ......................... Staples paper.
10. Front stapler clincher* (STCLN-F) ............... Clinches staples.
11. Rear stapler clincher (STCLN-R) ................. Clinches staples.

* For multi finisher only.

2-2-5
3B8/9

;;;
(5) Stapler

(Stapler driver) (Stapler clincher)

;;; ; 1

2 6

;; ; ;;;
4

;;;;;
7

Machine front Machine inside Machine rear

Figure 2-2-5 Stapler (Front*/Rear stapler drivers, Front*/Rear clinchers)

1. Front*/Rear stapler empty sensor


(STES-F/R) .................................................. Detection of when specific stapler out of staples.
2. Front*/Rear stapler cartridge sensor
(STCS-F/R) .................................................. Detection of whether specific staple cartridge is installed or not.
3. Front*/Rear stapler home position sensor
(STHPS-F/R) ............................................... Detection of specific stapler in home position.
4. Front*/Rear clincher start sensor
(CLNSS-F/R) ............................................... Drives clincher.
5. Front*/Rear stapler motor (STM-F/R) .......... Drives specific stapler (driver).
6. Front*/Rear clincher home position sensor
(CLNHPS-F/R) ............................................. Detection of specific clincher in home position.
7. Front*/Rear clincher motor (CLNM-F/R) ...... Drives specific clincher.

* For multi finisher only.

2-2-6
3B8/9

(6) PCBs (centerfold unit*)

;;
;;;
Machine front Machine inside

Figure 2-2-6 PCBs


1

Machine rear

1. Centerfold unit main PCB (CUMPCB) ......... Controls electric components of centerfold unit.

* Option for multi finisher.

2-2-7
3B8/9-1

(7) Switches and sensors (centerfold unit*)

9
6
5 2

3 4
7 8

Machine front Machine inside Machine rear

Figure 2-2-7 Switches and sensors

1. Eject tray detection switch (ETDSW) ........... Detection of whether storage cover is installed or not.
2. Side-registration guide home position
sensor (SRGHPS) ....................................... Detection of front/rear side-registration guides in home position.
3. Centering plate home position sensor
(CPHPS) ...................................................... Detection of centering plate in home position.
4. Centerfold blade home position sensor
(CBLHPS) .................................................... Detection of centerfold blade in home position.
5. Folded edge detection sensor (FEDS) ........ Detection of folded edge of paper.
6. Centerfold unit paper entry sensor
(CUPES) ...................................................... Detection of paper insertion into the centerfold unit.
7. Eject tray paper detection switch
(ETPDSW) ................................................... Detection of paper in the storage cover.
8. Inside tray detection sensor (ITDS) ............. Detection of paper in the inside tray.
9. Motor pulse sensor (MPS) ........................... Detection of main motor pulse.

* Option for multi finisher.

2-2-8
3B8/9

(8) Motors and solenoids (centerfold unit*)

;;; 1 5

;
3
4

Machine front Machine inside Machine rear

Figure 2-2-8 Motors and solenoids

1. Main motor (MM) ......................................... Drives the paper conveying section.


2. Centerfold blade motor (CBLM) ................... Drives centerfold blade.
3. Side-registration guide motor (SRGM) ........ Drives front/rear side-registration guides.
4. Centering plate motor (CPM) ....................... Drives centering plate.
5. Pressures release solenoid (PRSOL) .......... Operates paper entry pulley guide.

* Option for multi finisher.

2-2-9
3B8/9

(9) Switches and motors (multi job tray*)

;;
;;
2

;;
4

;;
5

;
6

Machine front Machine inside Machine rear

Figure 2-2-9

1. Multi job tray elevation motor (MJTEM) ....... Raises/Lowers the multi job tray.
2. Paper detection switch 1 (PDSW1) ............. Detection of paper in job tray No. 1.
3. Paper detection switch 2 (PDSW2) ............. Detection of paper in job tray No. 2.
4. Paper detection switch 3 (PDSW3) ............. Detection of paper in job tray No. 3.
5. Paper detection switch 4 (PDSW4) ............. Detection of paper in job tray No. 4.
6. Paper detection switch 5 (PDSW5) ............. Detection of paper in job tray No. 5.

* Optional.

2-2-10
3B8/9

;;
(10) Switches, clutches, solenoids and motors (punch unit*)

;;
1
4
5

3
2

1.
2.
3.
4.
5.
Figure 2-2-10

;
Machine front Machine inside

Switches, clutches, solenoids and motors

Punch motor (PUNM) .................................. Drives punch unit.


Machine rear

Punch waste box sensor (PWBS) ................ Detection of whether punch waste box is installed or not.
Paper entry sensor (PES) ............................ Detection of paper insertion into the punch unit.
Punch clutch (PUNCL) ................................. Drive control of punch unit.
Punch solenoid (PUNSOL) .......................... Switches punch cam.

* Option for multi finisher.

2-2-11
3B8/9

2-3-1 Finisher main PCB

SRAM FLASH ROM FLASH ROM


[32 × 8bit] [2M] [1M]
(MAIN) (BOOT)

Address/
data bus
CompactFlash

ASIC ASIC
1 2
CPU
Switches
and
sensors
Electric parts drivers

Crystal EPROM
Motor driver Clutches,
oscillator
(stepper × 5, DC × 6) solenoids
circuit
(12 MHz) and motors
Transistor array, etc.

Centerfold unit
main PCB*
Copier
CPU
* Option for multi finisher.

Figure 2-3-1 Block diagram of the finisher main PCB

The finisher main PCB (FMPCB) includes the CPU, EPROM and, SRAM, ASIC and FLASH ROM. It controls each device as
well as the entire finisher according to the program in the EPROM. The EPROM contains the control program that is
executed by the SRAM. The ASIC is the extension I/O.
The copier and the finisher are controlled sequentially. The CPU of the finisher main PCB (FMPCB) controls the entire
finisher in line with communications with the copier. Though the finisher uses a different control PCB from the one for the
centerfold unit*, operations are synchronized using the communication IC (UART).

* Option for multi finisher.

2-3-1
3B8/9

1
1A 20A 1A 30A
CN2 1 15
20B 1B CN12 30B 1B

CN3
CN5
10

CN4
1 6
1

CN13
CN1

5
1

1 CN10

25B
26

1A
50 25

CN6
A26 CN11 A2

1B

25A
A25 A1
B26 B2
B25 B1

CN8 CN7
CN14 CN9 1B 15B 1B 20B
1 9 1 12
15A 1A 20A 1A

Figure 2-3-2 Finisher main PCB silkscreen image

2-3-2
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN1 1 5V I 5 V DC 5 V DC supply, input
2 5V I 5 V DC 5 V DC supply, input
3 SG — — Ground
4 N.C — — No connection
5 TXD O 0/5 V DC (pulse) Communication control with copier
6 SG — — Ground
7 RXD I 0/5 V DC (pulse) Communication control with copier
8 SG — — Ground
9 RESET I 0/5 V DC RESET signal from copier
10 FIN DET O 0/5 V DC FIN DET signal

CN2 1 PG — — Ground
2 PG — — Ground
3 PG — — Ground
4 PG — — Ground
5 24 V I 24 V DC 24 V DC supply, input
6 24 V I 24 V DC 24 V DC supply, input
7 24 V I 24 V DC 24 V DC supply, input
8 24 V I 24 V DC 24 V DC supply, input
9 N.C — — No connection

CN3 1 INT OUT O 0/24 V DC Interlock, detection


2 INT IN I 0/24 V DC Interlock, detection
3 UCSW I 0/24 V DC Upper cover switch, detection, H: ON
4 FCSW I 0/24 V DC Front cover switch, detection, H: ON
5 JSW I 0/24 V DC Joint switch, detection, H: ON

CN4 1A MJTEM F O 0/24 V DC Multi job tray elevation motor*, drive


2A N.C — — No connection
3A 5V O 5 V DC Multi job tray position sensor, 5 V DC supply
4A 5V O 5 V DC Paper detection switch 1*, 5 V DC supply
5A 5V O 5 V DC Paper detection switch 2*, 5 V DC supply
6A 5V O 5 V DC Paper detection switch 3*, 5 V DC supply
7A 5V O 5 V DC Paper detection switch 4*, 5 V DC supply
8A 5V O 5 V DC Paper detection switch 5*, 5 V DC supply
9A 5V O 5 V DC Multi job tray upper limit detection sensor,
5 V DC supply
10A 5V O 5 V DC Multi job tray lower limit detection sensor,
5 V DC supply
11A SG PNSET — — Ground
12A SG — — Ground
13A SG — — Ground
14A SG — — Ground
15A SG — — Ground
16A SG — — Ground
17A 5V O 5 V DC Multi job tray paper upper surface light
intercepting sensor, 5 V DC supply
18A SG — — Ground
19A SG — — Ground
20A 5V O 5 V DC Main tray load 1000 detection sensor,
5 V DC supply
1B MTLDS-10 I 0/5 V DC Main tray load 1000 detection sensor,
detection, L: ON
2B N.C — — No connection
3B MJTPUSDLIS I 0/5 V DC Multi job tray paper upper surface light
intercepting sensor, detection
* Optional.

2-3-3
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN4 4B 5V O 5 V DC Multi job tray paper upper surface light
emitting sensor, 5 V DC supply
5B SG — — Ground
6B JTSET I 0/5 V DC Multi job tray*1, connection detection
7B SG — — Ground
8B SG — — Ground
9B SG — — Ground
10B N.C — — No connection
11B MJTULDS I 0/5 V DC Multi job tray lower limit detection sensor,
detection, L: ON
12B MJTLLDS I 0/5 V DC Multi job tray upper limit detection sensor,
detection, L: ON
13B PDSW5 I 0/5 V DC Paper detection switch 5*1, detection, L: ON
14B PDSW4 I 0/5 V DC Paper detection switch 4*1, detection, L: ON
15B PDSW3 I 0/5 V DC Paper detection switch 3*1, detection, L: ON
16B PDSW2 I 0/5 V DC Paper detection switch 2*1, detection, L: ON
17B PDSW1 I 0/5 V DC Paper detection switch 1*1, detection, L: ON
18B MJTPS I 0/5 V DC Multi job tray position sensor, detection, L: ON
19B PNSET I 0/5 V DC Punch unit*2, connection detection
20B MJTEM R O 0/24 V DC Multi job tray elevation motor*1, drive

CN5 1A PCBM-U B_ O 0/24 V DC (pulse) Upper paper conveying belt motor, drive control
2A 24 V O 24 V DC Upper paper conveying belt motor,
24 V DC supply
3A PCBM-U A O 0/24 V DC (pulse) Upper paper conveying belt motor, drive control
4A PCBM-L B_ O 0/24 V DC (pulse) Lower paper conveying belt motor, drive control
5A 24 V O 24 V DC Lower paper conveying belt motor,
24 V DC supply
6A PCBM-L A O 0/24 V DC (pulse) Lower paper conveying belt motor, drive control
7A SRGM-FU B_ O 0/24 V DC (pulse) Front upper side-registration guide motor,
drive control
8A 24 V O 24 V DC Front upper side-registration guide motor,
24 V DC supply
9A SRGM-FU A O 0/24 V DC (pulse) Front upper side-registration guide motor,
drive control
10A SRGM-RU B_ O 0/24 V DC (pulse) Rear upper side-registration guide motor,
drive control
11A 24 V O 24 V DC Rear upper side-registration guide motor,
24 V DC supply
12A SRGM-RU A O 0/24 V DC (pulse) Rear upper side-registration guide motor,
drive control
13A SRGM-L B_ O 0/24 V DC (pulse) Lower side-registration guide motor,
drive control
14A 24 V O 24 V DC Lower side-registration guide motor,
24 V DC supply
15A SRGM-L A O 0/24 V DC (pulse) Lower side-registration guide motor,
drive control
16A 24 V O 24 V DC Paper forwarding pulley solenoid,
24 V DC supply
17A N.C — — No connection
18A STM-F R O 0/24 V DC Front stapler motor*3, drive control
19A STM-F F O 0/24 V DC Front stapler motor*3, drive control
20A STM-F R O 0/24 V DC Front stapler motor*3, drive control
21A STM-R R O 0/24 V DC Rear stapler motor, drive control
22A STM-R F O 0/24 V DC Rear stapler motor, drive control
23A STM-R F O 0/24 V DC Rear stapler motor, drive control
*1 Optional. *2 Option for multi finisher. *3 For multi finisher only.

2-3-4
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN5 26A N.C — — No connection
27A CLNM-F F O 0/24 V DC Front clincher motor*, drive control
28A CLNM-F R O 0/24 V DC Front clincher motor*, drive control
29A CLNM-R F O 0/24 V DC Rear clincher motor, drive control
30A CLNM-R R O 0/24 V DC Rear clincher motor, drive control
1B CLNM-R R O 0/24 V DC Rear clincher motor, drive control
2B CLNM-R F O 0/24 V DC Rear clincher motor, drive control
3B CLNM-F R O 0/24 V DC Front clincher motor*, drive control
4B CLNM-F F O 0/24 V DC Front clincher motor*, drive control
5B N.C — — No connection
8B N.C — — No connection
9B STM-R F O 0/24 V DC Rear stapler motor, drive control
10B STM-R R O 0/24 V DC Rear stapler motor, drive control
11B STM-R R O 0/24 V DC Rear stapler motor, drive control
12B STM-F F O 0/24 V DC Front stapler motor*, drive control
13B STM-F R O 0/24 V DC Front stapler motor*, drive control
14B STM-F R O 0/24 V DC Front stapler motor*, drive control
15B PFPSOL O 0/24 V DC Paper forwarding pulley solenoid, drive
16B SRGM-L A_ O 0/24 V DC (pulse) Lower side-registration guide motor,
drive control
17B 24 V O 24 V DC Lower side-registration guide motor,
24 V DC supply
18B SRGM-L B O 0/24 V DC (pulse) Lower side-registration guide motor,
drive control
19B SRGM-RU A_ O 0/24 V DC (pulse) Rear upper side-registration guide motor,
drive control
20B 24 V O 24 V DC Rear upper side-registration guide motor,
24 V DC supply
21B SRGM-RU B O 0/24 V DC (pulse) Rear upper side-registration guide motor,
drive control
22B SRGM-FU A_ O 0/24 V DC (pulse) Front upper side-registration guide motor,
drive control
23B 24 V O 24 V DC Front upper side-registration guide motor,
24 V DC supply
24B SRGM-FU B O 0/24 V DC (pulse) Front upper side-registration guide motor,
drive control
25B PCBM-L A_ O 0/24 V DC (pulse) Lower paper conveying belt motor, drive control
26B 24 V O 24 V DC Lower paper conveying belt motor,
24 V DC supply
27B PCBM-L B O 0/24 V DC (pulse) Lower paper conveying belt motor, drive control
28B PCBM-U A_ O 0/24 V DC (pulse) Upper paper conveying belt motor, drive control
29B 24 V O 24 V DC Upper paper conveying belt motor,
24 V DC supply
30B PCBM-U B O 0/24 V DC (pulse) Upper paper conveying belt motor, drive control

CN6 1A 5V O 5 V DC Upper paper conveying belt home position


sensor, 5 V DC supply
2A 5V O 5 V DC Upper paper sensor, 5 V DC supply
3A 5V O 5 V DC Lower paper sensor, 5 V DC supply
4A 5V O 5 V DC Front upper side-registration guide home
position sensor, 5 V DC supply
5A 5V O 5 V DC Rear upper side-registration guide home
position sensor, 5 V DC supply
6A 5V O 5 V DC Lower side-registration guide home position
sensor, 5 V DC supply
7A N.C — — No connection
* For multi finisher only.

2-3-5
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN6 8A SG — — Ground
9A SG — — Ground
10A N.C — — Ground
11A STCS-F I 0/5 V DC Front stapler cartridge sensor*, detection, L: ON
12A CLNSS-F I 0/5 V DC Front clincher start sensor*, detection, L: ON
13A 5V O 5 V DC Front stapler driver*, 5 V DC supply
14A N.C — — No connection
15A STCS-R I 0/5 V DC Rear stapler cartridge sensor, detection, L: ON
16A CLNSS-R I 0/5 V DC Rear clincher start sensor, detection, L: ON
17A 5V O 5 V DC Rear stapler driver, 5 V DC supply
18A N.C — — No connection
21A N.C — — No connection
22A CLNHPS-F I 0/5 V DC Front clincher home position sensor*,
detection, L: ON
23A CLNHPS-R I 0/5 V DC Rear clincher home position sensor,
detection, L: ON
24A PCBHPS-L I 0/5 V DC Lower paper conveying belt home position
sensor, detection, L: ON
25A 5V O 5 V DC Rear clincher home position sensor,
5 V DC supply
1B 5V O 5 V DC Lower paper conveying belt home position
sensor, 5 V DC supply
2B 5V O 5 V DC Front clincher home position sensor*,
5 V DC supply
3B SG — — Ground
4B SG — — Ground
5B SG — — Ground
6B SG — — Ground
9B SG — — Ground
10B STHPS-R I 0/5 V DC Rear stapler home position sensor, detection,
L: ON
11B STES-R I 0/5 V DC Rear stapler empty sensor, L: ON
12B STD-R CD I 0/5 V DC Rear stapler, drive control
13B SG — — Ground
14B STHPS-F I 0/5 V DC Front stapler home position sensor*, detection,
L: ON
15B STES-F I 0/5 V DC Front stapler empty sensor*, detection, L: ON
16B STD-F CD I 0/5 V DC Front stapler, drive control
17B N.C — — No connection
18B N.C — — No connection
19B N.C — — No connection
20B SRGHPS-L I 0/5 V DC Lower side-registration guide home position
sensor, detection, L: ON
21B SRGHPS-RU I 0/5 V DC Rear upper side-registration guide home
position sensor, detection, L: ON
22B SRGHPS-FU I 0/5 V DC Front upper side-registration guide home
position sensor, detection, L: ON
23B RS-L I 0/5 V DC Lower paper sensor, detection, L: ON
24B RS-U I 0/5 V DC Upper paper sensor, detection, L: ON
25B PCBHPS-U I 0/5 V DC Upper paper conveying belt home position
sensor, detection, L: ON

CN7 1A 5V O 5 V DC Paper conveying motor, 5 V DC supply


2A 5V O 5 V DC Paper entry sensor, 5 V DC supply
3A 5V O 5 V DC Sub tray paper ejection sensor*, 5 V DC supply

* For multi finisher only.

2-3-6
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN7 4A 5V O 5 V DC Intermediate tray paper conveying sensor,
5 V DC supply
5A 5V O 5 V DC Paper ejection sensor, 5 V DC supply
6A 5V O 5 V DC Paper holder detection sensor, 5 V DC supply
7A N.C — — No connection
8A 5V O 5 V DC Main tray upper limit detection sensor,
5 V DC supply
9A 5V O 5 V DC Main tray lower limit detection sensor,
5 V DC supply
10A 5V O 5 V DC Main tray load 1500 detection sensor*1,
5 V DC supply
11A 5V O 5 V DC Main tray load 2000*2/3000*1 detection
sensors, 5 V DC supply
12A 5V O 5 V DC Main tray paper upper surface detection
light emitting sensor, 5 V DC supply
13A SG — — Ground
14A SG — — Ground
15A SG — — Ground
16A SG — — Ground
17A SG — — Ground
18A N.C — — No connection
19A SG — — Ground
20A SG — — Ground
1B N.C — — No connection
2B SG — — Ground
3B SG — — Ground
4B SG — — Ground
5B PCM CLOCK O 0/5 V DC (pulse) Paper conveying motor, CLOCK signal
6B PCM LOCK O 0/5 V DC Paper conveying motor, LOCK signal
7B PCM REM O 0/5 V DC Paper conveying motor, drive control
8B SG — — Ground
9B 5V I 5 V DC Main tray paper upper surface detection
light intercepting sensor, 5 V DC supply
10B MTPUSDLIS I 0/5 V DC Main tray paper upper surface detection
light intercepting sensor, detection
11B MTLDS-20/30 I 0/5 V DC Main tray load 2000*2/3000*1 detection
sensors, detection, L: ON
12B MTLDS-15 I 0/5 V DC Main tray load 1500 detection sensor*1,
detection, L: ON
13B MTLLDS I 0/5 V DC Main tray lower limit detection sensor,
detection, L: ON
14B MTULDS I 0/5 V DC Main tray upper limit detection sensor,
detection, L: ON
15B N.C — — No connection
16B PHDS I 0/5 V DC Paper holder detection sensor, detection, L: ON
17B PEJS I 0/5 V DC Paper ejection sensor, detection, L: ON
18B ITPCS I 0/5 V DC Intermediate tray paper conveying sensor,
detection, L: ON
19B STPES I 0/5 V DC Sub tray paper ejection sensor*1, detection,
L: ON
20B PES I 0/5 V DC Paper entry sensor, detection, L: ON

CN8 1A 24 V O 24 V DC Paper conveying motor, 24 V DC supply


2A PG — — Ground
3A 24 V O 24 V DC Paper entry guide solenoid*1, 24 V DC supply
4A 24 V O 24 V DC Movable guide solenoid, 24 V DC supply
*1 For multi finisher only. *2 For simple finisher only.

2-3-7
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN8 5A 24 V O 24 V DC Paper conveying clutch*1, 24 V DC supply
6A 24 V O 24 V DC Siding drum clutch*1, 24 V DC supply
7A 24 V O 24 V DC Eject guide solenoid, 24 V DC supply
8A 24 V O 24 V DC Paper holder solenoid, 24 V DC supply
9A N.C — — No connection
10A 24 V O 24 V DC Feedshift solenoid A*1, 24 V DC supply
11A 24 V O 24 V DC Feedshift solenoid B, 24 V DC supply
12A 24 V O 24 V DC Feedshift solenoid C*1, 24 V DC supply
13A FSSOLB RET O 0/24 V DC Feedshift solenoid B, drive (release)
14A FSSOLC RET O 0/24 V DC Feedshift solenoid C*1, drive (release)
15A MTEM F O 0/24 V DC Main tray elevation motor, drive
1B MTEM R O 0/24 V DC Main tray elevation motor, drive
2B N.C — — No connection
3B FSSOLC ACT O 0/24 V DC Feedshift solenoid C*1, drive (latch-on)
4B FSSOLB ACT O 0/24 V DC Feedshift solenoid B, drive (latch-on)
5B FSSOLA RET O 0/24 V DC Feedshift solenoid A*1, drive (release)
6B FSSOLA ACT O 0/24 V DC Feedshift solenoid A*1, drive (latch-on)
7B PHSOL RET O 0/24 V DC Paper holder solenoid, drive (release)
8B PHSOL ACT O 0/24 V DC Paper holder solenoid, drive (latch-on)
9B EGSOL O 0/24 V DC Eject guide solenoid, drive
10B SDCL O 0/24 V DC Siding drum clutch*1, drive
11B PCCL O 0/24 V DC Paper conveying clutch*1, drive
12B MGSOL O 0/24 V DC Movable guide solenoid, drive
13B PEGSOL O 0/24 V DC Paper entry guide solenoid*1, drive
14B PG — — Ground
15B 24 V O 24 V DC Paper conveying motor, 24 V DC supply

CN9 1 24 V O 24 V DC Centerfold unit*2, 24 V DC supply


2 24 V O 24 V DC Centerfold unit*2, 24 V DC supply
3 PG — — Ground
4 PG — — Ground
5 5V O 5 V DC Centerfold unit*2, 5 V DC supply
6 SG — — Ground
7 TXD O 0/5 V DC (pulse) Centerfold unit*2, communication control
8 SG — — Ground
9 RXD I 0/5 V DC (pulse) Centerfold unit*2, communication control
10 SG — — Ground
11 RESET O 0/5 V DC Centerfold unit*2, RESET signal
12 SET I 0/5 V DC Centerfold unit*2, SET signal

CN12 1 24 V O 24 V DC Punch motor*2, 24 V DC supply


2 24 V O 24 V DC Punch motor*2, 24 V DC supply
3 PG — — Ground
4 PG — — Ground
5 5V O 5 V DC Punch motor*2, 5 V DC supply
6 SG — — Ground
7 PUNM REM O 0/5 V DC Punch motor*2, drive control
8 PUNM CLK O 0/5 V DC (pulse) Punch motor*2, drive control
9 PUNM LOCK O 0/5 V DC Punch motor*2, drive control
10 N.C — — No connection
11 PUNSOL RET O 0/24 V DC Punch solenoid*2, drive (release)
12 PUNSOL ACT O 0/24 V DC Punch solenoid*2, drive (latch-on)
13 24 V O 24 V DC Punch solenoid*2, 24 V DC supply
14 24 V O 24 V DC Punch clutch*2, 24 V DC supply
15 PUNCL O 0/24 V DC Punch clutch*2, drive

*1 For multi finisher only. *2 Option for multi finisher.

2-3-8
3B8/9

Connector Pin No. Signal I/O Voltage Description


CN13 1 5V O 5 V DC Punch waste box sensor*1, 5 V DC supply
2 PWBS I 0/5 V DC Punch waste box sensor*1, detection, L: ON
3 SG — — Ground
4 PN SET I 0/5 V DC Punch unit*1, connection detection
5 SG — — Ground
6 N.C — — No connection

CN14 1 5V O 5 V DC Centerfold unit set switch, 5 V DC supply


2 CUSSW I 0/5 V DC Centerfold unit set switch, detection, L: ON
3 SG — — Ground
4 5V O 5 V DC Multi job tray front switch*2, 5 V DC supply
5 MJTSW-F I 0/5 V DC Multi job tray front switch*2, detection, L: ON
6 SG — — Ground
7 5V O 5 V DC Multi job tray rear switch*2, 5 V DC supply
8 MJTSW-R I 0/5 V DC Multi job tray rear switch*2, detection, L: ON
9 SG — — Ground

*1 Option for multi finisher. *2 Optional.

2-3-9
3B8/9-1

This page is intentionally left blank.

2-3-10
3B8/9

CN2 CN5 CN6 CN4 CN3


30 2 12 2
3 14 1 1 11 1
29 4 1
1
CN1
12

Figure 2-3-4 Centerfold unit main PCB silkscreen image

2-3-11
3B8/9-1

Connector Pin No. Signal I/O Voltage Description


CN1 1 24 V I 24 V DC 24 V DC
2 24 V I 24 V DC 24 V DC
3 PG — — Ground
4 PG — — Ground
5 SG — — Ground
6 5V I 5 V DC 5 V DC
7 TXD O 0/5 V DC (pulse) Finisher, communication control
8 SG — — Ground
9 RXD I 0/5 V DC (pulse) Finisher, communication control
10 SG — — Ground
11 RESET I 0/5 V DC RESET signal from finisher
12 DET O 0/5 V DC DET signal to finisher

CN2 1 24 V O 24 V DC Eject tray detection switch, 24 V DC supply


2 N.C — — No connection
3 ETPSW I 0/24 V DC Eject tray detection switch, detection, H: ON

CN3 1 MM F O 0/24 V DC Main motor, drive


2 MM R O 0/24 V DC Main motor, drive
3 CBLM F O 0/24 V DC Centerfold blade motor, drive
4 CBLM R O 0/24 V DC Centerfold blade motor, drive

CN4 1 SRGM A O 0/24 V DC (pulse) Side-registration guide motor, drive control


2 SRGM A_ O 0/24 V DC (pulse) Side-registration guide motor, drive control
3 SRGM B O 0/24 V DC (pulse) Side-registration guide motor, drive control
4 SRGM B_ O 0/24 V DC (pulse) Side-registration guide motor, drive control
5 24 V O 24 V DC Side-registration guide motor, 24 V DC supply
6 24 V O 24 V DC Side-registration guide motor, 24 V DC supply
7 CPM A O 0/24 V DC (pulse) Centering plate motor, drive control
8 CPM A_ O 0/24 V DC (pulse) Centering plate motor, drive control
9 CPM B O 0/24 V DC (pulse) Centering plate motor, drive control
10 CPM B_ O 0/24 V DC (pulse) Centering plate motor, drive control
11 24 V O 24 V DC Centering plate motor, 24 V DC supply
12 24 V O 24 V DC Centering plate motor, 24 V DC supply

CN5 1 5V O 5 V DC Motor pulse sensor, 5 V DC supply


2 MPS I 0/5 V DC (pulse) Motor pulse sensor, detection, L: ON
3 N.C — — No connection
4 SG — — Ground

CN6 1 5V O 5 V DC Side-registration guide home position sensor,


5 V DC supply
2 5V O 5 V DC Centering plate home position sensor,
5 V DC supply
3 5V O 5 V DC Centerfold blade home position sensor,
5 V DC supply
4 5V O 5 V DC Folded edge detection sensor, 5 V DC supply
5 5V O 5 V DC Paper entry sensor, 5 V DC supply
6 5V O 5 V DC Inside tray detection sensor, 5 V DC supply
7 N.C — — No connection
8 5V O 5 V DC Eject tray paper detection switch,
5 V DC supply
9 SG — — Ground
10 SG — — Ground
11 SG — — Ground
12 SG — — Ground

2-3-12
3B8/9-1

Connector Pin No. Signal I/O Voltage Description


CN6 13 SG — — Ground
14 SG — — Ground
15 N.C — — No connection
16 SG — — Ground
17 SPGHPS I 0/5 V DC Side-registration guide home position sensor,
detection, L: ON
18 CPHPS I 0/5 V DC Centering plate home position sensor,
detection, L: ON
19 CBLHPS I 0/5 V DC Centerfold blade home position sensor,
detection, L: ON
20 FEPS I 0/5 V DC Folded edge detection sensor, detection, L: ON
21 CUPES I 0/5 V DC Paper entry sensor, detection, L: ON
22 ITDS I 0/5 V DC Inside tray detection sensor, detection, L: ON
23 N.C — — No connection
24 ETPDSW I 0/5 V DC Eject tray paper detection switch, detection,
L: ON
27 24 V O 24 V DC Pressure release solenoid, 24 V DC supply
28 PRSOL ACT O 0/24 V DC Pressure release solenoid, drive (latch-on)
29 PRSOL RET O 0/24 V DC Pressure release solenoid, drive (release)

2-3-13
Timing chart No.1 Copying onto two sheets of A4/11" × 81/2" copy paper, stapling at one point at the back, ejecting to the main tray

PES CN7-20B 200 ms

FSSOLA ACT* CN8-6B

FSSOLA RET* CN8-5B

PCM CN7-7B, 5B, 6B

EGSOL CN8-9B 80 ms

PEJS CN7-17B 600 ms


387 ms

ITPCS CN7-18B
150 ms

MGSOL CN8-12B 387 ms 260 ms

PCBHPS-U CN6-25B 20 ms
377 P 200 ms 682 P
83 P 83 P
PCBM-U CN5-1A, 3A, 28B, 30B

PCBHPS-L CN6-24A 856 P


60 P

PCBM-L CN5-4A, 6A, 25B, 27B


233 ms
SRGHPS-RU CN6-21B 460 P
320 P 70 ms 63 P 31 P
400 ms
SRGM-RU CN5-10A, 12A, 19B, 21B

SRGHPS-FU CN6-22B 63 P
320 P 63 P 365 P 158 P

SRGM-FU CN5-7A, 9A, 22B, 24B

SRGHPS-L CN6-20B 150 ms

SRGM-L CN5-13A, 15A, 16B, 18B


150 ms
STM-R CN5-21A, 22A, 23A, 9B, 10B, 11B

PFPSOL CN5-15B

* For multi finisher only.

2-4-1
3B8/9
Timing chart No.2 Copying onto a sheet of A4/11" × 81/2" copy paper, ejecting to job tray No.1

2-4-2
3B8/9

PES CN7-20B

200 ms

FSSOLB ACT CN8-4B

FSSOLB RET CN8-13A

200 ms

PEJS CN7-17B

PCM CN7-5B, 6B, 7B

MTEM CN8-15A, 1B

5000 ms

MJTEM CN4-1A, 20B

MJTPS CN4-18B

MJTULDS CN4-12B

MTULDS CN7-14B

MTLLDS CN7-13B
Timing chart No.3 Copying onto two sheets of A4/11" × 81/2" copy paper in the punch mode, ejecting to the main tray

340 ms 340 ms
50 ms 50 ms

PES CN7-20B

PEGSOL CN8-13B

PCCL CN8-11B
90 ms 90 ms
90 ms 90 ms

PCM CN7-5B, 6B, 7B

200 ms

FSSOLB ACT CN8-4B

FSSOLB RET CN8-13A

PEJS CN7-17B
200 ms
90 ms 90 ms

PUNCL CN12-15

PUNM CN12-7, 8, 9

PUNSOL ACT CN12-12

PUNSOL RET CN12-11


300 ms
200 ms

2-4-3
3B8/9
Timing chart No.4 Copying onto two sheets of A3/11" × 17" copy paper, stapling at the center in the centerfold mode

2-4-4
3B8/9

Finisher
PES CN7-20B
FSSOLA ACT CN8-6B 200 ms

FSSOLA RET CN8-5B


387 ms 387 ms
PCM CN7-7B, 5B, 6B
ITPCS CN7-18B
MGSOL CN8-12B 260 ms 260 ms
PCBHPS-U CN6-25B 377 P 20 ms
20 ms 600 ms 600 ms
PCBM-U CN5-1A, 3A, 28B, 30B
PCBHPS-L CN6-24A 60 P 83 P 83 P 83 P 83 P
PCBM-L CN5-4A, 6A, 25B, 27B
63 P
SRGHPS-RU CN6-21B 320 P 63 P
SRGM-RU CN5-10A, 12A, 19B, 21B
SRGHPS-FU CN6-22B 320 P

SRGM-FU CN5-7A, 9A, 22B, 24B


SRGHPS-L CN6-20B 252 P

SRGM-L CN5-13A,15A, 16B, 18B


STM-R CN5-21A, 22A, 23A, 9B,
10B, 11B
STM-F CN5-18A, 19A, 20A, 12B,
13B, 14B
PFPSOL CN5-15B

Centerfold unit 3500 ms


200 ms
MM CN3-1, 2
CBLM CN3-3, 4 19 P 43 P 43 P 51 P 51 P 51 P 51 P 43 P 13 P

SRGM CN4-1, 2, 3, 4
CPM CN4-7, 8, 9, 10 600 ms 500 ms

SRGPS CN6-17 963 P

CPHPS CN6-18
CBLHPS CN6-19
FEDS CN6-20 100 ms 600 ms
CUPES CN6-21
ITDS CN6-22
ESW CN6-23
PRSOL RET CN6-27
PRSOL ACT CN6-28 200 ms 200 ms
250 ms
570 ms
200 ms
200 ms
3B8/9

Periodic maintenance procedure

Finisher

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Exterior Overall exterior cover Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Paper feed and Siding drum Cleaning Every time Wipe with dry cloth or cloth moistened
conveying with alcohol.
section Intermediate tray paper Cleaning Every time Wipe with dry cloth or cloth moistened
entry roller with alcohol.
Paper entry roller Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Sub tray eject roller* Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Eject roller Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Sub tray eject static Check Every time If paper powder or dust adheres to tip of
eliminator brush, remove it.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Driving section Gear 18 Greasing Every time Apply G501 to teeth.
Gear 50 Greasing Every time Apply G501 to teeth.
Gear 51 Greasing Every time Apply G501 to teeth.
Worm gear Greasing Every time Apply G501 to teeth.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Intermediate Forwarding roller sheet Cleaning Every time Wipe with dry cloth or cloth moistened
tray section with alcohol.
Paper forwarding pulley* Check and cleaning Every time If soiled with paper powder or toner,
clean.
Wipe with dry cloth or cloth moistened
with alcohol.

* For multi finisher only.

2-4-5
3B8/9

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Sensors Main tray paper upper Cleaning Every time Air brush
surface detection light
emitting sensor
Main tray paper upper Cleaning Every time Air brush
surface detection light
intercepting sensor
Multi job tray paper upper Cleaning Every time Air brush
surface detection light
emitting sensor
Multi job tray paper upper Cleaning Every time Air brush
surface detection light
intercepting sensor
Paper entry sensor Cleaning Every time Air brush
Upper paper conveying Cleaning Every time Air brush
belt home position sensor
Upper paper sensor Cleaning Every time Air brush
Lower paper sensor Cleaning Every time Air brush
Intermediate tray paper Cleaning Every time Air brush
conveying sensor
Paper ejection sensor Cleaning Every time Air brush
Sub tray paper ejection Cleaning Every time Air brush
sensor*

* For multi finisher only.

Multi job tray

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Exterior Job tray Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Job tray lid Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Others Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Driving section Gear 18 Greasing Every time Apply G501 to teeth.
Gear 50 Greasing Every time Apply G501 to teeth.
Gear 51 Greasing Every time Apply G501 to teeth.
Worm gear Greasing Every time Apply G501 to teeth.

2-4-6
3B8/9-1

Centerfold unit

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Exterior Storage cover Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Ejected paper holding arm Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Right cover Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Left cover Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Paper feed Paper entry roller Cleaning Every time Wipe with dry cloth or cloth moistened
and conveying with alcohol.
section Eject roller Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Paper ejecting brush Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Paper entry pulley Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Eject pulley Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Centerfold Left centerfold roller Cleaning Every time Wipe with dry cloth or cloth moistened
section with alcohol.
Right centerfold roller Cleaning Every time Wipe with dry cloth or cloth moistened
with alcohol.
Centerfold blade Check and replace Every time Wipe with dry cloth or cloth moistened 1-5-3
with alcohol.
If deformed or bent, replace.

Processing Maintenance part(s) Maintenance Essential points


Contents Page
area and location cycle and notes
Sensors Eject tray paper detection Cleaning Every time Air brush
switch
Folded edge detection Cleaning Every time Air brush
sensor
Inside tray detection sensor Cleaning Every time Air brush
Centerfold unit paper Cleaning Every time Air brush
entry sensor
Centering plate home Cleaning Every time Air brush
position sensor
Eject tray detection switch Cleaning Every time Air brush
Side-registration guide Cleaning Every time Air brush
home position sensor
Centerfold blade home Cleaning Every time Air brush
position sensor

2-4-7
3B8/9-1

List of maintenance parts

Finisher

Part names
Part number Fig. No. Ref. No.
Name used in the service manual Name used in the parts list
Siding drum GUIDE A, DRUM 3B816120 3 8
Intermediate tray paper entry roller ROLLER, MIDDLE TRAY FEED IN 3B816150 4 8
Paper entry roller LOWER ROLLER, FEED IN 3B816180 4 10
Sub tray eject roller* ROLLER, SUB EJECT 3B816510 5 10
Eject roller ROLLER, EJECT 3B821040 5 16
Sub tray eject static eliminator STATIC ELIMINATOR, SUB EJECT 3B816920 3 36
5 58
Middle tray feed in static eliminator STATIC ELIMINATOR, MIDDLE TRAY FEED IN 3B808150 4 59

Gear 18 GEAR 18, TRAY DRIVE 3B820190 10 35


Gear 50 GEAR 50, TRAY DRIVE 3B820180 10 34
Gear 51 GEAR 51 3AK20090 10 20
Worm gear GEAR, WORM MAIN TRAY 3AK20130 10 21

Forwarding roller sheet SHEET, LEADING FEED ROLLER 3B807820 9 49


Paper forwarding pulley* PULLEY, LEADING REGISTRATION 68721420 9 53

Main tray paper upper surface detection light SENSOR 12, SEPARATION 3B827040 2 33
emitting sensor
Main tray paper upper surface detection light SENSOR 12, SEPARATION 3B827040 2 33
intercepting sensor
Multi job tray paper upper surface detection SENSOR 22, SEPARATION 3B827050 2 34
light emitting sensor
Multi job tray paper upper surface detection SENSOR 22, SEPARATION 3B827050 2 34
light intercepting sensor
Paper entry sensor SWITCH, FEED 63227020 4 48
Upper paper conveying belt home position SWITCH, FEED 63227020 6 7
sensor
Upper paper sensor SWITCH, FEED 63227020 6 7
Lower paper sensor SWITCH, FEED 63227020 6 7
Intermediate tray paper conveying sensor PAPER SWITCH 66006360 5 62
Paper ejection sensor PAPER SWITCH 66006360 5 62
Sub tray paper ejection sensor* PAPER SWITCH 66006360 5 62

* For multi finisher only.

Multi job tray

Part names
Part number Fig. No. Ref. No.
Name used in the service manual Name used in the parts list
Job tray BIN, EJECT 3CB04010 2 4
Job tray lid LID, BIN EJECT 3CB04020 2 5

Gear 18 GEAR 18, TRAY DRIVE 3B820190 1 47


Gear 50 GEAR 50, TRAY DRIVE 3B820180 1 46
Gear 51 GEAR 51 3AK20090 1 18
Worm gear GEAR, WORM MAIN TRAY 3AK20130 1 19

2-4-8
3B8/9-1

Centerfold unit

Part names
Part number Fig. No. Ref. No.
Name used in the service manual Name used in the parts list
Storage cover TRAY, EJECT 3CA04010 5 3
Ejected paper holding arm ARM, PAPER EJECT HOLDER 3CA04020 3 1
Right cover LEFT FRONT COVER 3CA04030 5 4
Left cover LEFT REAR COVER 3CA04040 5 5

Paper entry roller ROLLER, FEED IN 3CA16080 2 29


Eject roller ROLLER, EJECT 3CA16090 3 4
Paper ejecting brush BRUSH, PAPER EJECT REGISTRATION 3CA16210 3 13
Paper entry pulley PULLEY, FEEDBACK 62221110 2 42
Eject pulley PULLEY, FEEDBACK 62221110 3 22

Left centerfold roller ROLLER, PRESSURE 3CA08010 2 13


Right centerfold roller ROLLER, PRESSURE 3CA08020 2 14
Centerfold blade BLADE, MIDDLE PRESSING 3CA08030 2 15

Eject tray paper detection switch PAPER SWITCH 66006360 1 19


Folded edge detection sensor JAM DETECTION SWITCH 78727110 3 27
Inside tray detection sensor JAM DETECTION SWITCH 78727110 2 50
Centerfold unit paper entry sensor JAM DETECTION SWITCH 78727110 2 50
Centering plate home position sensor PAPER SWITCH 66006360 2 44
Eject tray detection switch SWITCH, FEED 35327400 1 23
Side-registration guide home position sensor SWITCH, FEED 35327400 2 41
Centerfold blade home position sensor SWITCH, FEED 35327400 4 42

2-4-9
3B8/9-1

Optional devices supplied parts list

Multi job tray

Name used in the service manual Name used in installation guide Part No.
Bin front guide plate Bin front guide plate 3CB02090
Bin rear guide plate Bin rear guide plate 3CB02100
Bin guide plate retainer Bin guide plate retainer 3CB02180
Job tray Eject bin 3CB04010
Right cover Right cover 3CB04030
Left cover Left cover 3CB04040
Tray detection plate A Detection plate tray A 3CB02210
Motor front cover Motor front cover 3CB04050
Job tray switches Size detection switch 3CB02190
BVM4 × 6 binding screw BVM4 × 6 binding screw B1304060
M4 × 8 TP screw M4 × 8 TP screw B4104080
BVM3 × 5 binding screw BVM3 × 5 binding screw B1303050
Sheet of tray No. labels Sheet of bin No. labels 3CB05020
Sheet of name labels Sheet of name labels 3CB05030

Centerfold unit

Name used in the service manual Name used in installation guide Part No.
Release pole assembly Release pole assembly 3CA02100
Storage tray Eject tray 3CA04010
Right cover Right cover 3CA04030
Left cover Left cover 3CA04040
Release handle Release handle 33420440
Slider Slider 36508210
Release lever actuating plate Release lever actuating plate 3CA02220
Backstop Backstop 3CA02230
Detection PI douser Douser detection PI 3CA02240
Unit transport handle Unit transport handle 3CA02250
Unit lock hook Unit lock hook 3CA02260
Unit lock rod Unit lock rod 3CA02270
Tray stopper Stopper tray 3CA02280
Jam correction label (Japan) Label, jam correction B (Japan) 3CA05050
Jam correction label (export) Label, jam correction B (export) 3CA05060
Large stop ring Large stop ring 75706040
Small stop ring Medium stop ring 34806480
Pin Pin 77706670
Small spring Small spring 74608110
Large spring Large spring 27302160
BVM4 × 6 bronze binding screw M4 × 6 bronze binding screw B1304060
M4 × 6 TP-A bronze screw M4 × 6 TP-A bronze screw B4304060
M4 × 10 TP-A bronze screw M4 × 10 TP-A bronze screw B4304100

2-4-10
3B8/9

Punch unit

Name used in the service manual Name used in installation guide Part No.
Paper conveying unit Paper conveying unit 3B860160 (metric)
3B860170 (inch)
Punch waste box Punch waste box 3B860100
Paper conveying unit upper guide Paper conveying unit upper guide 3B860130
M4 × 6 TP screws M4 × 6 TP screws B4004060

2-4-11
2-4-12
24 V
1

CN2-1
ETDSW
2

CN2-3
ETDSW

5V
CN5-1
CN5-2 MPS
MPS

SG
1 2 3

CN5-4
MM F
CN3-1
MM R
MM

CN3-2
Centerfold unit wiring diagram

CN3-3 CBLM-F
CN3-4 CBLM-R
CBLM

24 V
CN6-29
CN6-28 PRSOL ACT
PRSOL RET
1 2 3

CN6-27
PRSOL

CPM B
CN4-10
24 V
CN4-12
CN4-9 CPM B
CPM A
CPM

CN4-7
CN4-11 24 V
CPM A
1 2 3 4 5 6

CN4-8
CN4-4 SRGM B
CN4-6 24 V
CUMPCB

CN4-3 SRGM B
CN4-1 SRGM A
SRGM

CN4-5 24 V
SRGM A
1 2 3 4 5 6

CN4-2
5V
CN6-1
CN6-17 SPGHPS
SG
1 2 3

CN6-9
SRGHPS

5V
CN6-2
CN6-18 CPHPS
SG
1 2 3

CN6-10
CPHPS

CN6-3 5V
CN6-19 CBLHPS
SG
1 2 3

CN6-11
CBLHPS

5V
CN6-4 FEDS
CN6-20
SG
FEDS

1 2 3
CN6-12
CN6-5 5V
CN6-21 CUPES
SG

1 2 3
CN3-13
CUPES
5V
CN6-6
CN6-22 ITDS

ITDS
SG

1 2 3
CN6-14
CN6-15 N.C.
CN6-23 N.C.
CN6-7 N.C.
5V
CN6-8
CN6-24 ETPDSW
SG

1 2 3
CN6-16

ETPDSW

CN1-12
CN1-11
CN1-10
CN1-9
CN1-8
CN1-7
CN1-6
CN1-5
CN1-4
CN1-3
CN1-2
CN1-1

SG
SG
SG
PG
PG

5V

SET
TXD
24 V
24 V

RXD

RESET
3B8/9-1
C205

General wiring diagram C307


C309(CT,3P)

1 5V
SRGHPS-FU

1 CLNM-F F
CN9-1 GY
C501
3B8/9
2 CLNM-F F 1 24V

STCLN-F*3
C302-13 WE 2 SRGHPS-FU CN9-2 GY
C315 1 STD-F CD 3 CLNM-F R 2 24V
C302-14 WE 3 SG CN9-3 GY
1 PCBM-U B 2 STCS-F 4 CLNM-F R 3 PG
C302-15 WE CN9-4 GY
2 PCBM-U 24V 5 SG 4 PG
C104 C301 3 STES-F
C105 C302 C103 C201 CN9-5 GY

PCBM-U
CN5-1A GY
1 1
GY 3 PCBM-U B
4 PCBM-U A
C302-16 WE
C302-17 WE
4
5
CLNSS-F
STHPS-F
CN6-4A WE
1 1
C309-1 WE CN5-27A GY
1 1
GY 6
7
CLNHPS-F
5V CLNM-F
CN9-6 GY
5 5V
6 SG
Centerfold unit*2
CN5-2A GY GY C302-18 WE CN6-22B WE C309-2 WE CN5-4B GY GY CN9-7 GY
2 2 5 PCBM-U 24V 2 2 C312(CT,3P) SRGHPS-RU 2 2 7 RXD

STD-F*3
CN5-30B GY GY 6 5V CN6-5A WE C312-1 WE CN5-28A GY GY CN9-8 GY
3 3 6 PCBM-U A C302-19 WE 3 3 3 3 8 SG
CN5-3A GY GY 7 SG CN6-21B WE C312-2 WE CN5-3B GY GY CN9-9 GY
4 4 C302-20 WE 4 4 1 5V 4 4 9 TXD
CN5-29B GY GY 8 STM-F R CN6-1A WE C310-1 WE CN6-5B GY GY CN9-10 GY
5 5 C302-21 WE 5 5 2 SRGHPS-RU 5 5 C203 10 SG
CN5-28B GY GY 9 STM-F R CN6-25B WE C310-2 WE CN6-22A GY GY CN9-11 GY
6 6 C314 C302-22 WE 6 6 3 SG 6 6 11 RESET
CN5-4A GY GY 10 STM-F R CN6-2A WE C313-1 WE CN6-2B GY GY CN9-12 GY
7 7 1 PCBM-L B C302-23 WE 7 7 7 7 1 CLNM-R F 12 SET
CN5-5A GY GY 11 STM-F F CN6-24B WE C313-2 WE CN5-29A GY GY
CN5-27B GY
8 8
GY 2 PCBM-L 24V C302-24 WE
12 STM-F F CN6-3A WE
8 8
C305-1 WE CN5-2B GY
8 8
GY 2 CLNM-R F Wire color Symbol

PCBM-L
C302-25 WE

STCLN-R
9 9 3 PCBM-L B 13 STM-F F 9 9 9 9 3 CLNM-R R
CN5-6A GY GY CN6-23B WE C305-2 WE CN5-30A GY GY
CN5-26B GY
10 10
GY 4 PCBM-L A CN6-6A WE
10 10
C303-1 WE C310(CT,3P) PCBHPS-U CN5-1B GY
10 10
GY 4 CLNM-R R
C1
BLACK BK
11 11 5 PCBM-L 24V 11 11 11 11 5 SG
CN5-25B GY GY CN6-20B WE C303-2 WE CN6-4B GY GY CN1-1 OE
CN5-7A GY
12 12
GY 6 PCBM-L A C 306
CN6-16B WE
12 12
C307-1 WE 1 5V CN6-23A GY
12 12
GY 6 CLNHPS-R CN1-3 OE
1 5V
2 SG
YELLOW YW
13 13 13 13 13 13 7 5V CLNM-R
CN5-8A GY GY C302-26 WE CN6-11A WE C307-2 WE 2 PCBHPS-U CN6-25A GY GY CN1-5 GY
CN5-24B GY
14
15
14
15
GY C302-27 WE
1 STD-R CD CN6-15B WE
14
15
14
15
C307-3 WE 3 SG CN5-16A GY
14
15
14
15
GY CN1-6 GY
3 TXD
4 SG
BLUE BE
CN5-9A GY GY C308 2 STCS-R CN6-12A WE C307-4 WE CN5-15B GY GY CN1-7 WE
C302-28 WE
CN5-23B GY
16 16
GY 1 SRGM-FU B
C302-29 WE
3 STES-R CN6-14B WE
16 16
C307-5 WE CN6-1B GY
16 16
GY CN1-8 WE
5 RXD
WHITE WE

SRGM-FU
17 17 2 SRGM-FU 24V 4 CLNSS-R 17 17 17 17 6 SG
CN5-22B GY GY C302-30 WE CN6-13A WE C307-6 WE CN6-24A GY GY CN1-9 YW
CN5-10A GY
18 18
GY 3 SRGM-FU B
C302-31 WE
5 STHPS-R CN6-13B WE
18 18
C307-7 WE CN6-3B GY
18 18
GY
C204(SM,2P) CN1-10 YW
7 RESET
8 SET
PINK PK
19 19 4 SRGM-FU A 6 5V 19 19 C313(CT,3P) PS-U 19 19 1 24V 1
Copier

STD-R
CN5-11A GY GY C302-32 WE CN5-14B WE C307-8 WE PFPSOL
CN5-21B GY
20
21
20
21
GY 5 SRGM-FU 24V
C302-33 WE
7 SG CN5-18A WE
20
21
20
21
C307-9 WE
20
21
20
21
2 PFPSOL 2
CN2-1 OE
P001
RED RD
CN5-12A GY GY 6 SRGM-FU A 8 STM-R R CN5-13B WE C307-10 WE 1 5V 1 PG
C302-34 WE
CN5-20B GY
22
23
22
23
GY C302-35 WE
9
10
STM-R R
STM-R R
CN5-19A WE
22
23
22
23
C307-11 WE 2
3
RS-U
SG
22
23
22
23 PCBHPS-L
C2 ORANGE OE
CN5-19B GY GY CN5-12B WE C307-12 WE C202(SM,3P) 1 N.C.
24 24 C302-36 WE 24 24 24 24 CN2-2 OE
CN5-13A GY
25 25
GY
C316
1 SRGM-RU B
C302-37 WE
11
12
STM-R F
STM-R F
CN5-20A WE
25 25
C307-13 WE
CN2-3 GY
2 PG GRAY GY
CN5-14A GY GY CN6-12B WE C306-1 WE 1 5V 3 PG
C302-38 WE

SRGM-RU
26 26 2 SRGM-RU 24V 13 STM-R F 26 26 2 PCBHPS-L CN2-4 GY
CN5-18B GY GY CN6-15A WE C306-2 WE 4 PG
27 27 3 SRGM-RU B 27 27 3 SG CN2-5 WE
CN5-15A GY GY CN6-11B WE C306-3 WE 5 24V
28 28 4 SRGM-RU A 28 28 CN2-6 WE
CN5-17B GY GY CN6-16A WE C306-4 WE 6 24V
29 29 5 SRGM-RU 24V 29 29 C305(CT,3P) PS-L CN2-7 YW
CN5-16B GY GY CN6-10B WE C306-5 WE 7 24V
30 30 6 SRGM-RU A 30 30 CN1-2 YW
GY CN6-17A WE C306-6 WE
31
32
31
32
CN6-9B WE
31
32
31
32
C306-7 WE 1 5V
8
9
5V
N.C. Punch unit*2
CN5-11B WE C306-8 WE 2 RS-L
33 33 C304 33 33 3 SG
CN5-21A WE C306-9 WE
34 34 1 SRGM-L M B 34 34
CN5-10B WE C306-10 WE
35 35 35 35
SRGM-L

2 SRGM-L 24V CN5-22A WE C306-11 WE


36 36 3 SRGM-L M B 36 36
CN5-9B WE C306-12 WE
37 37 4 SRGM-L M A 37 37
CN5-23A WE C306-13 WE C413(SM,3P)
38 38 5 SRGM-L 24V 38 38 C412-3 GY
CN6-8A WE W101 BE C303(CT,3P) SRGHPS-L 1 PUNSOL 24V 1
39 39 6 SRGM-L A 39 39 C412-2 GY
CN6-9A WE W102 BE 2 PUNSOL ACT 2
40 40 40 40 C412-1 GY PUNSOL
1 5V 3 PUNSOL RET 3
2 SRGHPS-L
3 SG

C410(DF,3P)
PWBS
PUNM C412-6 GY
1 SG
C125(CT,9P) C412-4 GY
2 5V
C412-5 GY
CN12-9 YW 3 PWBS
1 PUNM LOCK
CN12-8 GY
2 PUNM CLK
CN12-7 GY
3 PUNM REM PES
CN12-6 BE
4 PUNM SG
CN12-5 OE C414(CT,3P)
5 PUNM 5V
CN12-4 BE 1 5V 3 1
C105-21 WE
C105-23 WE
C105-25 WE
C105-34 WE
C105-36 WE
C105-38 WE

C105-37 WE
C105-35 WE
C105-33 WE
C105-24 WE
C105-22 WE
C105-20 WE

C105-11 WE

C105-39 WE
C105-40 WE

C105-14 WE
C105-16 WE
C105-18 WE

C105-27 WE
C105-29 WE
C105-31 WE

C105-32 WE
C105-30 WE
C105-28 WE
C105-26 WE
C105-19 WE
C105-17 WE
C105-15 WE
C105-13 WE

C105-12 WE

C105-10 WE
C104-10 GY
C104-13 GY
C104-14 GY
C104-16 GY
C104-19 GY
C104-20 GY
C104-22 GY
C104-25 GY
C104-26 GY
C104-28 GY
C103-15 GY

C103-10 GY
C103-11 GY

C103-16 GY
C104-30 GY
C104-29 GY
C104-27 GY
C104-24 GY
C104-23 GY
C104-21 GY
C104-18 GY
C104-17 GY
C104-15 GY
C104-12 GY
C104-11 GY

C103-13 GY
C103-18 GY
C103-14 GY
C103-17 GY

C103-19 GY
C103-12 GY

C501-10 GY
C501-11 GY
C501-12 GY
C105-5 WE
C105-7 WE
C105-9 WE
C105-1 WE
C105-3 WE

C105-4 WE
C105-2 WE

C105-8 WE
C105-6 WE
6 PUNM PG
C104-1 GY
C104-2 GY
C104-4 GY
C104-7 GY
C104-8 GY

C103-1 GY
C103-3 GY
C103-8 GY

C103-9 GY
C103-4 GY
C103-2 GY

C104-9 GY
C104-6 GY
C104-5 GY
C104-3 GY

C103-6 GY

C103-7 GY

C103-5 GY

C501-1 GY
C501-2 GY
C501-3 GY
C501-4 GY
C501-5 GY
C501-6 GY
C501-7 GY
C501-8 GY
C501-9 GY
CN12-3 BE 2 PES 2 2

C1-5 WE
C1-6 WE
C1-7 YW
C1-8 YW

C2-5 WE
C2-6 WE
C2-7 YW
C2-8 YW
C1-1 OE
C2-8 OE
C1-2 OE

C1-3 GY
C1-4 GY

C2-1 OE
C2-2 OE
C2-3 GY
C2-4 GY
7 PUNM PG
CN12-2 RD 3 SG 1 3
8 PUNM 24V
CN12-1 RD 4 PN SET 4
9 PUNM 24V
5 PN SET 5
6 PN SET 6
7 PN SET 7
PUNCL
C126(SM,2P)
CN12-14 RD PES
1 PUNCL 24V 1

1 2
CN12-15 GY C414(CT,3P)
2 PUNCL 2 C401-22 GY

SRGHPS-RU
SRGHPS-FU
1 5V 3 1
SRGM-RU B

SRGM-RU A

SRGM-RU A

SRGM-RU B
SRGM-FU B

SRGM-FU A

SRGM-FU A

SRGM-FU B

PCBHPS-U
CLNHPS-R

SRGHPS-L
C401-23 GY

CLNHPS-F

PCBHPS-L
PCBM-U B

PCBM-U A

CLNM-R R
CLNM-R R

PCBM-U A

PCBM-U B
SRGM-L B

SRGM-L A

SRGM-L A

SRGM-L B
CLNM-F R
CLNM-R F

CLNM-R F
CLNM-F R

STD-R CD

RESET

RESET
PCBM-L B

PCBM-L A

PCBM-L A

PCBM-L B
CLNM-F F

CLNM-F F

STD-F CD
2 PES 2 2

CLNSS-R

STHPS-R
CLNSS-F

STHPS-F
STM-R R

STM-R R
STM-R R
STM-F R

STM-R F
STM-R F

STM-R F

STM-F R
STM-F R
STM-F F
STM-F F

STM-F F

PFPSOL

C401-24 GY

STCS-R

STES-R
STCS-F

STES-F

RXD

RXD
TXD

TXD

N.C.
SET

SET
24V
24V

24V
24V
24V
24V
3 SG 1 3

N.C
PG
PG

SG

SG

SG

SG

SG

SG

PG
PG
PG
PG
CN9

CN1

CN2
5V

5V
5V
PS-U
PS-L
N.C.

N.C.

N.C.

N.C.

N.C.

N.C.

N.C.

N.C.

N.C.

N.C.
N.C.
N.C.
4 PN SET 4
24V

24V

24V

24V

24V

24V

24V

24V

24V

24V

24V

SG
SG

SG
SG
SG

SG

SG
5V
5V
5V
5V
5V
5V

5V

5V

5V
5V
5V

10
11
12

10
9
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
CN5

CN6

5 PN SET 5
10A
11A
12A
13A
14A
15A
16A
17A
18A
19A
20A
21A
22A
23A
24A
25A
26A
27A
28A
29A
30A

10B
11B
12B
13B
14B
15B
16B
17B
18B
19B
20B
21B
22B
23B
24B
25B
26B
27B
28B
29B
30B

10A
11A
12A
13A
14A
15A
16A
17A
18A
19A
20A
21A
22A
23A
24A
25A

10B
11B
12B
13B
14B
15B
16B
17B
18B
19B
20B
21B
22B
23B
24B
25B
C412 6 PN SET 6
1A
2A
3A
4A
5A
6A
7A
8A
9A

1B
2B
3B
4B
5B
6B
7B
8B
9B

1A
2A
3A
4A
5A
6A
7A
8A
9A

1B
2B
3B
4B
5B
6B
7B
8B
9B
C127(DF,8P)
CN12-11 GY C413-3 GY
1 PUNSOL RET 1 7 PN SET 7
CN12-12 GY C413-2 GY
2 PUNSOL ACT 2
CN12-13 RD C413-1 GY
3 24V 3 C906 MJTSW-F*1
CN13-1 OE C410-2 GY
4 5V 4
CN13-2 YW C410-3 GY
5 PWBS 5 1
CN13-3 BE C410-1 GY
6 SG 6 2
CN13-4 GY C414-4 GY
7 PN SET 7 3
CN13-5 BE C414-5 GY
8 SG 8
CN4-19B GY C414-6 GY
9 PN SET 9
CN4-11A GY C414-7 GY
10 SG 10
FSSOLC RET

FSSOLC ACT
MTLDS-20/30

FSSOLB RET

FSSOLB ACT
FSSOLA RET
FSSOLA ACT

MJTPUSDLIS
C907 MJTSW-R*1
PCM CLOCK

PUNSOL RET
PUNSOL ACT
MTPUSDLIS

PHSOL RET
PHSOL ACT

PUNM LOCK
PCM LOCK

MTLDS-15

MTLDS-10

PUNM REM
PCM REM

MJTULDS

PUNM CLK
MJTLLDS

MJTEM R
MJTEM F
MTULDS

PEGSOL

MJTSW-R
MTLLDS

MTEM R

MJTSW-F
MTEM F

MGSOL

PN SET
PDSW5
PDSW4
PDSW3
PDSW2
PDSW1
C905
EGSOL

C904

INT OUT
STPES

MJTPS

CUSSW
JTSET

PN SET
ITPCS

1
PHDS

PUNCL
SDCL
PCCL
PEJS

UCSW
FCSW

PWBS
INT IN
CN14-6 GY C906-3 GY
N.C.

N.C.

N.C.

N.C.

PES

N.C.

N.C.

N.C.

CN12

CN13

CN14
24V

24V
24V
24V
24V
24V
24V

24V
24V
24V

24V

N.C

N.C
1 SG 1 2

JSW
SG
SG
SG
SG
SG

SG
SG

SG
SG
SG

SG

PG

PG

SG
SG
SG
SG
SG
SG

SG
SG

SG

SG
SG
SG

N.C.

N.C.
5V
5V
5V
5V
5V
5V

5V
5V
5V
5V
5V

5V

5V
5V
5V
5V
5V
5V
5V
5V

5V

5V

5V

24V
24V

24V
24V
CN7

CN8

CN4

CN3
CN14-5 GY C906-2 GY

PG
PG

SG

SG

SG

SG

SG

SG
5V
5V

5V

5V

5V
2 MJTSW-F 2 3
CN14-4 GY C906-1 GY
10A
11A
12A
13A
14A
15A
16A
17A
18A
19A
20A

10B
11B
12B
13B
14B
15B
16B
17B
18B
19B
20B

10A
11A
12A
13A
14A
15A

10B
11B
12B
13B
14B
15B

10A
11A
12A
13A
14A
15A
16A
17A
18A
19A
20A

10B
11B
12B
13B
14B
15B
16B
17B
18B
19B
20B
1A
2A
3A
4A
5A
6A
7A
8A
9A

1B
2B
3B
4B
5B
6B
7B
8B
9B

1A
2A
3A
4A
5A
6A
7A
8A
9A

1B
2B
3B
4B
5B
6B
7B
8B
9B

1A
2A
3A
4A
5A
6A
7A
8A
9A

1B
2B
3B
4B
5B
6B
7B
8B
9B
3 5V 3

10
11
12
13
14
15

1
2
3
4

7
8
6
5

9
1
2
3
4
5

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
CN14-9 GY C907-3 GY
4 SG 4
CN14-8 GY C907-2 GY
5 MJTSW-R 5
CN14-7 GY C907-1 GY
6 5V 6

C901-1 GY
C901-2 GY
C901-3 GY
C904-3 GY
C904-2 GY
C904-1 GY
C904-6 GY
C904-5 GY
C904-4 GY
C406(PH,3P) MTPUSDLES

C401-1 GY
1 5V
C120-12 YW
C120-24 YW

C120-19 YW
C401
C120-21 OE

C120-16 RD

C120-14 RD
C120-18 RD

C120-17 GY
C120-13 GY

C120-15 GY

C120-20 OE

C127-10 GY

C120-28 RD

C120-26 GY
C120-25 GY
C120-23 BE
C120-11 BE

C120-10 BE

C120-22 BE
C120(DF,28P)
C102-9 YW
C102-8 YW
C102-7 YW

C117-3 YW
C108-2 YW
C106-2 YW
C109-2 YW
C115-2 YW

C116-2 YW
C120-7 YW
C124-2 YW

C121-2 WE

C114-2 YW

C120-6 YW

C112-8 YW

C107-2 YW
C119-2 YW
C112-7 YW
C112-5 YW
C112-2 YW
C111-7 YW
C111-4 YW
C102-5 OE

C120-9 OE
C124-1 OE
C120-8 OE
C116-1 OE

C115-1 OE
C109-1 OE
C106-1 OE
C108-1 OE
C120-2 OE

C117-4 OE

C102-1 RD

C123-1 RD
C131-1 RD

C116-4 RD

C122-1 RD
C121-1 RD
C134-1 RD
C121-3 GY
C134-3 GY
C110-1 GY
C110-2 GY

C134-2 GY

C122-3 GY

C116-6 GY
C116-5 GY

C131-2 GY
C123-2 GY

C102-2 RD

C111-1 GY

C111-3 OE
C111-6 OE
C112-1 OE
C112-4 OE
C112-6 OE
C119-1 OE
C107-1 OE

C120-5 OE

C114-1 OE

C118-1 OE

C127-9 GY
C111-2 GY

P103-2 RD
P103-3 GY
C117-2 BE

C124-3 BE

C109-3 BE
C108-3 BE

C106-3 BE
C115-3 BE
C116-3 BE

C102-6 BE

C102-3 BE

C122-2 BK

C102-4 BE

C111-5 BE
C112-3 BE

C119-3 BE
C107-3 BE

C120-3 BE
C114-3 BE

C132-1 BE
C113-1 BE

C111-8 BE
C117-1 YW C406-3 GY 2
1 MTPUSDLES 2 C401-2 GY
CN7-12A OE C406-1 GY 3 MTPUSDLES
2 5V 1
CN4-18A BE C407-2 GY
3 SG 4
C118-3 YW C407-1 GY
4 MJTPUSDLIS LED 3
CN4-17A OE C407-4 GY
5 5V 6

C125-1 YW

C127-5 YW
CN4-3B YW C407-3 GY

C125-9 RD
C125-8 RD

C125-5 OE

C125-3 GY
C125-2 GY

C127-1 GY
C127-2 GY
C127-3 RD
C126-1 RD
C126-2 GY

C127-4 OE

C127-7 GY
C125-7 BE
C125-6 BE

C125-4 BE

C127-6 BE

C127-8 BE
6 MJTPUSDLIS 5
CN7-17B YW C402-2 GY C407(PH,4P) MJTPUSDLIS
7 PEJS 8
CN7-5A OE C402-1 GY
8 5V 7 C401-3 GY
CN7-3A OE C403-1 GY 1 MJTPUSDLIS LED
9 5V 10 C401-4 GY
CN7-17A BE C402-3 GY 2 SG
10 SG 9 C401-5 GY
CN7-15A BE C403-3 GY 3 MJTPUSDLIS
11 SG 12 C401-6 GY
CN7-19B YW C403-2 GY 4 5V
12 STPES 11
CN8-10B GY C404-2 WE
13 SDCL 14
CN8-6A RD C404-1 WE
14 24V 13
CN8-13B GY C405-2 BK
15 PEGSOL 16
CN8-3A RD C405-1 BK C402(CT,3P) PEJS
C802 C803 16 24V 15
C108(CT,3P) MTLDS-20*4/30*3 CN8-9B GY C408-2 GY
C113 C801 17 EGSOL 18 C401-7 GY
C109(CT,3P) MTLLDS 18 N.C 18 CN8-7A RD C408-1 GY 1 5V
C121(DF,3P) C706 GY 18 24V 17 C401-8 GY
CN7-11A OE C111(8P) C802 17 17 C804 C805 CN4-18B YW C409-2 GY 2 PEJS
1 5V CN8-11A RD CN4-1A GY GY 19 MJTPS 20 C401-9 GY
CN7-9A OE CN7-11B GY 1 24V 1 1 MJTEM F 8 16 16 1 1 CN4-3A OE C409-1 GY 3 SG
1 5V 2 MTLDS-20/30 CN8-4B WE CN4-20B GY GY MJTEM 20 5V 19
CN7-13B YW CN7-20A BE 2 FSSOLB ACT 2 2 MJTEM R 7 15 15 2 2 CN7-2A OE C414-1 GY
C102 PCM 2 MTLLDS 3 SG CN8-13A GY FSSOLB CN4-4A OE GY 21 5V 22
CN7-19A BE 3 FSSOLB RET 3 3 5V 6 14 14 CN4-9B BE C409-3 GY
3 SG CN4-17B YW GY 22 SG 21
CN8-1A RD 4 PDSW1 5 13 13 CN7-14A BE C414-3 GY
1 24V CN4-12A BE GY 23 SG 24
CN8-15B RD 5 SG 4 12 12 CN7-20B YW C414-2 GY C403(CT,3P) STPES*3
2 24V CN4-5A OE GY 24 PES 23
CN8-2A BE 6 5V 3 11 11 PDSW1 CN3-5 GY P101-3 PK
3 PG C122(DF,3P) C707 CN4-16B YW GY 25 JSW 26 C401-10 GY
CN8-14B BE MTLDS-15*3 CN8-10A RD 7 PDSW2 2 10 10 CN3-4 GY P102-3 PK 1 5V
4 PG C106(CT,3P) 1 24V 1 CN4-8B BE GY 26 FCSW 25 C401-11 GY
CN7-8B YW C107(CT,3P) CN8-6B BK 8 SG 1 9 9 3 1 P103-1 GY P102-2 PK 2 STPES
5 5V MJTLLDS 2 FSSOLA ACT 2 27 28 C401-12 GY
CN7-1A OE CN8-5B GY FSSOLA*3 C112(9P) C803 CN3-1 RD P101-1 PK 3 SG
6 SG CN7-10A OE 3 FSSOLA RET 3 GY 2 2 28 INT OUT 27
CN7-7B YW CN4-10A OE 1 5V 1 N.C. 9 8 8
CN7-12B GY CN4-6A OE GY 1 3
7 PCM REM 1 5V 2 MTLDS-15 2 5V 8 7 7 SDCL*3
CN7-6B YW CN4-11B YW CN7-2B BE
8 PCM LOCK 2 MJTLLDS 3 SG CN4-15B YW BE C404(SM,2P)
CN7-5B YW CN4-16A BE 3 PDSW3 7 6 6 C401-13 WE
9 PCM CLOCK 3 SG JT L-LIM CN4-13A BE GY JSW FCSW 1 24V 1

1 2
4 SG 6 5 5 NO NO C401-14 WE
P103 UCSW CN4-7A OE GY
C

C120-27 GY 5 5V 5 4 4 2 SDCL 2
1 CN4-14B YW GY
CN3-2 RD 6 PDSW4 4 3 3 PDSW2 C C
2 UCSW IN CN4-8A OE GY
PCCL*3 CN3-3 GY 7 5V 3 2 2
C114(CT,3P) MTLDS-10 3 UCSW CN4-13B YW GY
C131(DF3,2P) 8 PDSW5 2 1 1 C405(SM,2P)
CN8-5A RD CN4-7B YW 3 1 C401-15 BK
NO

1 24V 9 SG 1 1 24V 1
1 2

CN8-11B GY CN4-20A OE 2 2 C401-16 BK PEGSOL*3


2 PCCL 1 5V 1 3 2 PEGSOL 2
CN4-1B GY PHDS 1 SG 1
2 MTLDS-10 C708
CN4-19A BE C116(DF,6P)
3 SG CN7-6A OE GY
1 5V 1 1
CN7-16B YW GY
2 PHDS 2 2 C408(SM,2P)
C134(DF,3P) C701 C702 C703 CN7-4B BE GY C401-17 GY
3 SG 3 3 C132 C133 1 24V 1
CN8-12A RD CN8-8A RD C401-18 GY EGSOL
1 24V 1 1 1 C115(CT,3P) MTULDS 4 24V 4 CN4-5B BE 2 EGSOL 2
CN8-3B GY CN8-8B GY 1 SG 1 PDSW3

P101

P101

P102

P102
2 FSSOLC ACT 2 2 2 FSSOLC*3 5 PHSOL ACT 5
CN8-14A GY CN8-7B GY
6 PHSOL RET 6

2
3 FSSOLC RET 3 3 3 CN7-8A OE
1 5V 3 1 MJTPS
CN7-14B YW C409(CT,3P)
2 MTULDS 2 2
CN7-3B BE

C401-26 PK
C401-19 GY

P401-27 PK

P401-25 PK

P401-28 PK
3 SG 1 3
1 5V
C401-20 GY
C123(SM,2P) C704 2 MJTPS
C401-21 GY
CN8-4A RD 3 SG
1 24V 1 C710
CN8-12B GY MGSOL C709
2 MGSOL 2 C117(PH,4P) C708-4 GY
MTPUSDLIS 1 1
C708-5 GY PDSW4
2 2 PHSOL
C120-1 YW C708-6 GY
1 MTPUSDLIS LED 3 3
CN7-13A BE 1 3 1
C124(CT,3P) C705
ITPCS CN7-10B YW
2
3
SG
MTPUSDLIS
Multi job tray* 2 2
CN7-9B OE 1 3
CN7-4A OE 4 5V
1 5V 3 1
CN7-18B YW
CN7-16A BE
2 ITPCS 2 2 *1 Optional.
3 SG 1 3 MJTPUSDLES
C118(PH,3P)
C110(SM,2P) C711 PDSW *2 Option for multi finisher.
CN4-4B OE CN8-15A GY
1 5V 1 MTEM F 1
CN8-1B GY
C120-4 YW
2 N.C. 2 MTEM R 2 3
2
1
2
*3 Multi finisher only.
3 MJTPUSDLES
C903(CT,3P) 1 3
CUSSW*3
C901(CT,3P) C902 *4 Simple finisher only.
CN14-1 GY
1 5V 3 1 5V
CN14-2 GY
2 CUSSW 2 2 CUSSW C119(CT,3P) MJTULDS C712 C713
CN14-3 GY C711-1 RD
3 SG 1 3 SG
1 1
CN4-9A OE C711-2 GY MTEM
1 5V 2 2
CN4-12B YW
2 MJTULDS
CN4-15A BE
3 SG
2-4-13
KYOCERA MITA EUROPE B.V. KYOCERA MITA DANMARK A/S
Industrivej 11, DK-4632 Bjæverskov,
Hoeksteen 40, 2132 MS Hoofddorp,
Denmark
The Netherlands
Phone: (020) 6540000 Phone: (56) 871100
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KYOCERA MITA NEDERLAND B.V. nº56-5º dto,
1070-026, Lisbon, Portugal
Hoeksteen 40, 2132 MS Hoofddorp, Phone: (21) 09-00
The Netherlands
Phone: (020) 5877200 KYOCERA MITA SOUTH AFRICA
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8 Beacontree Plaza UNIT 3, "Kyalami Crescent,"
Gillette Way, Kyalami Business Park,
1685 Midrand, South Africa
Reading RG2 0BS UK Phone: (11) 466-3290
Phone: (0118) 931 1500
KYOCERA MITA ITALIA S.P.A. KYOCERA MITA
Via Verdi 89/91 20063 Cernusco sul Naviglio
(Milano) Italy AMERICA, INC.
Phone: 02-92179 1 Headquarters:
225 Sand Road, P.O. Box 40008,
S.A. KYOCERA MITA BELGIUM N.V. Fairfield, New Jersey 07004-0008,
Hermesstraat 8A, 1930 Zaventem, Belgium U.S.A.
Phone: (02) 7209270 Phone: (973) 808-8444
KYOCERA MITA FRANCE S.A.R.L.
Parc les Algorithmes KYOCERA MITA AUSTRALIA PTY.
SAINT AUBIN LTD.
91194 GIF-SUR-YVETTE Level 3, 6-10 Talavera Road, North Ryde,
France N.S.W. 2113 Australia
Phone: (01) 69852600 Phone: (02) 9888-9999
KYOCERA MITA ESPAÑA S.A. KYOCERA MITA NEW ZEALAND LTD.
Edificio Mita, Avda. De Manacor Nº2, 1-3 Parkhead Place,
Albany, Auckland,
Urb. Parque Rozas, Apartado de Correos 76, New Zealand
28230 Las Rozas, Madrid, Spain Phone: (09) 415-4517
Phone: (91) 631-8392
KYOCERA MITA (THAILAND) CORP.,
KYOCERA MITA FINLAND OY LTD.
Kirvesmiehenkatu 4, 00810 Helsinki, 9/209 Ratchada-Prachachem Road,
Finland Bang Sue, Bangkok 10800, Thailand
Phone: (09) 478-05200 Phone: (02) 586-0320
KYOCERA MITA (SCHWEIZ) AG KYOCERA MITA SINGAPORE
Holzliwisen Industriestrasse 28, PTE LTD.
8604 Volketswil, Switzerland 121 Genting Lane, 3rd Level,
Phone: (01) 908 4949 Singapore 349572
KYOCERA MITA DEUTSCHLAND GMBH Phone: 67418733
Mollsfeld 12 40670 Meerbusch, KYOCERA MITA HONG KONG
(Osterath) Germany LIMITED
Phone: 02159-918120 11/F., Mita Centre,
KYOCERA MITA GMBH AUSTRIA 552-566, Castle Peak Road,
Tsuen Wan, New Territories,
Eduard-Kittenberger-Gasse 95, Hong Kong
1230, Wien, Austria Phone: 24297422
Phone: (01) 86338-0
KYOCERA MITA TAIWAN
KYOCERA MITA SVENSKA AB CORPORATION
Vretenvagen 2 7F-1~2, No.41, Lane 221, Gangchi Rd.
171 54 Solna, Sweden Neihu District, Taipei, Taiwan, 114. R.O.C.
Phone: (08) 546 550 00 Phone: (02) 87511560
KYOCERA MITA NORGE
Postboks 150 Oppsal, NO 0619 Oslo KYOCERA MITA
Olaf Helsetsvei 6, NO 0694 Oslo CORPORATION
Phone: (22) 62 73 00 2-28, 1-chome, Tamatsukuri, Chuo-ku
Osaka 540-8585, Japan
Phone: (06) 6764-3555

©2002 KYOCERA MITA CORPORATION


is a trademark of Kyocera Corporation
is a registered trademark of KYOCERA MITA CORPORATION
Printed in Holland

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