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00-JSD-1300-01 - Piping Class Summary PDF

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432 views437 pages

00-JSD-1300-01 - Piping Class Summary PDF

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PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD Preject* Unt Document Code Smal Rev. Page, 2098 00 JSD 1300 oo 4 47 PIPING CLASSES SUMMARY AND PIPING CLASSES 1 I \ | | Lay 17 T2002 | TSUED FOR ERECTION = GERERAL REVI | “AGI TERE TSSUED FOR EXECUTION By & | 1-03-2002 | ISSUED FOR BASIC DESIGN shies iim iia PTR BREET | BERT | ISSUED FOR REVIEW 7a rE [ : DOCUMENT REVISIONS, a a a PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD ee ProetN* Unt Document ace Seta Rav. Page: EKGINEERG 2098 00 JSD 1300 oF 4 on INDEX SCOPE of WORK A CODES AND STANDARDS B GENERAL NOTES c BRANCH TABLES D ABBREVIATIONS ATTACHMENT 1 - PIPING CLASS SUMMARY (COMMON TO AMMONIA AND UREA PLANT) ATTACHMENT 2 - PIPING CLASS (COMMON TO AMMONIA AND UREA PLANT) ATTACHMENT 3 - FLUID SERVICE & PIPING CLASSES (FOR UREA PLANT ONLY) (PIPING CLASS SUMMARY) ATTACHMENT 4 - PIPING MATERIAL CLASSIFICATION (FOR UREA PLANT ONLY) (PIPING CLASS) 4.1) VALVE LIST (VALVE DESCRIPTION FOR UREA PLANT ONLY) PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD SCOPE OF WORK a? Project NY Unit DacumantCode Saal NY Rew. Page 2098 00 JSD 1300 oo 04 wT The present piping classes have been prepared by TECHNIP ITALY S.p.A. (TPIT) and SAMSUNG ENGINEERING LTD (SECL) to be applied to the PHU MY FERTILIZER PROJECT — VIETNAM A) CODES AND STANDARDS Aq A2 ASME / ANSI B14 8120.1 816.5 B16.9 B 16.10 816.11 B16.20 816.21 B16.25 B16.34 B16.36 B16.47 831.3 B36./0M B36.19M API 5L 590 594 598 599 600 602 603 607 609 945 (American Society of Mechanical Engineers / American National ‘Standard institute) Unified inch screw threads. Pipe threads, General purpose. Steel Pipe Flanges, Flanged Valves and Fittings. Factory-Made Wrought Stee! Butt welding Fittings. Face-to-Face and End-to-End Dimensions of Valves Forged Steel Fittings, Socket-Welding and threaded, Metallic Gaskets for Pipe Flanges ~ Ring-Joint, Spiral-wound. Non metallic Flat Gaskets for Pipe Flanges. Butt welding Ends. Valves ~ Flanged, Threaded and Welding End. Steel Orifice Flanges. Large Diameter Steel Flanges (NPS 26” to 60”. Process Piping Welded and Seamless Wrought Stee! Pipe. Stainiess Steel Pipe. (American Petroleum Institute). Specification for Line Pipe Steel line blanks. Check Valves : Wafer, Wafer-Lug, and Double Flanged Type. Valve Inspection and Testing. Plug Valve, Stee! Gate Valves Flanged and Butt welding Ends. Compact Steel Gate Valve. Corrosion Resistant Valve. Fire Test for Soft-Seated Quarter-Turn Valves. Butterfly Valves : Double Flanged, Lug- and Wafer Type. Avoiding Environmental Craking in amine Units PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD eure se Propet? Unk Decimentade Seal Rev. Page ELE eae 2088 00 JSD 1300 ot 64 47 AB Mss (Manufacturer's Standardization Society) SP 72 Ball Valves 7 SP95 Swaged nipples and Bull Plugs sP 97 Integrally Reinforced Forged Branch Outlet Fittings. Aa Bs (British Standard), 1868 Forged Check Valves. 1873 Forged Globe Valves. 5351 Ball Valves. 5352 Cast Check Valves. AS ASTM (American Society for Testing and Materials) As designated for the individual piping classes according to materials selected. When materials are not covered by official standards, those shall be in accordance with manufacturer's standard. AS Unless otherwise specified, the edition of listing codes, shown on Basic Design Data (2098.00.JSD.0000.01) shall be used. PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD Project" Unt Document Coe Seva NY Rev Page 2098 00 © JSD 1300 oO 64 nz B) GENERAL NOTES BA B2 BS UNITS Unless otherwise specified, metric, Celsius and kilogram units shall be applied as the measurement system for the all drawings and documents. However, nominal sizes of piping components shall be in accordance with inch system GENERAL Copper and copper alloys shall not be used PWHT shall be provided in MDEA services for 82° C or higher operating temperature as per API 945, Requirements for Hydrogen service - Screwed connections are not to be used. - The number of vent and drain connections is to be minimized; if any case, their valves shall be blanked. Hydraulic test vents (not valve) shall be sealed after hydraulic test. - The minimum size of small connections on process lines (excluding orifice flange) is to be 1” for strength 45° pipe to pipe branch connections for line to the flare are not included on branch table. Special item is in piping class which shall be taken off separately when required PIPE Pipe dimensions shall be in accordance with B36.10M for carbon steel and with B36.19M for stainless steel pipe, unless otherwise specified The calculated pipe wall thicknesses, are inclusive of manufacturer's minus tolerance, Corrosion allowance and weld joint Efficiency Factor in case of welded pipes. The pipe wall thicknesses shown in each piping classes are minimun values and shall be verified by the individual line design conditions in accordance with the Mechanical Line List and ASME B31.3. Pipe sizes 1%", 2 %', 3 1%" & 5° shall not be used, unless particular cases to match equipment connections. Butt-welding end preparation shall be in accordance with ASME B16.25. B4 PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD Projet N° nt Document Cede Seis NY Rev. Page 2098 00 JSD 1300 oo 61 «6HT ASTM A269 stainless steel coil assembled tubing (used for steam tracing) shall be as follows: = minimum tensile and yield properties as per ASME B31.3 7 - maximum Rockwell hardness of 80 RB - 3/8" 0.0. = 0,035" thicknes - 1/2" 0.D. = 0,048" thicknes - 3/4” 0.D. = 0,065" thicknes VALVES Piping classes for service where P.W.H.T. is required, shall have valves (up to 1%") with nipples sch.160 welded on ends by manufacturer Nipples will be as specified into the relevant piping class and material requisition. Cast valves for piping classes F64A and H6A must be supplied in ASTM A351 Gr.CF8C material with a minimum carbon content of 0.04%, and shall be heat treated at a temperature of 110° C minimum. Pressure seal valves shall be in accordance with Appendix A of API 600 Gate valves shall be in accordance with API 602 or API 600 Ball valves shall conform to MSS SP-72 or BS 5351 Ball valves are not permitted as drain or bleed valves in hydrocarbon service. Butterfly valves shall conform to AP! 609, wafer type check valves shall conform to API 594, ANSI, API and MSS code related with manufacturing standard can be used for check and globe valves in addition to British Standard codes. Face to face and end-to-end dimensions of valves shall conform to ASME B16.10 to the extent covered, Valve supplier shall furnish certified dimension drawings for all valves Butt-welding end valves shall be furnished with ends to match pipe schedule. End preparation shall be in accordance with ASME B16.25. End connection of threaded valves shall be in accordance with ASME B1.20.1 End connection of socket welding valve shall be in accordance with ASME B16.11 Bonnet gasket materials shall be compatible with the gasket materials specified in the individual material class, unless otherwise specified. PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD SER om Proje NY Unt Dscument Code Saran" Rev. Page =H = ences 2098 00 ©«JSD1300 ofS 477 Features not covered by the valve descriptions shall be in accordance with manufacturer's standard suitable for the intended application. Unless otherwise specified in the individual material class, manual gear operators shall be supplied for the following sizes and larger. [ASME Class | Gate Globe Ball Bultterfi Plug 7s0Lbs | 14" 7 8° & e 300Lbs_ [10° = a s e 6o0Lbs | e 6 = : S00Lbs_ | e 6 - a [_4500Lbs [8 e [is 7 (7 2500Lbs & eT EEE oie al EPDM internal lined (body, disc and stem) butterfly valves shall be used in water or air services only up to 110 *C design temperature. For other services or design condition suitable metal to metal butterfly valves shall be used, Ball valves shall be used only up to 200 °C service temperature end in accordance to pressureitemperature rating shown on BS 5351 minimum, For heavier design condition suitable seats shall be used. BS FLANGES RF Flange surface finish shall be according to ANSI B16.5, with acceptable range of roughness 125Ra +250Ra Flanges, from 26° to 60", shall be as per ANSI B16.47 type "A" (MSS-SP 44 ) End preparation of welding neck flanges shall be in accordance with ASME B16.25. ‘Steel line blanks shall conform to API 590 up to 24” In Stainless Steel classes (150 & 300) use Welding Neck flanges only when Lap-Joint plus Stub end is not suitable ( i.e. to connect the Wafer Butterfly Valves ) Be FITTINGS End preparation of outt-welding fittings shall be in accordance with ASME 816.25. The Miter Bends ( 5 elements) , shall be used in Fresh Cooling Water Service only and made by pipe in field according to DWG, 0000-000-STC. 139C .03 Mee PETROVIETNAM PHU MY FERTILIZER PROJECT MANAGEMENT BOARD ce

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