100% found this document useful (2 votes)
931 views32 pages

4605R Manuals NEW

Uploaded by

khwanchai433
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
100% found this document useful (2 votes)
931 views32 pages

4605R Manuals NEW

Uploaded by

khwanchai433
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
You are on page 1/ 32
User file Name Tel Address Company RC Date Distributor_ Model Serial No Foreword Thank you for your choice of our numerical-controlled and Program-controlled Paper Cutting Machine series. We will provide good quality and reliable after-sale service On the basis of original products, our research and develop engineers combined advantagesof products at home and abroad, and finally developed new model with new advantages machines. It owes high technology, precise construction designation, and elegant appearance ,with the security control part and cutting precision improved to get good work efficiency. It can be broadly used in printing shop, own company use, or government office use. It is the most ideal cutting equipment which well complies with office automatic system. Warning:this kind machine is allowed to cut printed paper or books or soft leathers only. Itis forbidden to cut any metal sheets or other hard objects do harm to the machine quality with this kind machine. Children must not operate this machine Do not reach beneath the blade. O®@ Do not extract or transport the blade without protection A &) Do not cut hard material or materials which may splinter. d \ Must use socket with ground wire connected. Note: Please read this manual carefully first in order to realize and use this kind machine. It will help you improve the work efficiency, bring into play the function of the machine, prolong the service life of the machine. Safety Cautions According to relevant standards, to avoid accident andaccidental injury, only professional operators are allowed to use this machine (children or non-professional operators are forbidden to operate). When you use or maintain these machines, please pay high attention to safety cautions below: pp Riding position A The weight of this kind machine is about 130-150kgs. Please put it balanced and in a clean place. Power Please connect with the power source correctly in accordance with the specification. The power source should be steady AC220V.50Hz.2KW, and the machine will run irregularly if the voltage is too high or too low. We suggest you use alternating current (AC) power source with steady voltage to improve your working efficiency. Ground connection For safety you should use electric supply socket with ground wire connected Surcharge Don't connect many electric equipment at one socket. It is dangerous and easy to cause fire or electric shock. Maintenance Before you clean or maintain the machines, you must cut the electric source and pull out the electric supply socket. Waterproof he Prevent water or other liquid flow into inner machine. > & Children or non-professional person must not operate this machine. Do not reach beneath the blade. Do not reach cut. Do not cut hard material or materials which may splinter. Must use socket with ground wire connected.! Air safety switch, non-professional person is not allowed to open. It is much dangerous. Under normal usage, add right amount lubricating oil to transmission parts and screw mandrel to ensure the machine running properly. Emergency stop which is used in emergency situation should be pressed after dealing with emergency. Then press the RESET button to get into functional mode. Test to running the machine with one piece 180gsm paper. If the paper can't he cut completely, please fine adjust the spin blade depth(adjustable depth range about 5 mm) Content Chapter | Safety cautions before installation 1.Open the machine and check --* 2.Settlement of the machine 3.Environmental Conditions 4Special suggestion dbeaooaa 5.Operating figure Chapter II Brief instruction of the paper cutting machine 1.4605D/4806D Parts description --~ 2.4605R/4806R Parts description © 3.Principal technical parameter 4.Operating buttons and panel- 4.1 4605D/4806D Operating button and function instruction“ 4.2 4605R/4806R Operating button and function instruction - Chapter!li Basic operation 3-1.4605D/4806D Basic operation :** 3-2.4605R/4806RBasii 3-3.Basic adjustment - operation « 3-3-1 Dimension check and adjustment 3-3-2 Cu g blade adjustment 3-3-3 Blade change » 3-3-4 Cutting stick adjustment © ChapterlV Lubrication and maintenance L.Lubrie! 2.Maintenance - 3.Attached figure“ ‘ion Chapter V Common error and elimination: ChapterVI. Maintenance warrants ** 1. Open the machine and check ‘When you open the package of the machine, firstly you should check the machine and relevant accessories. Please contact the seller or our company if there is any damage or shortage. © Main unit one set @ Machine chassis one set © Specification one piece © Tooling one set @ Rubber under chassis four pieces @ Certificate one piece @ Stick one piece @ Power plug one piece @ Maintenance warrantone piece 2. Settlement of the machine © Open the wooden crate, take out the machine casing and discharge four MB screws on the base plate of the main machine; © The machine casing needs to assembly, and the screws should be fixed firmly; © The main unit should be put on the machine casing correctly; © Fix the door of the cabinet; [—— © Check all parts of the machine, | and clean them; e Turn on the power to electrify and test running. 3 Environmental Conditions @ The machine should be placed in clean working environment, keep away from direct sunlight and wind; @ Temperature of the operating environment: 10-30°C, cannot higher than 32°C; @ Humidity level of the operating environment: 50-80%; Working power source of the machine: 220V/110V+10%: SOIIZ/601Z: 1.4KW: @ Connect the ground wire correctly. 4, Special suggestions Remember only one professional operator is allowed to work on the machine: When you cut you should operate buttons by both of your hands; Please don't disassemble infrared safety covering When you put your hands or other things into the cutting area, you must cut the power first: When you change knife blades, you should firmly comply with the blade changing instruction; You are not allowed to re-equip the inner construction and circuit of the machine by yourself. > BBB PB 5, Operating figure Turn on the power, open air switch and rotate the emergency stop to make machine get into power-up state. Then press RESET button, the paper pusher gets running. Proper operation is like this: Stand in the middle front of the machine, face to machine, control the buttons with your left and right fingers, shown in the picture. Chapter | Brief instruction of the paper cutting machine 1, 4605D/4806D Parts description a Pressing handwheel >= Infrared safety \s Cutting Blade Operating panel Top Cover. Pushing handwheel Air-Switch: Plastic Holder. Emergency Stop Operation Panel Machine Cabinet Lock For Cabinet Rubber Chassis Pressing handwheel Platform For Pushing: Emergency Stop Guideway. 1-1, Characteristics Designed with CE standard, front& back protection cover conform io safe system; Independent pressing and cutting paper design device ‘inclined cutting technology, cut paper completely with thick kind paper: Spin cutter with fine adjusting depth curve technology device Heavy-duty insirueture design to make machine run well and durable + Optical cutting line; infrared laser indicating line, high visible 2, 4605R/4806RParts description Top Cover ——_____ = Cutting oo —— , safety Air-Switch f= Plastic Holder: Machine Cabinet Lock For Cabinot Rubber Chassi: So Top Cover Back Gaugge Platform For Pushing Guideway 2-1, Characteristics @ Designed with CE standard, Infrared safety back protection cover conform to safe system; @ Independent pressing and cutting paper design device @inclined cutting technology, cut paper completely with thick kind papers Spin cutter with fine adjusting depth curve technology device Double orbit paper pushing design device Intelligent control , LCD, optimization and updating program, adjustable pressing pressure, multi-term self-check function, malfunction code display function, automatic counting function, and with 100 programs, each program 7 steps. © Optical cutting line; infrared laser indicating line, high visible 3, Principal technical parameter 4605D/4806D Principal technical parameter epssiheley Model 4605D 4806D Max.Cutting Size(mm) 460 480 Min.Cutting Size(mm) 50 Cutting thickness Size 50mm 60mm Paper-clamping mode Manual Paper-pushing mode Manual Display mode No Safety Protection Infrared Power 4.0KW/220V/50H2 4.2KWI220V/50H2 Machine measurement 935X620X1235mm 936X740X1235mm Net Weight 130k 150 ka 4605R/4806R Principal technical parameter Epecification ee ‘8058 S088 Max.Cutting Size(mm) 460 480 Min.Cutting Size(mm) an Cutting thickness Size 50mm 60mm Paper-clamping moce Automatic Paper-pushing mode Program-control Display mode LeD Salety Protection Infrared Power 1.2KWI220V/50Hz 1.4KW/220V/50Hz Machine measurement 935X620X1235mm 936X740X1235mm Net Weight 130kg 150 kg 4. Operating buttons and panel 4-1 4605D/4806D Operating button and function instruction CUT Display Screen Reset CUT Geng PRESS ly + a) —CUTTUNG PAPER | PRESS 4) + td] reser—curtine BLADE RETURN 4-2 4605R/4806R operating button and function instruction Power light. UT button Paper presser down Cut button —— ESET Paper presser y ower switch vos EY + Span press Bb] = Bl rcserfL& paper presser return | ) + y Clamping before cutting Single pressing 4-2 4605R/4806R operating button and function instruction Program-conirol paper guillotine (sto) 4) (4 (se (23) be) 4] [oex) OK: Confirm entering, M Outstorage data [rus# Eject mode and reset saving and backgauge moving Modifyandcleardata woo] Modeforswitching (A ][¥] Forward &Bach/Selectkey Number key ruv| Function key Press M key to be out storage data, and getting into automatic mode. Single press M key without loosing . you can modify and select groups in M area from 0-100 with entering number in M area or switching steps up and down, until the cursor shine. woo Press MOD button to switch among manual, automatic and divide mode: You can get into manual mode with pressing any number if current mode is. automatic or divide. Pross C to got into modify mode. Then press ok to save data and exit. sun’ + | ¥ | Getting into screen of fine adjustment for cutting blade Press RESET button and loose it at once, the backgaugeis moving automatically. If pressing the RESET in 2 seconds, the backgauge is getting into reset state. Note: Every time you enter data, you must add 0 more digits at the end to getaccurate data. For example, you want to cut 460mm, you should enter 4600, then press ok. If you enter 0460, the finished cut size will be 46mm after you press ok. 1 4-3 Display screen function instruction manual mode state Manual state automatic mode state Automatic state divide programming list Divide state Display the present data of pushs Divide mode state Display the number for reference Steps foreach program Present mode Relative distance for present dataof pushs, ChapterlII Basic operation 3-1, 4605D/4806D Basic operation 1) Start the machine © Before operating the machine, please review contents described before carefully. Then remove the things on the machine and clean the machine. @ Insert the power plug into AC220V/110V.50Hz/60Hz .1.2Kw socket. ; Power on , power light shines , cutting indicativeline shines to get into working ; ‘ Put away paper stack or books in the cutting area to keep level with Trontient guide; Rotate the pushing handwhee! to the cut size , then tighten the pushing nut ; @ Ifthe scale size is not same as the cut size , please adjust follow the method of size adjustment go to 3-3-1; @ After adjusted the size, press RESET with light shine , then cutting indicative line shine ; PaperCutier © Pressing the paper by turning the handwheel clockwise until the paper is pressed tighten by paper presser before cutting, @ Assure the paperis pressed tighten by paper presser through handwheel. © After confirmed, please press two cut button at the same time, keep pressing until cutis finished. ; © Repeat above steps if keeping cutting ; @ If the last paper is not cut completely,please adjust the blade follow the method of blade adjustment go to 3-3-2 >€ Note : If the infrared protection is working or something is in the cutting area, cutting is not going on. 3-2 ChapterlIl Basic operation 1) Start the machine Program-control paper guillotine @) 300.0 M 23 S 0.0 Alda (mM) 300.0 1) There are three pushing modes in programming paper guillotine. Now we take 285mm for example to push paper. 1), Manual mode @ There are three pushing modes in programming paper cutter. Now we take 285mm for example to push paper. First of all, press |w00) to get into manual mode. 1) Manual mode EF 460.0 CNT 0002 ™) 280.0 Emb, 48 Assuming 460mm is current cut size, if you want to cut 285mm size, please press C button to clear data, then enter 2850 in the control panel. At last, press OK and the paper pusher will move 285mm position. LCD displays as follows: EF 460.0 CNT 002 ™) 285.0 Emby 8 I), Automatic mode Press “to get into automatic mode(A and LCD displays seven blank data ( there are 100 groups,7 groups each blank. ) Press(M)without loosing, enter number until the cursor shine. Select groups by switching & |v) . For example, press M without loosing, then enter 23 until cursor shine. Press M or (Ok) to select this group data or blank data, or switch | or|¥ to get M23. If there is only dotted line there, press C to enter data. and set cutting size 285mm, press(M) or to save then set next designate data. The rest can be done in the same manner. After finishing setting, key change to select 285.0 and pres: to make paper pusher move to M1 285mm position automatically. Select (@™ display A) 3. That means the backgauge wont eject paper or books after cutting. Press ™™! once time and display (A) 3=3- That means the backgauge will eject cut paper or books automatically after cutting Program-control Paper Guillotine @ 285.0 S 00 e: 288 @aL cs —— (i) 285.0 ul), Divide mode Press |W02| to get into S) divide mode. Press |C__ button to clear and set overall size 285mm. Press C to clear and set divide size 50mm, then press ENTER to make backgauge move to overall size 285mm position. (slo) im) [sls] Wee [vy (ellolex) Note: In divide mode, "™ the eject function is invalid. 16 Program-control Paper Guillotine 2 ) Put the books or paper right to cut, then make the books or books lean to the left front guide. ; 3.) Start to cut after the size is entered. Press RESET ( green button ) first to make motor running,then pressing two CUT buttons at the same time. After that, the paper presser and blade come down, if finding the paper not straight, stop pressing two CUT button, and press £4)+ £4} ©« to make paper presser and blade return. After you confirming the paper is put right, then press two CUT button to finish cut completely. Press yu y + y Clamping before cutting (Finish cutting) 4) Then press OK button, the paper or books will be ejected automatically. 5 ) Repeat above operation if cutting should be continued. 6 ) Ifthe last paper can't be cut completely, please adjust it following the’ method of blade adjustment’. Note: 1. If the size on the scale is not same as the digital display, please press Calibrate button to adjust or adjust follow the’ method of size adjustment’ 2. The display screen will display E-1 if something covers the photoelectricity protection area or ‘foreign objects in the working area and warn, all the buttons won't be working. 3-3, Basic adjustment 3-3-1 Dimension check and adjustment @ Cut the electricity power; @ Unload the back cover plate. Check whether there is any foreign matter on the guiding rod; @ Pull out the front covering strip, and check stepping motor, to see whether the synchronous pulley and synchronous belt are fixed normal; @ Adjust the support chip on the screw, and you can move it back and forth until digital display dimension matches measuring scale dimension, then lock the retaining screw firmly. 3-3-2 Cutting blade adjustment Cut the electricity power; @ Firstofall, fine adjust the cutter blade depth( adjust depth range about 2-3 mm)or exchange the cutting side of stick. — Disassemble retaining serews on both sides of the upper cover, and then take the upper cover awa: E @ Loose seven M6 fasten screws on the blade which is on blade carrier, and adjust the adjustable screw on blade carrier, until the blade cuts into the shim about 0.3 0.$ mm; Tighten up fasten serews on blade carrier, put on the upper cover, then fix up; Choose one piece of paper to have a trial cut, IY it cannot be eut completely, you can readjust according to the processes above. 3-3-3 Blade change (Be careful to operate) © Open the upper cover; ® Loose the notched fasten screw on the blade carrier, revolve the two screw stems clockwise, and then fix up and lock firmly; @ Take away other fasten screws on the blade carrier; @ Revolve the two screw stems anticlockwise 180° , then take out the blade. Please wear gloves or use cotton cloth to wrap the blade to avoid seratch; 22 @ When you install the blade, you should screw up the screw stems. Set the blade on the blade carrier, use screw strip to fasten and fix up, then adjust according to cutting depth adjustment method; BALANCE SCREW @ Blade sharpening needs to be done in a professional factory, so that to ensure the quality. Note: Dull blade can't cut paper correctly. Also, blade will become dull if it always cuts thick paper or pasteboard. If cutting quality and accuracy can't meet required standard, the blade needs to be changed. Your workwiil go smoothly ifyou always have one replacement on hand. When you need to change blade, you must operate according to the steps of blade change instruction, Note: To avoid any injury, you must be the most careful when you change the blade 3-3-4 Cutting stick adjustment @ One knife shim can be used for 8 times; When slash on the shim is too deep, you should adjust or change knife strip; @ Knife shim can be took out by screw, and should be assembled onto the cutting desk flatly when it needs to be set back; Knife shim should lean to the left side, then re-push the front brace plate; 3 Note: When knife shim is being changed, the blade itself also needs to be adjusted. If the blade cuts too deep, the knife shim will be damaged easily, and also the blade will abrade rapidly. IV, Lubrication and maintenance 1, Lubricate The machine should be lubricated every one month.Check and clean, tight accessary parts and add lubricate oil to transmission parts. Be careful to add il in case of the oil dropping on the electric circuit boards and eleciric com- ponent and avoid error. 2, Maintenance 1) When the machine is running, foreign objects are forbidden to put on the machine, because if hard objects come under the blade, the blade will be damaged. There should be no staple pin in the book, which is coming to the cutting area, to avoid damaging the blade. 2) After everyday work, you should wipe the machine, remove junk, wax the blade to protect it, and cut the power. 26 3. Attached figure 4605D/4806D Paper cutter circuit diagram Power switch Power light Power transformer Yello\ Yellow 220Vinput Pe | Nava = = Green’ 1 . R (Se Red Mainmotori~ abst Pen Rod, = ‘ed IGreen| ~) JCS JCWJCY ZTGXBHS BHF Cutting Upinat “= Insj |__| Baci(] S\N Magneti Hall sensor To power Operetingpanel | CUT POWER RESET 4605R/4806R Paper cutter circuit diagram 28 V. Common error and eli ination 4605D/4806D Common error and elimination Error Phenomena Elimination method 1, check plug: No power power light donot shine | 2. check mainswitch: 3. bad wiring. Blade can notbe come down completely Paper cannot be cut completely . blade is much abrasion: 2, blade position is too high, adjust the cutting depth with rotating the screw downwards Bladeposition is too low the cutting stick is used in many times 1, blade position is too low, adjust the cutting depth with rotating the screw upwards Blade is blunt Paper can not be cut completely 4, Sharpenblade in professional shop 2, replace blade DC motor brush abrase blade is not working with power 4, Check brush 2, replace motor Irregular paper- cutting or too big difference The cut paper has one side wide and the other side narrow, or has big deviation on dimensions scale ruleris shifted, loose the tighten screw ,then keep right-angle between ruler and backgauge The knife can't reset or works up and down continuously The button is invalid The blade works up and down without stopping 1, sensor is damaged or changed 2, circuit board is damaged 4605R/4806R Common error and elimination deviation on dimensions Error Phenomena Elimination method Irregular paper- | The cut paper has one Loose firm screw, and use aruler culling 1 tou big] side wide and the other adjust he angle between measuring difference side narrow, or has big scale and paper-pushing plate The knife can't reset or works up and| down continuously] The button is invalid. The blade works up and down without stopping 1. The sensor is displaced or damaged. 2.Circuit main panel is damaged The window display or display wrong or can't check Normal buttons of power source are invalid Check power and transformer Digital-controlled] circuit damaged Paper-pushing part can't work 1.Check stepping motor, driver 2. Check whether main board is damaged. Alarm for displaying E-1 The button is invalid and cutting action stops Check the flash Check the control panel Alarm for displaying E-2 Cut normally, but blade can't return the original position, Check limit sensor on the blade shelf Check the mainboard Alarm for displaying E-4 Press shelf return abnormal Check limit sensor on the press shelf Check the mainboard Alarm for displaying E-5 Pressing is abnormal Check pressing motor code-wheel sensor Check the mainboard Alarm for displaying E-6 Cut normally, but paper pusher can't limit and adjust. Check pressing motor code-wheel sensor Check the mainboard Cut normally,but paper pushe} Check limit sensor behind paper pusher can't limit and adjust. Check the mainboard : photo-electric protection error for cutter motor code-wheel sensor 4: error for pressing upper limit sensor error for pressing motor code-wheel sensor E-6: error for reset sensor VI. Repair warranty 1 The guaranice period of paper-cutting machine is one year. You should register in maintenance station within one month after you buy the machine, in order to establish maintenanes file. Maintenance service scope: 1 Free installation adjustment operation taining periodic maintenance, elimination of crror in normal operation, and repair. © Freely change parts damaged in normal operation; maintain motor and circuit for onc year; knife shim and bladc belong to expendable supplics, so they are excluded from the maintenance scope. 3. Maintenance should be undertaken by the local sales agency. 4.We won't undertake the maintenance and accessories diversion fees caused by conditions below Damage caused by accident, wrong operation or intent disassembling. @) Repaired by stations notauthorized by ourcompany, or use dependable materials and accessories not required by our company. @ The customer doesn't register in the maintenance station within one monthafler he buys the machine @ The machine is damaged because of oil lack, oil in or water inflow. 31

You might also like