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Document No. Revision No. Date Compiled: Date of Next Review: SHE/PRO/4.4.6.30 1 September 2016 September 2017

This document provides instructions for safely operating a forklift. It outlines key precautions and personal protective equipment required. Special instructions note that only trained and qualified persons can operate forklifts, and any defects must be reported. Pre-start checks of the forklift and subsequent checks after starting are described. The document also details operator preparation and safe operating procedures to prevent slips/falls, collisions, rollovers, and risks associated with refueling forklifts powered by petrol, diesel, or LPG.

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0% found this document useful (0 votes)
205 views5 pages

Document No. Revision No. Date Compiled: Date of Next Review: SHE/PRO/4.4.6.30 1 September 2016 September 2017

This document provides instructions for safely operating a forklift. It outlines key precautions and personal protective equipment required. Special instructions note that only trained and qualified persons can operate forklifts, and any defects must be reported. Pre-start checks of the forklift and subsequent checks after starting are described. The document also details operator preparation and safe operating procedures to prevent slips/falls, collisions, rollovers, and risks associated with refueling forklifts powered by petrol, diesel, or LPG.

Uploaded by

victor
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Document No. Revision No.

Date Compiled: Date of Next Review:

SHE/PRO/4.4.6.30 1 September 2016 September 2017

Client : Project No:

Site: Date Prepared:

SPECIAL INSTRUCTIONS: 1. Any person operating a forklift at a workplace is required to hold the appropriate National Certificate of Competency (or equivalent State certificate or licence).
(Note – this provision does not apply to a person carrying out servicing, maintenance or repair work on a forklift, except where a forklift is used to move a load as part of the servicing,
maintenance or repair operation).

2. Only those persons who are suitably trained and qualified are to be allowed to operate a forklift at a workplace.

3. Report any defects immediately

Sequence Identified hazards Key processes to be followed Precautions / Ppe Required Planned Job Observations
Comments

1. Pre-start checks Battery – check condition, should be fully charged, top-up if Wear eye and hand protection
necessary. Oil levels (hydraulics, brake fluid) – top up if when checking and servicing
necessary. batteries.

Radiator – check coolant level, top-up if necessary. Fuel –


check fuel or gas level.

Tyres - check inflation and condition.

Wheels – check condition, ensure all nuts in place and not


loose.

Lights, horn, and reversing beeper - check operation. Mast


and tilt - inspect hydraulic cylinders, pipes and hoses for
fluid leaks. Fork tines and locating pins – inspect for
damage or excessive wear. Attachments (if applicable) -
Document No. Revision No. Date Compiled: Date of Next Review:

SHE/PRO/4.4.6.30 1 September 2016 September 2017

inspect condition and for loose parts.

General condition – check for damage or loose parts.

2. After start checks Instruments – Check that all working and not damaged. Fasten and adjust seat belt
correctly.
Flashing lights, reversing buzzer, horn – check operation.

Hydraulics – ensure that all hydraulic operations work


correctly, no leaks. Steering – ensure not loose, veering or
vibrating.

Brakes – check braking effort, not pulling or grabbing.

Park brake – check operating correctly.

Adjust seating to a comfortable operating position.

3. Operator Slips and falls Footwear must be in good condition (especially soles) Wear Type 1 protective
preparation footwear. Wear high-visibility
Accidental contact No loose sleeves which could accidentally catch on control garment.
levers.

Operators should wear a high visibility garment when


operating in an environment where other forklifts or traffic
may be encountered.

4. Operation Collision Adopt safe traffic flow patterns to reduce probability of Forklift hazard signs must be
collisions. Set realistic and measurable speed limits – fit displayed at entrances to areas
speed limiters if practicable. where forklifts may be
operating.
Provide dedicated travel paths (preferably free from other
traffic). Provide separated travel paths for pedestrians
(barricaded if possible).

Provide anti-collision systems at intersections of travel


Document No. Revision No. Date Compiled: Date of Next Review:

SHE/PRO/4.4.6.30 1 September 2016 September 2017

paths.

4. Operation Rollover Set speed limits or fit speed limiters to prevent over- Speed limit signs should be
( continued) speeding. placed at entrances to buildings,
and other critical areas.
Allow adequate manoeuvring space at corners and
intersections.

Ensure that travel path surfaces are free of holes and


bumps.

Always carry load as close to the ground as possible while


travelling.

Do not use internal combustion powered forklifts in


enclosed rooms.

5. refueling ( petrol Risk of fire and explosion Do not overfill – clean up any spilt fuel immediately. Always Hang up nozzle when finished.
or diesel ) turn engine off before refuelling.
No smoking, open flames,
Do not use mobile phones in vicinity of refuelling area sparks or other ignition sources.

6. Refueling (LPG) Risk of fire and explosion Always turn engine off before refuelling. No smoking, open flames,
sparks or other ignition sources.
Cold burns from contact with Do not use mobile phones in vicinity of refuelling area. Wear protective gloves. Wear
liquid eye protection.
1. Attach filler hose to container.

2. If necessary, open storage tank liquid supply to pump.

3. Start pump (if not automatic).

4. Open hose valve.

5.Open fluid level gauge on cylinder when contents gauge


indicates half full. 6. Close hose valve immediately when
Document No. Revision No. Date Compiled: Date of Next Review:

SHE/PRO/4.4.6.30 1 September 2016 September 2017

liquid appears at fixed level gauge.

7. Close fixed level gauge. 8. Vent the filler nozzle. 9.


Disconnect filler hose from cylinder and securely replace
protective cap.

10. Return hose to correct position on dispenser.

11. Shut off pump (if not automatic).

12. If necessary, close storage tank liquid supply valve to


pump

PRECAUTIONS: The following precautions are to be observed in areas where these procedures are carried out

Gloves Face Masks Eye Welding Mask Appropriate Hearing Protection Protective Clothing

Protection Footwear

SIGNOFF
Document No. Revision No. Date Compiled: Date of Next Review:

SHE/PRO/4.4.6.30 1 September 2016 September 2017

The representatives of Rural Construction & Maintenance listed below have been involved in the creation and implementation of this Safe Work Method Statement (SWMS) and will make sure
all work is carried out in accordance with this document. All workers listed below have the appropriate license/qualifications and/or experience required to perform each job task:

Worker on site Role (e.g. Worker, Supervisor) Signature Date

Signature and details of person responsible for site supervision of the work, inspecting and approving work areas, work methods, compliance with SWMS, protective measures, plant, equipment
and power tools for this site:

Signed:___________________________ Date:_________________________________________

Name:____________________________ Position:_____________________________________

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