ACT OTOMOTİV
17.09.2020
ABOUT US
ACT is founded to provide turnkey solutions about
control, welding and assembly equipment to automotive,
white good, aviation and other industry.
• 18 engineers • SolidWorks
• 50 total • SolidWorks Simulation
• Esprit CAM
• PC-DMIS
• PLC-HMI
• Machining Stations
• CMM 3000 x 1600 x 1400(h) & Ø 2200 mm ROMER
• Welding & Painting
www.actautomotive.com
North America Contact Office opening in Pennsylvania USA
2019
ACT-QS founded Joint-Venture with IQS Italy
1st delivery to VOLKSWAGEN Germany Plant
2018
Central and Eastern Europe Contact Office opening in Skopje
2017 Germany Contact Office opening in Braunschweig
2014 1st delivery to USA
Starting Resistance Welder production
2012
with mactera trade mark
2011 R&D Office opening in University
1st delivery to TOYOTA Turkey Plant
2008
1st delivery to Europe
2005 founded in Bursa, TURKEY
www.actautomotive.com
LOCATIONS
www.actautomotive.com
LOCATIONS
ACT IQS SRL ACT-TECH
HEAD OFFICE, R&D OFFICE, FACTORY - BURSA HEAD OFFICE, FACTORY - TORINO CONTACT OFFICE - BRAUNSCHWEIG
kemal.aydin@actautomotive.com andrea.zucchi@iqsitalia.it nsargin@act-tech.de
mactera ACT SOUTH-EAST EUROPE
FACTORY - BURSA CONTACT OFFICE - SKOPJE
umut.sahin@mactera.com.tr vladimir.tevdov@actautomotive.com
ACT-QS
ACT NORTH AMERICA
FACTORY - BURSA
CONTACT OFFICE - BETHLEHEM, PA
tvurgunlu@act-qs.com
greg.labelle@actautomotivena.com
www.actautomotive.com
ORGANIZATION
KEMAL AYDIN
GENERAL MNG.
EMRE VURGUNLU EMRE VURGUNLU ACT worldwide
SEMA YAŞAR RUKİYE MUTLU ABDULLAH ÇELİK TOLGA VURGUNLU UMUT ONUR ŞAHİN
PURCHASING PURCHASING
HUMAN RESOURCES ACCOUNTING PLANT MANAGER ASS. GNR. MNG. ASS. GNR. MNG.
GÜVEN ERCAN BİLAL KURNAZ VOLKAN ŞEKER
DESIGN - PROJECT R&D OFFICE DESIGN - PROJECT DESIGN - PROJECT DESIGN - PROJECT
EMRE VURGUNLU ÖMER AYDIN SERKAN ARMAN ASSEMBLY
PURCHASING PURCHASING ASSEMBLY WELDING -PAINTING
manpower MACHINING - MUSTAFA AYDIN CMM MERT YAYLA ELECTRIC
50 ASSEMBLY QUALITY MEASUREMENT ELECTRIC - AUTOMATION ASSEMBLY
36 41
30
MACHINING - ADNAN AKYÜREK
ASSEMBLY SALES - SERVICE
2015 2016 2017 2018 2019 2020
PROJECT MANAGEMENT VERIFICATION & EVALUATION
NEW BUSINESS ID
CARD
TOOL PROGRESS
PLANNING
DESIGN APPROVAL
PRODUCTION PLAN
PURCHASE ORDERS
CMM REPORTS AND
VERIFICATIONS
ACCEPTANCE FROM
CUSTOMER
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PROJECT DESIGN PROCESS
NEW SPEC, 3D DATA, 2D
PROJECT ID DWG, MEETING
CARD
MINUTES
PROJECT NO REGISTER
TOOL PROGRESS
PLANNING
CONCEPT DESIGN
DESIGN
REWIEW
3D DESIGN
DESIGN APPROVAL 2D DWG, PTF
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CUSTOMERS
www.actautomotive.com
Welding Fixture Checking Fixture
Assembly Line Resistance Welder
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Checking Fixture
Stamping Part, Plastic Part, Module Component
up to 3.000 x 1.600 x 1.400 (h) mm size
500 per year* capacity
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Rear Crossmember Checking Fixture
Honda Civic
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B Pillar Checking Fixture
Toyota CH-R
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Front Bumper Checking Fixture
Renault Megane
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FR Bumper Checking Fixture
Renault Duster
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RR Bumper Checking Fixture
Renault Duster
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FR Bumper Checking Fixture
Ford
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RR Bumper Checking Fixture
Fiat
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Inner Door Trim Checking Fixture
Renault Mégane
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Inner Door Pannel Checking Fixture
Faureica
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Back Door Trim Checking Fixture
Toyota Camry
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Chrome Grill Cap Checking Fixture
Renault Mégane
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Welding Jig
Arc, Spot, Projection, Laser
100 per year* capacity
manual, semi-auto, robotic cell
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Arc Welding Jig
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Manual Spot Welding Jig
Mercedes Bus Windshield Lower Sheet
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Robotic MIG Welding Jig
KIEL Sitzsysteme
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Robotic Spot Welding Jig
WIB parts – Renault Clio 2019
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Pipe – Bracket Projection Welding Tool
Oil Filler Pipe– Renault Clio 2019
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Automated Assembly Line
semi-auto, full auto
pneumatic, hydraulic, servo
traceability, mrp, OEE, Ind. 4.0 integrated
Mirror Gear Shifter
Hinge, Sliding Door Mechanism Drive Cable
Door Lock / Seat Lock Sunvisor
Pedals, Parking Brake Lever Manifold, Exhaust pipe
Headlight, Rearlight Hoses, Pipes (fuel, brake, washer)
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Special Purpose Machinery
Hydrolic forming, punching, fixing
Hydro-pneumatic fitting
Servo fitting
Leake test
Handling, transporting
Drilling, threading
Assembling,
Measuring (diameter, lenght etc…)
POKA-YOKE stations
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movie link
Refrigerator
Compressor Assy Line
Full automatic line
Cycle time: 7 sec.
9 stations
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movie link
Washing Machine Base Frame
Welding Assembly Line
Full automatic line.
Cycle time: 12 sec.
8 stations
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movie link-1
movie link-2
SHOCK ABSORBER
FITTING PRESS
(Servo – Pneumatic)
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Manifold Assy Line
Semi – Auto Line
9 Stationen
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GM Css Clean Air Duct
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HOT PLATE WELDING
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movie link
N3 CLEAN SIDE DUCT
ASSY LINE
4 Stationen
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movie link
BCN3 EXHAUST
LEAK TESTER
(11 different model)
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Mirror Assy Line
Semi – Auto Line
9 Stationen
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Hot Insert Bench
Renault Clio 2019
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Parking Brake Cable Assy Line
12 Station
Renault Clio 2019
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www.actautomotive.com
VW ID MEB
(modular electric drive matrix)
PLATFORM
Battery
Assembly & Control Station
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VW ID MEB
(modular electric drive matrix)
PLATFORM
RR Crossmember
Assembly & Control Station
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FR Suspension Assy Tool
Fiat Tipo
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Engine – Transmission
Assy Tool
Fiat Tipo
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RR Knucle Assy Line
Toyota Verso
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movie link
COROLLA
LUGGAGE
PUNCH
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IP Assy Tool
Fiat Tipo
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POKA YOKE
STATIONS
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Resistance Welding Machines macteraTM
Spot, Projection, Seam, Butt, Discharge
50-60Hz AC, 1.000Hz MFDC up to 600kVA
200 per year capacity
manual, semi-auto, robotic cell
www.actautomotive.com
BJA (Clio V) movie link
Renfort Tunnel Assy
Bolt Welding
Robotic Cell
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movie link
Projection
Welders
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movie link
Projection
Welders
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Nut – Bolt Welders Full Auto
Fiat Tipo Turntable Welders
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SALES
5.000.000 €
4.500.000 €
4.000.000 €
3.500.000 €
3.000.000 €
2.500.000 €
2.000.000 €
1.500.000 €
1.000.000 €
500.000 €
0€
2014 2015 2016 2017 2018 2019
Assembly Lines & Special Machinery Fixtures & Jigs MACTERA Others
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PARTNERS & EXPORT
Italy Resistance Welding Equipment
Japan Resistance Welding Equipment
Japan Poor Weld Detection System
Germany Laser Technologies
CZECK REP. After Sales Service
SLOVENIA
After Sales Service
SERBIA
OTHERS: FRANCE, POLAND, QATAR, HUNGARY, UK, S.ARABIA, EGYPT
MEXICO After Sales Service
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PLANS for 2021
ACT-North America LLC
Opening Russia Contact Office in Chelny
FUTURE
STRATEGIES
COOPERATIONS MARKET ACCESS INDUSTRY 4.0
JOINT- UNIVERSITIES & CONTACT SMART
VENTURE INSTITUTIONS OFFICES MACHINES
www.actautomotive.com
KEMAL AYDIN
kemal.aydin@actautomotive.com
www.actautomotive.com