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Carrier Poluprom FMCC SM 2014 PDF

This technical manual provides specifications for an air conditioner unit. It includes model lists for indoor units, including duct, ceiling, floor, cassette, and other unit types. Outdoor unit models are also listed, along with their compressor types and brands. The manual describes the unit's features such as high quality coils, anti-rust protection, low sound levels, and universal outdoor unit design. Installation and electrical control system sections are also included.

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zawsa
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© © All Rights Reserved
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0% found this document useful (0 votes)
169 views136 pages

Carrier Poluprom FMCC SM 2014 PDF

This technical manual provides specifications for an air conditioner unit. It includes model lists for indoor units, including duct, ceiling, floor, cassette, and other unit types. Outdoor unit models are also listed, along with their compressor types and brands. The manual describes the unit's features such as high quality coils, anti-rust protection, low sound levels, and universal outdoor unit design. Installation and electrical control system sections are also included.

Uploaded by

zawsa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 136

Technical Manual

AIR CONDITIONER
50Hz Side Discharge Type Fix Speed

Model Refrigerant type Power supply


42(38)TSH/FTH/SMH0181001231(A) R410a 220-240V~ 50Hz, 1Ph
42(38)TSH/FTH/SMH0241001231(A) R410a 220-240V~ 50Hz, 1Ph
42(38)TSH/FTH/SMH0361001931(A) R410a 380-415V~ 50Hz, 3Ph
42(38)TSH/FTH/SMH0481001931(A) R410a 380-415V~ 50Hz, 3Ph
42(38)TSH/FTH/SMH0601001931(A) R410a 380-415V~ 50Hz, 3Ph

Contents i
Content

Part 1 General Information ...................................................................1 


Part 2 Indoor Units ................................................................................5 
Part 3 Outdoor Units ...........................................................................60 
Part 4 Installation ................................................................................73 
Part 5 Electrical Control System .....................................................102 

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
General Information

Part 1
General Information
1. Model Lists ....................................................................................................................... 2

2. External Appearance ....................................................................................................... 3

2.1 Indoor Units............................................................................................................... 3


2.2 Outdoor Units ............................................................................................................ 3
3. Features ............................................................................................................................ 4

General Information 1
Content

Part 1 General Information ...................................................................1 


Part 2 Indoor Units ................................................................................5 
Part 3 Outdoor Units ...........................................................................60 
Part 4 Installation ................................................................................73 
Part 5 Electrical Control System .....................................................102 

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
General Information

Part 1
General Information
1. Model Lists ....................................................................................................................... 2

2. External Appearance ....................................................................................................... 3

2.1 Indoor Units............................................................................................................... 3


2.2 Outdoor Units ............................................................................................................ 3
3. Features ............................................................................................................................ 4

General Information 1
Content

Part 1 General Information ...................................................................1 


Part 2 Indoor Units ................................................................................5 
Part 3 Outdoor Units ...........................................................................60 
Part 4 Installation ................................................................................73 
Part 5 Electrical Control System .....................................................102 

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
General Information

Part 1
General Information
1. Model Lists ....................................................................................................................... 2

2. External Appearance ....................................................................................................... 3

2.1 Indoor Units............................................................................................................... 3


2.2 Outdoor Units ............................................................................................................ 3
3. Features ............................................................................................................................ 4

General Information 1
Model Lists

1. Model Lists
1.1 Indoor Units
R410A Capacity multiplied by 1000Btu/h

Type Function 18 24 36 48 60

A5 High static pressure duct Cooling and heating ● ● ● ● ●


Ceiling & Floor Cooling and heating ● ● ● ● ●
Super-slim 4-way cassette Cooling and heating ● ● ● ●
Four-way cassette(compact) Cooling and heating ●

1.2 Outdoor Units


Universal Outdoor unit Model Compressor type Compressor Brand Matched indoor units
Heat Pump
42TSH0181001231
38HN0181123A ROTARY CMCC 42FTH0181001231
42SMH0181001231
42TSH0241001231
38HN0241123A ROTARY CMCC 42FTH0241001231
42SMH0241001231
42TSH0361001931
38HN0361193A SCROLL SANYO 42FTH0361001931
42SMH0361001931
42TSH0481001931
38HN0481193A SCROLL SANYO 42FTH0481001931
42SMH0481001931
42TSH0601001931
38HN0601193A SCROLL SANYO 42FTH0601001931
42SMH0601001931

2 General Information
External Appearance

2. External Appearance
2.1 Indoor Units
Duct type Ceiling & floor type

Super-slim Cassette type Compact cassette type

2.2 Outdoor Units

Single fan outdoor unit Double fan outdoor unit

General Information 3
Features

3. Features
3.1 High quality coils:
The coil is constructed of advanced inner grooved copper tube and aluminum fins.

3.2 Anti-rust, 500 hours salt spray test.


3.3 Low operation sound level: Well-known stable and quiet running fan motor.
3.4 Well-known compressor.
3.5 Compact design: Smaller dimension and larger stuffing capacity.
3.6 Universal outdoor unit design.
3.7 Optional air outlet grille: plastic type and wire type.

Wire type Plastic type Plastic type


3.8 Optional low temperature cooling module.
3.9 R410A environment friendly refrigerant.

4 General Information
MLCAC-UTSM-2010-06 Indoor Units

Part 2
Indoor Units
Duct Type ..............................................................................6 

Ceiling & Floor Type ...........................................................23 

Super-slim Cassette Type ..................................................34 

Compact Cassette Type .....................................................49 

Indoor Units 5
Duct Type

Duct Type
1. Features ...................................................................................................... 7

2. Dimensions ............................................................................................... 10

3. Service Space ........................................................................................... 11

4. Wiring Diagrams ....................................................................................... 12

5. Static Pressure ......................................................................................... 15

6. Electric Characteristics ........................................................................... 17

7. Sound Levels ............................................................................................ 18

8. Accessories .............................................................................................. 19

9. The Specification of Power ..................................................................... 20

10. Field Wiring ............................................................................................. 21

6 Duct Type
Features

1. Features
1.1 Installation accessories: (Optional)
 Front Board, Canvas Air Passage, Filter, Panel, for easy installation

Front Board

Canvas Air Passage Filter Panel


1.2 Easy Installation: Two air inlet styles (Bottom side or Rear side)
 Air inlet from rear is standard for all capacity; air inlet from bottom is optional.
 The size of air inlet frame from rear and bottom is same, it’s very easy to move the cover from bottom to
rear side, or from rear to the bottom, in order to matching the installation condition.

Air intake from rear (Standard) Air intake from bottom (Optional)

1.3 Easy maintenance


 Clean the filter (Optional, standard product without filter)
It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.

 Replace the motor or centrifugal fan


Remove the ventilated panel firstly. Remove a half of blower housing and take out the motor with
centrifugal fan. Directly remove two bolts, and then replace the motor or centrifugal fan easily.

Duct Type 7
Features

Motor

Blower Housing

Ventilated Panel

1.4 Reserved remote on-off and central control ports


 Reserved remote on-off ports and central control ports, can connect the cable of an on-off controller or a
central controller to realize remote on-off control function or group control function.

Remote on-off ports Central control ports


1.5 Built-in drain pump (Optional):
 Built-in drain pump can lift the water to 750mm upmost. It’s convenient to install drainage piping under
most space condition.
750mm upmost

8 Duct Type
Features

1.6 Built-in display board


 The standard indoor unit can be controlled by wired controller.
 There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even
in the distance of 10m. The unit will realized remoter control.
 The wired controller and the display board can display the error code or production code when the chips
detect some failure.

Wired Controller (Standard) Remote Controller (Optional)

Display

Duct Type 9
Dimensions

2. Dimensions
G
H

B
D
E F
A C

Size of outline
Outline Air outlet Air return
Capacity dimension
dimension(mm) opening size opening size
(KBtu) mounted plug
A B C D E F G H I J K L M
42SMH0181001231 920 210 635 570 65 713 35 119 815 200 80 960 350
42SMH0241001231 920 270 635 570 65 713 35 179 815 260 20 960 350
42SMH0361001931 1140 270 775 710 65 933 35 179 1035 260 20 1180 490
42SMH0481001931
1200 300 865 800 80 968 40 204 1094 288 45 1240 500
42SMH0601001931

10 Duct Type
Service Space

3. Service Space
Ensure enough space required for installation and maintenance.

There is enough space for installation and maintenance. The ceiling is horizontal, and its structure can
endure the weight of the indoor unit. The outlet and the inlet are not impeded, and the influence of external
air is the least. The air flow can reach throughout the room. The connecting pipe and drainpipe could be
extracted out easily. There is no direct radiation from heater.

Duct Type 11
Wiring Diagrams

4. Wiring Diagrams
42SMH0181001231

12 Duct Type
Wiring Diagrams

42SMH0241001231

Duct Type 13
Wiring Diagrams

42SMH0361001931、42SMH0481001931、42SMH0601001931

14 Duct Type
Static Pressure

5. Static Pressure
42SMH0181001231 42SMH0241001231

Pa Pa

90 90

80 80

External static pressure (Pa)


External static pressure (Pa)

Super high speed 70


70
Super high speed
60 60
High speed

50 50
High speed

40 40
Mid speed Mid speed

30 30
Low speed
Low speed
20 20

10 10

200 300 400 500 600 700 800 900 1000 1100 1200 700 800 900 1000 1100 1200 1300 1400 1500
Air volume(m3/h) Air volume(m3/h)

42SMH0361001931 42SMH0481001931

Pa
Pa 120

110

90
100

80 90
External static pressure (Pa)

70 80
Super high speed S uper high speed
External static pressure (Pa)

60 70
High speed H igh speed

60
50 M id speed
Low speed
Mid speed 50
40
40
Low speed
30
30
20
20

10
10

1100 1200 1400 1600 1800 2000 2200 2400 1000 1300 1600 1900 2200 2500 2800 3100
Air volume(m3/h) Air volum e(m 3 /h)

Duct Type 15
Static Pressure

42SMH0601001931

Pa
120

110

100

90

80
Super high speed
External static pressure (Pa)

70

High speed
60

50
Mid speed

40 Low speed

30

20

10

1000 1300 1600 1900 2200 2500 2800 3100 3400


Air volume(m3/h)

16 Duct Type
Electric Characteristics

6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42SMH0181001231 50 220-240V 198V 254V 16
42SMH0241001231 50 220-240V 198V 254V 25
42SMH0361001931 50 380-420V 342V 440V 20
42SMH0481001931 50 380-420V 342V 440V 20
42SMH0601001931 50 380-420V 342V 440V 20
Notes:
MFA: Max. Fuse Amps. (A)

Duct Type 17
Sound Levels

7. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
42SMH0181001231 42 35 31
42SMH0241001231 43 36 33
42SMH0361001931 48 41 38
42SMH0481001931 49 42 40
42SMH0601001931 49 42 40

18 Duct Type
Accessories

8. Accessories
Name Shape Quantity

Soundproof/insulation sheath 2

Tubing & Fittings Binding tape 1

Seal sponge 1

Drain joint 1
Drainpipe Fittings
Seal ring 1

Wire controller Wire controller 1

Owner's manual 1
others
Installation manual 1

Duct Type 19
The Specification of Power

9. The Specification of Power


42SMH0361001931
Model 42SMH0181001231 42SMH0241001231 42SMH0481001931
42SMH0601001931

Phase 1-Phase 1-Phase 3-Phase


Power
Frequency and Volt 220-240V,50Hz 220-240V,50Hz 380-415V, 50Hz

Circuit Breaker/Fuse(A) 20/16 40/25 25/20

Indoor unit power wiring(mm²) 3×2.5 3×2.5 5×2.5

Ground wiring 2.5 2.5 2.5

Indoor/out-door Outdoor unit power wiring 3×2.5 3×2.5 5×2.5


connecting
wiring(mm²) Strong electric signal 2×1.0 3×1.0 3×1.0

Weak electric signal 2×0.75/2×0.5 2×0.2

20 Duct Type
Field Wiring

10. Field Wiring

42SMH0181001231

Duct Type 21
Field Wiring

42SMH0241001231

42SMH0361001931、42SMH0481001931、42SMH0601001931

22 Duct Type
Ceiling & Floor Type

Ceiling & Floor Type


1. Features ...........................................................................24 

2. Dimensions......................................................................25 

3. Service Space ..................................................................26 

4. Wiring Diagrams .............................................................27 

5. Electric Characteristics ..................................................30 

6. Sound Levels...................................................................30 

7. Accessories .....................................................................31 

8. The Specification of Power ............................................31 

9. Field Wiring .....................................................................32 

Ceiling & Floor Type 23


Features

1. Features
1.1. New design, more modern and elegant appearance.

1.2. Convenient installation


--The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow
--It is especially useful when installation of an air conditioner in the center of the ceiling is impossible
due to a structure such as one lighting.

1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up

1.4. Three level fan speed, more humanism design, meets different air-supply requirement.

1.5. New foam drain pan with plastic-spraying inner surface

1.6. Easy operation.

1.7. Remote control and optional wired control method.

24 Ceiling & Floor Type


Dimensions

2. Dimensions

Model A B C D E
42FTH0181001231
1068 675 235 983 220
42FTH0241001231
42FTH0361001931 1285 675 235 1200 220

42FTH0481001931
1650 675 235 1565 220
42FTH0601001931

Ceiling & Floor Type 25


Service Space

3. Service Space

26 Ceiling & Floor Type


Wiring Diagrams

4. Wiring Diagrams
42FTH0181001231

Ceiling & Floor Type 27


Wiring Diagrams

42FTH0241001231

28 Ceiling & Floor Type


Wiring Diagrams

42FTH0361001931、42FTH0481001931、42FTH0601001931

Ceiling & Floor Type 29


Electric Characteristics

5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42FTH0181001231 50 220-240V 198V 242V 16
42FTH0241001231 50 220-240V 198V 242V 25
42FTH0361001931 50 380-420V 342V 440V 20
42FTH0481001931 50 380-420V 342V 440V 20
42FTH0601001931 50 380-420V 342V 440V 20
Remark:
MFA: Max. Fuse Amps. (A)

6. Sound Levels

Microphone
1m

1m 1.5m
Air outlet side 1m

Microphone

Ceiling Floor

Noise level dB(A)


Model
H M L
42FTH0181001231 52 46 41
42FTH0241001231 53 48 43
42FTH0361001931 53 49 45
42FTH0481001931 53 49 45
42FTH0601001931 55 50 48

30 Ceiling & Floor Type


Accessories

7. Accessories

1. Remote controller 1

Remote controller & Its 2. Remote controller holder 1


holder

3. Mounting screw (ST2.9×10-C-H) 2

4. Alkaline dry batteries (AM4) 2

5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1

8. The Specification of Power

42FTH0361001931
Model 42FTH0181001231 42FTH0241001231 42FTH0481001931
42FTH0601001931

Phase 1-Phase 1-Phase 3-Phase


Power
Frequency and Volt 220-240V,50Hz 220-240V,50Hz 380-415V, 50Hz

Circuit Breaker/Fuse(A) 20/16 40/25 25/20

Indoor unit power wiring(mm²) 3×2.5 3×2.5 5×2.5

Ground wiring 2.5 2.5 2.5

Indoor/out-door Outdoor unit power wiring 3×2.5 3×2.5 5×2.5


connecting
wiring(mm²) Strong electric signal 2×1.0 3×1.0 3×1.0

Weak electric signal 2×0.75/2×0.5 2×0.2

Ceiling & Floor Type 31


Field Wiring

9. Field Wiring

42FTH0181001231

32 Ceiling & Floor Type


Field Wiring

42FTH0241001231

42FTH0361001931、42FTH0481001931、42FTH0601001931

Ceiling & Floor Type 33


Field Wiring

Super-slim Cassette Type

1.  Features ......................................................................35 

2.  Dimensions .................................................................38 

3.  Service Space .............................................................39 

4.  Wiring Diagrams .........................................................40 

5.  Electric Characteristics .............................................43 

6.  Sound Levels ..............................................................44 

7.  Accessories ................................................................45 

8.  The Specification of Power .......................................46 

9.  Field Wiring .................................................................47 

34 Ceiling & Floor Type


Features

1. Features
1.1 Overview
 Compact design, super slim body size, less space requiring in installation
 Each louver can be separately controlled, more comfort air blowing is possible.
1.2 Fresh air intake function
 Fresh air fulfills air quality more healthy and comfortable.
 Ventilation motor is optional to increase the effect of fresh air.
New air-intake

1.3 Optional ionizer generator


 Ionizer generator is optional to get refreshing air to your room.

Ionizer generator Ventilation motor


connector connector
 Ionizer can be switched on or off by remote controller.
When pressing the Clean Air button on the remote controller, Ionizer will work and the indicator light on
display board will shine.

Super-slim Cassette Type 35


Features

1.4 External air duct design


 Reserve external air duct, more flexible for the air supply.

1.5 Built-in draining pump


 Due to the improvement of structure, more convenient to repair or replace the draining pump.

Draining Pump

 Built-in draining pump to make sure condensed water drain out reliably.

36 Super-slim Cassette Type


Features

1.6 Terminals for alarm lamp and long-distance on-off controller connection are
standard
 Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human
control.

Alarm lamp
Long-distance on-off controller

1.7 Optional touch screen wired controller


 Touch screen wired controller is optional, with error code indication function. Better
man-machine conversation interface.
 Undated structure design, 4-way wire layout design, no raised part at backside, more convenient to
place the wires and install the device.

Super-slim Cassette Type 37


Dimensions

2. Dimensions

Model A H
42TSH0241001231 205 >235
42TSH0361001931
245 >275
42TSH0481001931
42TSH0601001931 287 >317

38 Super-slim Cassette Type


Service Space

3. Service Space

>1000mm
>1000mm

>1000m m

>1000mm

Super-slim Cassette Type 39


Wiring Diagrams

4. Wiring Diagrams
42TSH0241001231

40 Super-slim Cassette Type


Wiring Diagrams

42TSH0361001931

Super-slim Cassette Type 41


Wiring Diagrams

42TSH0481001931 42TSH0601001931

42 Super-slim Cassette Type


Electric Characteristics

5. Electric Characteristics
Power
Indoor Unit
Model Supply
Hz Voltage Min Max MFA
42TSH0241001231 50 220-240V 198V 254V 25
42TSH0361001931 50 380-420V 342V 440V 20
42TSH0481001931 50 380-420V 342V 440V 20
42TSH0601001931 50 380-420V 342V 440V 20
Notes:
MFA: Max. Fuse Amps. (A)

Super-slim Cassette Type 43


Sound Levels

6. Sound Levels

1.4m

Microphone

Noise level dB(A)


Model
H M L
42TSH0241001231 48 45 40
42TSH0361001931 50 46 43
42TSH0481001931 53 46 43
42TSH0601001931 53 48 46

44 Super-slim Cassette Type


Accessories

7. Accessories
Name Shape Quantity

Installation paper board 1


INSTALLATION FITTINGS

Bolt M5 4

Tubing & Fittings Soundproof / insulation sheath 2

Out-let pipe 1

Drainpipe Fittings Out-let pipe sheath 1

Out-let pipe clasp 1

Remote controller & Its Frame 1

Remote controller & Its Remote controller holder 1


Frame
Mounting screw(ST2.9×10-C-H) 2
Remote controller manual 1

Alkaline dry batteries (AM4) 2

Owner's manual 1
Others Installation manual 1
Network wires 1

Installation accessory Expansible hook 4


(The product you have
might not be provided the Installation hook 4
following accessories
Orifice 1

Super-slim Cassette Type 45


The Specification of Power

8. The Specification of Power


42TSH0361001931
Model 42TSH0241001231 42TSH0481001931
42TSH0601001931

Phase 1-Phase 3-Phase


Power
Frequency and Volt 220-240V,50Hz 380-415V, 50Hz

Circuit Breaker/Fuse(A) 40/25 25/20

Indoor unit power wiring(mm²) 3×2.5 5×2.5

Ground wiring 2.5 2.5

Indoor/out-door Outdoor unit power wiring 3×2.5 5×2.5


connecting
wiring(mm²) Strong electric signal 3×1.0 3×1.0

Weak electric signal 2×0.2

46 Super-slim Cassette Type


Field Wiring

9. Field Wiring

42TSH0241001231

Super-slim Cassette Type 47


Field Wiring

42TSH0361001931 42TSH0481001931 42TSH0601001931

48 Super-slim Cassette Type


Field Wiring

Compact Cassette Type

1. Features ............................................................................50 

2. Dimensions......................................................................51 

3. Service Space ..................................................................52 

4. Wiring Diagrams .............................................................53 

5. Air Velocity and Temperature Distributions .................54 

6. Electric Characteristics ..................................................55 

7. Sound Levels...................................................................56 

8. Accessories .....................................................................57 

9. The Specification of Power ............................................58 

10. Field Wiring ...................................................................59 

Compact Cassette Type 49


Features

1. Features
1.1 Low operation noise
 Streamline plate ensures quietness.
 Creates natural and comfortable environment.
1.2 Efficient cooling
 Equal, fast and wide---range cooling.
1.3 The adoption of the most advanced 3-Dimensional Screw fan
 Reduces the air resistance passing through.
 Smoothes the air flow.
 Makes air speed distribution to the heat exchange uniform.

1.4 Improvement for easy installation and maintenance


 Little space is required for installation into a shallow ceiling.
 Because of the compactness and weight reduction of the main unit and panel, all models can be
installed without a hoist.

1.5 360°Air Flow Panel


 360°Air outlet makes equal, fast ad wide range cooling.

1.6 Inside E-box design


 The E-box is simply and safely build inside tge indoor unit, of witch ceiling side is 600mm*600mm. It is
convenient to install and maintain. Checking the control part is easy, you only need to open the air
return grille.

50 Compact Cassette Type


Dimensions

2. Dimensions

Compact Cassette Type 51


Service Space

3. Service Space

52 Compact Cassette Type


Wiring Diagrams

4. Wiring Diagrams

Compact Cassette Type 53


Air Velocity and Temperature Distributions

5. Air Velocity and Temperature Distributions

Airflow velocity

Temperature

54 Compact Cassette Type


Electric Characteristics

6. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min. Max. MFA
42TSH0181001231 50 220-240 198 254 16
Notes:
MFA: Max. Fuse Amps. (A)

Compact Cassette Type 55


Sound Levels

7. Sound Levels
Concealed Duct Type

Discharge Suction

Duct Duct

1.5m

Microphone

Noise level dB(A)


Model
H M L
42TSH0181001231 46 43 38

56 Compact Cassette Type


Accessories

8. Accessories
Name Shape Quantity
1. Expansible hook 4
Installation fittings 2. Installation hook 4

3. Installation paper board 1

4. Out-let pipe sheath 1

5. Out-let pipe clasp 1


Drainpipe Fittings
6. Tightening band 20

7. Drain joint 1

8. Remote controller 1

Remote controller & Its


9. Remote controller holder 1
holder
10. Mounting
2
screw(ST2.9×10-C-H)
11. Alkaline dry batteries (AM4) 2

12. Owner's manual 1


Others
13. Installation manual 1

Compact Cassette Type 57


The Specification of Power

9. The Specification of Power

Model 42TSH0181001231

Phase 1-Phase
Power
Frequency and Volt 220-240V,50Hz

Circuit Breaker/Fuse(A) 20/16

Indoor unit power wiring(mm²) 3×2.5

Ground wiring 2.5

Outdoor unit power wiring 3×2.5


Indoor/out-door connecting wiring(mm²)
Strong electric signal 2×1.0

Weak electric signal 2-core shield wire 2×0.75/2×0.5

58 Compact Cassette Type


Field Wiring

10. Field Wiring

42TSH0181001231

Compact Cassette Type 59


Outdoor Units

Part 3
Outdoor Units
1. Dimensions ...................................................................... 61

2. Service Space .................................................................. 63

3. Piping Diagrams .............................................................. 64

4. Wiring Diagrams .............................................................. 66

5. Electric Characteristics ................................................... 70

6. Operation Limits .............................................................. 71

7. Sound Levels ................................................................... 72

60 Outdoor Units
Dimensions

1. Dimensions

Unit:mm
Model
A B C D E F H
38HN0181123A 760 530 290 315 270 285 590
38HN0241123A 845 560 335 360 312 320 700
38HN0361193A 990 624 366 396 340 345 965

Outdoor Units 61
Dimensions

Unit:mm
Model
A B C D E F H
38HN0481193A 900 590 378 400 330 350 1170
38HN0601193A 900 590 378 400 330 350 1170

62 Outdoor Units
Service Space

2. Service Space

(Wall or obstacle)

Air inlet More than 30cm More than 60cm


More than 30cm
Maintain channel
Air inlet
More than 60cm

Air outlet
More than 200cm

Outdoor Units 63
Piping Diagrams

3. Piping Diagrams
38HN0181123A、38HN0241123A
INDOOR OUTDOOR

CHECK VALVE
LIQUID SIDE (Heating Model only)

2-WAY VALVE T3 Condenser


temp. sensor
CAPILIARY TUBE

HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp. T4 Ambient
sensor temp. sensor

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE

COOLING
COMPRESSOR
HEATING

38HN0361193A
INDOOR OUTDOOR

CHECK VALVE
LIQUID SIDE (Heating Model only)

2-WAY VALVE T3 Condenser


temp. sensor
CAPILIARY TUBE

HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp. T4 Ambient
sensor temp. sensor

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE T5 Discharge temp. sensor


ACCUMULATOR

COOLING
COMPRESSOR
HEATING

64 Outdoor Units
Piping Diagrams

38HN0481193A、38HN0601193A
INDOOR OUTDOOR

CHECK VALVE
LIQUID SIDE (Heating Model only)

2-WAY VALVE T3 Condenser


temp. sensor
CAPILIARY TUBE

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE

3-WAY VALVE Accumulator High pressure switch


Compressor T5 Discharge temp. sensor
Oil separator
Low pressure
switch COOLING

Oil return Capillary HEATING

Outdoor Units 65
Wiring Diagrams

4. Wiring Diagrams
38HN0181123A

66 Outdoor Units
Wiring Diagrams

38HN0241123A

38HN0361193A

Outdoor Units 67
Wiring Diagrams

38HN0481193A

68 Outdoor Units
Wiring Diagrams

38HN0601193A

Outdoor Units 69
Electric Characteristics

5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
38HN0181123A 50 220~240V 198V 254V
38HN0241123A 50 220~240V 198V 254V
38HN0361193A 50 380~420V 342V 440V
38HN0481193A 50 380~420V 342V 440V
38HN0601193A 50 380~420V 342V 440V

70 Outdoor Units
Operation Limits

6. Operation Limits
Temperature
Cooling operation Heating operation
Mode

Room temperature 17℃~32℃ 0℃~30℃

18℃~43℃

Outdoor temperature (-7℃~43℃:For the -7℃~24℃


models with low
temperature cooling
system)

Cooling
45
43
40

35
STD
30 Heating

25 25
Outdoor temperature(℃ DB)

24
20 20
18
Outdoor temperature(℃ DB)

15 15

10 10
With Low
Ambient STD
5 Cooling 5
System
0 0

-5 -5
-7 -7
-10 -10
10 15 17 20 25 30 32 35 0 5 10 15 20 25 30
Indoor temperature(℃ WB) Indoor temperature(℃ WB)

Outdoor Units 71
Sound Levels

7. Sound Levels
Outdoor Unit

Microphone

1.0m

Note: H= 0.5 × height of outdoor unit


Model Noise level dB(A)
38HN0181123A 58
38HN0241123A 59
38HN0361193A 61
38HN0481193A 63
38HN0601193A 63

72 Outdoor Units
Installation

Part 4
Installation
1. Installation Procedure ..................................................... 74

2. Location selection ........................................................... 75

3. Indoor unit installation .................................................... 76

4. Outdoor unit installation (Side Discharge Unit) ............ 91

5. Refrigerant pipe installation ........................................... 93

6. Drainage pipe installation ............................................... 94

7. Vacuum Drying and Leakage Checking ........................ 98

8. Additional refrigerant charge ......................................... 99

9. Engineering of insulation ............................................... 99

10. Engineering of electrical wiring ................................... 100

11. Test operation ................................................................ 101

Installation 73
Installation Procedure

1. Installation Procedure

Indoor unit installation Outdoor unit installation


location selection location selection

Indoor unit installation Outdoor unit installation

Refrigerant pipe Refrigerant pipe


installation and insulation installation and insulation

Drainage pipe installation Drainage pipe installation


and insulation and insulation

Vacuum drying and leakage checking

Additional refrigerant charge

Insulation the joint part of refrigerant pipe

Wiring connection and electric safety checking

Test operation

74 Installation
Insulation Work

2. Location selection
2.1 Indoor unit location selection
 The place shall easily support the indoor unit’s weight.
 The place can ensure the indoor unit installation and inspection.
 The place can ensure the indoor unit horizontally installed.
 The place shall allow easy water drainage.
 The place shall easily connect with the outdoor unit.
 The place where air circulation in the room should be good.
 There should not be any heat source or steam near the unit.
 There should not be any oil gas near the unit
 There should not be any corrosive gas near the unit
 There should not be any salty air neat the unit
 There should not be strong electromagnetic wave near the unit
 There should not be inflammable materials or gas near the unit
 There should not be strong voltage vibration.

2.2 Outdoor unit location selection


 The place shall easily support the outdoor unit’s weight.
 Locate the outdoor unit as close to indoor unit as possible
 The piping length and height drop can not exceed the allowable value.
 The place where the noise, vibration and outlet air do not disturb the neighbors.
 There is enough room for installation and maintenance.
 The air outlet and the air inlet are not impeded, and not face the strong wind.
 It is easy to install the connecting pipes and cables.
 There is no danger of fire due to leakage of inflammable gas.
 It should be a dry and well ventilation place
 The support should be flat and horizontal
 Do not install the outdoor unit in a dirty or severely polluted place, so as to avoid blockage of the heat
exchanger in the outdoor unit.
 If is built over the unit to prevent direct sunlight, rain exposure, direct strong wend, snow and other scraps
accumulation, make sure that heat radiation from the condenser is not restricted.

More than 30cm

More than 60cm



(Service space
More than 30cm
Fe
n
obs ce o
tac r
les

More than 60cm

More than 70cm

Installation 75
Indoor unit installation

3. Indoor unit installation


3.1 A5 duct indoor unit installation
3.1.1 Service space for indoor unit

3.1.2 Bolt pitch

Size of outline dimension mounted plug


Model
L M
42SMH0181001231 960 350
42SMH0241001231 960 350
42SMH0361001931 1180 490
42SMH0481001931
1240 500
42SMH0601001931

76 Installation
Insulation Work

3.1.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

3.1.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

3.1.5 Install the air filter


Insert the air filter through the filter slot and fix it with 2 screws.

3.1.6 Install the air duct


Please design the air duct as below recommended picture

Installation 77
Indoor unit installation

3.1.7 Change the air inlet direction


① Take off ventilation panel and flange, cut off the staples at side rail.

② Stick the attached seal sponge as per the indicating place in the following fig, and then change the
mounting positions of air return panel and air return flange .

③ When install the filter mesh, please plug it into flange inclined from air return opening, and then push up.

④ The installation has finish, upon filter mesh which fixing blocks have been insert to the flange positional
holes.

78 Installation
Insulation Work

Installation 79
Indoor unit installation

3.2 Ceiling & floor indoor unit installation


3.2.1 Service space for indoor unit

3.2.2 Bolt pitch


① Ceiling installation

Model D E
42FTH0181001231
983 220
42FTH0241001231
42FTH0361001931 1200 220

42FTH0481001931
1565 220
42FTH0601001931
② Wall-mounted installation

80 Installation
Insulation Work

3.2.3 Install the pendant bolt


① Ceiling installation
Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

② Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)

3.2.4 Install the main body


① Ceiling installation (The only installation method for the unit with drain pump)
Remove the side board and the grille.

Installation 81
Indoor unit installation

Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.

Put the side panels and grilles back.

② Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)

82 Installation
Insulation Work

3.3 Super-slim cassette indoor unit installation


3.3.1 Service space for indoor unit

Model A H
42TSH0241001231 205 >235
42TSH0361001931
245 >275
42TSH0481001931
42TSH0601001931 287 >317

3.3.2 Bolt pitch

3.3.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.

Installation 83
Indoor unit installation

Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

3.3.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.

Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.

84 Installation
Insulation Work

3.3.5 Install the panel


Remove the grille

Remove the 4 corner covers.

Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing
the grille, DO NOT make the ropes enwinded or blocked.

Installation 85
Indoor unit installation

Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.

Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.

Install the 4 corner covers back.

Note: The panel shall be installed after the wiring connected.

86 Installation
Insulation Work

3.4 Compact cassette indoor unit installatio


3.4.1 Service space for indoor unit

3.4.2 Bolt pitch

Installation 87
Indoor unit installation

3.4.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the
installation hooks from the height of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please determine the length of the installation hook depending on the real
situation.

3.4.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.

Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.

88 Installation
Insulation Work

3.4.5 Install the panel


Remove the grille

Hang the panel to the hooks on the mainbody.

Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.

Installation 89
Indoor unit installation

Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.

Note: The panel shall be installed after the wiring connected.

90 Installation
Insulation Work

4. Outdoor unit installation (Side Discharge Unit)


4.1 Service space for outdoor unit

4.2 Bolt pitch

Model B C D
38HN0181123A 530 290 315
38HN0241123A 560 335 360
38HN0361193A 624 366 396
38HN0481193A 590 378 400
38HN0601193A 590 378 400

Installation 91
Outdoor unit installation (Side Discharge Unit)

4.3 Install the Unit


Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling.
Never hold the inlet of the outdoor unit to prevent it from deforming.
Do not touch the fan with hands or other objects.
Do not lean it more than 45, and do not lay it sidelong.
Make concrete foundation according to the specifications of the outdoor units.
Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.

92 Installation
Insulation Work

5. Refrigerant pipe installation


5.1 Maximum pipe length and height drop
Considering the allowable pipe length and height drop to decide the installation position. Make sure the
distance and height drop between indoor and outdoor unit not exceeded the date in the following table.
Model Max. Length Max. Elevation
38HN0181123A
25m 12m
38HN0241123A
38HN0361193A 30m 20m
38HN0481193A
50m 25m
38HN0601193A

5.2 The procedure of connecting pipes


5.2.1 Choose the pipe size according to the specification table.
5.2.2 Confirm the cross way of the pipes.
5.2.3 Measure the necessary pipe length.
5.2.4 Cut the selected pipe with pipe cutter
 Make the section flat and smooth.
o

Lean Crude Burr


90

5.2.5 Insulate the copper pipe


 Before test operation, the joint parts should not be heat insulated.
5.2.6 Flare the pipe
 Insert a flare nut into the pipe before flaring the pipe
 According to the following table to flare the pipe
Flare dimension A (mm)
Pipe diameter Flare shape
Min Max
+- 4
90°
1/4" (6.35) 8.3 8.7
45°
A
3/8" (9.52) 12.0 12.4

R0.4~0.8
1/2" (12.7) 15.4 15.8

5/8" (15.9) 18.6 19.1

3/4" (19) 22.9 23.3

 After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.

Installation 93
Drainage pipe installation

5.2.10 Set the wall conduit


5.2.11 Set the supporter for the pipe.
5.2.12 Locate the pipe and fix it by supporter
 For horizontal refrigerant pipe, the distance between supporters should not be exceed 1m.
 For vertical refrigerant pipe, the distance between supporters should not be exceed 1.5m.
5.2.13 Connect the pipe to indoor unit and outdoor unit by using two spanners.
 Be sure to use two spanners and proper torque to fasten the nut, too large torque will damage the
bellmouthing, and too small torque may cause leakage. Refer the following table for different pipe
connection.
Torque Sketch map
Pipe Diameter
(kgf.cm) (N.cm)

1/4" (6.35) 144~176 1420~1720

3/8" (9.52) 333~407 3270~3990

1/2" (12.7) 504~616 4950~6030

5/8" (15.9) 630~770 6180~7540

3/4" (19) 990~1210 9270~11860

6. Drainage pipe installation


Install the drainage pipe as shown below and take measures against condensation. Improperly installation
could lead to leakage and eventually wet furniture and belongings.

6.1 Installation principle


 Ensure at least 1/100 slope of the drainage pipe
 Adopt suitable pipe diameter
 Adopt nearby condensate water discharge

6.2 Key points of drainage water pipe installation


6.2.1 Considering the pipeline route and elevation
 Before installing condensate water pipeline, determine its route and elevation to avoid intersection with
other pipelines and ensure slope is straight.
6.2.2 Drainage pipe selection
 The drainage pipe diameter shall not small than the drain hose of indoor unit
 According to the water flowrate and drainage pipe slope to choose the suitable pipe, the water flowrate
is decided by the capacity of indoor unit.
Relationship between water flowrate and capacity of indoor unit
Capacity (x1000Btu) Water flowrate (l/h)
42XXX0181001231 4
42XXX0241001231 6
42XXX0361001931 8
42XXX0481001931 12
42XXX0601001931 14

94 Installation
Insulation Work

According to the above table to calculate the total water flowrate for the confluence pipe selection.
For horizontal drainage pipe (The following table is for reference)
Reference value of inner Allowable maximum water flowrate (l/h)
PVC pipe Remark
diameter of pipe (mm) Slope 1/50 Slope 1/100
PVC25 20 39 27
For branch pipe
PVC32 25 70 50
PVC40 31 125 88
PVC50 40 247 175 Could be used for confluence pipe
PVC63 51 473 334
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
For Vertical drainage pipe (The following table is for reference)
Reference value of inner
PVC pipe Allowable maximum water flowrate (l/h) Remark
diameter of pipe (mm)
PVC25 20 220
For branch pipe
PVC32 25 410
PVC40 31 730
PVC50 40 1440
PVC63 51 2760 Could be used for confluence pipe
PVC75 67 5710
PVC90 77 8280
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
6.2.3 Individual design of drainage pipe system
 The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe
and drainage pipe in building.
 The drainage pipe of the indoor unit with water pump should be apart from the one without water pump.
6.2.4 Supporter gap of drainage pipe
 In general, the supporter gap of the drainage pipe horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
 Each vertical pipe shall be equipped with not less than two hangers.
 Overlarge hanger gap for horizontal pipe shall create bending, thus leading to air block.

Too long distance

Gas bag

6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee

Water flow Water flow Water flow Water flow Water flow

Drain tee Drain tee Water flow


Water flow

Water flow Water flow

Installation 95
Drainage pipe installation

Branch pipe Water flow


Gas Gas
Water flow
Keep a certain degree Main pipe
Main pipe

Branch pipe

 The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
 The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
 If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.

Indoor unit

More than 50mm

Plug
More than 25mm

Water storage pipe

6.2.7 Lifting pipe setting of indoor unit with water pump


 The length of lifting pipe should not exceed the pump head of indoor unit water pump.
Pump head of big four way cassette: 750mm
Pump head of compact four way cassette: 500mm
 The drainage pipe should be set down inclined after the lifting pipe immediately to avoid wrong
operation of water level switch.
 Refer the following picture for installation reference.

Hanger

A Down incline pipe

A:Length of horizontal pipe ≤150mm


B B: Lift height≤the pump head of water pump

Flexible pipe 300mm

6.2.8 Blowhole setting


 For the concentrated drainage pipe system, there should design a blowhole at the highest point of main
pipe to ensure the condensate water discharge smoothly.

96 Installation
Insulation Work

 The air outlet shall face down to prevent dirt entering pipe.
 Each indoor unit of the system should be installed it.
 The installation should be considering the convenience for future cleaning.
Blowhole

Indoor unit Indoor unit

Plug Plug

6.2.9 The end of drainage pipe shall not contact with ground directly.
6.3 Drainage test
6.3.1 Water leakage test
After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to
check whether there is leakage at joint section.
6.3.2 Water discharge test
1. Natural drainage mode(the indoor unit with outdoor drainage pump)
Infuse above 600ml water through water test hole slowly into the water collector, observe whether the
water can discharge through the transparent hard pipe at drainage outlet.
2. Pump drainage mode
2.1 Disconnect the plug of water level switch, remove the cover of water test hole and slowly infuse about
2000ml water through the water test hole, be sure that the water will not touch the motor of drainage
pump.

2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it

Installation 97
Vacuum Drying and Leakage Checking

shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.

6.4 Insulation work of drainage pipe


Refer the introduction to the insulation engineering parts.

7. Vacuum Drying and Leakage Checking


7.1 Purpose of vacuum drying
 Eliminating moisture in system to prevent the phenomena of ice-blockage and copper oxidation.
Ice-blockage shall cause abnormal operation of system, while copper oxide shall damage compressor.
 Eliminating the non-condensable gas (air) in system to prevent the components oxidizing, pressure
fluctuation and bad heat exchange during the operation of system.

7.2 Selection of vacuum pump


 The ultimate vacuum degree of vacuum pump shall be -756mmHg or above.
 Precision of vacuum pump shall reach 0.02mmHg or above.

7.3 Operation procedure for vacuum drying


Due to different construction environment, two kinds of vacuum drying ways could be chosen, namely
ordinary vacuum drying and special vacuum drying.

7.3.1 Ordinary vacuum drying


1. When conduct first vacuum drying, connect pressure gauge to the infusing mouth of gas pipe and liquid
pipe, and keep vacuum pump running for 1hour (vacuum degree of vacuum pump shall be reached
-755mmHg).
2 If the vacuum degree of vacuum pump could not reach -755mmHg after 1 hour of drying, it indicates
that there is moisture or leakage in pipeline system and need to go on with drying for half an hour.
3 If the vacuum degree of vacuum pump still could not reach -755mmHg after 1.5 hours of drying, check
whether there is leakage source.
4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

7.3.2 Special vacuum drying


The special vacuum drying method shall be adopted when:
1. Finding moisture during flushing refrigerant pipe.
2. Conducting construction on rainy day, because rain water might penetrated into pipeline.
3. Construction period is long, and rain water might penetrated into pipeline.
4. Rain water might penetrate into pipeline during construction.

Procedures of special vacuum drying are as follows:


1. Vacuum drying for 1 hour.
2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 .
Because nitrogen is dry gas, vacuum damage could achieve the effect of vacuum drying, but this
method could not achieve drying thoroughly when there is too much moisture. Therefore, special
attention shall be drawn to prevent the entering of water and the formation of condensate water.
3. Vacuum drying again for half an hour.
If the pressure reached -755mmHg, start to pressure leakage test. If it can not reached the value,
repeat vacuum damage and vacuum drying again for 1 hour.

98 Installation
Insulation Work

4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

8. Additional refrigerant charge


 After the vacuum drying process is carried out, the additional refrigerant charge process need to be
performed.
 The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is decided
by the diameter and length of the liquid pipe between indoor and outdoor unit. Refer the following
formula to calculate the charge volume.
Diameter of liquid pipe (mm) Φ6.35 Φ9.52 Φ12.7
Formula V=11g/m×(L-5) V=30g/m×(L-5) V=60g/m×(L-5)

V: Additional refrigerant charge volume (g).


L : The length of the liquid pipe (m).

Note:
 Refrigerant may only be charged after performed the vacuum drying process.
 Always use gloves and glasses to protect your hands and eyes during the charge work.
 Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
 Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
 After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).

9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe → insulation (except joint section) → flare the pipe → piping layout and connection→
vacuum drying → insulate the joint parts

9.1.2 Purpose of refrigerant pipe insulation


 During operation, temperature of gas pipe and liquid pipe shall be over-heating or over-cooling
extremely. Therefore, it is necessary to carry out insulation; otherwise it shall debase the performance
of unit and burn compressor.
 Gas pipe temperature is very low during cooling. If insulation is not enough, it shall form dew and cause
leakage.
 Temperature of gas pipe is very high (generally 50-100℃) during heating. Insulation work must be
carried out to prevent hurt by carelessness touching.

9.1.3 Insulation material selection for refrigerant pipe


 The burning performance should over 120℃
 According to the local law to choose insulation materials
 The thickness of insulation layer shall be above 10mm.If in hot or wet environment place, the layer of
insulation should be thicker accordingly.

9.1.4 Installation highlights of insulation construction


 Gas pipe and liquid pipe shall be insulated separately, if the gas pipe and liquid pipe were insulated
together; it will decrease the performance of air conditioner.

Installation 99
Engineering of electrical wiring

Liquid pipe Insulation meterial Gas pipe

 The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
 The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
 The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
 The linking part should be use glue to paste together
 Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.

9.2 Insulation of drainage pipe


9.2.1 Operational procedure of refrigerant pipe insulation
Select the suitable pipe → insulation (except joint section) → piping layout and connection→ drainage test→
insulate the joint parts

9.2.2 Purpose of drainage pipe insulation


The temperature of condensate drainage water is very low. If insulation is not enough, it shall form dew and
cause leakage to damage the house decoration.

9.2.3 Insulation material selection for drainage pipe


 The insulation material should be flame retardant material, the flame retardancy of the material should
be selected according to the local law.
 Thickness of insulation layer is usually above 10mm.
 Use specific glue to paste the seam of insulation material, and then bind with adhesive tape. The width
of tape shall not be less than 5cm. Make sure it is firm and avoid dew.

9.2.4 Installation and highlights of insulation construction


 The single pipe should be insulated before connecting to another pipe, the joint part should be insulated
after the drainage test.
 There should be no insulation gap between the insulation material.

10. Engineering of electrical wiring


10.1 Highlights of electrical wiring installation
 All field wiring construction should be finished by qualified electrician.
 Air conditioning equipment should be grounded according to the local electrical regulations.
 Current leakage protection switch should be installed.
 Do not connect the power wire to the terminal of signal wire.
 When power wire is parallel with signal wire, put wires to their own wire tube and remain at least 300mm
gap.
 According to table in indoor part named “the specification of the power” to choose the wiring, make sure
the selected wiring not small than the date showing in the table.

100 Installation
Insulation Work

 Select different colors for different wire according to relevant regulations.


 Do not use metal wire tube at the place with acid or alkali corrosion, adopt plastic wire tube to replace it.
 There must be not wire connect joint in the wire tube If joint is a must, set a connection box at the place.
 The wiring with different voltage should not be in one wire tube.
 Ensure that the color of the wires of outdoor and the terminal No. are same as those of indoor unit
respectively.

11. Test operation


11.1 The test operation must be carried out after the entire installation has been
completed.
11.2 Please confirm the following points before the test operation.
 The indoor unit and outdoor unit are installed properly.
 Tubing and wiring are correctly completed.
 The refrigerant pipe system is leakage-checked.
 The drainage is unimpeded.
 The ground wiring is connected correctly.
 The length of the tubing and the added stow capacity of the refrigerant have been recorded.
 The power voltage fits the rated voltage of the air conditioner.
 There is no obstacle at the outlet and inlet of the outdoor and indoor units.
 The gas-side and liquid-side stop values are both opened.
 The air conditioner is pre-heated by turning on the power.
11.3 Test operation
Set the air conditioner under the mode of "COOLING" by remote controller, and check the following points.
Indoor unit
 Whether the switch on the remote controller works well.
 Whether the buttons on the remote controller works well.
 Whether the air flow louver moves normally.
 Whether the room temperature is adjusted well.
 Whether the indicator lights normally.
 Whether the temporary buttons works well.
 Whether the drainage is normal.
 Whether there is vibration or abnormal noise during operation.
Outdoor unit
 Whether there is vibration or abnormal noise during operation.
 Whether the generated wind, noise, or condensed of by the air conditioner have influenced your
neighborhood.
 Whether any of the refrigerant is leaked.

Installation 101
Electrical Control

Part 5
Electrical Control System

1. Electrical Control Function ............................................ 103

2. Troubleshooting .............................................................. 111

3. Controller ......................................................................... 120

102 Electrical Control


Electrical Control Function

1. Electrical Control Function


1.1 Definition
T1: Indoor room temperature
T2: Coil temperature of evaporator
T3: Coil temperature of condenser
T4: Outdoor ambient temperature
T5: Compressor discharge temperature
1.2 Main Protection
1.2.1 Time Delay at restart for compressor.
1.2.2 Sensor protection at open circuit and breaking disconnection.
1.2.3 Phase check function
If the phase sequence is detected wrong or lack of 1 or 2 phase, the unit won’t start and there is error code
displayed on outdoor PCB.
1.2.4 Low pressure check function
The low pressure switch should be always closed. If it is open, the system will stop until the fault is cleared.
During defrosting procedure and 4 minutes after defrosting ends, low pressure switch won’t be checked.
Note: The system will not check if the protection could be cleared in 30 seconds after the protection occurs.
If this protection occurs 3 times, it won’t recover automatically until the main power is cut off.
1.2.5 Over-current protection
When compressor is running, if the current is over twice of the rated for 3 seconds, the compressor will stop
and an error code will be displayed on the outdoor PCB. If the current becomes normal, the compressor will
restart after 3 minutes.
Note: The current won’t be checked within 3 seconds after the compressor starts. The system will not check
if the protection could be cleared in 30 seconds after the protection occurs.

Electrical Control 103


Electrical Control Function
1.3 Operation Modes and Functions
1.3.1 Fan mode
(1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed.
(3) Indoor fan can be set to high/medium/low/auto.
(4) The louver operates same as in cooling mode.
(5) Auto fan:

T1

27

High
26
Medium
24

Low

1.3.2 Cooling Mode


1.3.2.1 Outdoor fan running rules
For 1-phase outdoor units:
The On-off outdoor units have single fan speed. The outdoor fan will run following the compressor except
when AC is in evaporator high temp. protection in heating mode ,condenser high temp. protection in cooling
mode, defrosting mode and the current protection.
For 3-phase outdoor units:

High
33

30

Low

1.3.2.2 Indoor fan running rules


In cooling mode, indoor fan runs all the time and the speed can be selected as high, (medium), low and auto.
The auto fan:

104 Electrical Control


Electrical Control Function

T1-Ts

4
High
3
Medium
1

Low

1.3.2.3 Low evaporator coil temperature T2 protection


For Duct

T2

On
TE6

TE5

Off

When the evaporator coil temp.T2 keeps lower than TE5 for Time0, the compressor and outdoor fan will shut
off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

For Ceiling & Floor, super-slim cassette type


AC will enter T2 protection if any of the following conditions is satisfied.
Condition 1:

T2

On
TE6

TE5

Off

When the evaporator coil temp.T2 keeps lower than TE5 for 30 minutes, the compressor and outdoor fan will
shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

Electrical Control 105


Electrical Control Function
Condition 2:

T2

On
TE6

TE5-2

Off

When the evaporator coil temp.T2 keeps lower than TE5-2 for 20 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

Condition 3:

T2

On
TE6

TE5-4

Off

When the evaporator coil temp.T2 keeps lower than TE5-4 for 8 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

1.3.2.4 Condenser high temperature T3 protection

T3 Off

TE12

TE13
On

When T3≥TE12 for Time1, the compressor will shut off. When T3<TE13,the compressor will restart.

1.3.3 Heating Mode


1.3.3.1 Outdoor fan running rules:
For 1-phase outdoor units:
The On-off outdoor units have single fan speed. The outdoor fan will run following the compressor except
when AC is in evaporator high temp. protection in heating mode ,condenser high temp. protection in cooling
mode, defrosting mode and the current protection.
For 3-phase outdoor units:

106 Electrical Control


Electrical Control Function

Low
18

16

High

1.3.3.2 Indoor fan running rules:


When the compressor is on, the indoor fan can be set to high/med/low/auto. And the anti-cold wind function
has the priority.
For Ceiling & Floor: If the compressor stops caused by the room temperature rising, the indoor fan will follow
the below rules. During this period, the anti-cold-wind is disabled.

T2

Setting
TE14+2℃

TE14
Low for15s, then
off

Auto fan action:

For CEILING & FLOOR: floor installation:


T1-TS

0C Medium Low


-1C
-2C
High

Electrical Control 107


Electrical Control Function
1.3.3.3 Defrosting mode:
For 1-phase outdoor units:

 Condition of defrosting:
AC will enter defrosting mode if any of the following items is satisfied.
A: T3<0℃ and the compressor keeps running over 45 minutes. Meanwhile T3<-3℃ for 3minutes.
B: After the last defrosting, the time that the outdoor fan is off but the compressor is on in high T2 protection
cumulates up to 90 minutes.

 Condition of ending defrosting:

If any one of the following items is satisfied, the defrosting will terminate and the machine will turn to normal

heating mode.
A: T3 rises to be higher than 20℃.
B: The machine has run for 10 minutes in defrosting.

 Defrosting action:
Setting defrosting time

45S 45S
Compressor

4 way valve 40S


40S
Outdoor fan

Indoor fan

10S

For 3-phase outdoor units:

 Condition of defrosting:
T3<0℃ and the compressor keeps running over 45 minutes. Meanwhile T3<-3℃ for 3minutes.

 Condition of ending defrosting:

If any one of the following items is satisfied, the defrosting will terminate and the machine will turn to normal

heating mode.
A: T3 rises to be higher than 20℃.
B: The machine has run for 10 minutes in defrosting.

 Defrosting action:
The compressor is running, and 4-way valve and outdoor fan stop. The indoor fan works as anti-cold wind
procedure. When defrosting is over, the compressor keeps running and the 4-way valve and outdoor fan will
start up.

108 Electrical Control


Electrical Control Function

1.3.3.4 High evaporator coil temp.T2 protection:


For Ceiling & Floor:

Compressor off
TE7

Outdoor fan off Compressor and


TE8 Outdoor fan off

Compressor and TE9


Outdoor fan on Compressor and
Outdoor fan on

For Duct and Super-slim Cassette:

Compressor off Outdoor fan off


TE9
Compressor on Outdoor fan off
TE8
TE10
Compressor on Outdoor fan on
TE11

1.3.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
ΔT=T1-Ts Running mode

ΔT>2℃ Cooling

-1≤ΔT≤2℃ Fan-only

ΔT<-1℃ Heating

Indoor fan will run at auto fan of the relevant mode.


The louver operates same as in relevant mode.
If the machine switches mode between heating and cooling, the compressor will keep stopping for 15
minutes and then choose mode according to T1-Ts.
If the setting temperature is modified, the machine will choose running function again.

1.3.5 Drying mode


1.3.5.1 The indoor fan will keep running at low speed.
1.3.5.2 All protections are active and the same as that in cooling mode.
1.3.5.3 The louver operates the same as in cooling mode.

1.3.6 Timer function


1.3.6.1 Timing range is 24 hours.

Electrical Control 109


Electrical Control Function
1.3.6.2 Timer on. The machine will turn on automatically when reaching the setting time.
1.3.6.3 Timer off. The machine will turn off automatically when reaching the setting time.
1.3.6.4 Timer on/off. The machine will turn on automatically when reaching the setting “on” time, and then
turn off automatically when reaching the setting “off” time.
1.3.6.5 Timer off/on. The machine will turn off automatically when reaching the setting “off” time, and then
turn on automatically when reaching the setting “on” time.
1.3.6.6 The timer function will not change the AC current operation mode. Suppose AC is off now, it will not
start up firstly after setting the “timer off” function. And when reaching the setting time, the timer LED will be
off and the AC running mode has not been changed.
1.3.6.7 The setting time is relative time.

1.3.7 Economy function


1.3.7.1 It is valid in cooling, heating and auto mode.
1.3.7.2. Turning off, changing mode or setting fan speed will cancel economy function.
1.3.7.3 Operation process in sleep mode is as follow:
After pressing ECONOMIC or SLEEP button on the controller, the machine will go into economy mode.
When cooling, the setting temperature rises 1℃(be lower than 30℃) every hour, 2 hours later the setting
temperature stops rising.
For heat pump models, when they are in heating, the setting temperature reduces 1℃(be higher than 17℃)
every hour, 2 hours later the setting temperature stops reducing.
1.3.7.4 In this mode, the fan speed is forced into AUTO mode.

1.3.8 Auto-Restart function


The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart module. In
case of a sudden power failure, the module memorizes the setting conditions before the power failure. The
unit will resume the previous operation setting (not including Swing function) automatically after 3 minutes
when power returns.

1.3.9 Drain pump control (For duct)


1.3.9.1 Water level check
The water lever will be checked every 5 seconds, if the feedback signal is abnormal, it will be considered as
drain water full by the control system.
1.3.9.2 Drain pump control
If there is no water full error, the drain pump will be on when the unit is in cooling mode (including
auto-cooling and forced cooling) and dry mode. It will be off when the unit is in heating mode, fan only mode
or off state (if the pump is on before the unit is off, it will delay 3 minutes to be off).
If there is a water full error, the drain pump will be on when the error occurs. Afterwards:
If the error disappears in 3 minutes, the drain pump will work as normal state. (if it is necessary to turn off the
pump, it will be off in 1 minute delay.)
If the error is still there in 3 minutes, the drain pump will be off as well as the AC unit. The error can be
cleared only when the power of the unit is cut off.

110 Electrical Control


Troubleshooting

2. Troubleshooting

2.1 Display board


2.1.1 Icon explanation on indoor display board (Duct type)
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube

MANUAL OPERATION TIMER DEF./FAN ALARM

2.1.2 Icon explanation on indoor display board(Ceiling & Floor type)

2.1.3 Icon explanation on indoor display board (Super-slim cassette type).

2.1.4 Icon explanation on indoor display board (Compact cassette type)

Electrical Control 111


Troubleshooting
2.2. Self-diagnosis
Indoor unit’s LED indication
During malfunction or protection, the indicators and digital LED displays as follow:
For Duct and Ceiling-floor Units:
No Operation Timer Def/Fan Alarm Digital LED Display Malfunction or protection
1 X ☆ X X E2 Indoor temperature sensor is abnormal
2 ☆ X X X E3 Evaporator temperature sensor is abnormal
3 X X ☆ X E4 Condenser temperature sensor is abnormal
4 ☆ ☆ X X E7 EEPROM malfunction
5 X X X ☆ E8 Full-water malfunction
O (on) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For Super-slim Cassette Units:


Running Timer Defrosting Alarm Display(digital
NO.  Malfunction 
lamp  lamp  lamp  lamp  tube) 
Open or short circuit of T1 temperature
1  X  ☆  X  X  E2 
sensor 
Open or short circuit of T2 temperature
2  ☆  X  X  X  E3 
sensor 
Open or short circuit of T2B temperature
3  X  X  ☆  X  E4 
sensor 
4  Fault of water level sensor  X  X  X  ☆  E5 

5 Outdoor unit malfunction  ☆  ☆  ☆  ☆ E6

6  Indoor EEPROM malfunction  ☆  ☆  X  X  E7 

7  Full-water malfunction  X  X  X  ☆  E8 


Communication malfunction between main
8  ☆  X  ☆  ☆ F0 
PCB and up-down panel PCB 
9  Up-down panel malfunction  X  ☆  ☆  ☆ F1 

10  Up-down panel is not closed  X  O  ☆  ☆ F2 

O (on) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz) 

For Compact Cassette Units:


No Operation Timer Def/Fan Alarm Information Remark
1 ★ X X X Normal standby
2 X X X X Normal off Nothing wrong with the unit
when LED indicate these
3 ○ X X X Normal running contents.
4 ☆ X ○ X Forced cooling
Indoor temperature sensor is
5 X ☆ X X abnormal
Evaporator temperature sensor is
6 ☆ X X X abnormal
Recover automatically after
errors are eliminated (For T3
Condenser temperature sensor is
7 X X ☆ X abnormal
malfunction of 5HP, can’t
recover automatically)
8 ☆ ☆ X X EEPROM malfunction
9 X X X ☆ Full-water malfunction

112 Electrical Control


Troubleshooting

LEDs’ for the indication of outdoor trouble


Type Contents LED1 LED2 LED3
Trouble Phase sequence Flash Off Off
Trouble Lack of phase(A,B) Flash Off Off
Trouble Lack of phase(C) Off Off Off
Trouble Protection of Low pressure Flash Flash Off
Trouble Overload of current Off Off Flash
Trouble Communication malfunction Flash Off Flash
Trouble Open-circuit and short-circuit trouble of T3 Off Flash Flash
Trouble Open-circuit and short-circuit trouble of T4 Off Flash Off
Trouble High temperature protection of condenser Flash Flash Flash

Note:
1. If the LED1-LED3 are flashing slowly, means the system is stand-by.
2. T3: Outdoor condenser temperature sensor
3. T4: Outdoor ambient temperature sensor

Electrical Control 113


Troubleshooting

2.3. Solving steps for typical malfunction


(1) For indoor unit
a. Indoor room temperature T1 and sensor evaporator temperature sensor T2 is abnormal

Is connection to connector of temp. sensor good?


No

Yes Repair connector

Check the resistance of the temp. sensor according to Appendix 1

Is it the resistance is normal?

Yes No

Indoor PCB is defective.


Replace the sensor

b. Condenser temperature sensor T3 is abnormal

Is connection to connector of temp. sensor good?


No

Yes Repair connector

Check the resistance of the temp. sensor according to Appendix 1

Is it the resistance is normal?

Yes No

Indoor PCB is defective.


Replace the sensor

114 Electrical Control


Troubleshooting

c. EEPROM malfunction

EEPROM malfunction

Yes
EEPROM chip is broken
Replace EEPROM

No

Yes

Check whether the main control chip is broken Replace the control chip

No

Check PCB board or replace the main control board

f. Full-water malfunction

Full-water malfunction

No
Check whether the water-level switch is inserted well
Insert the water-level switch well

Yes

Yes
Check whether the water-level switch is broken Replace the water-level switch

No
No

Check whether the water pump is normal Replace the water pump

Yes

Check PCB board or replace the main control board

Electrical Control 115


Troubleshooting

(2) For the outdoor unit


a. Phase sequence error:

Phase sequence error

Change the order of two of the wires to power supply.

Switch on the unit again.

If the problem cannot be solved, the outdoor PCB is defective

b. Overload of current

Overload of current

Check the current, normally


Is the current in rated range?
No

Yes
Possible reason
The outdoor PCB is defective
1. Outdoor fan is defective
2. The compressor is defective
3. Refrigerant is over charged
4. Air enter the refrigerant system

c. Lack of phase

Lack of phase

Check the power supply, is it 3 phase,


380-415V?
Yes

Check the connection between power supply and terminal,


is the voltage in outdoor terminal is 3 phase, 380-415V?

Yes

Outdoor PCB is defective

116 Electrical Control


Troubleshooting

d. Protection of pressure or temp.

Protection of pressure or temp.

Yes

Is it k1 or K2 open ?

Is temp. protective switch K1 open Is pressure protective switch K2 open

Yes Yes

Possible reason Possible reason


1. The wires is loose to K1 1. The wires is loose to K2
2. Air or other gas in the refrigerant. 2. Air or other gas in the refrigerant.
3. Heat exchanger is dirty 3. Heat exchanger is dirty
4. Outdoor fan or fan blade is 4. Outdoor motor or fan blade is
defective defective
5. Outdoor unit is in bad ventilation 5. Outdoor unit is in bad ventilation
6. Refrigerant is leakage 6. Refrigerant is too much

e. Open-circuit and short-circuit trouble of T3

Is connection to connector of temp. sensor good?


No

Yes Repair connector

Check the resistance of the temp. sensor according to Appendix 1

Is it the resistance is normal?

Yes No

Indoor PCB is defective.


Replace the sensor

Electrical Control 117


Troubleshooting
f. Open-circuit and short-circuit trouble of T4

Is connection to connector of temp. sensor good?

No
Yes

Check the resistance of the temp. sensor according to Appendix 1 Repair connector

Is it the resistance is normal?

No
Yes

Replace the sensor


Indoor PCB is defective.

g. High temperature protection of condenser

High temperature protection of condenser

Check the resistance of the temp. sensor


according to Appendix 1, is it normal?

No
Yes

Possible reason Replace the sensor


1. Air or other gas in the refrigerant.
2. Heat exchanger is dirty
3. Outdoor fan or fan blade is
defective
4. Outdoor unit is bad ventilation
5. Refrigerant is leakage

118 Electrical Control


Troubleshooting

Appendix 1 Temperature Sensor Resistance Value Table (℃--K)


℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

Electrical Control 119


Controller

3. Controller
3.1 Wireless Remote Controller
RG14B1/EF
The RG14B1/EF wireless remote controller is standard for Duct, Four-way cassette type and the Ceiling&
floor type.

General Function for wireless remote controller:


Model RG14B1/EF
Rated voltage 3.0V(2pieces of LR03 7# batteries)
Min voltage for sending signal of CPU 2.4V
Effective receiving distance 8m~11m
Operation condition -5~60℃

120 Electrical Control


Controller

Buttons and functions


1. MODE Button : Each time the button is pressed, the operation mode is selected in a sequence of
following:
AUTO COOL DRY HEAT FAN

NOTE: No heating mode for cool only type unit.


2. ON/OFF Button: Operation starts when this button is pressed and stops when this button is pressed
again.
3. FAN SPEED Button: Used to select the fan speed in four steps::
AUTO LOW MED HIGH

4. SWING Button: Used to stop or start horizontal louver movement or set the desired up/down air flow
direction. The louver changes 6 degree in angle for each press. If keep pushing more than 2 seconds, the
louver will swing up and down automatically.
5. SWING Button: Used to stop or start vertical louver movement and set the desired left/right air flow
direction, The vertical louver changes 6 degree in angle for each press. And the temperature display area of
indoor unit displays ‘ ’ for one second. If keep pushing more than 2 seconds the vertical louver swing
feature is activated. And the display area of indoor unit displays ‘IIII’, flashes four times, then the
temperature setting recerts back. If the vertical louver swing feature is stopped, it displays ‘LC’ and remains
on for 3 seconds.
6. LED Button: Press this button to clear the digit display in the air conditioner, press it again to activat it.
(NOTE: there is no reation to some air conditioners without digital display when you press the LED button.)
7. RESET Button: Once the recessed RESET button is pressed, all of the current settings will be cancelled
and the controller will return to the initial settings.
8. F/C Button: Used to select/display temperature setting in either “Celsius” or “Fahrenheit”. Press this
button to select either the Celsius or Fahrenheit scale.
9. TEMP. Button: Push the “ ” button to increase the indoor temperature setting or to adjust the TIMER in a
clockwise direction. Push the “ ” button to decrease the indoor temperature setting or to adjust the TIMER in
a counter-clockwise direction.
OTE: The TEMP. Button provides a function that allow you to set the LOCK mode. To guard against
accidental program change or unlock the registered program, press the “ ” and “ ” buttons simultaneously
for about 3 seconds to alternate between LOCK and UNLOCK mode. “ ” Symbol displays indicating LOCK,
the symbol disappears indicating UNLOCK.
10. SLEEP Button: Select this function during the sleeping time. It can maintain the most comfortable
temperature and save energy. This function is available on COOL, HEAT or AUTO mode only.
11. CLOCK Button: Used to initiate and/or change the time of day setting.
12. TIMER Button: Used to initiate the AUTO-ON/AUTO-OFF time program, in conjunction with the “ ”&“ ”
buttons.
13.CANCEL Button: Press this button to cancel ON timer and OFF timer.
14. FOLLOW ME Button: Push this button to initiate the Follow Me function, the remote controller begins to
detect the actual temperature at its location. The remote controller will send this signal to the air conditioner
every 3 minutes interval until press the Follow Me button again. The air conditioner will beep to indicate the
Follow Me feature has ended if it does not receive the signal during any 7 minute interval.
15. TURBO Button: Push this button on COOL/HEAT (For models adopts PTC or Electrical heater only)
mode, the air conditioner goes into powerful cooling/heating operation. Push again to cancel the TURBO
function.

Electrical Control 121


Controller
3.2 Wired Remote Controller
KJR-10B
Name and functions of buttons on the wire controller

1 mode selection button:


It is used to select mode, push the button one time, then the operation modes will change
In turn as follows:
AUTO COOL DRY HEAT FAN

Remark: no heating mode if wire controller is set as the cool only.


2 Timer on button:
Push the button to set TIMER ON, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER ON, then adjust the time of TIMER ON as 0.0
3 Timer off button:
Push the button to set TIMER OFF, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER OFF, then adjust the time of TIMER OFF as 0.0
4 CLOCK button:
Normally display the clock set currently (display 12:00 for the first electrifying or resetting). When push
the button for 4 seconds, the hour part on the clock display flashes every 0.5 seconds, then push button
and to adjust hour; push the button CLOCK again, the minute part flashes every 0.5 seconds, then push
and button to adjust minute. When set clock or alter clock setting, must push the confirm button to
complete the setting

122 Electrical Control


Controller

Name and function of LCD on the wire controller

1 Mode select button (MODE):


Press MODE button to select “COOL”, “DRY” , "HEAT", or "FAN ONLY" mode.(HEAT is invalid for
COOL ONLY wire controller.)
AUTO COOL DRY HEAT FAN

2 Fan speed button (FAN SPEED)


Press FAN SPEED to select fan speed from "AUTO", "LOW"," MED" , and "HIGH”. NOTE: some air
conditioners have no MED fan speed, and then the MED is regarded as HIGH.
3 Economical operation displays:
Press ECONOMICAL to display economical operation, if press ECONOMICAL again then the display
disappears
4 Lock display
Press LOCK to display the icon of LOCK. Press the button again then the icon of LOCK disappears. In
the mode of LOCK, all the buttons are invalid except for LOCK button.
5 CLOCK display.
Usually display the clock set currently. Press the button CLOCK for 4 seconds, the HOUR part will flash,
press button ▲ and ▼ to adjust HOUR. Press the button CLOCK again, the minute part flash, press
button▲ or▼ to adjust MINUTE. After clock set or clock operation, it must press CONFIRM to complete
the set.
6 TIMER ON/OFF display:
Display ON at the state of TIMER ON adjustment or after only set the TIMER ON; Display OFF at the
state of TIMER OFF adjustment or after only set the TIMER OFF; Display ON/OFF if simultaneously set
the mode of TIMER ON and TIMER OFF.
7 Temperature display area:
Usually display the set temperature. Press the buttons of and to set temperature, at the mode of FAN,
there is no figure display in the area.

Electrical Control 123


Controller
Remark:
The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when
the air conditioner restarts after power failure.
And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to
readjust the running status through the wired controller.

Installation

Installation Notice:
When the air conditioner needs the constant frequency wire Controller, be sure adding a Wire Joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing a infrared emitter whose anode and cathode
connecting with A and B near the receiver in the Indoor Unit Switch Board, then connecting the terminal +5v,
GND, Run in the Switch Board to C,D,E respectively.

NOTE
Never turn screws too tightly, or else the cover would be dented or the Liquid Crystal breaks.
Please leave enough long cable for maintenance of the Wire Controller Board.

124 Electrical Control

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