Landing Gear - Servicing PDF
Landing Gear - Servicing PDF
________________________
TASK 12-22-32-640-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : WHEN YOU DO A MAINTENANCE TASK THAT USES COMMON GREASE, USE ONLY
_______
GREASES OF THE SAME SPECIFICATION (IT IS PERMITTED TO USE DIFFERENT
BRANDS IF THEIR SPECIFICATIONS ARE THE SAME). DO NOT MIX GREASES THAT
HAVE CLAY THICKENERS WITH GREASES THAT HAVE LITHIUM THICKENERS. THIS
MIXTURE CAN CHANGE THE LUBRICATION PROPERTIES OF THE GREASE. IF YOU
USE GREASES OF DIFFERENT TYPES (SPECIALLY THOSE WITH CLAY THICKENERS
AND LITHIUM THICKENERS), DECREASE THE SERVICE INTERVALS OF THE
AIRCRAFT (BY HALF, FOR EXAMPLE) SPECIFIED IN THE MAINTENANCE PLANNING
DOCUMENT. DO THIS FOR APPROXIMATELY THREE OR FOUR SERVICES (REFER TO
YOUR IN-SERVICE DATA TO FIND THE NUMBER OF SERVICES BEST ADAPTED TO
YOUR AIRCRAFT).
1. __________________
Reason for the Job
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 12-22-32-941-050
A. Safety Precautions
(1) Put the safety barriers in position.
(2) Make sure that the ground safety locks are installed on the landing
gear (Ref. TASK 32-00-00-481-001).
Subtask 12-22-32-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent
to the applicable Main Landing Gear (MLG).
(3) Make sure that a SLEEVE - GROUND LOCK (460005835) is installed on the
applicable MLG door actuating cylinder.
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Subtask 12-22-32-640-055
(1) Make sure that the LUBRICATING EQUIPMENT is in the correct condition
before you fill it.
(2) Operate the lubricating equipment to make sure that the lines and
adaptor are full of new lubricant.
(3) Clean the greasers with a clean MISCELLANEOUS (Material No. 19-003)
and CLEANING AGENTS (Material No. 11-026).
4. Procedure
_________
Subtask 12-22-32-640-051
NOTE : Use the Figures together with the tables that follow, to find the
____
greasers.
R NOTE : In the steps that follow, make sure that the materials COMMON
____
R GREASE (Material No. 04-004), COMMON GREASE (Material No. 04-022)
R or COMMON GREASE (Material No. 04-037) are not mixed together. Do
R not use them at the same time (Ref. SIL 12-008).
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(1) Lubricate the greasers of the MLG as follows:
R (a) Lubricate all of the greasers in the MLG Table with COMMON GREASE
R (Material No. 04-004), COMMON GREASE (Material No. 04-022) or
R COMMON GREASE (Material No. 04-037). Do this until new grease
comes out.
R (b) Lubricate the greasers Items 2 thru 4 in the MLG DOOR AND UPLOCKS
R Table with COMMON GREASE (Material No. 04-004), COMMON GREASE
R (Material No. 04-022) or COMMON GREASE (Material No. 04-037). Do
R this until new grease comes out.
R (c) Lubricate the greasers Items 1 and 5 in the MLG DOOR AND UPLOCKS
R Table with COMMON GREASE (Material No. 04-004), COMMON GREASE
R (Material No. 04-022) or COMMON GREASE (Material No. 04-037) as
R follows:
- use the hand-operated lubrication equipment to lubricate the
uplock with a maximum of two full strokes.
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 18 (SHEET 1)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 28 (SHEET 2)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 38 (SHEET 3)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 48 (SHEET 4)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 58 (SHEET 5)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 68 (SHEET 6)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 78 (SHEET 7)
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MLG - Lubrication Points
Figure 301/TASK 12-22-32-991-001- 88 (SHEET 8)
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R MLG Door and Uplocks - Lubrication Points
Figure 302/TASK 12-22-32-991-002
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----------------------------------------------------------------------
| No.| Component/Location |Total| Position of Greasers |
----------------------------------------------------------------------
| 1 | Retraction | 6 | 1 on the piston rod |
| | Actuating Cylinder | | 2 on the piston rod attachment |
| | | | pin |
| | | | 3 on the structure attachment pin |
|----|--------------------|-----|------------------------------------|
| 2 | Upper Leg | 9 | 1 on the forward pintle housing |
| | | | 1 on the aft pintle housing |
| | | | 3 on the aft pintle pin |
| | | | 4 on the aircraft structure at the |
| | | | forward pintle bearing (it is |
| | | | permitted to lubricate only 2 |
| | | | greasers when the MLG is |
| | | | installed) |
|----|--------------------|-----|------------------------------------|
| 3 | Gland Housing | 3 | 3 on the bottom bearing |
|----|--------------------|-----|------------------------------------|
| 4 | Torque Link | 8 | 3 on the top torque link |
| | | | 2 on the top torque link |
| | | | attachment pin |
| | | | 3 on the bottom torque link |
|----|--------------------|-----|------------------------------------|
| 5 | Lower Leg Lugs | 2 | 1 on each lug |
|----|--------------------|-----|------------------------------------|
| 6 | Leg Side-Stay | 2 | 2 on the leg attachment bracket |
| | Attachment | | |
|----|--------------------|-----|------------------------------------|
| 7 | Side-Stay | 15 | 5 at the top cardan joint |
| | | | 7 at the middle joint |
| | | | 3 at the bottom cardan joint |
|----|--------------------|-----|------------------------------------|
| 8 | Lockstay | 13 | 2 at the side-stay attachment |
| | | | 3 at the middle joint |
| | | | 1 on the lockstay attachment lug |
| | | | of the upper leg |
| | | | 3 on the lockstay cardan joint |
| | | | 2 on the top of the lockstay |
| | | | 2 at the actuator attachment |
|----|--------------------|-----|------------------------------------|
| 9 | Lockstay Actuating | 2 | 1 at each end of the actuating |
| | Cylinder | | cylinder |
|----|--------------------|-----|------------------------------------|
| 10 | Side-Stay Bracket, | 4 | 2 at each bush |
| | at A/C structure | | |
----------------------------------------------------------------------
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R (e) MLG DOOR AND UPLOCKS Table:
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----------------------------------------------------------------------
| No.| Component/Location |Total| Position of Greasers |
----------------------------------------------------------------------
| 1 | MLG Door Uplock | 4 | 2 on each side |
|----|--------------------|-----|------------------------------------|
| 2 | MLG Door | 1 | 1 on the aft hinge |
|----|--------------------|-----|------------------------------------|
| 3 | MLG Door | 1 | 1 on the roller |
| | Uplock-Roller | | |
|----|--------------------|-----|------------------------------------|
| 4 | MLG Door Actuating | 2 | 1 at each end of the actuating |
| | Cylinder | | cylinder |
|----|--------------------|-----|------------------------------------|
| 5 | MLG Uplock | 4 | 2 on each side |
----------------------------------------------------------------------
(b) Make sure that the greaser ball has seated correctly.
R (5) Apply a thin layer of HYDRAULIC FLUIDS (Material No. 02-001) with a
R clean lint-free cloth MISCELLANEOUS (Material No. 19-003) on the
R chrome surfaces of the actuator piston rods.
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5. Close-up
________
Subtask 12-22-32-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the access platform(s).
Subtask 12-22-32-942-050
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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TASK 12-22-32-640-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
_______
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION : WHEN YOU DO A MAINTENANCE TASK THAT USES COMMON GREASE, USE ONLY
_______
GREASES OF THE SAME SPECIFICATION (IT IS PERMITTED TO USE DIFFERENT
BRANDS IF THEIR SPECIFICATIONS ARE THE SAME). DO NOT MIX GREASES THAT
HAVE CLAY THICKENERS WITH GREASES THAT HAVE LITHIUM THICKENERS. THIS
MIXTURE CAN CHANGE THE LUBRICATION PROPERTIES OF THE GREASE. IF YOU
USE GREASES OF DIFFERENT TYPES (SPECIALLY THOSE WITH CLAY THICKENERS
AND LITHIUM THICKENERS), DECREASE THE SERVICE INTERVALS OF THE
AIRCRAFT (BY HALF, FOR EXAMPLE) SPECIFIED IN THE MAINTENANCE PLANNING
DOCUMENT. DO THIS FOR APPROXIMATELY THREE OR FOUR SERVICES (REFER TO
YOUR IN-SERVICE DATA TO FIND THE NUMBER OF SERVICES BEST ADAPTED TO
YOUR AIRCRAFT).
1. __________________
Reason for the Job
EFF :
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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3. __________
Job Set-up
Subtask 12-22-32-941-051
A. Safety Precautions
(2) Make sure that the ground safety locks are installed on the landing
gear (Ref. TASK 32-00-00-481-001).
Subtask 12-22-32-010-051
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position adjacent to the Nose
Landing Gear (NLG).
(3) Make sure that a SAFETY PIN - NLG DOOR is installed in each NLG door
(Ref. TASK 32-00-00-481-002).
Subtask 12-22-32-640-056
C. Preparation of the Equipment
(2) Operate the lubrication equipment to make sure the lines and adaptor
are full of new lubricant.
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 18 (SHEET 1)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 28 (SHEET 2)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 38 (SHEET 3)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 48 (SHEET 4)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 58 (SHEET 5)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 68 (SHEET 6)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 78 (SHEET 7)
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R NLG - Lubrication Points
Figure 303/TASK 12-22-32-991-003- 88 (SHEET 8)
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R NLG Door and Uplocks - Lubrication Points
Figure 304/TASK 12-22-32-991-004
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(3) Clean the greasers:
(a) Clean the greasers with a clean MISCELLANEOUS (Material No. 19-
003) and CLEANING AGENTS (Material No. 11-026).
4. Procedure
_________
Subtask 12-22-32-640-053
NOTE : Use the Figures together with the Tables that follow to find the
____
greasers.
NOTE : In the steps that follow, make sure that the materials COMMON
____
GREASE (Material No. 04-004), COMMON GREASE (Material No. 04-022)
or COMMON GREASE (Material No. 04-037) are not mixed together. Do
not use them at the same time (Ref. SIL 12-008).
(b) Lubricate the greasers of all the other items given in the Table,
with COMMON GREASE (Material No. 04-004), COMMON GREASE (Material
No. 04-022) or COMMON GREASE (Material No. 04-037). Do this until
new grease comes out.
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(2) Lubricate the NLG:
R (a) Lubricate the greasers Items 1, 5 and 7 in the NLG Table with
R COMMON GREASE (Material No. 04-004), COMMON GREASE (Material No.
R 04-022) or COMMON GREASE (Material No. 04-037) as follows:
- use hand-operated lubrication equipment to lubricate the
greaser with a maximum of three full strokes.
(b) Lubricate the greasers of all the other items given in the Table
with COMMON GREASE (Material No. 04-004), COMMON GREASE (Material
No. 04-022) or COMMON GREASE (Material No. 04-037). Do this until
new grease comes out.
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----------------------------------------------------------------------
| No.| Component/Location |Total| Position of Greasers |
----------------------------------------------------------------------
| 1 | Upper Drag-Strut | 4 | 2 on the drag-strut (one on each |
| | | | side) |
| | | | 1 on each attachment pin |
|----|--------------------|-----|------------------------------------|
| 2 | Self-Aligning | 2 | 2 on the aircraft structure (one |
| | Bearings | | on each side) |
|----|--------------------|-----|------------------------------------|
| 3 | Lockstay Middle | 2 | 1 on the attachment pin |
| | Axis | | 1 on the lockstay lower arm |
|----|--------------------|-----|------------------------------------|
| 4 | Retraction Actuator| 4 | 1 at one end of the actuator |
| | | | 3 on the retraction actuator pin |
|----|--------------------|-----|------------------------------------|
| 5 | Leg Upper | 6 | 1 on each attachment pin |
| | Attachments | | 2 on the adjacent aircraft |
| | | | structure for the swivel |
| | | | bearings (one on each side) |
| | | | 2 on the NLG leg (one on each |
| | | | side) |
|----|--------------------|-----|------------------------------------|
| 6 | Lockstay to the | 4 | 2 on the NLG leg |
| | NLG Leg Attachment | | 2 on the lockstay upper arm |
|----|--------------------|-----|------------------------------------|
| 7 | Nosewheel Steering | 1 | 1 on the actuator |
| | Actuator | | |
|----|--------------------|-----|------------------------------------|
| 8 | Drag-Strut to the | 3 | 2 on the NLG leg |
| | Leg Attachment | | 1 on the bottom arm of the drag- |
| | | | strut |
|----|--------------------|-----|------------------------------------|
| 9 | Drag-Strut to the | 10 | 2 on the drag-strut bottom arm |
| | Lockstay Attachment| | 1 on the bottom arm pin |
| | | | 2 on the drag-strut |
| | | | 2 on the ball joint |
| | | | 1 on the strut link-pin |
| | | | 1 on the uplock roller pin |
| | | | 1 on the lockstay lower arm |
|----|--------------------|-----|------------------------------------|
| 10 | Torque Links | 12 | 4 on the top torque link |
| | | | 2 on the turning tube (near the |
| | | | upper torque link connector) |
| | | | 2 on the middle hinge pin |
| | | | 4 on the bottom torque link |
|----|--------------------|-----|------------------------------------|
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----------------------------------------------------------------------
| No.| Component/Location |Total| Position of Greasers |
| 11 | Cam Pivot for NLG | 1 | 1 on the cam pivot pin |
| | Weight-on-Wheels | | |
| | Sensor | | |
|----|--------------------|-----|------------------------------------|
| 12 | Downlock Release | 2 | 1 on one end of the actuator |
| | Actuator | | 1 on the attachment pin on the |
| | | | NLG leg |
|----|--------------------|-----|------------------------------------|
| 13 | NLG Leg to the | 2 | 2 on the NLG leg (one on each |
| | Rotating Rod | | side) |
| | Attachment | | |
|----|--------------------|-----|------------------------------------|
| 14 | NLG Leg Barrel | 2 | 2 on the NLG leg |
| | Lower Bearing | | |
----------------------------------------------------------------------
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----------------------------------------------------------------------
| No.| Component/Location |Total| Position of Greasers |
----------------------------------------------------------------------
| 1 | NLG Door Uplock | 4 | 3 on the aft side |
| | | | 1 on the forward side |
|----|--------------------|-----|------------------------------------|
| 2 | NLG Gear Uplock | 3 | 2 on one side |
| | | | 1 on the other side |
|----|--------------------|-----|------------------------------------|
| 3 | Rotating Rod | 8 | 2 on the lower attachment pins |
| | Assembly | | 6 on the rotating rods |
|----|--------------------|-----|------------------------------------|
| 4 | NLG Door Actuating | 2 | 1 on support bracket attachment pin|
| | Cylinder | | 1 on bellcrank lever attachment pin|
----------------------------------------------------------------------
(b) Make sure that the greaser ball has seated correctly.
5. Close-up
________
Subtask 12-22-32-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 12-22-32-942-052
B. Removal of Equipment
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(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
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