Project Report On Corrugated Boxes (Automatic Plant)
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EIRI Board of Consultants and PublishersProject Report On Corrugated Boxes (Automatic Plant)
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EIRI Board of Consultants and PublishersCORRUGATED BOXES (AUTOMATIC PLANT)
[EIRI/EDPR/3750] (J.C.: 1841)
INTRODUCTION
The materials now available for packaging are paper and paper products, metal
containers and foils, glass, plastics-rigid and flexible, cellulosic films, textiles
including jute, woven plastics and wood. Among the packaging materials, paper and
paper based products continue to occupy a predominant place. Paper based
materials used for packaging include bleached and unbleached kraft, corrugated
and solid fiber boards and a large variety of converted items like wax coated, plastic
coated, bitumen coated etc. Corrugated and solid fibre board boxes have replaced
the conventional wooden boxes as transport containers because of their light weight
and satisfactory strength. There are, however, several areas in which this sector is
laggin behind the developed countries; they include mainly production of
parchment paper for use in packaging of biscuits etc. Sack Kraft paper and high
strength Kraft for producing corrugated fibre board of good strength characteristics.
Packaging has been assuming importance in the context of growth of industries in
general and consumer industries in particular. Paper is one of the most important
materials that enters packaging. Paper is extensively used for making boxes, bags,
sealing tapes, drums and tubes and as cushioning materials.
Paper makers in the country are becoming conscious of the needs of container
industry and are working to improve the existing qualities. In India textile, tea,
tobacco and coffee are probably the largest consumers of papers. Out of the total
paper production about 35 per cent goes to the packaging industry. With the
advancement of industry, the production of paper and paper board is bound to
increase, and the major increase will be in the field of packaging papers and boards.
Paper is intact replacing the older materials used for packaging. In addition, paper
in packaging is economical; light easy to handle and superior. Corrugated boxes
and solid fibre containers are extensively being used in place of wooden boxes.
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The lower cost, light weight and superiority over other packaging have been the key
to the remarkable growth of fiber boxes. The advantages of corrugated boxes to
other packaging materials may be summed as under.
1. Light weight.
2 Low cost.
3. Easy setting up and letting.
4. Small storage space required.
5. Cushioning properties.
6. Easy handling.
7. Adaptability to interior packing.
8. Attractive printing.
9. Wide source of supply.
A corrugating box is made from corrugating fibre board which is a structure formed
by glueing a liner board to one or both faces of a corrugated member.
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CONTENTS
INTRODUCTION
THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
SINGLE FACED CORRUGATED FIBRE BOARDS:
DOUBLE FACED CORRUGATED FIBRE BOARDS:-
DOUBLE WALL CORRUGATED FIBRE BOARDS:
TRIPPLE WALL CORRUGATED FIBRE BOARDS:
CONSTRUCTION & PROPERTIES
TYPES OF BOARDS
PRODUCT USES & APPLICATIONS
MARKET OVERVIEW OF CORRUGATED BOXES
FUTURE TRENDS
THE MAJOR USER INDUSTRIES OF THIS VERSATILE PACKING MATERIAL ARE
WORLD CORRUGATED BOXES MARKET
CHINA, INDIA TO BE FASTEST GROWING NATIONAL MARKETS
RECYCLED BOARD TO LEAD CONTAINERBOARD DEMAND
DEMAND & SUPPLY, COMPETITION - CORRUGATED BOXES
CORRUGATION: FUTURE TRENDS
GLOBAL MARKETING POSITION OF CORRUGATED BOXES
RAW MATERIALS
KRAFT PAPER:-
CORRUGATING MEDIUM:-
LINER BOARDS:-
CARD BOARD:-
ADHESIVE:-
SODIUM SILICATE:-
STARCH:-
TESTING
RESEARCH AND DEVELOPMENT
1. HONEY COMB BOARDS:
2. CROSS-FLUTED BOARD:-
3. HESSIAN LAMINATED BOARD:-
4. MOLDED CORRUGATED PULP:-
PRESENT PRODUCTION AND GROWTH PROSPECTS
B.I.S. SPECIFICATION
TYPES OF CORRUGATIONS
PROCESS OF MANUFACTURE
BOX MAKING:-
REGULAR SLOTTED CARTON
2. OVERLAP SLOTTED CARTON:-
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3. CENTRE SPECIAL SLOTTED CARTON.
4. CENTRE SPECIAL OVERLAP SLOTTED CARTON
5. FULL OVERLAP SLOTTED CARTON (FOL)
6. CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
7. HALF SLOTTED CARTON WITH COVER (SPTHS)
8. HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
9 FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
10. DESIGN STYLE CARTON WITH COVER (SCD)
11. FULL TELESCOPE DESIGN STYLE CARTON (FTD)
12. PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
13. DOUBLE COVER CARTON (DC)
14. INTERLOCKING DOUBLE COVER CARTON:-
15. BLISS CARTONS (NO. 2 & NO. 4 STYLE)
16. DOUBLE THICKNESS SCORE LINE BOXES:-
17. DOUBLE SLIDE CARTONS (DS)
18. TRIBLE SLIDE CARTON (TS)
PROCESS FLOW DIAGRAM
MACHINES REQUIRED & THEIR DESCRIPTION
SINGLE FACE CORRUGATING MACHINE:-
BOARD CUTTING MACHINE:-
PASTING MACHINE
SPECIFICATIONS:-
SHEET PRESS:
HEAVY DUTY ECCENTRIC SLOTTER:
CORRUGATING SHEET PRINTING MACHINE:-
SPECIFICATIONS
4. BAR ROTARY CUTTING & CREASING MACHINE
TECHNICAL DATA:-
PARTITION SLOTTER:
FLOW CHART OF MANUFACTURING PROCESS
CORRUGATING ADHESIVE
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
LOCATION
BROADLY THERE ARE TWO WAYS OF HARVESTING RAINWATER
1. SURFACE RUNOFF HARVESTING
2. ROOFTOP RAINWATER HARVESTING
ROOFTOP RAINWATER HARVESTING SYSTEM
COMPONENTS OF THE ROOFTOP RAINWATER HARVESTING
FIG: COMPONENTS OF RAINWATER HARVESTING
THE SYSTEM MAINLY CONSTITUTES OF FOLLOWING SUB COMPONENTS
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CATCHMENTS
TRANSPORTATION
FIRST FLUSH
FILTER
PHOTOGRAPH OF TYPICAL FILTER IN RAINWATER HARVESTING
SAND GRAVEL FILTER
CHARCOAL FILTER
PVC –PIPE FILTER
SPONGE FILTER
METHODS OF ROOFTOP RAINWATER HARVESTING
A) STORAGE OF DIRECT USE
B) RECHARGING GROUNDWATER AQUIFERS
C) RECHARGING OF BORE WELLS
D) RECHARGE PITS
E) SOAKWAY OR RECHARGE SHAFTS
F) RECHARGING OF DUG WELLS
G) RECHARGE TRENCHES
H) PERCOLATION TANK
SUPPLIERS OF PLANT AND MACHINERY FOR CORRUGATED BOARD & BOXES
LAMINATING MACHINE
KRAFT PAPER
CARDBOARD
KRAFT LINER BOARD
LAMINATION ADHESIVE
PRINTING INKS & OTHER SUPPLIES
LIST OF THE MACHINES (CHINA MAKE)
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APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
COST ESTIMATION
Plant Capacity 10 Ton/Day
Land & Building (10500 sq.ft.) Rs. 40 Lac
Plant & Machinery Rs. 3.20 Cr
Working Capital for 1 Month Rs. 1.92 Cr
Total Capital Investment Rs. 5.77 Cr
Rate of Return 44%
Break Even Point 45%
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