BAUER BG 39

Rotary Drilling Rig

Base Carrier BS 95
PremiumLine

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 The BAUER Group

Experience for you!

“100 years of drilling,

4 decades of building machines,
and still down to the earth” Prof. Thomas Bauer

We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.

1790 1928 1958 1976 1984

Foundation as a Well drilling in Invention of the First hydraulic rotary First diaphragm wall
copper forge in Bavaria, Germany ground anchor by drill rig BAUER BG 7 trench cutter BC 30
Schrobenhausen, Dr.-Ing. K.H. Bauer
Germany

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 BAUER Maschinen GmbH

More than machines: Competent consulting

Quality is not an act,

it is a habit.

Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.

n Quality and experience in specialist foundation engineering

n Global operation – local contacts in over 70 countries
n Reliability in technology, service
n Customized solutions
n On-site support over entire machine service life

1980´s 2001 2006 2011

Start of international Bauer Maschinen Stock market launch Introduction of Regular showcasing
equipment sales established as of BAUER AG, BG PremiumLine of new developments
independent directed by on various exhibitions
company within the Prof. Thomas Bauer
Bauer Group

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 The BAUER BG PremiumLine

The BG Premium Line stands for multifunction equipment for a variety of foundation
construction systems. The selection between two model ranges allows an optimum
choice for differing project or transportation requirements.

Specific highlights of the BG PremiumLine are:

n High safety standards
n Environmental sustainability, economic efficiency and performance
n Easy to transport and short rigging time
n High quality standard
n Long lifetime and excellent resale value

The H-model line

Special features
of the H-model line are:
– Fast loading onto transport vehicles
– Easy rigging on-site due to compact
design
– Rapid shifting to new working positions
at construction sites with underpasses
or below low bridges

BG 15 H BG 18 H BG 20 H
BT 40 BT 50 BT 60

The V-model line

Special features
of the V-model line are:
– Big borehole diameters
– Large drilling depths
– Extended service intervals and power
transmission with low vibrations due
to the robust design of the kinematic
system

BG 30 BG 39 BG 42
BS 95 BS 95 BS 115

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 The Rotary drilling rig 8

BG 39 PremiumLine (BS 95)

9

Max. drilling diameter: 3,700 mm

Max. drilling depth: 100.0 m
Torque (nominal): 389 kNm
Engine: CAT C 15
Power: 433 kW @ 1,850 rpm
Max. height: 33.6 m

1 Undercarriage
2 Uppercarriage
10 3 Main winch
4 Auxiliary winch
5 Crowd winch
6 Kinematic system
7 Mast
7 8 Masthead
9 Upper Kelly guide
10 Kelly bar
BG 24 H BG 28 H BG 34 H 11 KDK Rotary drive
BT 75 / BT 85 BT 85 BS 95 12 Drilling tool

11

3
5

4
12 2

BG 46 BG 50
BS 115 BT 180

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 BG 39 Spotlights
PremiumLine

DA 1,550

DA 1,300

Vario-Masthead

Drill axis extension

Modern, ergonomic operator cab
– FOPS compliant with additional protective roof guard
– Sliding door with sliding window
– Premium comfort seat, air-sprung and heatable
– High-precision electronic pre-control system
– Joystick controls with high functionality
DA 2,000
– B-TRONIC 4.1 control module with color touch screen and a
DA 1,700 multitude of assistant and automatic systems
– The machine is linked via the Internet to site and service
Flexible mast concept management systems through integrated DTR module and
tablet
– Vario-masthead
• Masthead for drill axis distance
1,300 / 1,550 mm, expandable to
1,700 / 2,000 mm
• Increased stroke for Kelly bars when
using an upper kelly guide
• Tiltable side jib for optimal position
of auxiliary rope (in both drilling axes,
for single-pass processes and for
transport)
– Vario-crowd winch system
• Transport possible with built-in crowd
ropes (Kelly operation)
• Low Head version, min. rig height
of 18.6 m (possible with integrated Patented Kelly visualization with spring compression
Vario-mast section) sensing
• Rope tensioning cylinder integrated in – Display of lock recesses
lower mast section – Increase in drilling performance
– Mast extension 3 m or 5 m – Reduced wear on Kelly bar and Kelly drive keys
• Increasing of drilling depth – Display and supervision of correct lowering and retracting of
• Increased stroke for Single-Pass the Kelly bar
systems
• Use of longer Kelly bars and casing
tubes
• Mast erection without auxiliary crane
• Mast extensions can be combined
with all drill axes
– Achievable max. drilling diameter of n Reduction of fuel consumption by up to 30%
3,700 mm n Increased productivity through improved efficiency
n Significantly reduced noise levels
n Tried and proven suitability for practical application
n Optimized parallel operation of main and auxiliary
consumers

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 Safe and easy transport Main winch (on uppercarriage)
– Hydraulic locking of support trestle – Wide winch drum
– Easy demounting of mast with two short pins – Single layer winch for minimized rope
– Activated by remote control wear (optional)
– Constant line pull
Variably stackable – Service-friendly winch position
counterweight elements – Optimal transfer of hydraulic power
– Constant tail radius – Designed for heavy continuous operation
– Small weight of individual (winch classification M6 / L3 / T5)
elements (4.9 t or 2.5 t) – Swing down mechanism for transport
– Flexible arrangement,
adjustable to application
– Easy assembly and
disassembly

Safety equipment Powerful engine CAT C 15

– Guardrails on upper level (foldable for transport) – For Exhaust Emission Standards Tier 3
– Walking platform with handrail (foldable for transport) or Tier 4 final
– Upward folding service doors – Diesel particulate filter in Exhaust
Emission Standard Tier 4 final
– Closed circuit cameras for rear area and main winch
surveillance with display on – Modern engine diagnostic system
integrated screen in operator’s – Low noise emission
cab – Low fuel consumption due to individual
– Flashing warning lights and consumer control
audible reverse warning system – Worldwide CAT-service partners
– Slewing angle display for upper
carriage

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 BG 39 Dimensions – Basic version
PremiumLine

5° 5° 5°

15°

28490

26000 BK 420/470/3/36

10000
21830

3100

13670
9500

10200

1300

4170
1290

0
6460 1000
350

4290 - 4650 R 4600 3700 - 5000

Operating weight 147 t

(as shown)

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 BG 39 Technical specifications
PremiumLine

Rotary drive KDK 390 S

Torque (nominal) at 350 bar 389 kNm
Speed of rotation (max.) 46 rpm
KDK 390 S 1st gear Standard mode 2nd gear Standard mode

M nom. [kNm]

M nom. [kNm]
389

164 185

78
0 0
Not to scale 0 8 19 rpm 0 17 46 rpm

Crowd winch
Crowd force push and pull, effective / nominal 460 / 590 kN
Speed (down / up) 10.0 / 10.0 m/min
Fast speed (down / up) 30.0 / 30.0 m/min
Main winch (selectable) multi-layer single layer
Winch classification M6 / L3 / T5 M6 / L3 / T5
Line pull (1st layer) effective / nominal 287 / 363 380 / 480 kN
Rope diameter 32 40 mm
Line speed (max.) 75 63 m/min
Auxiliary winch (selectable)
Winch classification M6 / L3 / T5 M6 / L3 / T5
Line pull (1st layer) effective / nominal 100 / 127 140 / 177 kN
Rope diameter 20 22 mm
Line speed (max.) 55 55 m/min
Base carrier (EEP) BS 95
Engine CAT C 15
Rated output ISO 3046-1 433 kW
@ 1.850 rpm
Exhaust Emission Standard acc. to EPA Tier 3 Tier 4 final
Diesel tank capacity / AdBlue 1,000 / – 800 / 35 l
Sound pressure level in cabin (EN 16228, Annex B) LPA 80 dB(A)
Sound power level (2000/14/EG and EN 16228, Annex B) LWA 112 dB(A)
Hydraulic pressure 350 bar
Flow rates 2 x 430 + 1 x 565 + 1 x 215 l/min
Hydraulic oil tank capacity 1,000 l
Undercarriage UW 130
Crawler type B8B
Track width (retracted/extended) 2,700 / 4,000 mm
Overall length of crawlers 6,460 mm
Traction force effective / nominal 840 / 990 kN

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 BG 39 Technical equipment
PremiumLine

Base carrier BS 95, Fig. A BG attachment

Standard Standard
– Removable counterweight elements – Sturdy V-type mast kinematic system
(4 x 4.9 t + 1 x 2.5 t) – Main winch with hydraulically operated
– Basic-remote control freewheeling
– Removable crawler side frames – Swivel for main rope
– Protective roof guard – Pivoted anchor points for main and
– Radio with CD, MP3, USB and auxiliary rope
Bluetooth c/w hands-free kit – Boom with hydraulic cylinders for
– Platforms with handrail (on both sides vertical and horizontal mast alignment
and at the cabin) – Hydraulic locking for support trestle
– Guardrails upper level (foldable for – Flexible mast concept (Vario-mast,
transport) Vario-masthead
– Air conditioning system Optional
– 3 cameras for rear area and main winch – Upper kelly guide
surveillance – Extension of drill axis to 1,550 / 1,700 /
– Central lubrication system 2,000 mm
– Premium comfort seat – Mast support unit
– Electric refueling pump – Mast extension 3 m / 5 m
Optional – Mast access ladder
– Counterweight variably adjustable to – Swivel for auxiliary rope
max. 29.4 t – Attachment of casing oscillator (up to
– Walking platform with handrail BV 2000), Fig. B
(continuous on both sides, at cabin • Powered by on-board hydraulics of
level, optional foldable base machine
– Compressor 1,000 l/min • Controlled from operator´s cab
– Electric generator 13 kVA • Weight of drill rig can be activated
through mechanical fixing
– Bio-degradable hydraulic oil
– Attachment of automatic casing drive
– Arctic kit / Arctic kit plus
adapter, Fig. C
– Hydraulic system with quick-release
– Concrete line
hydraulic couplers (socket bank;
undercarriage) – Possible up to 2,500 mm drilling
diameter on request
– Cab space heater with automatic timer
– Air line attachment
– LED spotlights
– Flat-track shoes
– Additional camera (at customer-specific
location)
– Front screen guard
A
– Sun blind small or big
– Climatronic
– Multi-remote control

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 Rotary drive KDK 390 S Measuring and control system
(multi-gear), Fig. D Standard
Standard – PLC processor for all electrically
– 4 selectable modes of operation actuated functions
– Kelly equipment KA 800/470 – Automatic mast alignment with
– Integrated Kelly damping system memory-recall
– Exchangeable Kelly drive adapter – Depth measuring device on main winch
– Exchangeable Kelly drive keys – Distance measuring device on crowd
winch
– Cardanic joint
– Main winch with electronic load sensing
– Quick-release hydraulic couplers
– Slack rope prevention
– Transport supports
– Automatic swivel alignment function
– Lifting gear
– Hoist limit switch on main and auxiliary
Optional winch
– Torque multiplier BTM 720 K – Auxiliary winch with hydraulic load
• Torque 600 kNm sensing
• Increasing of torque for casing
installation – Crowd stroke monitoring
• Easy attachment – Crowd speed control
• Separate sledge – Speed measuring control on rotary
• Connection to rotary drive with drive (KDK)
cardanic joint – Automatic torque setting (KDK)
– Kelly equipment KA 800/559
– Hold-Back control
– B-Tronic 4.1
– Tablet
– DTR module
– Assistants:
• Kelly drilling assistant
• Automatic crowd control
B • One-directional spoil discharge
assistant
• Bi-directional spoil discharge
assistant
• Casing extraction assistant
Optional
– Electronic load-sensing for auxiliary
winch
– Drilling and pulling assistant for Single-
Pass processes
– Recording of concrete pressure and
C D
volume for Single-Pass processes
– Software modules for further
applications
– B-APS Satellite-based positioning
system

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 BG 39 Technical equipment
PremiumLine

Operating, Evaluation and Transfer Systems

Standard
– Bauer B-TRONIC 4.1 – Tablet
• High-resolution 10.4" touch screen • Fully-fledged tablet with numerous
for high operating comfort, Fig. E apps, (such as camera, processor,
• High contrast display easy to read in notebook etc.), Fig. G
daylight • Internet access via DTR module
• Variable display of machine and • Copy (mirroring) of operator screen
process-specific production • Offline availability of machine-
parameters in line with selected specific documents, such as manuals
operating techniques and spare parts lists
• Main parameters, such as pump • Mobile tool for service engineers
pressures, torque and drilling depth
at a glance – DTR module
• Kelly visualization for displaying the • Online Internet connection for the
actual position of lock recesses and drilling rig via mobile communications
drive keys network (GSM)
• Recording of machine and process- • GPS receiver for positioning
specific production parameters (Fig. F) • WLAN connection for the tablet
for documentation of the construction • Internet data transfer to BAUER
progress and external processing webserver (WEB-BGM) for protected
with the evaluation software B-Report customer access to their own
• Data transfer to external data storage machine and production process
device (USB memory stick) or online data.
access via WEB-BGM
• Display of machine status and fault
messages in plain text
• Fault diagnosis

E F

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 BG 39 Multi-function equipment
PremiumLine

Kelly drilling Cased Kelly drilling Cased Kelly drilling

(installation with BTM) (installation with oscillator)

CFA FDP
Standard or Lost Bit

CCFA BC
Cased CFA system Trench cutter
with KDK + BTM

CSM
FOW Cutter Soil Mixing

SCM SMW TR
Single mixing paddle Triple mixing paddles Depth vibrator

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 BG 39 Application – Kelly drilling
PremiumLine

33490

30000

28490

26000

10000
BK 420/470/4/80
BK 420/470/3/36

10000

5000
21830

25830

3100
3100

13670 13670
9500
9500

1700

10200
10200

1300 4550

4170 4170

1290
1290

0 0
350
350

6460 6460
4290 - 4650 R 4600 4690 - 5050 R 4600

Basic version Upgraded version

Main winch 287 kN 380 kN
Mast extension without 5m
Upper Kelly guide without with
Drilling axis 1,300 mm 1,700 mm 2,000 mm
Max. drilling diameter
uncased 2,300 mm 3,100 mm 3,700 mm
cased 2,000 mm 2,800 mm 3,400 mm

Operating weight 147 t 179 t 180 t

with Kelly BK 420/470/… ...3/36 ...4/80 ...4/68
with bucket KB 1500 KB 2320 KB 2800
with counterweight 22.1 t 29.4 t 29.4 t

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 Drilling depth – uncased Kelly drilling
Basic version Upgr. version
(DA 1,300 mm) (DA 1,550 mm)
3-part Kelly bar A (m) B (m) G (kg) HW (m) T (m) HW (m) T (m)
BK420/470/3/36 15.2 38.2 9,400 8.5 35.9 9.7 35.9
BK420/470/3/42 17.2 44.2 10,500 6.5 41.9 9.7 41.9
BK420/470/3/48 19.2 50.2 11,600 4.5 47.9 9.7 47.9
A

BK420/470/3/52 20.6 54.2 12,300 3.1 51.9 8.3 51.9

4-part Kelly bar
BK420/470/4/56 17.2 57.8 14,400 6.5 55.5 9.7 55.5
BK420/470/4/64 19.2 65.8 16,000 4.5 63.5 9.7 63.5
BK420/470/4/72 21.2 73.8 17,600 2.5 71.5 7.7 71.5
BK420/470/4/80 23.2 81.8 19,200 – – 5.7 79.5
BK420/470/4/84 24.2 85.8 20,000 – – 4.7 83.5
BK420/470/4/88 25.2 89.8 20,800 – – 3.7 87.5
BK420/470/4/92 26.2 93.8 21,600 – – 2.7 91.5
Hw

BK420/470/4/94 26.7 95.8 22,100 – – 2.2 93.5

5-part Kelly bar*
BK210/470/5/80 19.0 82.6 15,300 4.8 80.3 9.7 80.3
BK210/470/5/90 21.0 92.6 16,800 2.8 90.3 8.0 90.3
BK210/470/5/95 22.0 97.6 17,600 – – 7.0 95.3
B

* Reduction of torque to 210 kNm for Kelly type BK 210

A Length of Kelly bar (retracted) Drilling data as shown are based on tool length
T

B Length of Kelly bar NL = 1.9 m, minimum horizontal mast reach and using
(extended, unlocked) Bauer attachment.
Drilling depth is increased by 0.39 m when using maximum
T Drilling depth
horizontal mast reach.
NL

HW Max. clearance to drilling tool

NL Effective tool length Further drilling depth, diameter and other Kelly types on
G Weight of Kelly bar request.

Cased Kelly drilling Cased Kelly drilling

with Torque multiplier BTM 720 K with Casing oscillator BV 2000

Casing length Casing length

with BTM = HW - 0.5 m without BV = HW - 0.5 m
with BV = HW - 2.4 m
HW max. = 7.0 m
Hw
Hw

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 BG 39 Application – CFA-drilling
PremiumLine

38640

33980

8000

3100
28980

3100

10000
10000

23400

5000
26000
18400
20800

1300

10200
10200

3630 3630
1290
1290

0 0
6460 6460
380
380

4290 - 4650 R 4600 4290 - 4650 R 4600

Basic version Upgraded version

Kelly extension without 8.0 m
Max. drilling depth (with auger cleaner) 18.0 m 31.0 m
Max. drilling diameter 1,200 mm 1,200 mm
Max. extraction force with main-
1,030 kN 1,060 kN
and crowd winch (effective)
Mast extension without 5,0 m
Counterweight 22.1 t 29.4 t

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 BG 39 Application – FDP-drilling
PremiumLine

48530

5000
33640

10000
16500
28980
8000

3000
3100

3100
10000
10000
16300

21400
24100
19100

5000
1300

1300
10200

10200

2930
2930
1290

0 0
1290

6460 4290 - 4650 R 4600

330

370

4290 - 4650 R 4600

Basic version Upgraded version

Kelly extension 8.0 m 16.5 m
Max. drilling depth 26.7 m 40.2 m
Max. drilling diameter 710 mm 710 mm
Max. extraction force with main-
1,030 kN 1,060 kN
and crowd winch (effective)
Mast extension without 5.0 m
Counterweight 22.1 t 29.4 t

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 BG 39 Application – CCFA-drilling
PremiumLine

33980 33980

3100
3100

10000
10000

23500
24600

5000
5000

1300
1300

10200
10200

2380 2380
1290
1290

0 0
6460 6460
570

490

4290 - 4650 R 4600 4290 - 4650 R 4600

Basic version with DKS 100 / 200 Upgraded version with KDK 390 S / BTM 400
Max. drilling depth 23.6 m 22.9 m 22.9 m 20.9 m
Max. drilling diameter 750 mm 750 mm 880 mm 1,000 mm
Max. extraction force with main-
840 kN 1,060 kN 1,060 kN 1,060 kN
and crowd winch (effective)
Mast extension 5.0 m 5.0 m 5.0 m 3.0 m
Operating weight approx. 167.2 t 179.0 t 184.2 t 183.8 t
Counterweight 29.4 t 29.4 t
Spoil discharge system Optional Standard

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 BG 39 Further applications
PremiumLine

48900

34100

3100
10000

19820
5000
10200

1550
1290

0 0
1000

4540 - 4900 R 4600 4550 5790

CSM – Cutter Soil Mixing BC Trench cutter system

Cutting/Mixing head BCM 5 BCM 10 Trench cutter BC 35 / BC 40
Panel width 1.0 m 1.2 m Max. cutting width 1.2 m
Panel length 2.4 m 2.8 m Max. cutting depth 48 m 100 m
Max. panel depth 42.8 m Hose drum system HSS 48 HDS 100
Counterweight 29.4 t Operating weight 184.0 t
Operating weight 175.0 t

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 BG 39 Transport – Dimensions and weights
PremiumLine

Base carrier G = 65.0 B = 3,720

G = 68.5 (with 287 kN main winch) 3000
3600

3640
1290

1270
3400 4500 1000

440
8650 3720

Base carrier with lower mast section G = 89.0 B = 3,720

G = 98.0 (with walking platform and 380 kN main winch)

12250 4500 3640

17750

G = 35.0 B = 3,150 G = 2 x 15.5

3000
1270

1270
3200
3160

580

530

2600 2520
850

3400 4500 3150 *

* Transport width 3,000 mm on request

G = Weight (t)
6460
6460

B = Width, overall (mm)

Weights shown are approximate

values;
optional equipment may change
the overall weight and dimensions.

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 Upper mast section with mast head G = 7.1 B = 2,100 Main winch 287 kN
G = 2.9 (without rope)
3.4 (with 95 m rope)
B = 2,100
2650

1600

1500
700
14000 1900

G = 2.4 B = 1,700 G = 4.7 B = 1,650 Main winch 380 kN

G = 6.8 (without rope)
7.8 (with 140 m rope)
B = 2,500
1800

1800
1600
700
4800 10250 2140

Lower mast section with Vario-mast system G = 22.6 B = 2,480 Rotary drive
G = 8.3
2800

2300

2750
13430
200

G = 2.6 B = 1,100 G = 20.0 B = 2,480 1950

1800
2800

2300
1050

3400 10500
200

200

Counterweight Mast extension 5 m Backstay cylinders

G = 4 to 6* x 4.9 + 1 x 2.5 G = 2.6 B = 1,150 G = 2 x 2.0 B = 400
B = 3,000
850

950 5300 6160

450

500

* depending on application

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 Worldwide Sales Network

n Global operation and local contact

n Long-term customer care and relationship
n Flexibility in providing customized solutions
n Strong customer orientation
n Unique combination of equipment knowledge
and application competency
n Application and process consulting based on
knowledge from a variety of projects

If you need more information,

please contact us: [email protected]

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 Worldwide Service Network

n Regional organizations and contacts

n Best educated technicians to ensure a
maximum availability of equipment
n Reliable and efficient spare parts supply
n Long term on-site service & support
n Certified on-site operator´s and technician´s
training

If you need assistance, please contact us:

Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
or: [email protected]

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 PremiumLine

BAUER Maschinen GmbH

BAUER-Strasse 1
86529 Schrobenhausen
Germany
Tel. +49 8252 97-0
[email protected]
www.bauer.de
bma.bauer.de

Design developments and process improvements may require the specification and materials to be updated and changed without prior
notice or liability. Illustrations may include optional equipment and not show all possible configurations.
These and the technical data are provided as indicative information only, with any errors and misprints reserved.

905.713.2 3/2016

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