Design Envelope

4322 & 4372

Tango pumping unit
with permanent magnet
1-10 hp motor

Installation and
operating instructions
File No: 102.80
Date: february 14, 2020
Supersedes: 102.80
Date: janaury 10, 2020
contents
1.0 mechanical setup 4
1.1 precautions 4
1.1.1 instructions for safe use 4
1.1.2 ambient temperature 4
1.1.3 enclosure rating 4
1.1.4 storage 4
1.1.5 warranty 4
1.1.6 uncrating 4
1.1.7 handling design envelope
4322 & 4372 units 5
1.2 mechanical installation 5
1.2.1 location 5
1.2.2 installation 5
1.2.3 pump piping-general 9
1.2.4 alignment 9
2.0 electrical setup 10
2.1 precautions 10
2.1.1 ground leakage current 10
2.1.2 start/stop of pump 10
2.1.3 additional motor protection 10
2.1.4 motor thermal protection
and derating 10
2.2 electrical specification 12
2.3 electrical installation 13
2.3.1 power wiring 13
2.3.2 tools you will need 13
2.3.3 the main cover disassembly 13
2.3.4 control terminal wiring 14
2.3.5 analog / digital inputs 15
2.3.6 digital output 17
2.3.7 relay output 17
2.3.8 supply voltage 17
2.3.9 supply fusing 17
2.4 design envelope pump controller
wiring 18
2.4.1 battery 18
2.4.2 ethernet and wifi connectivity 18
2.4.3 can bus wiring 18
2.4.4 rs 485 wiring 18
2.4.5 networking options 18
 3.0 networking controls 19 5.7 quadratic curve control with minimum
3.1 modbus register map – version 1 - & maximum flow protection 42
for firmware v1.16 and older 20 5.8 parallel sensorless pump
3.2 BACnet objects – version 1 - control (pspc) 42
for firmware v1.16 and older 22 5.8.1 embedded parallel sensorless pump
3.3 modbus register map – version 2 - control for multiple pumps 42
for firmware v1.17 and newer 23 5.8.2 modifying motor ramp up and
3.4 BACnet objects – version 2 - down time 43
for firmware v1.17 and newer 25 5.8.3 three different control modes can
4.0 operation 27 be accessed 44
4.1 start-up checklist 27 5.8.4 fallback percentage of maximum speed 4 4
4.2 starting pump 27 5.8.5 standby pumps 44
4.2.1 auto flow balancing 27 5.9 2*100% capacity split units 44
4.3 touch screen 28 5.10 alternation 44
4.3.1 login 28 5.11 constant pressure control 45
4.3.2 logout 28 5.12 dual season setup 45
4.3.3 about 29 5.13 sensored control 45
4.3.4 general settings 30 5.13.1 adding dp sensors through lcd screen 45
4.3.5 manual/auto mode 31 5.13.2 adding dp sensors from webserver 45
4.3.6 pump control 32 5.15 bypass valve control 46
4.3.7 alarms & warnings 34 6.0 maintenance 48
4.3.8 trend-graph 35 6.1 general care 48
4.3.9 brightness adjustment 35 6.2 lubrication 48
4.3.10 touch screen calibration 36 6.3 mechanical seal 48
4.3.11 data logging 37 6.3.1 mechanical seal replacement
4.4 web interface 38 instructions for rigid split- coupled
4.4.1 connecting via ethernet 38 pumping units (series 4300 & 4322) 49
4.4.2 connecting via wifi 38 6.3.2 mechanical seal replacement
4.5 design envelope flow readout instructions for close-coupled
tolerance 40 pumping units (series 4380 & 4372) 50
4.6 noise levels 40 6.4 system cleanliness 52

5.0 control modes 41 7.0 warnings and alarms 52

5.1 constant flow 41 7.1 alarm summary for interfaces 52
5.2 constant pressure 41 7.2 warning summary for interfaces 53
5.3 linear pressure 41 8.0 fuse and wire recommendation 54
5.5 quadratic curve control with 9.0 pump manager 55
minimum flow protection 41 10.0 connectivity kit 55
5.6 quadratic curve control with
maximum flow protection 41

Note: Document subject to change.

i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

1.0 mechanical setup 1.1.3 enclosure r ating

This manual contains specific information regarding the safe The standard enclosure rating for Design Envelope 432 2 and
installation, operation and maintenance of Armstrong Design Design Envelope 4372 integrated controls is ul Type 12 / ipp55 .
Envelope pumps. Read this manual carefully before installing or If the pump is to be installed in a wet or dusty environment,
using the product. If clarification is needed on any point please then a higher enclosure rating may be required (contact
contact Armstrong quoting the equipment serial number. Armstrong).

1.1 precautions 1.1. 4 stor age

1.1.1 instructions for safe use Pumps not immediately placed into service, or removed from
service and stored, must be properly prepared to prevent exces-
No installation of this equipment should take place un-
sive rusting. Pump port protection plates must not be removed
less this document has been studied and understood.
until the pump is ready to connect to the piping.
Handling, transportation and installation of this equipment
Rotate the shaft periodically (at least monthly) to keep rotating
should only undertaken by trained personnel with proper use of
element free and bearings fully functional.
lifting equipment. See later diagrams for lifting advice. Refer to
the pump nameplate for pump speed, pressure and temperature For long term storage (longer than three months), the pump
limitations. The limits stated must not be exceeded without must be placed in a vertical position in a dry environment.
written permission from Armstrong. Internal rusting can be prevented by removing the plugs at the
top and bottom of the casing and drain or air blow out all water
1.1. 2 ambient temper ature to prevent rust buildup or the possibility of freezing. Be sure to
reinstall the plugs when the unit is made operational. Rustproof-
Install the Design Envelope unit with adequate ac- ing or packing the casing with moisture absorbing material and
cess for routine maintenance. A minimum of 2" (50 covering the flanges is acceptable. When returning to service be
mm) clearance is required at the fan inlet to facilitate sure to remove the drying agent from the pump.
airflow. Where several Design Envelope units are installed in
close proximity, care must be taken to ensure that there is no
1.1.5 warr ant y
re-circulation of exhausted warm air.
To avoid the inverter unit getting overheated, the Armstrong’s warranty period for Design Envelope pumps is
ambient temperature is not to exceed 45°c /113°f [ 18] months from date of shipment, or [ 12] months from date
average daily temperature. Operating in higher of installation, whichever comes first. Please refer to File 9 .10us
ambient temperatures will require derating of the inverter. / 9 .10c for full terms and conditions. To receive an additional
[6] months of standard coverage, owner may register the pump
Under normal operating conditions the pump surface tempera-
unit at
ture may reach 68°c/ 155°f (Restricted Zone) to 80°c/176°f
www.armstrongfluidtechnology.com/warrantyregistration
(Unrestricted Zone). Steps should be taken to minimize contact
or warn operators/users that normal operating conditions will
be exceeded. In certain cases, where the temperature of the 1.1.6 uncr ating
pumped liquid exceeds the above stated temperature levels, Armstrong Design Envelope 432 2 & 4372 Vertical In-Line
pump casing temperatures may exceed 10 0°c /2 12°f and not pumps are thoroughly inspected before shipment to assure
withstanding pump insulation techniques appropriate measures they meet with your order requirements. After removing the
must be taken to minimize risk for operating personnel. The pump from the packaging, make sure the equipment is in good
ambient temperature for standard motors must be no greater order and that all components are received as called for on the
than 45°c /113°f. packing list. Any shortages or damage should be reported im-
mediately. Use extreme care in handling the unit, placing slings
and hooks carefully so that stress will not be imposed on the
integrated controls, pump or motor. Never place cable slings
around the pump shaft or integrated controls. The hoist rings
should be used to lift the complete pump assembly.
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

1.1.7 handling design envelope 4322 & 4372 adequate space is left above and around the unit for operation,
units maintenance, service and inspection of parts.
To handle Design Envelope 432 2 & 4372 units when received In closed systems, where possible, the pumps should be in-
on site, secure the pallet following uncovering the unit, then stalled immediately downstream of the expansion tank /make-
hook straps as detailed below, and carefully lift the pumping up connection. This is the point of zero pressure change and
unit to stand the pump vertically upright. Lift only sufficiently to is necessary for effective pump operation. Do not install more
remove the pallet, then lower onto a flat surface. than one expansion tank connection into any closed hydronic
The pump and motor unit will free-stand on the casing ribs. system.
Extra care is required to ensure the integrated controls do not Electric motor driven pumps should not be located in damp or
get damaged during lifting and installation. Simply connect the dusty location without special protection.
lifting straps to the lifting rings on each side of the unit.
Airflow into the motor and/or motor fan should not be obstructed.
As the lifting device is engaged (Using a spacer bar if neces-
It is good practice to leave sufficient space around equipment
sary) and the straps tighten ensure no part of the strapping
for operation, maintenance, and service needs.
is touching any part of the control or motor fan cover. Lift the
pumping unit carefully from the pallet in this manner and allow
the unit to stand upright on a flat surface and re-position the 1. 2 . 2 installation
straps, if necessary, to ensure safe and damage-free transporta- When installing vertical in-line pumps, an important consid-
tion into the pipe installation.
eration to accrue full added-value from the pump design is to
fig . 1.1.1 ensure that the pump is pipe-mounted and free to float with any
movement, expansion and contraction of the piping. Should any
vertical in-line pump use support to the structure it is impera-
tive that no pipe strain is imposed on the pump flanges. Tell-tale
pieces of equipment such as springs or waffle style neoprene
isolation pads that distort with pressure to indicate added pip-
ing weight, should be used under pump supports should the
pump not be truly pipe mounted.

a hanger supported pipe mounted

432 2 & 4372 Vertical In-Line pumps may be installed directly
in the system piping with no additional support. Pipe hangers
are simply sized for the additional weight of the pumping unit.
Many pumps are installed in this manner and can be mounted
at sufficient height to take zero floor space
important: fig. 1.2.1

Do not run the pump for any length of time under very
low flow conditions at the maximum speed or with the
discharge valve closed.
To do so could cause the water in the casing to reach super
heated steam conditions and will cause premature failure and
could cause serious and dramatic damage to the pump and
surrounding area.

2' or 3'
1. 2 mechanical installation height
above
finished
floor
1. 2 .1 location
In open systems, locate the unit as close as practical to the
liquid being pumped, with a short, direct suction pipe. Ensure
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

b pipe mounted supported at ceiling d with additional pipe supports

Piping in many mechanical rooms is hung close to the ceiling fig. 1.2.4 illustrates a similar arrangement to fig. 1.2.2 with
and larger pumps are mounted near ground level for ease of additional floor mounted pipe-stools isolated from the structure
maintenance. fig. 1.2.2 illustrates such an arrangement with by waffle style neoprene isolation pads under the Armstrong
the piping supported at the ceiling and the vil unit installed Suction Guide and Flo-Trex valve.
with an Armstrong Suction Guide and Flo-Trex valve. Many very
fig . 1. 2 . 4
large vil pumps are installed in this manner.
fig. 1.2.2 Hangers support the weight of the Pipe hanger
filled piping, pumps and fittings (typ.) see
specification
Hangers support the weight of the filled Pipe hanger for size and
piping, pumps and fittings (typ.) see type
specification
for size and
type
System inlet System outlet

System inlet System outlet

Recommended
field pressure
gauge piping
Split arrangement
Recommended coupler Flush line Flo-trex valve
field pressure
gauge piping Suction Pet cock
arrangement Flush line Guide (typ.)
Flo-trex valve
Suction
Pet cock
guide (typ.)
Pipe support 2' or 3'
Split height
coupler above
Neoprene
isolation finished
Drain connection floor
2' or 3' pad
height above
Drain connection finished floor

e floor saddle support

c discharge elbow for minimum footprint Floor mounted saddle supports (fig. 1.2.5) are typical for
condenser water pumps where cooling tower base is at the
Should additional space saving be required the discharge spool
mechanical room elevation.
piece may be replaced by a long-radius elbow.
fig . 1. 2 .5
fig . 1. 2 .3

Hangers support the weight of the Pipe hanger

filled piping, pumps and fittings (typ.) see
specification for
size and type

System inlet Flo-Trex Valve

System outlet

Split coupler
Flush line
Flo-trex valve
Recommended field
pressure gauge
piping arrangement

Suction
Guide
Drain
Connection
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

f with stanchion plates h mounting in grooved pipe systems

Where required, additional floor support may be used as shown Many Vertical In-Line pumps are piped successfully into grooved
in fig. 1.2.6 Note that the pump should not be rigidly attached piping systems. In-line pumps are supported well by grooved
to the column. Leave a small gap between pump and column or piping however flange adapter locking devices or a welded
install a waffle isolation pad under the pump. It is critical that flange at the pump should be used to prevent the possibility of
piping be installed in such a manner that the pump does not pipe mounted pumps rotating in the piping. Armstrong offers
become a pipe support. grooved suction guides with cast-in outlet flanges and Flo-Trex
valves with Armgrip™ fittings to prevent this possibility.
fig . 1. 2 .6
fig . 1. 2 . 8
Hangers support the weight of the Pipe hanger
filled piping, pumps and fittings (typ.) See
specification for
size and type

System inlet System outlet

7700 butterfly Gruvlok 7000 flex
valve coupling (typ.)

Recommended field
pressure gauge Flush
Stanchion Plates line Flo-Trex valve
piping arrangement
Pet cock
(typ.)
Isolation Pads Suction guide

Drain connection Split coupler

g seismic region installation
fig. 1.2.7 illustrates installations with stanchion plates for seis- i mounted on rigid base without flexible
mically active regions. Seismically rated isolation pads or snub- connectors
bers with bolts isolated from the stanchion plates are installed Connecting the pump to a permanent rigid base (fig. 1.2.9)
to restrain the pump during a seismic event. Pipe hangers carry is not recommended unless isolated from the piping by flexible
the weight of the equipment as seismic components are de- connectors and the base isolated from the building structure on
signed only to restrain the equipment during a seismic event. an inertia base. (fig. 1.2.9 is generally acceptable when using
fig. 1.2.7 plastic piping).
fig. 1.2.9

Stanchion plates

Seismically rated snubbers or pads and

conrete foundation
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

j horizontal shaft mounting l clearance note

Design Envelope pump units with Permanent Magnet motors fig . 1. 2 .12
can be installed in a horizontal shaft orientation
fig . 1. 2 .10 1 m (36") clearance in front of
controls is required.

k The motor and integrated control assembly has one fac-

important:
tory orientations - facing the discharge.
All split-coupled Design Envelope pumps contain a tapped
If not convenient for other equipment, motor and controls hole in the motor bracket above the discharge flange (see fig.
may be rotated at installation site at 9 0˚ increments and 1.2.13) for draining the well. Pipe this drain hole to a floor drain
the rotating assembly at up to 45˚ in either direction, pro- to avoid overflow of the cavity caused by collecting chilled wa-
vided there are no physical clashes with other equipment. ter condensate or from seal failure.
Remove the clamp ring between the casing and adaptor/
pedestal and careful rotate the rotating assembly. Note
that the seal flush line may need to be replaced to fit the m tapped collection well on design envelope 4322
new orientation.
fig . 1. 2 .13
fig . 1. 2 .11
When reinstalling the clamp, tighten the clamp nut to
90-100 in-lb torque.

Seal leaks or condensate

drain hole. Plumb to drain for
area cleanliness.
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

1. 2 .3 pump piping- gener al 1. 2 . 4 alignment

Never connect a pump to piping, unless extra care is taken to Design Envelope units are accurately aligned at the factory prior
measure and align the piping flanges well. Always start piping to being shipped and do not need re-aligning when installed.
from pump. Alignment on a Design Envelope unit may be verified by assur-
ing an equal and parallel gap between coupling halves on both
Use as few bends as possible and preferably long radius elbows.
sides of the coupling.
Do not use flexible connectors on the suction or discharge of
a vertical in-line pump, unless the pump is rigidly mounted to
a foundation.
Ensure piping exerts no strain on pump as this could distort
the casing causing breakage or early failure due to pump
misalignment.
All connecting pipe flanges must be square to the pipework and
parallel to the pump flanges.
Suction and discharge pipes may be increased or decreased at
pump nozzle to suit pump capacity and particular conditions of
installation. Use eccentric reducers on suction connection with
flat side uppermost.
Layout the suction line with a continual rise towards the pump
without high points, thus eliminating possibility of air pockets
that may prevent the pump from operating effectively.
A strainer of three or four times the area of the suction pipe,
installed in the suction line, will prevent the entrance of foreign
materials into the pump. C/af" (5 mm) diameter perforations in
the strainer is typical.
In open systems, test suction line for air leaks before starting;
this becomes essential with long suction line or static lift.
Install, at the pump suction, a straight pipe of a length
equivalent to four or six times its diameter; this becomes es-
sential when handling liquids above 120°f (49°c). Armstrong
suction guides may be used in place of the straight pipe run and
in-line strainer.
Install an isolation valve in both suction and discharge lines on
flooded suction application; these valves are used primarily to
isolate the pump for inspection or repair.
Install a non-slam non-return check valve in discharge line be-
tween pump and isolation valve to protect pump from excessive
back pressure and to prevent water running back through the
pump in case of driver failure on open systems.
Armstrong f t v triple function valve may be installed in place of
separate check and isolation valves. The f t v valve also includes
a throttling feature which must not be used to throttle with vari-
able speed pump operating in variable flow systems; unless the
pump is oversized and operating beyond the published pump
curve.
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

10

2.0 electrical setup stop digital input must be used (mains voltage directly con-
nected). This is the preferred method of starting and stopping
2 .1 precautions Design Envelope Pumps.
Safety, risk of death The three phase mains must be isolated before performing
All electrical connections should be carried out by maintenance of the pump.
a qualified and authorised electrician in accordance
with local site regulations and the latest issue of the iee 2 .1.3 additional motor protection
regulations.
With the exception of supply fuses / MCB’s to protect
Before removing the main cover, the system must be
the installation (for over-current and short-circuit
disconnected from the mains supply. After switching
protection), no additional overload or over-tempera-
off, wait for at least 4 minutes for the capacitors to
ture protection is required (i.e. thermal overloads).
discharge before opening the cover.
Protection features include:
caution
• Mains phase loss
High voltage testing (Megging) of the motor/inverter
• Over voltage
may cause damage to the electronic components and
• Under voltage
therefore should not be carried out.
• Electronic thermal motor protection
• Short circuit on motor terminals
2 .1.1 ground leak age current
• Ground fault on motor terminals
Ground leakage current is primarily caused by the • Over temperature
capacitance between motor phases and the motor 2 .1. 4 motor thermal protection and der ating
frame. The Radio Frequency Interference (rfi) filter
contributes additional leakage current, as the filter circuit is The Design Envelope motors are thermally protected in case
connected to ground through capacitors. limits are exceeded (140°c), another protection is provided
thought the drive.
The size of the leakage current to the ground depends on the
following factors, in order of priority:
a der ating for ambient temper ature
1 Switching frequency
The ambient temperature (tama x) is the maximum tempera-
2 Motor grounded on site or not
ture allowed.
The leakage current is of importance to safety during handling/
operation of the Design Envelope pump if (by mistake) the on- derating for ambient temperature

board inverter has not been grounded. 120

100
output current

Since the leakage current is >3.5mA (approx. 4-20mA),

80
reinforced Grounding must be established which is
60
required if en 50178 is to be complied with. Never use
40
elcb relays that are not suitable for dc fault currents (type A).
20
If elcb relays are used, they must be: 0
20 30 40 50 60 70
• Suitable for protecting equipment with a direct current con- t ambient [°c]
tent (dc) in the fault current (three-phase bridge rectifier)
• Suitable for power-up with short charging current to Ground
If the motor is operated at temperatures above 104°f (40°c), a
• Suitable for a high leakage current derating of the continuous output current is necessary.
b der ating for air pressure
2 .1. 2 start/stop of pump
Below 10 0 0 m altitude no derating is necessary. Above 10 0 0 m
The number of starts/stops via the mains voltage must not the ambient temperature (ta) or max. rated output current (in)
exceed one-time per minute. must be de-rated in accordance with the following diagram.
If a higher number of starts/stops is required, then the start/
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

11

See the below diagram for derating of output current versus

altitude at ta = Max. 104°f (40°c)

derating for air pressure
M
100
rated torque [%] 

80

60 1 3 2 4
40

20

0
0 500 1000 1500 2000 2500 3000 3500 d earth leak age current
altitude [m]
Earth leakage current is primarily caused by the capacitance
between motor phases and the motor frame. The rfi filter
c der ating for running at low speed contributes additional leakage current, as the filter circuit is
connected to earth through capacitors (Cy).
When a centrifugal pump or a fan is controlled by a 432 2 &
4372 type A Motor, it is not necessary to reduce the output The size of the leakage current to the ground depends on the
at low speed because the load characteristic of the centrifugal following factors, in order of priority:
pumps/ fans, automatically ensures the necessary reduction. 1 Switching pwm frequency
The 432 2 & 4372 Permanent Magnet motors running con- 2 Motor grounded on site or not
stant load torque applications continuously at low speed must
The leakage current is of importance to safety during handling/
be de-rated (see diagram) or an independent fan must be used.
operation of the drive if (by mistake) the drive has not been
In the Permanent Magnet motor all control terminals are sup-
earthed.
plied from or in connection with extra low voltage (pelv).

derating for running at low speed e over voltage protection

100 The voltage in the intermediate circuit is increased when the

motor acts as a generator. This occurs in two cases:
rated torque [%] 

80
1 The load generates energy.
60
2 During deceleration (ramp-down) if the moment of inertia is
40
high, the load is low and the ramp-down time is too short for
20 the energy to be dissipated as a loss in the motor frequency
0
converter, the motor and the installation.
0 1000 2000 3000 4000 The drive turns off to protect the igbt transistors and the
rated speed [rpm] intermediate circuit capacitors when a certain voltage level is
reached on DCbus.
The components that make up the electrical isolation, as de-
scribed below, also comply with the requirements concerning f mains supply interference/harmonics
higher isolation and the relevant test as described in en 50178. A motor integral drive takes up a non-sinusoidal current from
The galvanic isolation can be shown in three locations (see mains. A non-sinusoidal current can be transformed by means
drawing below),namely: of a Fourier analysis and split up into sine wave currents with
1 Power supply (smps) including signal isolation of VDCbus, different frequencies, i.e. different harmonic currents in with 50
indicating the intermediate voltage. Hz as the basic frequency.
2 Gate drive that runs the IGBTs (opto couplers) Some of the harmonic currents might disturb communication
3 DCbus Voltage transducer (opto couplers) equipment connected to the same transformer or cause reso-
nance in connection with power-factor correction batteries.
4 Current transducers (Hall Effect-Based Current Sensor).
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

12

To ensure low, harmonic currents, for the residential and com- Max relatively 95% (iec 60068-2-3)
mercial environments, an optional harmonic filter is necessary. humidity
Operating ambient 0:40°c
2 . 2 electrical specification temperature
Storage ambient Temperature - 25°c:60°c
Main supply (l1 l2 l3)
Min. ambient 0°c
Supply frequency 48 - 62Hz
temperature at full
Supply voltage 1 × 200-230v ± 10%, operation
3 × 200-230v ± 10%, Altitude 0 - 3000m, de-rate 1% per 100m
3 × 380-480v ± 10%, above 1000m
3 × 575-600v ± 10%
Max. imbalance of ± 2% of rated supply Compliance with Standards
supply voltage en 61800-3:2004 Adjustable speed electrical power drive
Switching on Once every 2 minutes systems. emc requirements
supply voltage
iec 61800-5-1 Adjustable speed electrical drive sys-
tems - part 5-1: safety requirements
Output ratings - electrical, thermal and energy
Output Current 100% Drive Rated Power continuously en 60204-1 Safety of machinery - electrical emc
Overload Capacity 150% for 60 secs equipment of machines-part 1: gen-
Digital inputs eral rules

Programmable 2
digital inputs
Voltage level 0-24Vdc (user selectable npn or pnp)

Analog input
Programmable 1
analog voltage input
Voltage level 0:10Vdc
Input resistance Rin 10KΩ
Resolution 12bit
Programmable 1
analog current inputs
Current range 0:20mA
Input resistance Rin 500Ω

Relay Output
Programmable relay 2 (n.o. n.c. com)
output
Max terminal load 250Vac 2A 500VA

Externals
Enclosure ip55
Vibration test ec 60068-2-6
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

13

2 .3 electrical installation 2 .3 .3 the main cover disassembly

2 .3 .1 power wiring warning

fig 2 .3 .1 Upper right corner of the motor. Use Access port #1 Before removing the main cover, the system must be
for power wiring and ground. disconnected from the mains supply. After switching
pin1 l1 l1 power supply
off, wait for at least 4 minutes for the capacitors to
pin2 l2 l2 power supply
discharge before opening the cover.
pin3 l3 l3 power supply 1 a

b
Ground
Access1

Access2

Access1
2.5 mm

l3
l2 Access2 2 a
l1

2 .3 . 2 tools you will need

3 mm

2.5 &
3 mm
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

14

4 2.3.4 control terminal wiring

fig 2.3.2 Motor Control Board

caution

When you remove the front cover, pay attention to the

wiring connection of the control board, unplug the con-
nection and remove completely the cover.

5
power
from mcc

ethernet
cable

router
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

15

2.3.5 analog / digital inputs b for speed control through differential

a wiring pressure sensor
1 Connect signal source to anin1 Or anin2
2 Connect the power port to +2 4vex t or external +2 4v

Analog
b set ting the analog / digital inputs from
Input
web interface
Wiring
i set ting the digital inputs from the web
interface
Login to the web interface (Check Web Interface in section
4.4) From Setting Pump
Under Digital Input 1/ Digital Input 2, Select On/Off and hit
Digital
Update
Input
Wiring

The number of starts/stops via the mains voltage must

not exceed one-time per minute.
If a higher number of starts/stops is required then the
start/stop digital input must be used (mains voltage
directly connected). This is the preferred method of ii set ting the analog inputs from the web
starting and stopping Design Envelope Pumps. interface
The three phase mains must be isolated before Login to the web interface (Check Web Interface in section
performing maintenance of the pump. 4.4) Go to Setting  Pump
a setting speed control through current signal
4-20ma
Personnel requirements
Under Control Mode, select InputsAnalog In 1, or
1 Armstrong Tier 3 training or equivalent Analog In 2  speed Current  click Update
2 Ability to terminate simple control wiring
3 Ability to configure Armstrong controls
4 All work will be done on low voltage, however, when
removing the controller cover high voltage may be exposed.
An electrician license is required in some areas

i wiring digital inputs

1 Connect one port of the contact to digin1 or digin2.
2 Connect the other port to +2 4vex t

ii wiring analog inputs

a for speed control through analog input
1 Connect signal source to anin1 Or anin2
2 Connect the other port to gnd
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

16

b setting speed control through voltage signal d setting speed control through differential
0-10v pressure (dp) sensor 0-10v

Under Control Mode, select Inputs Analog In 1, or 1 U

nder Control Mode, select Inputs  Analog In 1 or
Analog In 2  speed  Voltage  click Update Analog In 2  Pressure  Voltage
2 Set the DP sensor setting:
• Min(V): 0
• Max(V): 10
• Min Pressure: the minimum limit in the DP sensor
• Max Pressure: the max limit in the DP sensor
• Zone 1 Pressure set point: the desire set pressure point
3 C
lick Update

c setting speed control through differential

pressure (dp) sensor 4-20ma

1 Under Control Mode, select InputsAnalog In 1 or Ana-

log In 2 Pressure  Current
2 Set the DP sensor setting:
• Min(mA): 4
• Max(mA): 20
• Min Pressure: the minimum limit in the DP sensor
• Max Pressure: the max limit in the DP sensor
• Zone 1 Pressure set point: the desire set pressure point
3 Click Update
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

17

c set ting the differential pressure (dp) sensor through lcd

Set the current\ voltage DP sensor setting:

• Set Sensor Signal Intervals
• Set Sensor Pressure range
• Set desire zone pressure
• Click Confirm

2 .3 .6 digital output 2 .3 .8 supply voltage

If either of the digital outputs are to be used for voltage dif- The supply voltage details can be found on the 430 0 & 438 0
ferential, a 50 0 ohm resistor (supplied by others) must be con- nameplate. Please ensure that the unit is suitable for the
nected between the respective digital output and the 2 4VEXT electrical supply on which it is to be used. The mains supply for
terminal. Refer to fig 2 .3 .6 Design Envelope pumps is as follows:
fig 2 .3 .6 1 × 20 0 -230v ± 10% ,
Vdig_out2 3 × 20 0 -230v ± 10% ,
V
3 × 38 0 -48 0v ± 10% ,
3 × 575- 6 0 0v ± 10%
Frequency - 50/6 0Hz
500 Ohm

500 Ohm
2 .3 .9 supply fusing
Branch circuit protection
V
In order to protect the installation against electrical and fire
Vdig_out1
hazard, all branch circuits in an installation, switch gear, ma-
2 .3 .7 relay output chines etc., must be short-circuit and over-current protected
according to the national/international regulations. Please refer
J5 & J8 for Relay output
to section 8 .0 (Fuse and wire recommendation).
n.o. 2 Relay n.o.
j8
n.c . 2 Relay n.c. Short circuit protection
Run
com2 Relay 2A 250Vac The inverter must be protected against short-circuit to avoid elec-
trical or fire hazard. The frequency converter provides full short
n.o. 1 Relay n.o.
j5 circuit protection in case of a short-circuit on the motor output.
n.c . 1 Relay n.c.
Alarm
com 1 Relay 2A 250Vac
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

18

2.4 design envelope pump 2 . 4 .3 can bus wiring

controller wiring Connections, Low, High, and Ground as per fig. 2 . 4 . If the depc requires
a can bus connection, ensure that the terminating resistor switch is set
fig 2.4 Controller Board
to Enabled, (towards the en label for the ba s ports). If multiple pumps are
connected in parallel for can bus (supplied by others) they should be daisy
chained together. Ensure that only the first and last terminating resistor
switches are set to Enabled.

2 . 4 . 4 rs 485 wiring
For Modbus rtu or BACNet ms/ tp connection to building automation sys-
CAN bus
tem, connect r s485 cable to this port per fig. 2 . 4 . If the depc is connected
to the ba s, ensure that the terminating resistor switch is set to Enabled
(towards the en label for the ba s ports).

Modbus If multiple pumps are connected in parallel to the ba s, the ba s wiring (sup-
plied by others) should be daisy chained together. Ensure that only the first
and last terminating resistor switches are set to Enabled. See example below
in fig 2.4.1

fig 2 . 4 .1
fig 2 . 4 a ba b a ba ba
g g g g

A = + Positive A = + Positive A = + Positive A = + Positive

B = - Negative B = - Negative B = - Negative B = - Negative
G = Ground G = Ground G = Ground G = Ground

pump controller 1 pump controller 2 pump controller 3 pump controller 4

2 . 4 .5 networking options
A = + Positive
B = - Negative bms
G = Ground

rs-485
2 . 4 .1 bat tery
The battery is used to power the real-time clock
whenever the pump is disconnected from mains
power. It is recommended the battery be changed
periodically every 2 to 3 years.
bms
2 . 4 . 2 ethernet and wifi connectivit y
For BACNet tcp/ip connection to building
automation system, connect connect r j-45 cable
to this port per fig. 2 . 4
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

19

3 .0 networking controls
For connection to the building automation system (ba s), the
pump needs to be properly configured to the network. Ensure
the r s485 cable is connected to the controller board (fig.2 . 4).
Or if connecting to the bas via router, ensure that the r j-45
cable is connected to the controller board (fig. 2 . 4).

The pump controls can be configured from the touchscreen or

the webserver.

For BACNet ms/ tp or tcp/ip: Enter the BACNet address, baud

rate, and unique device instance number (as applicable)
For Modbus rtu or tcp/ip: Enter the Modbus address, baud
rate, and parity stop bits (as applicable)
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

20

3 .1 modbus register map – version 1 - for firmware v1.16 and older

function
code
change
start modbus # of data
read write address register description register s
during
t ype
unit notes
oper ation
0×03 0×0 6
Status
x 10 0 101 Actual Speed 1 n/a uint16 1 rpm The current speed of the vfd in rpm.
The current speed of the vfd in % of the
x 101 10 2 Actual Speed 1 n/a uint16 0.1 %
nominal motor speed.
x 10 2 10 3 Motor Power 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 10 4 10 5 Motor Input Voltage 1 n/a uint16 0.1 V Voltage delivered by the vsd to the motor.
x 10 5 10 6 Motor Input Current 2 n/a uint32 0.01 A Current delivered by the vsd to the motor.
x 107 10 8 Sensorless Head 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 10 9 110 Sensorless Flow 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 111 112 Total Flow 2 n/a uint32 0.01 Used for Parallel sensorless mode
x 113 114 Total Power 2 n/a uint32 0.01 Used for Parallel sensorless mode
x 115 116 Number of Running Pumps 1 n/a uint16 - Used for Parallel sensorless mode
x 116 117 Max Sensorless Flow 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 118 119 Max Sensorless Head 2 n/a uint32 0.01 Units as configured on Pump Control Module.
Bit: 0 = pump run status (0=not rotating,
x 122 12 3 Status 1 n/a uint16 -
1=rotating)
i/o
x 200 2 01 Digital In 1 n/a uint16 - Digital input 1 is bit 0 and input 2 is bit 1.
0.01 V,
x 2 01 202 Analog In 1 2 n/a uint32 Units as configured on Pump Control Module
0.01 mA
0.01 V,
x 203 204 Analog In 2 2 n/a uint32 Units as configured on Pump Control Module
0.01 mA
x 205 206 Analog Out 1 1 n/a uint16 0.01 mA
x 206 2 07 Digital Out 1 n/a uint16 - Digital output 1 is bit 0 and output 2 is bit 1.
x 2 07 208 Relays 1 n/a uint16 - Relay 1 is bit 0 and relay 2 is bit 1.
Units
x 250 2 51 Flow Units 1 n/a uint16 - 1 = l/s; 2 = m 3 /h; 3 = g/m
x 2 51 2 52 Pressure Units 1 n/a uint16 - 1 = bar; 2 = kPa; 3 = psi; 4 = ft; 5 = m
x 2 52 253 Power Units 1 n/a uint16 - 1 = kw; 2 = hp
x 253 254 Speed Units 1 n/a uint16 - 1 = rpm; 2 = %
1 = Degrees Celsius;
x 254 255 Temperature Units 1 n/a uint16 -
2 = Degrees Fahrenheit
Counters
x 275 276 Total Pump Running Hours 2 n/a uint32 1h
x x 277 278 Trip Pump Running Hours 2 n/a uint32 1h Writing 0 to this register resets the counter.
Total Controller Running
x 279 280 2 n/a uint32 1h
Hours
Present Controller Running The running hours since the controller was
x 2 81 282 2 n/a uint32 1h
Hours powered on.
Total Pump Running kWh
x 283 284 2 n/a uint32 1 kWh
Counter
Trip Pump Running kWh
x x 285 286 2 n/a uint32 1 kWh Writing 0 to this register rests the counter.
Counter
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

21

function
code
change
start modbus # of data
read write address register description register s
during
t ype
unit notes
oper ation
0×03 0×0 6

Control Settings
1 = Parallel; 2 = Inputs; 3 = Remote;
4 = Constant Flow; 5 = Constant Pressure;
6 = Linear Pressure; 7 = Quadratic Pressure;
x 300 3 01 Control Mode 1 Yes uint16 -
8 = Quad Pressure Maximum;
9 = Quad Pressure Minimum;
10 = Quadratic Pressure Max/Min
x x 3 01 302 HOA State 1 Yes uint16 - 0 = Off; 1 = Hand; 2 = Auto
1 = standard; 2 = mode 1 (heating mode);
x x 302 303 Active Parameters 1 Yes uint16 -
3 = mode 2 (cooling mode)
x x 303 304 Minimum Speed Limit 1 Yes uint16 0.1 In rpm
x x 304 305 Maximum Speed Limit 1 Yes uint16 1 In rpm.
x x 305 306 Hand Mode Speed 1 Yes uint16 0.1 Units as configured on Pump Control Module.
x x 306 3 07 BMS Set Speed 1 Yes uint16 0.1 Units as configured on Pump Control Module.
Alarms and Warnings
x 400 4 01 Alarms 2 n/a uint32 - Refer to Alarms Table for Bit Positions
x 402 403 Warnings 2 n/a uint32 - Refer to warnings table for Bit Positions
x 404 405 Acknowledge Warnings 2 Yes uint32 - 32-bit field corresponding to the warning field
Parameters
Standard Mode – Zero Value for standard active mode. Units as
x 500 5 01 2 Yes uint32 0.01
Flow Head configured on Pump Control Module.
Standard Mode – Design Value for standard active mode. Units as
x 502 503 2 Yes uint32 0.01
Head configured on Pump Control Module.
Standard Mode – Design Value for standard active mode. Units as
x 504 505 2 Yes uint32 0.01
Flow configured on Pump Control Module.
Standard Mode – Minimum Value for standard active mode. Units as
x 506 5 07 2 Yes uint32 0.01
Flow configured on Pump Control Module.
Value for active mode 1. Units as configured
x 508 509 Mode 1 – Zero Flow Head 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 1. Units as configured
x 510 511 Mode 1 – Design Head 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 1. Units as configured
x 512 513 Mode 1 – Design Flow 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 1. Units as configured
x 514 515 Mode 1 – Minimum Flow 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 2. Units as configured
x 516 517 Mode 2 – Zero Flow Head 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 2. Units as configured
x 518 519 Mode 2 – Design Head 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 2. Units as configured
x 52 0 521 Mode 2 – Design Flow 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 2. Units as configured
x 522 52 3 Mode 2 – Minimum Flow 2 Yes uint32 0.01
on Pump Control Module.
Information
The pump name as a series of ascii
x 900 9 01 Pump Name / Tag name 8 n/a ascii -
characters.
Serial No. of the Pump represented by ascii
x 908 909 Serial Number 7 n/a ascii -
characters
Divide the number by 100 to get the major.
x 915 916 Firmware Version 1 n/a uint16 00.00
minor version of the dep c .
x 916 917 Hardware Version 1 n/a uint16 - The Pump Control Module hardware version.
x 917 918 Modbus Version 1 n/a uint16 - Version of the Armstrong Modbus version
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

22

3 . 2 BACnet objects – version 1 - for firmware v1.16 and older

object id object name read/ write comments
Status
av: 1 0 0 Actual Speed Read In RPM
av: 1 0 1 Actual speed Read In %
av: 1 02 Motor Power Read Unit as configured in Pump Control Module
av: 1 03 Motor Input Voltage Read In Volts
av: 1 04 Motor Input Current Read In Amps
av: 1 0 5 Sensorless Head Read Unit as configured in Pump Control Module
av: 1 0 6 Sensorless Flow Read Unit as configured in Pump Control Module
av: 1 07 Total Flow Read Used for Parallel sensorless mode
av: 1 0 8 Total Power Read Used for Parallel sensorless mode
av: 1 0 9 No. Of Running Pumps Read Used for Parallel sensorless mode
av: 11 0 Max Sensorless Flow Read Unit as configured in Pump Control Module
av: 111 Max Sensorless Head Read Unit as configured in Pump Control Module
bv:2 Run Status Read 1 pump is running
Counters
av:2 75 Total Pump Running Hours Read
av:2 76 Trip Pump Running Hours Read/Write Writing 0 to this register resets the counter.
av:2 7 7 Total Controller Running Hours Read
av:2 78 Present Controller Running Hours Read The running hours since the controller was powered on.
av:2 79 Total Pump Running kWh Counter Read
av:28 0 Trip Pump Running kWh Counter Read/Write Writing 0 to this register resets the counter.
Control Settings
1 = Parallel; 2 = Inputs; 3 = Remote; 4 = Constant Flow; 5 = Constant Pressure;
6 = Linear Pressure; 7 = Quadratic Pressure; 8 = Quadratic Pressure with
av:3 0 0 Control Mode Read
Maximum Flow; 9 = Quadratic Pressure with Minimum Flow;
10 = Quadratic Pressure with Minimum and Maximum Flow
av:301 HOA State Read/Write 0 = OFF; 1 = Hand Mode; 2 = Auto
av:302 Active Parameters Read/Write 1 = standard; 2 = mode 1 (heating mode); 3 = mode 2 (cooling mode)
av:3 03 Minimum Speed Limit Read in RPM
av:3 04 Maximum Speed Limit Read in RPM
av:3 0 5 Hand Mode Speed Read/Write Unit as configured in Pump Control Module.
av:3 0 6 BMS Set Speed Read/Write Unit as configured in Pump Control Module.
Alarms and Warnings
av:40 0 Alarms Read Refer to Alarms Table for Bit Positions
av:40 1 Warnings Read Refer to Warnings Table for Bit Positions
av:402 Acknowledge Warnings Write 32-bit field corresponding to the warning field
Parameters
av:50 0 Standard Mode – Zero Flow Head Read Value for standard active mode. Unit as configured in Pump Control Module
av:501 Standard Mode – Design Head Read Value for standard active mode. Unit as configured in Pump Control Module
av:502 Standard Mode – Design Flow Read Value for standard active mode. Unit as configured in Pump Control Module
av:503 Standard Mode – Minimum Flow Read Value for standard active mode. Unit as configured in Pump Control Module
av:504 Mode 1 – Zero Flow Head Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 5 Mode 1 – Design Head Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 6 Mode 1 – Design Flow Read Value for active mode 1. Unit as configured in Pump Control Module
av:507 Mode 1 – Minimum Flow Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 8 Mode 2 – Zero Flow Head Read Value for active mode 2. Unit as configured in Pump Control Module
av:50 9 Mode 2 – Design Head Read Value for active mode 2. Unit as configured in Pump Control Module
av:5 1 0 Mode 2 – Design Flow Read Value for active mode 2. Unit as configured in Pump Control Module
av:5 11 Mode 2 – Minimum Flow Read Value for active mode 2. Unit as configured in Pump Control Module
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

23

object id object name read/ write comments

i/o
ai:0 Analog In 1 Read As configured in Pump Control Module
ai: 1 Analog In 2 Read As configured in Pump Control Module
ao:0 Analog Out 1 Read As configured in Pump Control Module
bi:0 Digital In:1 Read As configured in Pump Control Module
bi: 1 Digital In:2 Read As configured in Pump Control Module
bo:0 Digital Out:1 Read As configured in Pump Control Module
bo: 1 Digital Out:2 Read As configured in Pump Control Module
bv:0 Relay 1 Read As configured in Pump Control Module
bv: 1 Relay 2 Read As configured in Pump Control Module

3 .3 modbus register map – version 2 - for firmware v1.17 and newer

function
code
change
start modbus # of data
read write address register description register s
during
t ype
unit notes
oper ation
0×03 0×0 6
Status
x 10 0 101 Actual Speed 1 n/a uint16 1 RPM The current speed of the vfd in rpm.
The current speed of the vfd in % of the
x 101 10 2 Actual Speed 1 n/a uint16 0.1 %
nominal motor speed.
x 10 2 10 3 Motor Power 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 10 4 10 5 Motor Input Voltage 1 n/a uint16 0.1 V Voltage delivered by the vsd to the motor.
x 10 5 10 6 Motor Input Current 2 n/a uint32 0.01 A Current delivered by the vsd to the motor.
x 107 10 8 Sensorless Head 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 10 9 110 Sensorless Flow 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 111 112 Total Flow 2 n/a uint32 0.01 Used for Parallel sensorless mode
x 113 114 Total Power 2 n/a uint32 0.01 Used for Parallel sensorless mode
Number of Running
x 115 116 1 n/a uint16 - Used for Parallel sensorless mode
Pumps
x 116 117 Max Sensorless Flow 2 n/a uint32 0.01 Units as configured on Pump Control Module.
x 118 119 Max Sensorless Head 2 n/a uint32 0.01 Units as configured on Pump Control Module.
Bit:0 = pump run status (0=not rotating,
x 122 12 3 Status 1 n/a uint16 -
1=rotating)
I/O
x 200 2 01 Digital In 1 n/a uint16 - Digital input 1 is bit 0 and input 2 is bit 1 .
0.01 V,
x 2 01 202 Analog In 1 2 n/a uint32 0.01 Units as configured on Pump Control Module
mA
0.01 V,
x 203 204 Analog In 2 2 n/a uint32 0.01 Units as configured on Pump Control Module
mA
0.01
x 205 206 Analog Out 1 1 n/a uint16
mA
x 206 2 07 Digital Out 1 n/a uint16 - Digital output 1 is bit 0 and output 2 is bit 1 .
x 2 07 208 Relays 1 n/a uint16 - Relay 1 is bit 0 and relay 2 is bit 1 .
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

24

function
code
change
start modbus # of data
read write address register description register s
during
t ype
unit notes
oper ation
0×03 0×0 6

Units
x 250 2 51 Flow Units 1 n/a uint16 - 1 = l/s; 2 = m 3 /h; 3 = g/m
x 2 51 2 52 Pressure Units 1 n/a uint16 - 1 = bar; 2 = kPa; 3 = psi; 4 = ft; 5 = m
x 2 52 253 Power Units 1 n/a uint16 - 1 = kw; 2 = hp
x 253 254 Speed Units 1 n/a uint16 - 1 = rpm; 2 = %
1 = Degrees Celsius;
x 254 255 Temperature Units 1 n/a uint16 -
2 = Degrees Fahrenheit
Counters
Total Pump Running
x 275 276 2 n/a uint32 1 h
Hours
Trip Pump Running
x x 277 278 2 n/a uint32 1 h Writing 0 to this register resets the counter.
Hours
Total Controller
x 279 280 2 n/a uint32 1 h
Running Hours
Present Controller The running hours since the controller was
x 2 81 282 2 n/a uint32 1 h
Running Hours powered on.
Total Pump Running
x 283 284 2 n/a uint32 1 kWh
kWh Counter
Trip Pump Running kWh
x x 285 286 2 n/a uint32 1 kWh Writing 0 to this register rests the counter.
Counter
Control Settings
1 = Parallel; 2 = Inputs; 3 = Remote;
4 = Constant Flow; 5 = Constant Pressure;
6 = Linear Pressure; 7 = Quadratic Pressure;
x 300 3 01 Control Mode 1 Yes uint16 -
8 = Quad Pressure Maximum;
9 = Quad Pressure Minimum;
10 = Quadratic Pressure Max/Min
x x 3 01 302 HOA State 1 Yes uint16 - 0 = Off; 1 = Hand; 2 = Auto
1 = standard; 2 = mode 1 (heating mode);
x x 302 303 Active Parameters 1 Yes uint16 -
3 = mode 2 (cooling mode)
x x 303 304 Minimum Speed Limit 1 Yes uint16 1 In rpm
x x 304 305 Maximum Speed Limit 1 Yes uint16 1 In rpm.
x x 305 306 Hand Mode Speed 1 Yes uint16 0.1 Units as configured on Pump Control Module.
x x 306 3 07 BMS Set Speed 1 Yes uint16 0.1 Units as configured on Pump Control Module.
x x 308 309 Start/Stop 1 Yes uint16 - 0 = stop pump; 1 = start pump
Alarms and Warnings
x 400 4 01 Alarms 2 n/a uint32 - Refer to alarms table for bit positions.
x 402 403 Warnings 2 n/a uint32 - Refer to warnings table for bit positions.
x x 404 405 Acknowledge Warnings 2 Yes uint32 - 32-bit field corresponding to the warning field.
Parameters
Standard Mode – Zero Value for standard active mode. Units as
x 500 5 01 2 Yes uint32 0.01
Flow Head configured on Pump Control Module.
Standard Mode – Value for standard active mode. Units as
x 502 503 2 Yes uint32 0.01
Design Head configured on Pump Control Module.
Standard Mode – Value for standard active mode. Units as
x 504 505 2 Yes uint32 0.01
Design Flow configured on Pump Control Module.
Standard Mode – Value for standard active mode. Units as
x 506 5 07 2 Yes uint32 0.01
Minimum Flow configured on Pump Control Module.
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

25

function
code
change
start modbus # of data
read write address register description register s
during
t ype
unit notes
oper ation
0×03 0×0 6
Mode 1 – Zero Flow Value for active mode 1. Units as configured on
x 508 509 2 Yes uint32 0.01
Head Pump Control Module.
Value for active mode 1. Units as configured on
x 510 511 Mode 1 – Design Head 2 Yes uint32 0.01
Pump Control Module.
Value for active mode 1. Units as configured on
x 512 513 Mode 1 – Design Flow 2 Yes uint32 0.01
Pump Control Module.
Value for active mode 1. Units as configured on
x 514 515 Mode 1 – Minimum Flow 2 Yes uint32 0.01
Pump Control Module.
Mode 2 – Zero Flow Value for active mode 2. Units as configured
x 516 517 2 Yes uint32 0.01
Head on Pump Control Module.
Value for active mode 2. Units as configured
x 518 519 Mode 2 – Design Head 2 Yes uint32 0.01
on Pump Control Module.
Value for active mode 2. Units as configured
x 52 0 521 Mode 2 – Design Flow 2 Yes uint32 0.01
on Pump Control Module.
Mode 2 – Minimum Value for active mode 2. Units as configured
x 522 52 3 2 Yes uint32 0.01
Flow on Pump Control Module.
Information
The pump name as a series of ascii
x 900 9 01 Pump Name / Tag name 8 n/a ascii -
characters.
Serial No. of the Pump represented by ascii
x 908 909 Serial Number 7 n/a ascii -
characters
Divide the number by 100 to get the major.
x 915 916 Firmware Version 1 n/a uint16 00.00
minor version of the depc.
x 916 917 Hardware Version 1 n/a uint16 - The Pump Control Module hardware version.
Version of the Armstrong Modbus registers
x 917 918 bms Modbus Version 1 n/a uint16 -
used.
Patch version of the depc. To be appended to
x 918 919 Firmware Patch Version 1 n /a uint16 00
firmware version register.

3 . 4 BACnet objects – version 2 - for firmware v1.17 and newer

object id object name read/ write comments
Status
av: 1 0 0 Actual Speed Read In RPM
av: 1 0 1 Actual speed Read In %
av: 1 02 Motor Power Read Unit as configured in Pump Control Module
av: 1 03 Motor Input Voltage Read In Volts
av: 1 04 Motor Input Current Read In Amps
av: 1 0 5 Sensorless Head Read Unit as configured in Pump Control Module
av: 1 0 6 Sensorless Flow Read Unit as configured in Pump Control Module
av: 1 07 Total Flow Read Used for Parallel sensorless mode
av: 1 0 8 Total Power Read Used for Parallel sensorless mode
av: 1 0 9 No. Of Running Pumps Read Used for Parallel sensorless mode
av: 11 0 Max Sensorless Flow Read Unit as configured in Pump Control Module
av: 111 Max Sensorless Head Read Unit as configured in Pump Control Module
bv:2 Run Status Read 1  pump is running
i nstall a ti o n & Design Envelope 4322 & 4372
o perat i ng i nstr uct i on s Tango Pumping Unit

26

object id object name read/ write comments

Counters
av:2 75 Total Pump Running Hours Read
av:2 76 Trip Pump Running Hours Read/Write Writing 0 to this register resets the counter.
av:2 7 7 Total Controller Running Hours Read
av:2 78 Present Controller Running Hours Read The running hours since the controller was powered on.
av:2 79 Total Pump Running kWh Counter Read
av:28 0 Trip Pump Running kWh Counter Read/Write Writing 0 to this register resets the counter.
Control Settings
1 = Parallel; 2 = Inputs; 3 = Remote; 4 = Constant Flow; 5 = Constant Pressure;
6 = Linear Pressure; 7 = Quadratic Pressure; 8 = Quadratic Pressure with
av:3 0 0 Control Mode Read
Maximum Flow; 9 = Quadratic Pressure with Minimum Flow;
10 = Quadratic Pressure with Minimum and Maximum Flow
av:301 HOA State Read/Write 0 = OFF; 1 = Hand Mode; 2 = Auto
av:302 Active Parameters Read/Write 1 = standard; 2 = mode 1 (heating mode); 3 = mode 2 (cooling mode)
av:3 03 Minimum Speed Limit Read in RPM
av:3 04 Maximum Speed Limit Read in RPM
av:3 0 5 Hand Mode Speed Read/Write Unit as configured in Pump Control Module.
av:3 0 6 bms Set Speed Read/Write Unit as configured in Pump Control Module.
bv: 14 Start/Stop Read/Write Start/stop of pump
Alarms and Warnings
av:40 0 Alarms Read Refer to Alarms Table for Bit Positions
av:40 1 Warnings Read Refer to Warnings Table for Bit Positions
av:402 Acknowledge Warnings Read/Write 32-bit field corresponding to the warning field
Parameters
av:50 0 Standard Mode – Zero Flow Head Read Value for standard active mode. Unit as configured in Pump Control Module
av:501 Standard Mode – Design Head Read Value for standard active mode. Unit as configured in Pump Control Module
av:502 Standard Mode – Design Flow Read Value for standard active mode. Unit as configured in Pump Control Module
av:503 Standard Mode – Minimum Flow Read Value for standard active mode. Unit as configured in Pump Control Module
av:504 Mode 1 – Zero Flow Head Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 5 Mode 1 – Design Head Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 6 Mode 1 – Design Flow Read Value for active mode 1. Unit as configured in Pump Control Module
av:507 Mode 1 – Minimum Flow Read Value for active mode 1. Unit as configured in Pump Control Module
av:50 8 Mode 2 – Zero Flow Head Read Value for active mode 2. Unit as configured in Pump Control Module
av:50 9 Mode 2 – Design Head Read Value for active mode 2. Unit as configured in Pump Control Module
av:5 1 0 Mode 2 – Design Flow Read Value for active mode 2. Unit as configured in Pump Control Module
av:5 11 Mode 2 – Minimum Flow Read Value for active mode 2. Unit as configured in Pump Control Module
information
av:9 0 0 BMS BACnet Version Read Version of the Armstrong BACnet points used.
i/o
ai:0 Analog In 1 Read As configured in Pump Control Module
ai: 1 Analog In 2 Read As configured in Pump Control Module
ao:0 Analog Out 1 Read As configured in Pump Control Module
bi:0 Digital In:1 Read As configured in Pump Control Module
bi: 1 Digital In:2 Read As configured in Pump Control Module
bo:0 Digital Out:1 Read As configured in Pump Control Module
bo: 1 Digital Out:2 Read As configured in Pump Control Module
bv:0 Relay 1 Read As configured in Pump Control Module
bv: 1 Relay 2 Read As configured in Pump Control Module
 Design Envelope 4322 & 4372 insta lla t io n &
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27

4 .0 oper ation Should the pump be noisy or vibrate on start-up a common

reason is overstated system head. Check this by calculating the
4 .1 start-up checklist pump operating head by deducting the suction pressure gauge
Particular care must be taken to check the following value from the discharge gauge reading. Convert the result into
before the pump is put into operation: the units of the pump head as stated on the pump nameplate
and compare the values. The system designer or operator
a Pump primed?
should be made aware of this soon as some adjustment may be
b Rotation ok?
required to the drive settings to make the pump suitable for the
c Lubrication ok?
system as installed.
d Pipe work properly supported?
e Voltage supply ok? Check that each motor rotation corresponds to the
f Overload protection ok? casing flow directional arrow markings.
g Is the system clean?
h Is the area around the pump clean?

Warranty
Does not cover any damages to the equipment resulting from
failure to observe the above precautions. Refer to Armstrong
General Terms and Warranty sheet. Contact your local Arm-
strong representative for full information.

4 . 2 starting pump
Ensure that the pump turns freely by hand, or with 4 . 2 .1 auto flow balancing
some gentle mechanical help such as a strap or Allen
key in coupling bolt. Auto-Flow Balancing automatically determines the control
curve between the design flow at the on-site system head,
Ensure that all protective guarding is securely fixed in position.
and the minimum (zero-flow) head that will typically be
The pump must be fully primed on start up. Fill the pump cas- lowered (reset).
ing with liquid and rotate the shaft by hand to remove any air
Often the actual system head is less than expected, and the
trapped in the impeller. On split-coupled Design Envelope units
pump will operate further to the right of the curve at a higher
any air trapped in the casing as the system is filled must be
flow rate than it was designed for due to less system resistance.
removed by the manual air vent in the seal flush line. Ensure
The Auto Flow Balancing function performs a scan of the
entrained air is removed from Design Envelope pumps, prior to
sensorless map against the actual system to establish the actual
starting, through the air vent on the seal flush line. Open vent
head for the design flow. The minimum (zero-flow) head will
until clear of air.
be reset according to the actual head at the design flow – the
Design Envelope close-coupled units are fitted with seal flush/ factory default is 40% of the design head, but can be lowered
vent lines piped to the pump suction area. When these units oper- further for more energy savings if all zones are still satisfied.
ate, residual air is drawn out of the pump towards the suction pip-
ing. Energize each motor momentarily and check that the rotation
corresponds with the directional arrow on the pump casing.
Start the pump with the discharge valve closed and the suction
valve open, then gradually open the discharge valve when the
motor is at operating speed. The discharge valve may be cracked
or open slightly at start up to help eliminate trapped air.
When stopping the pump: Close the discharge valve and
de-energize the motor.
Do not run the pump against a closed discharge valve at full
speed for an extended period of time (a few minutes maximum.)
i nstall a ti o n & Design Envelope 4322 & 4372
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28

For buildings that are commissioned in multiple stages, or

where the design flow changes each time, the Auto Flow
Balancing function can be run at the beginning of each stage.

From the touch screen, go to Pump Configuration -> Auto

Flow Balancing, then follow the on-screen instructions. The
Auto Flow Balancing scan takes approximately 3 minutes to
complete.

4.3 touch screen 4.3.2 logout

4.3.1 login
Default Password 1234

1234
 Design Envelope 4322 & 4372 insta lla t io n &
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4 .3 .3 about

The physical design, software, &

user interface are protected by patents
& trademarks

Click on Reset to
reset Trip counters
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4 .3 . 4 gener al set tings

save

save
a

save
 Design Envelope 4322 & 4372 insta lla t io n &
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4 .3 .5 manual /auto mode

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32

4 .3 .6 pump control

Activate Energy
Performance Bundle

b
 Design Envelope 4322 & 4372 insta lla t io n &
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33

Single

c d

d
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34

Pressure Sensor Control

Pump is now setup for Pressure

Sensor Control.

4 .3 .7 alarms & warnings

One or more of the parameters

to control the vfd are not
The control card has specified an
correct. Check the settings
invalid vfd parameter.
on the control card. If the
alarm persists after cycling
power to the pump, contact an
Armstrong Technical Service
representative.
 Design Envelope 4322 & 4372 insta lla t io n &
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4 .3 .8 trend - gr aph
There are 3 parameters that can be trended on the touch
screen interface:
• Power
• Flow
• Head
Which allows users to see a quick history of key performance data.

To see a more comprehensive view of the trends, the pump data can
be exported in CSV format for review and analysis on a separate
computing device.

4 .3 .9 brightness adjustment
To adjust the brightness of the touch screen interface, go to Settings -> Brightness.
10 = highest brightness, 1 = lowest brightness

save
i nstall a ti o n & Design Envelope 4322 & 4372
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4 .3 .10 touch screen calibr ation

If you are having issues with the touch screen, including:
• Being unable to access items to the edge of the screen
• Some buttons from the display are unresponsive
The touch screen may require re-calibration. To calibrate the touch screen, go to Settings -> Screen -> Calibration

Follow the following 3-step calibration sequence (touching the

squares) to reset the display coordinates.

If you are unable to access the Calibration function from the

touch screen itself, connect the pump to the webserver and
go to Settings -> General -> Recalibrate LCD Screen. This will
trigger the calibration sequence on the touch screen of the
pump. Follow the above 3-step calibration sequence to reset the
display coordinates.
 Design Envelope 4322 & 4372 insta lla t io n &
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4 .3 .11 data logging

Data logs can be used for energy performance analyses or to
troubleshoot system issues. The data logs can be used with a
building automation system (ba s) or for each standalone pump.
Each pump controller logs the following data parameters over
pre-defined time intervals (default is 5 minutes).
• Speed (rpm)
• Power (kW)
• Current (A)
• Flow (gpm)
• Head (ft)
• Analog Input 1
• Analog Input 2
• Analog Output
• Digital Input
• Digital Output
• Alarms
• Warnings
• kW-hours

The depc stores up to 3 months of data, at 5 min. intervals.

More data storage is available on the cloud server if the pump
is connected to the internet and has an active Pump Manager
subscription.

Connect the depc to the Webserver, in the Data -> Trends ->
Export Log File section.
Select the start date, the end date, and then click Export History
to download the data log file in CSV format.
i nstall a ti o n & Design Envelope 4322 & 4372
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4.4 web interface To access the control modes:

4 . 4 .1 connecting via ethernet Press settings  Pump

bms

Connect your device to the router via wifi or by Ethernet cable. Press settings  General, select desired units and click Update

To set the interval for timer based recording: Press settings 

General, click on enable and input the desired time (default is
4 . 4 . 2 connecting via wifi 30 0 seconds)

To Import/Export configuration files: Press Settings  General,

select a file and click on Import Configuration to input. Click on
Export Configuration to export

At the web browser address bar, type the Pump’s ip (from

Pump’s About screen, Ethernet ip address).
Default user level 1 Password: Armstrong1
 Design Envelope 4322 & 4372 insta lla t io n &
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To modify Date/Time: click Settings  General and modify date To modify out settings: Settings  Pump,
and time To modify digital outputs: enable in Outputs and select desire,
To modify analog outputs: click enable and speed.
To modify relay settings: enable Relay functions and select
desired settings

To access the control modes: Press settings  Pump

To enable Armstrong Connect: Settings  Communication, and

click on Armstrong Connect to enable

To select Version 1 or 2 of bms settings, Click on Remote mode

and select Version 1 or 2.

Settings  Pump,
To set the BACnet max info from, Settings  Communication,
To change motor ramp up and down settings, input in Motor
enable BACnet Serial and input in Max Info. Frame
Ramp up Time and Motor Ramp Down Time
To change Pump high and Low Speed, input rpm in High Speed
Limit and Low Speed Limit
To change pump tag, input new tag in Pump Tag
 i nstall a ti o n & Design Envelope 4322 & 4372
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4 .5 design envelope flow readout 4 .6 noise levels

toler ance Motor Maximum Sound Pressure Level
Tolerance on flow and head readings between test stand instru- pump model hp [dBA]
mentation and Design Envelope controller readout will be within 0103-000.3 1 69.2
5% of bep flow & head values for all Design Envelope sensor- 0103-000.5 1 69.2
less pump selections. 1205-000.7 1 69.2
The same bep flow & head tolerance values will be carried to 1205-001.0 1 69.2
the Design Envelope selection point for that model (Guarantee 1205-001.5 1.5 62.6
point, to ansi 40.6 Hydraulic Institute Standard-See fig . 4 .1), 1205-002.0 2 69.2
as follows: 1205-003.0 3 69.2
1503-001.0 1 69.2
fig . 4 .1
1503-001.5 1.5 72.6
Quadratic pressure control curve
80 1505-001.5 1.5 62.6
Nominal BEP
pump speed
30% BEP flow 110% BEP flow
Guarantee & 1505-002.0 2 62.6
70 verification point
Verification point 1505-003.0 3 62.6
60 Minimum speed Quadratic pressure
control curve
Head curve 1505-005.0 5 69.2
Load limiting curve
0205-001.5 1.5 62.6
50
Head (ft)

Region of
5% flow & head
0205H-001.5 1.5 62.6
accuracy
40 0205-002.0 2 62.6
0205H-002.0 2 62.6
30
54% Nominal
pump speed
0205-003.0 3 62.6
20 Sensorless Limit 0205H-003.0 3 62.6
40% Nominal
pump speed

10
0205-005.0 5 69.2
End of Envelope
0205-007.5 7.5 69.2
0
0 100 200 300 400 500 600 700 800 900 0205-010.0 10 80.3
Flow (USgpm) 2505-001.5 1.5 62.6
2505-002.0 2 62.6
The tolerance is applicable when the flow is between 30% and 2505-003.0 3 62.6
110% of bep flow at Nominal Pump Speed; and the operating 2505-005.0 5 69.2
point is at 5 4% of Nominal Pump Speed, or greater; and the 2505-007.5 7.5 69.2
motor power is 2hp, or greater. 0305-003.0 3 62.6
Flow readouts outside the above limits will be less accurate. 0305-005.0 5 62.6
Nominal Pump Speed is displayed as the top speed on any 0305-007.5 7.5 69.2
Design Envelope pump curve. 0305-010.0 10 77.0
Sound pressure level measurements made in accordance with iso
3744,± 3dB tolerance (measuring level A-Weighted)
Data based on motor frames at 380-480V. Audible noise is mainly
from the motor fan and will be reduced when operating at part load
 Design Envelope 4322 & 4372 insta lla t io n &
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41

5.0 control modes 5.4 quadratic curve control

5.1 constant flow Quadratic Pressure Control is where the controller is set to
control the speed according to a control curve between max and
Design Envelope pumps can be configured to maintain a con- min flow. It is widely recognised that fitting a differential pres-
stant pump flow in a system as the system head varies. This ef- sure sensor at the most remote load, across the supply piping
fectively simulates speed control by a flow meter in the piping. and return piping encompassing the valve and coil set, is the
head
1200 benchmark scheme for energy efficiency.
1000
target curve
Design Envelope pumps can replicate this control without the
800
Constant Flow Control Curve
need for the remote sensor. As the flow required by the system
600
is reduced, the pump automatically reduces the head developed
400 according to the pre-set control curve.
head
200
1200
0
0 20 40 60 80 100 120 140 160 180 flow 1000

Quadratic Control Curve

800

600

curve
5.2 constant pressure 400 ta r g e t

200
Design Envelope pumps can be configured to maintain a con-
0
stant pump head in a system as the demand varies. This effec- 0 20 40 60 80 100 120 140 160 180 flow

tively simulates the mounting of a differential pressure sensor

at, or near, the pump. 5.5 quadratic curve control with minimum
head flow protection
1200

1000 This configuration is designed for hvac hydronic systems

800
where flow sensitive equipment required a minimum flow for
Constant Pressure Control Curve
600
equipment stability; such as a chiller that cannot tolerate flow
target curve
400
below a certain volume. This control will take advantage of the
5.4 Quadratic Curve Control mode, where the pump will in-
200

0
crease speed to maintain a minimum flow setting as the system
180 flow
0 20 40 60 80 100 120 140 160
load is shutting down.
Pump controls can only control the flow to the maximum speed
5.3 linear pressure or motor limit;
head
Linear Pressure Control is where the controller is set to control 1200
the speed according to a control ‘curve’ between max and min 1000
flow. This type of control will change the pump speed to ensure 800
target curve

the pump operates on the projected linear control curve, where 600
Minimum Flow Setting

the pump head varies directly with the flow. This type of control
400
is well known globally and is effective as far as the straight lin-
200
ear line will allow. For more realistic hvac control with superior 0
energy savings, consider the following control recommendation 0 20 40 60 80 100 120 140 160 180 flow

5.4 Quadratic Curve Control.

head

5.6 quadratic curve control with maximum

1200

flow protection
1000

800
Linear Pressure Control Curve
600 This configuration is ideal for hvac hydronic systems where
pumps are generally oversized and a flow limit is required for
400
ve
cur
200 ta r
get system equipment stability and resulting energy savings. This
0 control will take advantage of the 5.4 Quadratic Curve Con-
0 20 40 60 80 100 120 140 160 180 flow
i nstall a ti o n & Design Envelope 4322 & 4372
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42

trol mode, where the pump will decrease speed to maintain a 1p eff 2p eff 3p eff 4p eff

maximum flow setting. This will prevent over-pumping and save

energy costs. Over-pumping is common in hvac systems as

efficiency
head
pumps are typically oversized for the application. Pump controls pspc control curve

can only control the flow to a minimum speed; thus a dry- um

ps
4-p
contact relay is supplies which will close when maximum flow is
reached, which can be used for an alarm or other device. ps
3 -p u
mps

2- pu m
1-pu mp
head
1200

1000 flow

800 Maximum Flow Setting

600 Both individual pumps and total parallel flow can be monitored
400
by accessing Settings -> Pump -> Control Mode -> Parallel
target curve
200
Sensorless
0
0 20 40 60 80 100 120 140 160 180 flow

5.7 quadratic curve control with minimum

& maximum flow protection
This control mode combines the control logic of 5.5 & 5.6
which takes the values of the quadratic control curve and
protection for both the maximum & minimum flow limits. Pump
controls can only control the flow to the motor limit or maxi-
mum / minimum speed limits of the unit, thus a dry-contact
relay is supplies which will close when either the minimum or
maximum flow is reached, which can be used for an alarm or
other device.
head
1200

1000
target curve
800 Minimum & Maximum
Flow Settings
600

400 5 .8.1 embedded par allel sensorless pump

200 control for multiple pumps
0
0 20 40 60 80 100 120 140 160 180 flow If the Parallel Sensorless Pump Control option was purchased
for control of 2, 3 or 4 single pumps (VILs and End Suctions)
5.8 parallel sensorless pump control (pspc) the function can be enabled at any time. Note that pumps must
be of the same model for parallel operation.
This configuration maps the quadratic control curve into the
Start by installing a wiring bridge between the pumps (supplied
pump controls and ensures the system flow requirements are
by others). The wiring between the control cards is a canbus
met, while staging the pumps on and off to maintain optimum
(3-wire) cable with terminal blocks at each end (3 position
pump energy usage. This is accomplished by operating the
strain 3 . 81 mm).
pumping units at the best pumping efficiency level for the
required flow. For connection of 3 or 4 pumps, the canbus connectors should
be daisy-chained together.
This control is available for 2, 3, or 4 Design Envelope pump
Wiring bridge supplied by others.
units operating in parallel. Tango and dualArm units have Paral-
lel Sensorless Pump Control (pspc) pre-programmed in the
controls at Armstrong factories. For all other models (except
twin pumps), pspc can be enabled aftermarket; please contact
your local Armstrong factory for details.
 Design Envelope 4322 & 4372 insta lla t io n &
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43

For 2 pump parallel operation: From the Webserver, choose Settings -> Pump, set control
Ensure that both terminating resistor switches are set to En- mode to Parallel with the following parameter values:
abled (towards the en label for the canbus port).
lh l h
g g

A = + Positive A = + Positive
B = - Negative B = - Negative
G = Ground G = Ground

pump controller 1 pump controller 2

For 3 or 4 pump parallel operation:

Ensure that only the first and last terminating resistor switches
are set to Enabled (towards the en label for the canbus port). A id: 1 to 8, the lower number is the lead pump
e.g. enter 1 for lead pump, 2 for lag pump
lh l h lh
g g g B Dead Band: set to 0. 25
C Total Design Flow: enter the parallel flow rate
D Sensorless Map Adjust Factor: set to 0.1
e Minimum On Time (seconds): set to 15
Click update to save all changes. Connect the Webserver to
the second pump and then repeat above steps A to e.

A = + Positive
B = - Negative
G = Ground
A = + Positive
B = - Negative
G = Ground
A = + Positive
B = - Negative
G = Ground
5 .8. 2 modifying motor r amp up and down time
pump controller 1 pump controller 2 pump controller 3 Modify the time in the respective fields after clicking on Pump
l h lh
g
lh lh
g
under Settings
g g

A = + Positive A = + Positive A = + Positive A = + Positive

B = - Negative B = - Negative B = - Negative B = - Negative
G = Ground G = Ground G = Ground G = Ground

pump controller 1 pump controller 2 pump controller 3 pump controller 4

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5 .8.3 three different control modes can be 5 .8.5 standby pumps

accessed
Scroll down to Operational Mode and input the Maximum
Constant Flow, Quadratic Pressure and Quadratic Pressure with Operating Pump Count. The remaining pumps will be Standby.
Minimum Flow. Calculated Design Flow will automatically update based on the
number of pumps inputted.

5 .8. 4 fallback percentage of ma ximum speed

While operating multiple pumps in Parallel Sensorless mode, if
any of the pumps are disconnected from the communication cir-
cuit (e.g. the pump is disconnected from the CANbus wire), the 5 .9 2*100% capacity split units
disconnected pump will now continue to operate at a pre-set
constant speed – or the fallback speed. The fallback speed can When duty / standby is specified, enter the total system flow
be set to a percentage of the pump’s maximum speed (between into ACE Online or ADEPT, then select 2*10 0% unit split for
40-100%). a superior customer value. The 10 0% flow redundancy is still
in place plus the onboard pspc will engage the second unit in
Note that only the disconnected pump will operate at constant
parallel operation should it predict lower operating costs.
speed, the other remaining pumps in the communication circuit
will continue to operate in Parallel Sensorless mode to the If second side power is locked out, the operating pump will
control curve. operate alone on the control curve to 10 0% design flow.
This can be done in Operational Mode and input the Fallback %
of Max Speed 5 .10 alternation
Design Envelope Tango, dualARM, and Twin units are pre-set
to alternate lead-pump operation of each pump head to achieve
equal run hours. The default alternation interval is 10,0 8 0
minutes (1 week). This can also be set or adjusted for multiple
single pumps operating in sequence.

To change this setting, use the Webserver and go to Settings ->

Pump, and then go the Control Mode section, under the Parallel
tab, and input the Alternation Interval (in minutes) to the new
value. Press update to complete the change. Connect the
Webserver to the second pump and repeat.
 Design Envelope 4322 & 4372 insta lla t io n &
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45

5 .13 sensored control

dP sensors can be added to a single pump or a parallel pumping
system through either the lcd Screen on the Pump or the
Webserver.

5 .13 .1 adding dp sensors through lcd screen

Flow 67.8 GPM Control Type Pump Control Type

Head 66.55 FT

Speed 2880 RPM

Power 2.54 kW
Pump Auto Flow Parallel Single
Control Balancing
Voltage 333.6 V

Current 5.16 A iO
i Frequency
Adjust
IO Remote

5 .11 constant pressure control 1

Auto

Pump Tag: CHW P12

Can be achieved if Design Head and Zero Flow Head are set to
same value

I/OType I/OSensor Control

Pressure I/O

Test Test Test

ANIN 1 ANIN 2 Note:
Control by pressure sensor will override
Pressure Pressure
Sensorless Control (if applicable). Pressure
Sensor Control Sensor
To re-enable Sensorless Control
Control, toggle Sensor Control
Pressure Sensor Control off

Ensure pressure sensor wiring is

Voltage connected to motor control board
terminal ANIN1 (or ANIN2). On Tango
units connect wiring to lead pump.

Optional:
Current Terminal +10V or +24EXT can be used
for external power to sensor(s).

Back Next Back Next

5 .12 dual season setup 5 .13 . 2 adding dp sensors from webserver

Design Flow, Head and Zero Flow Head in Mode 1 and Mode 2
Scroll down to Control Mode: Inputs
can be used as the two seasons of a Dual Season Setup
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5 .15 bypass valve control

The bypass valve control is used to protect flow sensitive equip-
ment (such as chillers). If the flow is less than Setpoint 1, the depc
analog output sends 20mA to fully open the valve. If the flow is
greater than Setpoint 2, the depc analog output sends 4mA to
fully close the valve. There should be a sufficient gap between
Setpoint 1 and 2 Flows to prevent the bypass valve from opening
and closing unnecessarily. The recommended bypass valve is a
modulating non-spring return valve (normally closed) with either
4-20mA analog input, or 2-10 Vdc analog input (requires adding
50 0ohm resistor across the valve input).

> 10% of
20 mA maximum pump

4 mA
setpoint 1 setpoint 2
flow

Pump
Optional 499±1% Ω resistor for
AO voltage control on each pump.

GND

+24V GND
External
+24V
+24V

GND
Control
 Design Envelope 4322 & 4372 insta lla t io n &
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47

Additional Pump
Optional 499±1% Ω resistor for
AO AO voltage control on each pump.

GND GND

Relay 2 Relay
+24V GND
NO NO
External
NC NC +24V
+24V
COM COM

GND
Control
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6.0 maintenance 6. 2 lubrication

6.1 general care Pump

Vertical In-Line pumps are built to operate without periodic Lubrication is not required. There are no bearings in the pump
maintenance, other than motor lubrication on larger units. A that need external lubrication service.
systematic inspection made at regular intervals, will ensure Large Design Envelope 432 2 units are installed with a shaft
years of trouble-free operation, giving special attention to the bushing located beneath the impeller that is lubricated from the
following: pump discharge.
• Keep unit clean
• Provide the motor with correctly sized overload protection. Motor
Keep moisture, refuse, dust or other loose particles away Follow the lubrication procedures recommended by the mo-
from the pump and ventilating openings of the motor. tor manufacturer. Many small and medium sized motors are
• Avoid operating the unit in overheated surroundings (Above permanently lubricated and need no added lubrication. Gener-
100°f/40°c). ally, if there are grease fittings evident the motor needs periodic
lubrication. None if not.
If one pump requires service, install the blanking plate to allow
the other pump head to continue operating Check the lubrication instructions supplied with the motor for
the particular frame size indicated on the motor nameplate.

warning
Whenever any service work is to be performed on
6.3 mechanical seal
a pumping unit, disconnect the power source to Mechanical seals require no special attention. The mechanical
the driver, lock it off and tag with the reason. Any seal is fitted with a flush line. The seal is flushed from discharge
possibility of the unit starting while being serviced must be of the pump casing on Design Envelope 432 2 pumps and from
eliminated. If mechanical seal environmental accessories are the suction on Design Envelope 4372 pumps.
installed, ensure water is flowing through the sight flow
The Design Envelope 432 2 pump is flushed from the pump dis-
indicator and that filter cartridges are replaced as recommend-
charge because the mechanical seal chamber is isolated from
ed. (See Armstrong files 43 . 85 and 43 . 86 for seal environmen-
the liquid in the pump by a throttle bushing. Because the seal
tal instructions).
chamber is isolated, seal environmental controls such as filters
and separators, when installed in the Design Envelope 432 2
flush line are very effective, as only the seal chamber needs
cleansing, and will prolong seal life in hvac systems.
Do not run the pump unless properly filled with water as the
mechanical seals need a film of liquid between the faces for
proper operation.
v-clamp ring
Mechanical seals may weep slightly at start-up. Allow the pump
to continue operating for several hours and the mechanical seal
to seat properly prior to calling for service personnel.
blanking plate
warning
Hydronic system components may be pressurized
which, if suddenly released, can cause serious injury or
death. When performing any kind of service to the
pump, the pressure must be released in the system and
the unit should be properly drained before starting any
service work.
 Design Envelope 4322 & 4372 insta lla t io n &
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49

6.3 .1 mechanical seal replacement instruc- c Remove the mechanical seal rotating assembly (62) through
tions for rigid split- coupled pumping the gap between the pump and motor shafts.
units (series 4300 & 4322) d Disconnect the seal flush piping (59) from pump discharge.
Mark seal gland plate (5 4) position. Remove the seal gland
plate bolts and washer (lock washer) (5 2,163) and seal
10 05 gland plate (5 4). Remove the stationary seat (61) and seat
3 1
156
144 145 155
gaskets (55).
140
149
148
Seal replacement
21A 2 4 62 Handle mechanical seal carefully to protect seal faces from
62A 62C damage. Do not contaminate seal faces with finger prints
52163 62B e Replace the stationary seat (61) and gaskets (55) from
9 mechanical seal package, aligning the seat flush hole with
55
59 the seal gland plate flush line connection. Ensure the large
55
54 diameter gasket is on the bottom. Replace seal gland plate
61 21 (5 4) and tighten the seal gland plate bolts (5 2,163) evenly
and diagonally to 5 (ft. lbs) for 0.75" seal size.
f When installing the mechanical seal (62), ensure parts are
perfectly clean.
g Apply a small amount of temporary rubber lubricant emul-
sion to the O-ring (62b). Carefully slide the mechanical seal
rotating assembly (62) down the shaft onto the stationary
warning seat (61). Do not tighten the set screws (62 a ) on the side of
When reinstalling the clamp, tighten the clamp nut to the mechanical seal yet. Do not remove holding clips (62c).
90-100 in-lb torque.
If motor is replaced: Loosen set screws (56) on motor shaft
collar ( 155) and remove from old motor shaft. To position the
caution collar ( 155) correctly on the new motor shaft, temporarily fit
motor shaft collar ( 155) into groove of the keyed coupling half.
Do not use oil, Vaseline or other petroleum or silicon Slide collar, with coupling half onto new motor shaft until end of
based products for seal elastomer lubrication. Other- shaft lines up with line scored into coupling. Tighten the visible
wise elastomer swelling may occur, causing seal failure. set screws ( 156) in the collar ( 155) enough to hold the collar
Recommended: International Products Corp p-80 Rubber in place on the shaft and remove the coupling half. Tighten all
Lubricant Emulsion in USA & UK www.ipcol.com collar set screws ( 156) evenly and diagonally.
h Fit the motor shaft key (05) and the pump shaft key ( 149)
Seal Removal
then install the keyed coupling half ( 140) first.
An important feature of the rigid split-coupled pump is that the
note:
design permits removal of the mechanical seal without disturb-
ing the pump, motor or electrical wiring. For easier coupling installation, motor and pump shaft keys (05
& 149) should be 18 0 degrees from the working area. To auto-
a Disconnect the power supply at the main switch and close
matically locate the impeller in the pump, insert the coupling
the isolating valves on the suction and discharge. Empty
screw Allan wrench into positioning hole (2 1a ) and lift pump
casing by removing drain plug(s) located at the bottom.
shaft until the pump shaft collar is positioned in the coupling
b Loosen off the seal collar set screws (62 A ) Remove the groove, then rotate shaft to locate the pump shaft key ( 149)
coupling screws and lock washer ( 14 4,145) and separate into blind keyway in coupling.
the coupling halves ( 140). Remove the motor shaft key (05)
i Place the second coupling half into position and tighten the
and the pump shaft key ( 149).
coupling screws ( 14 4,145) following the tightening pattern
Do not remove motor collar ( 155) for seal replacement. shown on the illustration ( 1-2-3 -4).
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50

note: Breakdown procedures:

Snug fit the coupling screws and confirm even gap spacing caution
between coupling halves, then firmly tighten coupling screws
Exercise extreme care when handling power wiring.
following the tightening pattern illustrated. Then push (or slide)
Ensure that the fuses are removed or breaker discon-
mechanical seal (62) firmly onto the stationary seat (61) and
nected in the power line to the motor. Power discon-
tighten the set screws (62 A ) by a torque wrench to 5 (ft. lbs).
nect should be within sight of the pump being serviced and
The mechanical seal is now pre-set at the correct working
tagged with the reason for disconnection.
length.
j Replace the seal flush piping (59) and drain plug(s). Open a Electrical wiring
all isolating valves prior to operating pump(s). Reconnect If the pump and/or motor assembly is to be serviced on a
power supply. bench, the motor wiring must be disconnected.

b Isolation valves
6.3 . 2 mechanical seal replacement instruc- If the system is not drained: Ensure that the suction and dis-
tions for close- coupled pumping units charge piping isolation valves are closed. Remove drain plug
(series 4380 & 4372) ( 35) from the bottom of the casing and drain the pump.

c Prepare assembly for removal

Secure the motor ( 10) by lifting straps to an overhead chain
fall or similar lifting device. The device must be designed to lift
the weight of the unit safely. Raise the lifter to bring the lifting
10 straps taut. Disconnect the flush/vent flex hose from pump
43
suction and secure flex hose to one side. Remove the clamp ring
40
between casing ( 10 0) and adapter (40). Care should be taken
44
59 16
not to apply pressure to the outside diameter of the adapter, to
36 prevent possible breakage, outside pressure should be on the
21 casing only.
102

62 d Remove rotating assembly

The rotating assembly [motor, adapter and impeller] ( 10, 40 &
61 8 0) may now be lifted out of the casing.

100 e Rotating assembly notes

94
The impeller (8 0) is fastened directly to the stub shaft and must
83 86 35 80 101 be removed to replace the mechanical seal assembly (61/62).
This may be accomplished on a safe surface near the installa-
The close-coupled or motor mounted type Vertical In-Line tion, or more conveniently on a work bench.
pumps use vertical shaft-down ball bearing motors (integrated
f Impeller cap screw
motors and drives). Each pump and motor unit is pipe mounted
and as such relies on the piping only for support. The piping The impeller (8 0) should be prevented from rotating while the
support is designed for the weight of the piping, liquid, pump impeller cap screw (86) is loosened. A heavy screwdriver or
and motor and other pipe fittings. The pumping unit should not pry bar may be inserted in between the impeller blades to en-
be independently secured to the building structure. If the pump able the impeller cap screw (86) to be backed off with a socket
is mounted separately to any structure, the pump must be iso- wrench [note: be careful not to damage the impeller blades].
lated from the piping with flexible piping connections. For units Remove the impeller cap screw and washer (86 & 83).
with larger motors it is advisable to install a permanent device
g Pump impeller
for lifting the rotating assembly out of the pipe mounted casing
Using wheel pullers, with the jaws behind the rear shroud of
to service the unit.
the impeller (8 0) [Behind a vane at each side] pull the impeller
free of the pump shaft. Impeller that is difficult to remove may
 Design Envelope 4322 & 4372 insta lla t io n &
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51

be loosened by heating the impeller hub with a torch during the face first, until the carbon face is pressed firmly against the
pulling process to remove the impeller from the motor shaft. stationary seat (61). Firmly press on the rotating seal [seal
head] metal parts with a screw driver all the way around
h Remove mechanical seal from motor shaft the seal which will ensure that the faces are mated properly.
The mechanical seal spring usually comes free with the impeller. Remove the spring retainer from the seal spring and place
The mechanical seal rotating element [seal head] (62) must the seal spring over the rotating seal.
be pried loose with pry bars or screwdrivers, placed under
each side of the seal drive band. Leverage is applied against l Replace pump impeller
the adapter. Once loosened, the seal may be pulled free of • Install the impeller key on the shaft and place the seal spring
the shaft. retainer onto the impeller hub register. Slide the impeller in
Do not damage the carbon face when removing the rotating place on the stub shaft.
element [seal head]. It may be needed for analysis if seal failure • Take care and ensure that the seal spring is kept in place on
investigation is required. the seal rotating assembly and fits well into the retainer on
the impeller hub.
i Remove seal seat from adapter
The stationary seat (61) typically O-ring or L-cup mounted m Tighten impeller cap screw
Silicon Carbide material, is pried loose from the recess in the It is good practice to replace self locking screws, once removed.
adapter. If the seat cannot be removed in this manner, remove Install the impeller cap screw and washer (83 & 86). Hold the
the motor cap screws and washers [lock washers] (43 , 4 4) impeller the same way as when the cap screw was successfully
and separate the adapter (40) from the motor ( 10). A screw- loosened (pry bar or screw driver placed carefully between the
impeller blades) and tighten the cap screw with a socket wrench.
driver may then be used to push the seat out of the adapter
from the rear.
p Install new adapter O-ring
j Remove old casing gasket Insert new adapter O-ring into the O-ring groove of the adapter
and apply silicon or glycerine lubricant around the O-ring.
The former adapter O-ring should be scraped from the adapter,
leaving clean surfaces [groove] for the new O-ring. [A standard q Clamp Ring
putty knife and wire brush are useful for this purpose]. Insert Clamp Ring thru the impeller and adapter flange. Tighten
the nut on the clamp ring to 9 0 -10 0 lbs-in.
k Assembly Procedures:
Replace mechanical seal r Lower rotating assembly into place
• Clean the shaft stub (2 1) surface, ensuring all the former seal The rotating assembly motor, adapter and impeller combination
elastomer pieces have been removed. Inspect for damage. may now be lowered into the casing.
Replace if necessary.
s Casing and adapter clamp-ring
• Install a new stationary seat (61) in the adapter cavity, being
The casing and adapter clamp-ring is now installed and tight-
sure the lapped (polished) side of the insert is facing up.
ened with a wrench.
Ensure that the cavity has been thoroughly cleaned. Lubri-
Reconnect the flush/vent flex hose assembly [check for damage
cate the stationary seat O-ring or L-cup with a small amount
and replace if necessary].
silicon or glycerine lubricant and firmly press down straight
and even into the adapter cavity. Do not press the seat in
t Isolation valves
with bare fingers or hammer it down, use a clean cloth or the
Replace the casing drain plug and open the suction and dis-
cardboard disc typically supplied with the seal packaging.
charge isolation valves.
Contamination of the polished and lapped stationary seat
face could cause leakage. If the adapter was removed from Motor wiring
the motor, taking care that the stationary seat is carefully • The motor conduit and its wiring are now replaced. If the
guided over the stub shaft when assemble the adapter back motor is new, double check that the voltage and rpm are
onto the motor. identical to the original motor.
• Lubricate the inside of the rotating seal [seal head] (62) • Be sure to check rotation of the motor after rewiring if the
with a small amount of silicon or glycerine lubricant and motor is three phase and correct if necessary, by switching
slide onto the stub shaft (2 1) with a twisting motion, carbon any two lead wires.
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52

• Ensure that the pump is filled with water before operating to 6. 4 system cleanliness
check rotation.
Before starting the pump, the system must be thoroughly
u Conduit Box Cover cleaned, flushed and drained and replenished with clean liquid.
The conduit box cover is replaced after checking the motor rota-
Welding slag and other foreign materials, Stop Leak and clean-
tion. The pump may now be placed in operation.
ing compounds and improper or excessive water treatment are
all detrimental to the pump internals and sealing arrangement.
Proper operation cannot be guaranteed if the above conditions
are not adhered to.

7.0 warnings and alarms

7.1 alarm summary for interfaces
alarm
name alarm description
number
1 vsd over The temperature of a vsd or motor component is exceeding the thermal alarm limit. Turn off the power
temperature to the pump and verify that the motor, fan and vsd cooling is functioning correctly. Verify that the pump
is not overloaded. Wait until hot components have cooled before returning to service and if the alarm
persists after powering up contact an Armstrong Technical Service representative.
2 vsd over The vsd has detected current exceeding the safe limit. Turn the pump off. (If there is a discharge from the
current output phases to earth it can be verified by checking for any faults with a megohmmeter between ground
and the motor leads). If a current limit has been exceeded in the vsd check that the motor can be turned.
If the pump is being overloaded reduce the pump speed using hand mode control. If the alarm persists
after powering up contact an Armstrong Technical Service representative.
3 External vsd The voltage into the vsd is out of range. Verify that the correct voltage required to operate the vsd is
voltage present by measuring each of the 3 phases. If the alarm persists after cycling power to the pump, contact
an Armstrong Technical Service representative.
4 Internal vsd An internal voltage generated by vsd is out of range. If the alarm persists after cycling power to the
voltage pump, contact an Armstrong Technical Service representative.
5 Internal vsd An internal error in the vsd has occurred. If the alarm persists after cycling power to the pump, contact an
Armstrong Technical Service representative.
6 vsd parameter One or more of the parameters to control the vsd are not correct. Check the settings on the control
card. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service
representative.
7 vsd startup An error occurred during the startup of the motor. Turn off the power to the pump and verify that the
motor can be turned by using hand mode control. If the alarm persists after powering up contact an
Armstrong Technical Service representative.
8 Other vsd There has been an unknown alarm condition generated by the vsd. If the alarm persists after cycling
power to the pump, contact an Armstrong Technical Service representative.
9 vsd There is a communication issue between the control card and vsd. Turn off the power to the pump and
communication check the connections between the control card and the vsd.
10 vsd speed The speed set by the vsd is not within tolerance. If the alarm persists after cycling power to the pump,
contact an Armstrong Technical Service representative.
11 vsd The control card was not able to receive the initial parameters correctly. Please try to restart the pump. If
initialization the alarm persists after restart, contact an Armstrong Technical Service representative.
failure
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

53

7. 2 warning summary for interfaces

warning
name warning description
number
1 vsd over The temperature of a vsd or motor component is near the thermal warning limit. Check that the
temperature motor, fan and vsd cooling is functioning correctly. Verify that the pump is not overloaded. If the
warning persists, contact an Armstrong Technical Service representative.
2 vsd over current The vsd has detected current exceeding the warning limit. Turn the pump off. (If there is a
discharge from the output phases to earth it can be verified by checking for any faults with a
megohmmeter between ground and the motor leads.) If a current limit has been exceeded in the
vsd check that the motor can be turned. If the pump is being overloaded reduce the pump speed
using hand mode control. If the warning persists after powering up contact an Armstrong Technical
Service representative.
3 External vsd voltage The voltage into the vsd is out of range. Verify that the correct voltage required to operate the
vsd is present by measuring each of the 3 phases. If the warning persists, contact an Armstrong
Technical Service representative.
4 Internal vsd voltage An internal voltage generated by vsd is out of range. If the warning persists, contact an Armstrong
Technical Service representative.
5 Internal vsd An internal warning in the vsd has occurred. If the warning persists, contact an Armstrong
Technical Service representative.
6 Reserved
7 vsd startup A warning occurred during the startup of the motor. Turn off the power to the pump and verify that
the motor can be turned using hand mode control. If the warning persists after powering up contact
an Armstrong Technical Service representative.
8 Other vsd There has been an unknown warning condition generated by the vsd. If the alarm persists, contact
an Armstrong Technical Service representative.
9 vsd communication There is a communication issue between the control card and vsd.
10 vsd speed The speed set by the vsd is not within tolerance. If the alarm persists, contact an Armstrong
Technical Service representative.
11 vsd wiring There is an issue in wiring to the vsd. Check the wiring to the motor from the vsd. If any I/O are
used on the vsd, verify that there is continuity and no shorts for the connections.
12 System over The temperature measured by the control card is approaching the recommended operating
temperature conditions.
13 System under The temperature measured by the control card is approaching the recommended operating
temperature conditions.
14 Battery under The battery voltage is low. Replace the battery with cr 203 2 type cell.
voltage
15 bms communication bms communication has been lost.
loss
16 vsd communication The communication with the vsd and the control card has stopped.
loss
17 Invalid vsd The control card has specified an invalid vsd parameter.
parameter
18 vsd initialization The initialization of the vsd through Modbus has failed. Cycle power to the pump to re-initialize.
failure
19 vsd speed set failure The speed could not be set by the controller. Check the connections between the vsd and
control card.
20 vsd start set failure The controller could not start the motor. Check the connections between the vsd and control card.
21 Sensorless error The sensorless map that was entered has an error please refer to the I & O Manual for
further details.
22 Hand mode timeout The pump has been in hand mode too long. Consider setting to automatic mode to save energy.
i nstall a ti o n & Design Envelope 4322 & 4372
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54

8.0 fuse and wire recommendation

Armstrong recommends ul 50 8 listed fast-acting, current-limiting fuses for upstream
protection of installations within the nec /ul jurisdiction.
Example fuses suitable for upstream protection are detailed below.
Armstrong disconnect switch and fuse rating - 200-230v input power for use with
Design Envelope Permanent Magnet Motors

rated maximum driver

disconnect fuse fuse class
power input current (a)
switch rating rating types
hp kw 200 vac 230 vac
1 0.75 10A 3.1 2.7
1.5 1.1 10A cc fast-acting 4.2 3.7
2 1.5 30A 15A j fast-acting 6.0 4.8
3 2.2 20A rk1 fast-acting 8.8 7.2
5 4 30A 15.7 14.0
7.5 5.5 50A j fast-acting 20.7 18.5
60A
10 7.5 60A rk1 fast-acting 28.1 25.1

Armstrong disconnect switch and fuse rating - 380-480v input power for use Design
Envelope Permanent Magnet Motors

rated maximum driver

disconnect fuse fuse class
power input current (a)
switch rating rating types
hp kw 380 vac 480 vac
1 0.75 6A 2.1 1.7
1.5 1.1 6A 2.8 2.3
2 1.5 10A 4.8 4.1
cc fast-acting
3 2.2 10A 6.5 5.8
30A j fast-acting
4 3 15A 6.1 4.9
rk1 fast-acting
5 4 20A 9.2 7.1
7.5 5.5 25A 12.5 8.2
10 7.5 30A 18.5 14.5

Armstrong disconnect switch and fuse rating - 575v-660v input power for use Design
Envelope Permanent Magnet Motors

rated maximum driver

disconnect fuse fuse class
power input current (a)
switch rating rating types
hp kw 575 vac 660 vac
1 0.75 5A 1.6 1.3
1.5 1.1 6A 2.2 1.8
2 1.5 8A cc fast-acting 2.0 1.6
3 2.2 30A 10A j fast-acting 3.4 2.8
5 4 20A rk1 fast-acting 5.5 4.9
7.5 5.5 25A 7.2 6.0
10 7.5 30A 9.8 9.4
All cabling and must comply with national and local regulations on cable cross-sections
and ambient temperature.
 Design Envelope 4322 & 4372 insta lla t io n &
Tango Pumping Unit oper ating in struct io n s

55

9.0 pump manager cloud

smart Connect router to cloud
Pump Manager is a cloud based analytics service providing real device via cellular network
time alerts and insights on the flow and the system’s efficiency. Connect cloud via
Pump Manager provides unique and critical insights to drive Smart device or VPN

savings in energy, maintenance, emergency repairs and down- router

time costs. bas
or

Features
Connect pump to
Secure IoT Connectivity network wirelessly
via Wifi
Plug 'n play setup, no l an connection required. Pump con-
nected to the ibm Watson analytics platform cloud via a 4g
pumps
lte router with built-in cellular modem. Authentication key and
1-way push notifications only with no inbound communication
to pumps make for safe connection
Real Time Alerts 10.0 connectivity kit
Know of problems before they occur. Pump Manager will alert
you when something is wrong Pump Manger integration procedure
Performance Reports This procedure describes the steps to connect an Armstrong Pump
Manger router to a Design Envelope Pump with a depc controller.
You can now view operation trends and make data informed
decisions Each site will be required to have a factory programmed router for
data transfer (included with each Design Envelope Pump order).
Predictive Maintenance
The pump will advise which parts it needs! And tell you where Refer to File No: 100.8154 on Armstrong Corporate Website for
to buy them as well full details.

Building Management System Integration

Integrate the pump data to your building automation system via
api so you can view all your assets in one place

Benefits
Lower Operating Costs
• Optimal operation for maximum energy efficiency
• Lower OpEx costs
Increase Availability & Reliability
• Reduce unexpected failures
• Early problem detection
• Faster return to service
Improve Comfort and Productivity
• Keep flows in the desired range, reducing temperature
swings
Improve Building Resilience and Future Decisions
• Make informed capital investment decisions

Start Now in Two Easy Steps

http://armstrongfluidtechnology.com/en/registration or
[email protected]
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toronto, ontario
canada, m1l 2p3
+1 416 755 2291

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manchester
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#59, first floor, 3rd main
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hongkou district, shanghai
china, 200085
+86 (0) 21 5237 0909

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rua josé semião rodrigues agostinho,
1370 galpão 6 embu das artes
sao paulo, brazil
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lyon, 69003 france
+33 (0) 420 102 625

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p.o.box 18226 jafza,
dubai - united arab emirates
+971 4 887 6775

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+49 (0) 621 3999 9858

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established 1934 a r m s t r o n g f lu i d t e c h n o lo g y. c o m