Operating Instructions: Warning
Operating Instructions: Warning
WARNING
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
WARNING
Improper installation, adjustment, and/
or operation could cause carbon monoxide
poisoning resulting in injury or loss of life.
IMPORTANT
Read and save these instructions
H for future reference.
5683 712 - 01 03/2014 Please file in Service Binder
Safety Vitodens 200 Series 19 to 150 Operating
Safety, Installation and Warranty Requirements
Please ensure that these instructions are read and understood before commencing installation. Failure to comply with
the instructions listed below and details printed in this manual can cause product/property damage, severe personal
injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information
found in manual subsections).
Product documentation Carbon monoxide
Read all applicable documentation before commencing Improper installation, adjustment, service and/or
installation. Store documentation near boiler in a maintenance can cause flue products to flow into
readily accessible location for reference in the future living space. Flue products contain poisonous carbon
by service personnel. monoxide gas.
For a listing of applicable literature, For information pertaining to the
please see section entitled “Important proper installation, adjustment, service
Regulatory and Safety Requirements”. and maintenance of this equipment to
avoid formation of carbon monoxide,
Warranty please see subsection entitled
Information contained in this and “Mechanical room” and “Venting
related product documentation must requirements” in the “Installation Instructions”.
be read and followed. Failure to do
so renders the warranty null and void. Fresh air
This equipment requires fresh air for
Licensed professional heating contractor safe operation and must be installed
The installation, adjustment, service and maintenance ensuring provisions for adequate
of this equipment must be performed by a licensed combustion and ventilation air exist.
professional heating contractor.
For information pertaining to the
Please see section entitled fresh air requirements of this product,
“Important Regulatory and Installation please see subsection entitled
Requirements”. “Mechanical room” in the “Installation
Instructions”.
Contaminated air
Air contaminated by chemicals can cause by-products Equipment venting
in the combustion process, which are poisonous to Never operate boiler without an installed venting
inhabitants and destructive to system. An improper venting system can cause
Viessmann equipment. carbon monoxide poisoning.
For a listing of chemicals which For information pertaining to
cannot be stored in or near the venting and chimney requirements,
boiler room, please see subsection please see section entitled “Venting
entitled “Mechanical room” in the Connection”. All products of
“Installation Instructions”. combustion must be safely vented
to the outdoors.
Advice to owner
Once the installation work is complete, the heating WARNING
contractor must familiarize the system operator/
ultimate owner with all equipment, as well as safety This boiler requires fresh air for safe operation and must
precautions/requirements, shutdown procedure, and be installed with provisions for adequate combustion
the need for professional service annually before the and ventilation air (in accordance with local codes and
heating season begins. regulations of authorities having jurisdiction).
Do not operate this boiler in areas with contaminated
WARNING combustion air. High levels of contaminants such as
dust, lint or chemicals can be found at construction
Installers must follow local regulations with respect to sites, home renovations, in garages, workshops, in dry
installation of carbon monoxide detectors. Follow the cleaning/laundry facilities, near swimming pools and in
Viessmann maintenance schedule of the boiler contained manufacturing facilities.
in this manual. Contaminated combustion air will damage the boiler
Operating and Service Documentation and may lead to substantial property damage, severe
personal injury and/or loss of life. Ensure boiler/burner
It is recommended that all product documentation such
is inspected and serviced by a qualified heating
as parts lists, operating and service instructions be handed
5683 712 - 01
Page
Menu......................................................................10
Programming unit.................................................10
“Help” menu........................................................10
Standard menu.....................................................10
Symbols on the display..........................................11
Extended menu....................................................11
3
Table of Contents Vitodens 200 Series 19 to 150 Operating
Page
Maintenance Inspection/Cleaning/Maintenance................................35
4
Vitodens 200 Series 19 to 150 Operating Safety
About these Instructions
Take note of all symbols and notations intended to draw attention to potential hazards or important product
information. These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below.
Operation
Flue gas smell
Before operating the boiler, make sure you fully
understand its method of operation. Your heating - Deactivate heating equipment.
contractor should always perform the initial start-up - Open windows and doors.
and explain the system. Any warranty is null and void - Inform your heating contractor.
if these instructions are not followed.
Dangerous conditions
Working on the equipment - Deactivate main power immediately.
All personnel working on the equipment or the heating - Close gas supply valve.
system must have the proper qualifications and hold all
necessary licenses. Technical information
Ensure main power to equipment, heating system, and Literature applicable to all aspects of the Vitodens 200
all external controls has been deactivated. Close main Series:
gas supply valve. Take precautions in all instances to - Technical Data Manual
avoid accidental activation of power during service work. - Installation Instructions
- Service Instructions
Maintenance and cleaning - Operating Instructions and User’s Information Manual
Regular inspection and service by a qualified heating Additional applicable literature:
contractor is important to the performance of the - Accessory manuals
Viessmann Vitodens 200 Series. Neglected maintenance
impacts on warranty; regular inspection ensures clean,
5683 712 - 01
5
Safety Vitodens 200 Series 19 to 150 Operating
For your Safety (continued)
Carbon monoxide
The U.S. Consumer Product Safety Commission strongly
recommends the installation of carbon monoxide WARNING
detectors in buildings in which gas-burning equipment
is installed. Carbon monoxide (CO) is a colorless, As there are no user-serviceable parts on the boiler,
odorless gas, which may be produced during incomplete burner or control, the end-user must not perform
combustion of fuel and/or when the flame does not service activities or adjustments of any kind on system
receive an adequate supply of combustion air. components. Failure to heed this warning can cause
property damage, severe personal injury, or loss of life.
Carbon monoxide can cause severe personal injury or
loss of life.
Therefore, carbon monoxide detectors that are in
compliance with a nationally recognized standard (e.g. WARNING
ANSI/UL 2034-2002, CSA 6.19-01) should be installed
Improper installation, adjustment, service, or
and maintained in buildings that contain gas-burning
maintenance can cause flue products to flow into
equipment.
living space. Flue products contain poisonous carbon
monoxide gas which can cause nausea or asphyxiation
Note: Viessmann does not test any detectors and makes
resulting in severe personal injury or loss of life.
no representation regarding any brand or type of
detector.
6
Vitodens 200 Series 19 to 150 Operating Safety
For your Safety (continued)
7
General Information Vitodens 200 Series 19 to 150 Operating
Getting Started...
The timer of the control unit switches between “normal The timer of the control unit switches domestic hot water
room temperature” and “reduced room temperature” at production on and off at the required times.
the required times.
1. Domestic hot water heating can be set to take
1. Normal room temperature for the times you spend
place during the times you spend at home and
at home and require a comfortably warm room
require hot water for your daily DHW requirements
temperature [e.g. 68º F (20º C)].
(e.g. for showering).
Note: Times and duration of the two room
Note: Times and duration of the domestic hot
temperatures can be set on the programming
water production period can be set on the
unit of your control.
programming unit of your control. You may
The temperature settings for both the “normal
select a DHW temperature setting based on
room temperature” and “reduced room
your personal preference of up to 140º F (60º C).
temperature” can be set according to your
personal preference. The domestic hot water recirculation pump
(if installed) ensures that domestic hot water is
2. Reduced room temperature for the times you are readily available when domestic hot water is drawn.
away from home. To save energy, a lower
temperature is typically selected [e.g. 57º F (14º C)]. 2. Domestic hot water heating can be set not to take
place for the times you spend sleeping, for example.
8
Vitodens 200 Series 19 to 150 Operating Controls
Overview of Controls
9
Controls Vitodens 200 Series 19 to 150 Operating
Menu
You can change any settings on your heating system There are two control levels available, the “Standard
centrally at the programming unit of the control unit. menu” and the “Extended menu”.
If remote controls are installed in your rooms, you can
also adjust the settings at the remote controls.
Refer to the remote control
operating instructions
Standard menu
10
Vitodens 200 Series 19 to 150 Operating Controls
Menu
Displays
HC1 (2, 3) To display the heating circuit selected
in the standard menu. To change this,
(see page 26).
e Frost protection monitoring
Messages
Service message
Fault message
5683 712 - 01
11
Controls Vitodens 200 Series 19 to 150 Operating
How to Use the Controls
The screen saver will become active if you have not 1. Press OK. This takes you to the standard menu
adjusted any settings on the programming unit for a few (see page 11).
minutes. The display brightness is reduced. 2. Press This takes you to the extended menu (see
page 11). The selected menu option is highlighted in
white. The dialogue line E (see diagram on page 11)
then shows the necessary instructions.
Legend
B Current outside temperature
C Set room temperature
5683 712 - 01
12
Vitodens 200 Series 19 to 150 Operating Controls
How to Use the Controls (continued)
5683 712 - 01
13
Start-up/Shutdown Vitodens 200 Series 19 to 150 Operating
Starting the Heating System
For the other heating circuits H After an extended shutdown, it may be necessary to
reset the date and time (see page 26).
Extended menu
1.
2. “Heating”
3. Select the heating circuit if necessary (see page 15)
4. “Heating program”
5. “Standby mode” (frost protection monitoring)
Note: The circulation pumps are briefly started every
24 hours to prevent them from seizing up.
14
Vitodens 200 Series 19 to 150 Operating Heating
Required Settings (Central Heating)
Example:
H “Heating circuit 1” is the heating circuit for the rooms
occupied by you.
H “Heating circuit 2” is the heating circuit for the rooms
of a separate apartment.
Extended menu
1.
2. “Heating”
3. for the required heating circuit
15
Heating Vitodens 200 Series 19 to 150 Operating
Setting the Room Temperature
Setting the room temperature for standard heating mode
Factory setting: 68° F (20° C).
16
Vitodens 200 Series 19 to 150 Operating Heating
Setting the Time Program for Central Heating
Extended menu:
1.
2. “Heating”
3. Select the heating circuit if necessary.
4. “Heating time program”
5. Select part of the week or a day.
6. Select the time phase !, ?, § or $.
7. Set the start and end points for the relevant time
phase.
8. Press to exit the menu.
Example shown:
- Time program for Monday to Friday (“Mo-Fr”)
- Time phase !: From 05:00 to 08:30 h
- Time phase ?: From 16:30 to 23:00 h
Example:
You want to set the same time program for every day
except Monday:
17
Heating Vitodens 200 Series 19 to 150 Operating
Changing the Heating Curve
Extended menu:
1.
2. “Heating”
3. Select the heating circuit if necessary (see page 15)
4. “Heating curve”
5. “Slope” or “Level”
Note: Tips on when and how to change the heating
curve slope and level are displayed by pressing ?.
6. Set the required value
Example:
Change the heating curve slope to 1.5.
A graph clearly shows the change in the heating curve
as soon as you alter the value for the slope or level.
Depending on various outside temperatures (shown on
the horizontal axis), the assigned set flow temperatures
for the heating circuit are highlighted white.
18
Vitodens 200 Series 19 to 150 Operating Heating
Comfort and Energy Saving Functions
Extended menu
1.
2. “Heating”
3. Select the heating circuit if necessary (see page 15)
4. “Party mode”
5. Set the required room temperature during party mode
19
Heating Vitodens 200 Series 19 to 150 Operating
Comfort and Energy Saving Functions (continued)
Extended menu:
1.
2. “Heating”
3. “Holiday program”
4. Set the required departure and return dates
5.
Terminating or deleting a holiday program
Extended menu:
1.
2. “Heating”
3. “Holiday program”
4. “Delete program”
5683 712 - 01
20
Vitodens 200 Series 19 to 150 Operating Heating
Required Settings (DHW Heating)
Extended menu:
1.
2. “Heating”
3. Select the heating circuit if necessary (see page 15)
4. “Heating program”
5683 712 - 01
21
Heating Vitodens 200 Series 19 to 150 Operating
Setting the Time Program for DHW Heating
Extended menu:
1.
2. “DHW”
3. “DHW time prog”
4. “Individual”
5. Select part of the week or a day.
6. Select the time phase !, ?, § or $.
7. Set the start and end points for the relevant time
phase.
8. Press to exit the menu.
Example shown:
H Time program for Monday to Friday (“Mo-Fr”)
H Time phase !: From 04:30 to 06:30 h
H Time phase ?: From 15:30 to 20:30 h
Example:
You want to set the same time program for every day
except Monday: Select the period “Monday–Sunday” and
set the time program. Then select “Monday” and set the
time program for this.
5683 712 - 01
22
Vitodens 200 Series 19 to 150 Operating Heating
Setting the Time Program for DHW Heating (continued)
Extended menu:
1.
2. “Heating”
3. “Party mode”
4. Disable “Party mode” again with “OFF” to prevent
unintentional central heating with standard room
temperature.
Extended menu:
1.
2. “DHW”
3. “DHW circ time prog”
4. “Individual”
5. Select part of the week or a day
6. Select the time phase !, ?, § or $.
7. Set the start and end points for the relevant time
phase
23
Heating Vitodens 200 Series 19 to 150 Operating
Setting the Time Program for DHW Heating (continued)
Standard menu:
1. for the heating program “Standby mode”
(frost protection monitoring)
2. OK to confirm
5683 712 - 01
24
Vitodens 200 Series 19 to 150 Operating Additional Adjustments
Setting the Display Contrast
Extended menu:
1.
2. “Settings”
3. “Contrast”
4. Set the required contrast.
Extended menu:
1.
2. “Settings”
3. “Brightness”
4. “Control” or “Screen saver”
5. Set the required brightness.
Extended menu:
1.
2. “Settings”
3. “Name for heating circ.”
4. “Heating circuit 1”, “Heating circuit 2” or “Heating
circuit 3”
5. “Change?”
6. You can select the required symbol with .
7. takes you to the next character.
8. Press OK to accept all entered characters at once
and simultaneously exit this menu.
5683 712 - 01
25
Additional Adjustments Vitodens 200 Series 19 to 150 Operating
Entering Names for the Heating Circuits (continued)
Example:
Name for “Heating circuit 2”: Apartment
Extended menu:
1.
2. “Settings”
5683 712 - 01
3. “Time/Date”
4. Set the time and date.
26
Vitodens 200 Series 19 to 150 Operating Additional Adjustments
Changing the Standard Menu
Extended menu:
1.
2. “Settings”
3. “Standard menu”
4. Select the heating circuit
Extended menu:
1.
2. “Settings”
3. “Standard setting”
4. “Heating circuit 1”, “Heating circuit 2” or
“Heating circuit 3”
27
Scanning Vitodens 200 Series 19 to 150 Operating
Scanning Information
Extended menu:
1.
2. “Information”
3. Select the category.
4. Select the required scan.
Resetting data
You can reset the following data:
H Burner hours run.
H Fuel consumption, if set by your heating contractor.
H In conjunction with a solar thermal system:
Solar energy yield, solar circuit pump hours run and
hours run output 22.
H All the above data simultaneously.
Extended menu:
1.
2. “Information”
5683 712 - 01
3. “Reset data”
28
Vitodens 200 Series 19 to 150 Operating Scanning
Scanning Service Messages
1. You can call up the reason for the service with OK.
2. Pressing ? calls up information on the service that
is due.
3. If you want to acknowledge the service message,
follow the instructions in the menu. Contact your
local heating contractor. The service message is
transferred to the menu.
29
Scanning Vitodens 200 Series 19 to 150 Operating
Scanning Fault Messages
1.
2. “Fault”
30
Vitodens 200 Series 19 to 150 Operating Emissions
Emissions Test Mode
Extended menu:
1.
2. “Test mode”
3. “Flue gas test ON”
31
Troubleshooting Vitodens 200 Series 19 to 150 Operating
Rooms are too Cold
Cause Remedy
The heating system is off. - Switch the ON/OFF switch ON (see diagrams page 9).
- Switch ON the mains isolator, if installed (outside the
boiler room).
- Reset the fuse/MCB in the power distribution board
(main domestic fuse/ MCB).
Control unit or remote control incorrectly adjusted. Check settings and correct if required:
- “Heating and DHW” must be selected (see page 16).
- Room temperature (see page 16).
- Time (see page 26).
- Time program (see page 17).
Only when operating with DHW heating: Wait until the DHW tank has been heated up.
DHW priority is enabled. In the case of operation with an instantaneous water
heater, stop DHW draw-off.
No fuel. With liquid propane gas:
Check the fuel reserves and re-order if required.
With natural gas:
Open the gas shut-off valve. If necessary, check with
your gas supply utility.
“Combustion controller” is shown on the display. Press R (reset button) see page 14.
Acknowledge the fault (see page 30).
Notify your heating contractor if this fault recurs.
The fault message is displayed until the cause is rectified.
“Fault” is displayed, and the red fault indicator flashes. Scan and acknowledge the type of fault (see page 30).
If necessary, notify your heating contractor.
Mixing valves motor faulty. Adjust the mixing valves manually.
Cause Remedy
Control unit or remote control is incorrectly adjusted. Check settings and correct if required:
- Room temperature (see page 16).
- Time (see page 26).
- Time program (see page 17).
“Fault” is displayed, and the red fault indicator flashes. Scan and acknowledge the type of fault (see page 30).
If necessary, notify your heating contractor.
Mixing valves motor faulty. Adjust the mixing valves manually.
5683 712 - 01
32
Vitodens 200 Series 19 to 150 Operating Troubleshooting
There is no Hot Water
Cause Remedy
The heating system is off. - Switch the ON/OFF switch ON (see diagrams page 14).
- Switch ON the mains isolator, if installed (outside the
boiler room).
- Reset the fuse/MCB in the power distribution board
(main domestic fuse/ MCB).
Control unit or remote control incorrectly adjusted. Check settings and correct if required:
- DHW heating must be enabled (see page 21).
- DHW temperature (see page 21).
- Time program (see page 17).
- Time (see page 26).
No fuel. With liquid propane gas:
Check the fuel reserves and re-order if required.
With natural gas:
Open the gas shut-off valve. If necessary, check with
your gas supply utility.
“Fault” is displayed, and the red fault indicator flashes. Scan and acknowledge the type of fault (see page 30).
If necessary, notify your heating contractor.
Cause Remedy
The control unit is incorrectly adjusted. Check and correct the DHW temperature if required
(see page 21).
33
Troubleshooting Vitodens 200 Series 19 to 150 Operating
“ ” Flashes and “Service” is Displayed
Cause Remedy
The time for a service, as specified by your heating Proceed as described on page 29.
contractor, has arrived.
Cause Remedy
This function is blocked. Your heating contractor can lift this block.
5683 712 - 01
34
Vitodens 200 Series 19 to 150 Operating Maintenance
Inspection/Cleaning/Maintenance
Boiler
Increasing boiler contamination raises the flue gas
temperature and thereby increases energy losses.
For that reason, all boilers should be cleaned annually.
DHW tank
Maintenance and cleaning should be carried out no later
than two years after commissioning and thereafter as
required.
Only a qualified heating contractor should clean the
inside of a DHW tank and the DHW connections.
Refill any water treatment equipment (e.g. water softener
or water filtration unit) on time, if such equipment is
installed in the cold water supply of the DHW tank.
Observe the manufacturer’s instructions.
5683 712 - 01
35
Additional Information Vitodens 200 Series 19 to 150 Operating
Menu Overview
Extended menu
Heating
DHW
Solar energy
Test mode
Information
Time / Date
Language DE
Contrast
Brightness
Temperature unit Heating and DHW
Name for heating circ. Only DHW
Standard menu Standby mode
Standard setting
5683 712 - 01
36
Vitodens 200 Series 19 to 150 Operating Additional Information
Menu Overview (continued)
37
Additional Information Vitodens 200 Series 19 to 150 Operating
Terminology
against frost.
Operating status
In the heating program “Heating and DHW”, the operating
status changes from “Standard heating mode” (see page
39) to the operating status “Reduced heating mode”
(see page 39) and vice versa. The times for the operating Room
set-point Outdoor temperature
status change are defined when the time program is set. temperature
38
Vitodens 200 Series 19 to 150 Operating Additional Information
Terminology (continued)
Safety valve
A safety device that must be installed by your heating
contractor in the cold water pipe. The safety valve opens
automatically to prevent excess pressure in the DHW
tank.
39
Vitodens 200 Series 19 to 150 Operating
5683 712 - 01 Technical information subject to change without notice. Printed on environmentally friendly
(recycled and recyclable) paper.