100% found this document useful (1 vote)
2K views2 pages

305.5 Mini Hydraulic Excavator Electrical System: Machine Harness Connector and Component Locations

Uploaded by

ap919976
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
2K views2 pages

305.5 Mini Hydraulic Excavator Electrical System: Machine Harness Connector and Component Locations

Uploaded by

ap919976
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

13

1 17 6 11 RENR9438-01
7 B 4
24 March 2006 Harness And Wire Electrical Schematic Symbols
26
21

A 25 23 27 Symbols
2 9
18 T

C 16 28 Pressure Temperature Level Flow Circuit Breaker


10
5 29 Symbol Symbol Symbol Symbol Symbol
20
3 Symbols And Definitions
15 8 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
14 through it.

22 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
19
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
12 No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

305.5 Mini Hydraulic Excavator Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
DCK1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
11
CXZ1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

13 10 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
16
Harness And Wire Symbols
B 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
6 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
29 C
Harness Identification Letter(s):
18 Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
7 Includes Harness Identification Letters and Harness
5 2 Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
19 4 for "Connector" and the number indicates which
A 25
20 connector in the harness. (C1, C2, C3, .....)
23 Part Number for
22 27 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
15 21 130-6795 130-6795 111-7898 3E-5179 Connector Receptacle
3
8 17 26 12 28 325-AG135 PK-14 1 5A
9 Pin Socket Fuse
1 24 Receptacle
14 Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color

© 2006 Caterpillar Printed in U.S.A.


Machine Harness Connector And Component Locations All Rights Reserved

Connector Location Component Location Wire Description


Schematic Machine Schematic Machine Schematic Machine Wire Wire
Connector Number Component Component Wire Color Description Wire Color Description
Location Location Location Location Location Location Number Number Related Electrical Service Manuals
CONN 1 C-10 A Alarm - Travel G-12 1 Relay - Hydraulic Lock A-7 A Power Circuits Monitoring Circuits
Title Form Number
CONN 2 C-10 A Alternator D-12 2 Relay - Machine Lamps A-8 A 101 RD Battery 403 GN Service Meter
Alternator: 199-2358 SENR2143
Batteries A-12,A-11 3 Relay - Starter B-8 A 105 RD Key Switch 405 GY Cluster Gauge
CONN 3 C-10 A
Breaker - Alternator D-8 A Relay - Wiper B-7 A Starting and Charging: 139-7840 REG00843
109 RD Alternator Output 441 OR Engine Coolant Temperature
CONN 4 C-10 A
Breaker - Main D-8 A Sender - Coolant Temperature E-12 18 112 PU Key Switch "On" 447 PK Fuel Level Sender
CONN 5 C-10 A
Converter - DC/DC #1 B-10 A Sender - Fuel B-5 19 114 RD Forward Horn C444 YL Alternator Indicator Lamp
CONN 6 D-10 26 Converter - DC/DC #2 B-10 A Solenoid - A/C Clutch C-12 20 115 PK Machine Lamps Accessory Circuits
CONN 7 C-8 A Converter - DC/DC #3 A-10 A Solenoid - Engine Shutdown F-12 2 117 YL Wiper/Radio 506 PU Wiper/Washer
CONN 8 C-8 A Diode - Starter Relay A-8 A Solenoid - Hydraulic Lock H-3 21 121 YL Travel Alarm 508 PU Radio Speaker LH
CONN 9 C-8 A Fuses F-4 4 Solenoid - Speed Select H-3 21 122 RD Dome Lamp 509 WH Radio Speaker LH Common
CONN 10 D-8 26 Gauge Cluster C-3 C Switch - Engine Pressure E-12 2 124 GN Heater/AC 511 BR Radio Speaker RH
CONN 11 F-7 6 Glow Plugs D-12 5 Switch - Fuel Pump B-1 22 130 YL Hydraulic Lock Switch (RH) 512 GN Radio Speaker RH Common
CONN 12 B-6 26 Ground - Body A-10 A Switch - Heater G-3 B 131 YL Hydraulic Lock Switch (LH) 515 GY Heater Unit to Heater Switch
CONN 13 E-3 27 Ground - Cab E-8 6 Switch - Horn C-3 C 177 OR DC/DC Converter #1 (+12V ACC Out) 517 BU Heater Unit to Heater Switch
CONN 14 E-2 28 Ground - Chassis D-10 7 Switch - Key D-3 C 180 GN Washer/Wiper Switch 519 PK A/C Unit to Refrigerant Low Pressure Switch

RENR9438-01
CONN 15 H-2 29 Ground - Engine C-11 8 Switch - Light F-3 B A105 RD DC/DC Converter #1 (+12V Main Out) 521 YL A/C Unit to A/C Clutch Solenoid
The connectors shown in this chart are for harness to harness connectors. Ground - Frame A-12 3 Switch - Lock Hydraulic (LH) G-3 B A109 PU DC/DC Converters to DC/DC Reset Switch Lighting Circuits
Connectors that join a harness to a component are generally located at or near Horn - Forward E-1 9 Switch - Lock Hydraulic (RH) C-3 C A124 GN DC/DC Converter #2 (+12V ACC Out) 612 GY Light Switch
the component. See the Component Location Chart. Lamp - Boom E-1 10 Switch - Refrigerant Low Pressure H-12 1 B109 PU Fuel Pump Switch 616 BU Machine Lamps
Lamp - Cab I-2 11 Switch - Reset D-8 A B124 GN DC/DC Converter #3 (+12V ACC Out) Control Circuits
Off Machine Switch Specification
Lamp - Chassis C-2 12 Switch - Speed Select E-2 23 Ground Circuits E703 WH Travel Alarm Cancel Switch
Part No. Function Actuate Deactuate Contact Position
Lamp - Dome H-8 13 Switch - Travel Alarm Cancel F-3 B 200 BK Machine Ground 817 WH Travel Pressure Switches 392 ± 39kPa 196 kPa MIN
132-7748 Travel Pressure (Atch) Normally Open
56.85 ± 5.66 psi 28.43 psi MIN
Meter - Service G-5 4 Switch - Travel Pressure #1 F-1 24 Basic Machine Circuits 877 YL Glow Plugs
Motor - Fuel Pump B-1 14 Switch - Travel Pressure #2 F-1 24 304 WH Starter Relay Output A877 YL Cluster Gauge
Motor - Starter B-12 15 Switch - Travel Pressure #3 F-1 24 306 GN Starter Relay Coil E953 GY Speed Select Switch

16 Page
Motor - Wiper D-2 16 Switch - Travel Pressure #4 F-1 24 307 OR Key Switch L987 WH Glow Plug Timer to Key Switch
Pump - Washer Tank G-12 17 Switch - Wiper/Washer G-1 B 321 BR Travel Alarm L989 BU Glow Plug Timer to Glow Plug Relay
Relay - DC/DC A-9 A Timer - Engine Shutoff H-4 B 322 GY Forward Horn P977 PK Hyd. Lock Switch (RH) to Hyd. Lock Relay
Relay - Engine Shutdown A-9 A Timer - Glow Plug H-4 B 327 PK Engine Shutdown Relay
Relay - Glow Plugs (12V) A-7 A Unit - A/C E-7 25 332 BU Light Switch
Relay - Glow Plugs (24V) B-9 A Unit - Heater E-7 25 A307 OR Hydraulic Lock Relay to GPS Relay
Relay - GPS A-7 A A327 PK Engine Shutdown Relay
Machine locations are repeated for components located close together.
A = Located on or inside relay box.
B = Located on or inside left console.
C = Located on or inside right console.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
Empty: 83.5 ± 1.5
191-6228 Sender: Fuel Level Half: 33.8 ± 2.0
Full: 8.0 ± 1.0 to 0.5
¹ At room temperature unless otherwise noted.
12 11 10 9 8 7 6 5 4 3 2 1

OPERATOR STATION G-C7


7Y3967
616-G23 BU-16 1 RD-18 ATCH CAB LAMP
1831035
200-G15 BK-16 1 WH-18
I G-C8
7Y3966 I

200-G13 BK-16
180-G6 GN-16
L19

G25 GY-16
G24 YL-16

506-G17 PU-16
OPERATOR STAION
180-G8 GN-16
180-G7 GN-16

G-C10 J-C1
3E3376 7Y3957
G24 YL-16 1 J24 YL-16
H
H OPERATOR STATION
A-C28
7Y3958
G25 GY-16
200-G13 BK-16
2
3
J25 GY-16
200-J1 BK-16
200-A45 BK-18 1 GND 180-G6 GN-16 4 180-J2 GN-16
2
3
CONN 15
GLOW PLUG TIMER
L989-A60 BU-18 4 ON (KEY) 1199896
306-A40 GN-18 5 ST (KEY)
306-A41 GN-18 6 GLOW PLUG RELAY
CAB L987-A70 WH-18
A-C4
1552273 VALVE GP
G-C3 122-A76 RD-16 1 B+ 12V 1911390
7Y3952 200-A46 BK-18 2 GROUND
REFRIGERANT LOW PRESS SW 122-G3 RD-16 1 DOME LAMP 327-A52 PK-18 3 SIG OUT ENGINE 2317928
SHUTOFF TIMER
H-C3 200-G25 BK-16 2 274-3605 4 KEY ON
1251642
1321846 306-A41 GN-18 5 KEY ST E953-A69 GY-16 1 SPEED SELECT SOL
BK-18 1 519-H4 PK-18 ATCH ANTENNA 6 200-A50 BK-18 2
BK-18 2 124-H3 GN-18 A-C16
3E3364
P977-A74 PK-16 1 HYD LOCK SOL
200-A51 BK-18 2
122-G2 RD-16
122-G3 RD-16
180-G5 GN-16 403-A54 GN-18
200-G12 BK-16 200-A47 BK-18
200-G25 BK-16 G-C2
122-A76 RD-16
511-G20 BR-16 7Y3968
200-A47 BK-18
512-G21 GN-16 508-G18 PU-16 1 LH SPK (+)
200-A45 BK-18
509-G19 WH-16 511-G20 BR-16 2 RH SPK (+) A-C25
200-A46 BK-18 7Y3952
508-G18 PU-16 180-G5 GN-16 3 +12 VOLT
306-A40 GN-18
H-C2 4
7Y3952 327-A52 PK-18
5 LH SPK (-)

1
2
509-G19 WH-16
403-A54 GN-18
WASHER TANK
1917524
PUMP
1
2
506-H2 PU-18
200-H5 BK-18
512-G21 GN-16
200-G12 BK-16
6
7
RH SPK (-)
GROUND
+12V MEM
L987-A70 WH-18
L989-A60 BU-18
- +
OPERATOR STATION WIPER WASHER SW
122-G2 RD-16 8 A124-A70 GN-14 222-9363

200-G12 BK-16
200-G25 BK-16
511-G20 BR-16
512-G21 GN-16
122-G2 RD-16
122-G3 RD-16
180-G5 GN-16
9 A109-A79 PU-14
G ANTENNA SERVICE METER
6T7337
115-A84 PK-16 G-C9
7Y3958
G
105-A1 RD-10 114-A10 RD-18
ATCH RADIO P W
114-A10 RD-18 122-A11 RD-16 180-G7 GN-16 1
271-5867 L
115-A84 PK-16 105-A1 RD-10 G24 YL-16 2
121-A76 YL-18 332-A77 BU-18 HEATER SW G25 GY-16 3
122-A11 RD-16 121-A76 YL-18 0996220 506-G17 PU-16 4
G-C4 131-A19 GN-16 180-A75 GN-14 180-G8 GN-16 5
7Y3952 180-A75 GN-14 131-A19 GN-16 A-C20 6
7Y3954 H B B
508-G18 PU-16 1 + 332-A77 BU-18
- L
509-G19 WH-16 2 A109-A79 PU-14 200-A54 BK-18 1 BU/BK
M
A124-A70 GN-14 517-A86 BU-18 2 BU/WH
321-H1 BR-18 SPEAKER LH 10A HYD LOCK SOL 515-A85 GY-18 3 BK
ATCH TRAVEL ALARM B
1612539 200-H6 BK-18 271-3591 10A WIPER
10A TRAVEL ALARM
5A OPERATOR MONITOR
10A START SW
10A ROOM LAMP/SAFTY HYD LOCK SW LH
10A HORN A C23 2500989

177-A10 RD-16 1 10A 1 131-A48 YL-16


1552261
1
OPERATOR STATION
117-A25 YL-14 1 10A 1 130-A53 YL-16 2
177-A15 OR-14 1 10A 1
177-A16 OR-10 1 5A 1
A105-A20 RD-18 1 10A 1 K-C2
A105-A16 RD-10 1 10A 1 LIGHT SW 1552269
2366782 ATCH TRAVEL PRESS SW 1
A105-A15 RD-10 1 10A 1 817-K7 WH-18 1
1327748

OPERATOR STATION
A-C21 200-K1 BK-18 2
7Y3957
612-A88 GY-18 2 WH-18
612-A89 GY-18 3 YL-18
200-A55 BK-18 4
616-A83 BU-16 1 10A 1 332-A78 BU-18 1 BK-18
B109-A82 PU-14 1 10A 1 RD-18 K-C3
124-A80 GN-16 1 15A 1 1552269
F

OPERATOR STATION
ATCH TRAVEL ALARM CANCEL SW 817-K8 WH-18 1 ATCH TRAVEL PRESS SW 2
1992428 2 1327748
10A MACHINE LAMPS 200-K3 BK-18

512-G21 GN-16
511-G20 BR-16

200-G12 BK-16
200-G25 BK-16
122-G2 RD-16
122-G3 RD-16
180-G5 GN-16
10A FUEL FEED PUMP A-C22
F 122-G3 RD-16 15A AIRCON/HEATER 1552272
122-G2 RD-16 E703-A68 WH-18 1 WH-18
506-G17 PU-16 612-A90 GY-18 4 YL-18

ENGINE 200-G13 BK-16


180-G6 GN-16
616-G23 BU-16
180-G5 GN-16
200-A56 BK-18
200-A57 BK-18
3
2 BK-18
K-C4
1552269

817-K6 WH-18

817-K10 WH-18
ATCH TRAVEL PRESS SW 3

817-K7 WH-18
180-G7 GN-16 180-G6 GN-16 122-G2 RD-16 BU-18 1

817-K8 WH-18
817-K9 WH-18
817-K9 WH-18

200-K2 BK-18
1327748

200-K1 BK-18

200-K4 BK-18
200-K5 BK-18
G-C1

200-K3 BK-18
180-G8 GN-16 180-G8 GN-16 122-G3 RD-16 A-C24 200-K4 BK-18 2
180-G7 GN-16 3E3382 1552273 130-A53 YL-16
ENG SHUTDOWN SOL A327-E5 PK-14 122-G1 RD-14 1 122-A75 RD-16 131-A48 YL-16

RD-14
RD-10
RD-18
RD-10
PU-14
PU-14
GN-14
WH-18
BU-18
506-G17 PU-16 180-G4 GN-14 180-G4 GN-14 2 180-A75 GN-14 200-A51 BK-18

327-A52 PK-18
332-A77 BU-18
403-A54 GN-18
616-A83 BU-16
1398247

115-A84 PK-16
117-A25 YL-14
121-A76 YL-18

124-A80 GN-16

180-A75 GN-14
200-A47 BK-18
200-A45 BK-18
177-A16 OR-10
3 K-C5

177-A15 OR-14
200-G15 BK-16 200-G10 BK-16 200-A50 BK-18

114-A10 RD-18

122-A75 RD-16
122-A76 RD-16
122-A11 RD-16

131-A19 GN-16

177-A29 OR-10

177-A10 RD-16

200-A46 BK-18
306-A40 GN-18
105-A1 RD-10
616-G23 BU-16 200-G25 BK-16 506-G17 PU-16 4 506-A84 PU-18 1552269
5 1 ATCH TRAVEL PRESS SW 4

A105-A18
A105-A15
A105-A20
A105-A16
A109-A79
B109-A82
A124-A70
L987-A70
L989-A60
122-G2 RD-16 200-G15 BK-16 817-K10 WH-18
6 2 1327748
180-G5 GN-16 200-G13 BK-16 616-G23 BU-16 616-A57 BU-18 200-A91 BK-18 200-K5 BK-18
200-G12 BK-16
200-G25 BK-16
200-G12
200-G11
BK-16
BR-14
CONN 11 200-A63 BK-14
200-A56 BK-18
ENGINE PRESSURE SW
1958453 200-A55 BK-18
122-G3 RD-16 200-G10 BK-16 200-A57 BK-18 A-C18 K-C1
405-E7 GY-18 200-G11 BR-14 200-A54 BK-18 1552269 3E3364
515-A85 GY-18 817-A65 WH-18 1 817-K6 WH-18
517-A86 BU-18 200-A91 BK-18 2 200-K2 BK-18
612-A90 GY-18
612-A88 GY-18
CONN 13 SPEED SELECT SW
200-E12 BK-18 612-A89 GY-18 2445728
ATCH A/C UNIT A-C9
1919470 332-A78 BU-18
1552273 E703-A68 WH-18 131-A50 GN-16 1
1 200-A52 BK-18 E953-A69 GY-16 E953-A69 GY-16 2
G-C5 GROUND CAB WATER VALVE MOTOR ACTUATOR 2 124-A93 PK-16 P977-A74 PK-16
7Y3952 COMPRESSOR RELAY 3 519-A87 PK-18 A-C31
511-G20 BR-16 1 BLOWER MOTOR 4 124-A71 GN-18 7Y3967
ENGINE

+
2 - COMPRESSOR RELAY 5 1 HORN
ENGINE

512-G21 GN-16 521-A88 YL-18 322-A50 GY-18


6 1517603

200-A100 BK-18

A105-A18 RD-14
A109-A79 PU-14
B109-A82 PU-14
A124-A70 GN-14
L987-A70 WH-18
L989-A60 BU-18

E703-A68 WH-18
E953-A69 GY-16
P977-A74 PK-16
RD-16
GN-14
PU-18
BU-18

114-A10 RD-18
115-A84 PK-16
117-A25 YL-14
177-A29 OR-10
121-A76 YL-18
122-A75 RD-16
124-A80 GN-16
131-A19 GN-16
180-A75 GN-14

200-A63 BK-14
200-A90 BK-14

306-A40 GN-18
327-A52 PK-18
332-A77 BU-18
403-A54 GN-18
616-A83 BU-16

130-A53 YL-16
131-A48 YL-16
200-A91 BK-18
200-A51 BK-18
200-A63 BK-14
200-A50 BK-18
332-A78 BU-18
515-A85 GY-18
517-A86 BU-18
612-A88 GY-18
612-A89 GY-18
612-A90 GY-18
200-A46 BK-18
200-A47 BK-18
105-A1 RD-10
SPEAKER RH

200-A45 BK-18
274-3591
A-C7
1552269
L-C1
3E3364 E

122-A75
180-A75
506-A84
616-A57
BOOM LAMP
HEATER UNIT
E COOLANT TEMP SENDER 2143990
A-C8
7Y3954
616-A55 BU-18
200-A93 BK-18
1
2
616-L2 BU-18
200-L1 BK-18
1431617

1958477
1
CAB +BATTERY
LOW
1
2
124-A92 PK-16
517-A86 BU-18 CONN 14
E-C12 HIGH 3 515-A85 GY-18
T° 7Y3967

OPERATOR STATION
A327-E5 PK-14
200-E12 BK-18
405-E7 GY-18
441-E8 OR-18

200-A92 BK-18
200-A94 BK-14
124-A76 GN-18
200-A93 BK-18
321-A49 BR-18
506-A84 PU-18
E-C9 A-C26 519-A87 PK-18
3E3382 1552273
WIPER MOTOR

A105-A18 RD-14
A109-A79 PU-14
B109-A82 PU-14
A124-A70 GN-14
E703-A68 WH-18
P977-A74 PK-16
L987-A70 WH-18
L989-A60 BU-18

200-A100 BK-18

E953-A69 GY-16
122-A75 RD-16
403-E6 PK-18 1 403-A54 GN-18

180-A75 GN-14

114-A10 RD-18
115-A84 PK-16
117-A25 YL-14
177-A29 OR-10
121-A76 YL-18
124-A80 GN-16
130-A53 YL-16
306-A40 GN-18
327-A52 PK-18
332-A78 BU-18
332-A77 BU-18
332-A79 BU-18

403-A54 GN-18
506-A84 PU-18
515-A85 GY-18
517-A86 BU-18
612-A88 GY-18
612-A89 GY-18
612-A90 GY-18
616-A83 BU-16
616-A57 BU-18

BK-14
BK-18
BK-18
BK-18
BK-14
BK-18

817-A65 WH-18

131-A19 GN-16
131-A48 YL-16
131-A50 GN-16

200-A91 BK-18
105-A1 RD-10
405-E7 GY-18 2 405-A55 GY-18 274-3537
200-A92 BK-18

200-A93 BK-18
200-A94 BK-14

BR-18
GN-18
PU-18
PK-18

441-E8 OR-18 3 441-A57 OR-18 L


C444-E10 GN-16 4 C444-A67 YL-16 J-C2

200-A94
200-A52
200-A50
200-A51
200-A90
200-A49
GND 7Y3957
521-E9 YL-18 5 521-A88 YL-18
321-A49
124-A76
506-A84
519-A87

MOTOR
6 1 J24 YL-16
CONN 10 T° 2 J25 GY-16

877-E11 YL-8
RELAY BOX P
B+
3
4
200-J1 BK-16
180-J2 GN-16
200-H6 BK-18 RESET SW
200-H5 BK-18 200-H7 BK-18 271-5900

OPRATOR STATION
A109-C54 PU-18

109-C55 RD-18 112-A73 PU-14


115-A84 PK-16

RELAY BOX
GROUND CHASSIS

GLOW PLUGS 109-C5 RD-6


101-C13 RD-6
109-C48 RD-18
117-A25 YL-14
121-A76 YL-18 D
H-C1 A-C27 101-C39 RD-6 109-C21 RD-18 124-A76 GN-18 200-A52 BK-18
D 1397841 1552272 3E3376 101-C42 RD-6 109-C17 RD-18 177-A29 OR-10 515-A85 GY-18
109-E3 RD-6 321-H1 BR-18 1 321-A49 BR-18 109-C25 RD-18 200-A94 BK-14 517-A86 BU-18
506-H2 PU-18 2 506-A84 PU-18 101-C4 RD-6 109-C46 RD-18 306-A40 GN-18 519-A87 PK-18
E C4 124-H3 GN-18 3 124-A76 GN-18 109-C41 RD-18 307-A42 OR-18 521-A88 YL-18
7Y3952 E C3 519-H4 PK-18 4 519-A87 PK-18 A109-C2 GN-16 109-C43 RD-18 327-A52 PK-18 124-A93 PK-16
1 LB 7Y3995
CONN 6 A327-C1 PK-14 109-C5 RD-6 403-A54 GN-18 124-A92 PK-16

200-A100 BK-18

A105-A18 RD-14
A109-A79 PU-14
B109-A82 PU-14
A124-A70 GN-14
L989-A60 BU-18
E703-A68 WH-18
L987-A70 WH-18
P977-A74 PK-16
519-A87 PK-18

115-A84 PK-16
117-A25 YL-14
177-A29 OR-10
121-A76 YL-18
124-A80 GN-16
306-A40 GN-18
327-A52 PK-18
403-A54 GN-18
506-A84 PU-18
515-A85 GY-18
517-A86 BU-18
612-A88 GY-18
612-A89 GY-18
612-A90 GY-18
616-A57 BU-18
616-A83 BU-16
817-A65 WH-18
200-A52 BK-18

200-A94 BK-14

114-A10 RD-18
130-A53 YL-16
200-A49 BK-18
332-A79 BU-18
KEY SWITCH

521-A88 YL-18

105-A1 RD-10
2 R P 1 403-E6 PK-18 304-C3 WH-10 405-A55 GY-18 124-A71 GN-18
9G7641
E 441-A57 OR-18
403-E6 PK-18 506-A84 PU-18 124-A76 GN-18 R
ALTERNATOR 405-E7 GY-18 101-C42 RD-6 60A 109-C27 RD-6 519-A87 PK-18 L987-A72 WH-18
1992358 521-E9 YL-18 521-A88 YL-18 124-A80 GN-16
MAIN BREAKER C OFF
200-E13 BK-6 C444-E10 GN-16 817-A65 WH-18 115-A84 PK-16 112-A73 PU-14 S
1712208 ON
RELAY BOX
101-E2 RD-6 441-E8 OR-18 A105-A18 RD-14 117-A25 YL-14 307-A42 OR-18
ST
109-E3 RD-6 101-C13 RD-6 A109-A79 PU-14 121-A76 YL-18 B
304-E1 WH-10 A109-C54 PU-18 A124-A70 GN-14 177-A29 OR-10 105-A1 RD-10
877-E11 YL-8 109-C5 RD-6 101-C39 RD-6 60A A877-A79 YL-18 200-A94 BK-14
403-E6 PK-18 E-C10 C-C12 101-C4 RD-6 A109-C50 PU-18 C444-A67 YL-16 200-A100 BK-18
1552269 3E3364 ALT BREAKER C-C2 A-C5
304-C3 WH-10 A109-C45 PU-18 1712208 E703-A68 WH-18 306-A40 GN-18 HYD LOCK SW RH
A327-E5 PK-14 A327-E5 PK-14 1 A327-C1 PK-14 A109-C2 GN-16 A109-C8 PU-18 1552273 3E3382 327-A52 PK-18 2500989
405-E7 GY-18 A109-E4 GN-18 2 A109-C2 GN-16 A327-C1 PK-14 109-C25 RD-18 A109-C24 PU-14 1 A109-A79 PU-14 L987-A71 WH-18 403-A54 GN-18 NOTE B
A109-E4 GN-18 A109-E4 GN-18 CONN 5 109-C55 RD-18 A124-C16 GN-16 2 A124-A70 GN-14 L987-A72 WH-18 506-A84 PU-18
RENR9438-01

521-E9 YL-18 E-C11 C-C8 A877-C26 YL-18 3 A877-A79 YL-18 L987-A70 WH-18 519-A87 PK-18 130-A53 YL-16 1
C444-E10 GN-16 441-E8 OR-18 1275484 1275486 109-C9 RD-18 A105-C11 RD-14 4 A105-A18 RD-14 521-A88 YL-18 P977-A72 PK-16 2
C444-E10 GN-16 304-E1 WH-10 1 304-C3 WH-10 200-C10 BK-16 109-C9 RD-18 112-C28 PU-14 5 112-A73 PU-14 P977-A73 PK-18 612-A88 GY-18
CONN 4 200-C7 BK-16 109-C51 RD-18 6 CONN 9 P977-A72 PK-16 612-A89 GY-18
E-C16 C-C9 877-C6 YL-10 109-C17 RD-18 P977-A74 PK-16 612-A90 GY-18 A-C11
200-E12 BK-18 1275483 1275484 A109-C8 PU-18 109-C21 RD-18 C-C1 A-C1 L989-A60 BU-18 616-A57 BU-18 7Y3967
200-E13 BK-6 101-E2 RD-6 1 101-C4 RD-6 109-C41 RD-18 3E5179 1552252 616-A83 BU-16 114-A10 RD-18 1 616-F3 BU-18 CHASSIS LAMP
CONN 3 109-C43 RD-18 117-C29 YL-14 1
2
117-A25 YL-14 817-A65 WH-18 105-A1 RD-10 200-F8 BK-18 143-1617
E-C13 C-C10 109-C46 RD-18 A105-A18 RD-14 112-A73 PU-14
CABLE AS. 132-1805 1275484 1275483 109-C48 RD-18 200-C30 BK-14 3 200-A92 BK-18 A109-A79 PU-14 114-A10 RD-18 322-A50 GY-18 1
109-E3 RD-6 1 109-C5 RD-6 306-C31 GN-18 4 306-A40 GN-18 612-A59 GY-18 A124-A70 GN-14 130-A53 YL-16 A-C12
7Y3967 HORN SW
A327-E5 PK-14 CONN 2 115-C33 PK-16 307-C32 OR-16 5 307-A42 OR-18 200-A93 BK-18 B109-A82 PU-14 200-A49 BK-18 1936358
405-E7 GY-18
ENG GRD
E-C14
1275488
C-C11
1275486
177-C12 BU-10
327-C36 PK-18
115-C33 PK-16 6
7
115-A84 PK-16 200-A100 BK-18
322-A50 GY-18
E703-A68 WH-18
L987-A70 WH-18
105-A1 RD-10
114-A10 RD-18
307-A42 OR-18
332-A79 BU-18
C
C 441-E8 OR-18 877-E11 YL-8 1 877-C6 YL-10 612-C34 GY-18 612-C34 GY-18 8 612-A59 GY-18 447-A58 PK-18 L989-A60 BU-18 130-A53 YL-16 322-A50 GY-18 A-C14 CLUSTER GAGE
ENGINE

ENGINE

1636659
CONN 1 A105-C11 RD-14 P977-C35 PK-18 9 P977-A73 PK-18 612-A88 GY-18 P977-A74 PK-16 200-A49 BK-18 405-A55 GY-18 2483862
200-E12 BK-18 A109-C24 PU-14 327-C36 PK-18 10 327-A52 PK-18 612-A89 GY-18 332-A79 BU-18 441-A57 OR-18 612-A101 GY-18 1 BACK LIGHT
PLUG C-C22 A124-C16 GN-16 L987-C37 WH-18 11 L987-A71 WH-18 612-A90 GY-18 447-A58 PK-18 405-A55 GY-18 2 ENG OIL PRESS. SW
2743508 1519277 ABBREV COLOR
L987-C37 WH-18 L989-C38 BU-18 12 L989-A60 BU-18 612-A101 GY-18 612-A101 GY-18 A877-A79 YL-18 3 HEATER RELAY

ATCH AC CLUTCH SOL


1 200-C7 BK-16 L989-C38 BU-18 CONN 8 616-A83 BU-16 A877-A79 YL-18 4 ONE TOUCH LOW IDLE
RD RED
2 A109-C8 PU-18 109-C9 RD-18 C-C3 A-C29 616-A57 BU-18 307-A42 OR-18 112-A73 PU-14 P977-A72 PK-16 5
1919028 TO GPS HARNESS (ATT) 1275485 7N7777 WH WHITE
3 109-C9 RD-18 877-C6 YL-10 B109-A82 PU-14 322-A50 GY-18 307-A42 OR-18 L987-A72 WH-18 332-A79 BU-18 6 + BATTERY 12V
OR ORANGE
4 200-C10 BK-16 200-C7 BK-16 177-C12 BU-10 1 177-A29 OR-10 405-A55 GY-18 322-A50 GY-18 C444-A67 YL-16 7
YL YELLOW
16 Page

1 521-E9 YL-18 200-C10 BK-16 CONN 7 200-A93 BK-18 112-A73 PU-14 405-A55 GY-18 200-A49 BK-18 8 GROUND
PK PINK
E-C2 A109-C8 PU-18 322-A50 GY-18 441-A57 OR-18 441-A57 OR-18 9
7Y3967 BK BLACK
A105-C11 RD-14 117-C29 YL-14 612-A101 GY-18 447-A58 PK-18 447-A58 PK-18 447-A58 PK-18 10 FUEL TANK UNIT
GY GRAY
A109-C22 PU-16 112-C28 PU-14 200-C7 BK-16 612-A59 GY-18 612-A101 GY-18 612-A101 GY-18 441-A57 OR-18 11 COOLANT TEMP SENDER
PU PURPLE
A109-C18 PU-14 117-C29 YL-14 B124-C20 GN-16 612-A89 GY-18 C444-A67 YL-16 A877-A79 YL-18 C444-A67 YL-16 12 ALT CHRAGE
BR BROWN
A109-C14 PU-16 200-C30 BK-14 P977-C35 PK-18 612-A88 GY-18 P977-A72 PK-16 P977-A72 PK-16 GN GREEN
A109-C45 PU-18 306-C31 GN-18 307-C32 OR-16 612-A90 GY-18 L987-A72 WH-18 L987-A72 WH-18 BU BLUE
A109-C24 PU-14 307-C32 OR-16 121-A76 YL-18 A877-A79 YL-18 C444-A67 YL-16 FUEL PUMP SW
304-E1 WH-10 A109-C2 GN-16 P977-C35 PK-18 307-C64 OR-16 321-A49 BR-18 F-C3 2608873
G S 7Y3952
A877-C26 YL-18 307-C65 OR-16 817-A65 WH-18 616-A83 BU-16 SYMBOL DESCRIPTION
101-E2 RD-6 200-C66 BK-16 E703-A68 WH-18 616-A57 BU-18 B109-F1 PU-14 1 BK-18
MTR BAT BLADE, SPADE, RING,
101-CA1 RD-00 DCDC CONVERTER 1 C-C4 112-C28 PU-14 200-C30 BK-14 616-A55 BU-18 B109-F9 PU-14 2 BK-18
2662663 3E5175 OR SCREW TERMINAL
A124-C16 GN-16 117-C29 YL-14 200-C10 BK-16 616-A56 BU-18
MOTOR +12V MAIN OUT 1 A105-C11 RD-14 B124-C20 GN-16 200-C30 BK-14 200-A100 BK-18 SPLICE
+12V ACC OUT 2 177-C12 BU-10 101-C13 RD-6 306-C31 GN-18 447-A58 PK-18
3 109-C17 RD-18 307-C32 OR-16 B109-A82 PU-14 CIRCUIT NOT CONNECTED
+24V MAIN IN 4 101-C13 RD-6 109-C21 RD-18 A877-C26 YL-18 200-C62 BK-16
+24V ACC IN 5 A109-C14 PU-16 177-C12 BU-10 P977-C35 PK-18 200-C60 BK-16 ELECTRICAL CONNECTION
6 200-C23 BK-16 112-C53 PU-16 200-C56 BK-16
STARTER MOTOR TO MACHINE STRUCTURE
7 200-C19 BK-16 200-C66 BK-16 112-C28 PU-14 F-C2
1397840 8 200-C15 BK-16 306-C44 GN-18 112-C53 PU-16 7Y3952 INTERNAL ELECTRICAL
GROUND 9 200-C15 BK-16 200-C7 BK-16 B109-F9 PU-14 1 FUEL PUMP CONNECTION TO SURFACE
10 200-C57 BK-16 200-C10 BK-16 200-F7 BK-14 2 MOTOR 2608873 OF COMPONENT
11 200-C66 BK-16 877-C6 YL-10 112-C57 PU-16 A-C23 F-C1 CONNECTOR
ENGINE 12
200-C67 BK-10
877-C40 YL-10
B124-C20 GN-16
112-C61 PU-14
306-C31 GN-18
1552272
B109-A82 PU-14 1
3E3376
B109-F1 PU-14 ATCH WIRE, CABLE,
306-C44 GN-18 447-A58 PK-18 2 447-F2 PK-18 COMPONENT B
B DCDC CONVERTER 2
2662663
C-C6
3E5175
200-C45 BK-18
200-C47 BK-18
200-A100 BK-18
616-A56 BU-18
3
4
200-F4 BK-14
616-F3 BU-18
L# CIRCUIT GROUPING
DESIGNATION
+12V MAIN OUT 1 200-C49 BK-18 306-C58 GN-18
+12V ACC OUT 2 A124-C16 GN-16 200-C52 BK-18 877-C6 YL-10
CONN 12
GLOW PLUGS 24V
3 109-C41 RD-18 877-C40 YL-10
RELAY BOX

2662664
+24V MAIN IN 4 109-C17 RD-18 109-C43 RD-18
+24V ACC IN 5 A109-C18 PU-14 109-C46 RD-18 IDENT PART NO. LOC NOTE
6 109-C48 RD-18 C-C14 2 877-C63 YL-10
7
8
109-C51 RD-18
112-C53 PU-16
877-C40 YL-10
109-C41 RD-18
2
1
1 A877-C26 YL-18
WIPER
2715898
OPERATOR STATION HARNESS AS.
GROUND 9 200-C19 BK-16 115-C33 PK-16 L989-C38 BU-18 5
STARTER FUEL SENDER A 266-2657 C-6 OPERATOR
10 304-C3 WH-10 L987-C37 WH-18 6 5 F-C4
2662664 C-C18 3 1916228 C 266-2640 C-8 RELAY BOX
11 306-C44 GN-18 1552269
6 E 266-2646 D-9 ENGINE
12 327-C36 PK-18 117-C29 YL-14 3 1
C-C13 2 447-F2 PK-18 1
612-C34 GY-18 B124-C20 GN-16 1 F 266-2659 E-2 FUEL TANK
200-F6 BK-14 2
200-CC1 BK-00 101-CF1 RD-00 DCDC CONVERTER 3 C-C7 877-C40 YL-10 304-C3 WH-10 2 1 200-C56 BK-16 2 G 274-8209 E-7 CAB
2662663 3E5175 A109-C50 PU-18 109-C43 RD-18 1 112-C57 PU-16 4 2 H 266-2658 I-8 AIRCON
+12V MAIN OUT 1 A327-C1 PK-14 306-C44 GN-18 5 J 274-8210 C-8 CAB WIPER
4
NEG POS NEG POS +12V ACC OUT 2 B124-C20 GN-16 L987-C37 WH-18 200-C45 BK-18 6 5
200-F4 BK-14 200-F8 BK-18 K 199-2425 F-1 TRAVEL ALARM (ATT)
3 L989-C38 BU-18 6 HYD LOCK 200-F7 BK-14 L 271-5880 H-11 BOOM LIGHT (ATT)
+24V MAIN IN 4 109-C21 RD-18
12V BATTERY 2 12V BATTERY 1 2715899 616-F3 BU-18 M 274-3507 A-9 DIODE (RELAY BOX)
+24V ACC IN 5 A109-C22 PU-16
1535656 1535656 ENG SHUTDOWN M-C1 B109-F1 PU-14
6
2715898 7Y3952 C-C19 3
7
8 200-M2 BK-18 2 306-C58 GN-18 3 1
GROUND 9 200-C23 BK-16 C-C16 3 306-M1 GN-18 1 A307-C59 OR-16 1 A-C6 CABLE AS.
10 A327-C1 PK-14 3 1 DIODE 200-C60 BK-16 2 1552272
1211022
11
12
109-C46 RD-18
200-C47 BK-18
1
2
P977-C35 PK-18 4 2 121-A76 YL-18
321-A49 BR-18
1
2
TO BOX GP.-RELAY (ATT) WIRE GROUP COLOR DESCRIPTIONS CA 266-2660 A-11 BATT(+)
MACHINE LAMPS 4 TRAVEL ALARM CC 191-6236 A-11 BATT(-)
FRAME GND 327-C36 PK-18 4 2 817-A65 WH-18 3
2715898 271-5866 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. CE 132-1805 D-12 ENGIN(-)
200-C57 BK-16

200-C67 BK-10

4 GLOW 12V E703-A68 WH-18 4


C-C20 CF 233-1425 A-11 BATT(+)(-)
C-C17 3 1495051 1495050 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
115-C33 PK-16 3 1 112-C61 PU-14 3 3
109-C48 RD-18 1 200-C62 BK-16 2
2 VOLTAGE CONVERTER MAIN OUTPUT CIRCUIT.
A 200-C49 BK-18 2 877-C63 YL-10 1 1
VOLTAGE CONVERTER (ACC) INPUT CIRCUIT.
A
612-C34 GY-18 4 2 A877-C26 YL-18 5
5 4
4
DC/DC RESET
4 STARTING CIRCUIT.
2715898
C-C21 GPS GROUND CIRCUIT. THIS SCHEMATIC IS FOR THE 305.5 MINI HYDRAULIC EXCAVATOR
1495051 1495050 PART NUMBER (271-5895 CH X00)
BODY GROUND C-C15 3 307-C64 OR-16 3
2 3 STARTING AID CIRCUIT.
3 2 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
A109-C50 PU-18 1 200-C7 BK-16
109-C51 RD-18 1 307-C65 OR-16 1 1
MONITOR CIRCUIT. MACHINE WITH THE KEY AND ENGINE OFF
200-C52 BK-18 2 A307-C59 OR-16 5
5
112-C53 PU-16 4 2 4 4 HEATER AND AIR CONDITIONER CIRCUIT. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE
4
WIPER/WASHER CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS
RELAY BOX

12 11 10 9 8 7 6 5 4 3 2 1

You might also like