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Passat No. 102 / 1: 2.3 l/125 KW - Motronic, Engine Code AZX

This document provides a current flow diagram for a 2.3 l/125 kW Motronic engine with the following key components: 1. The battery, starter, alternator, voltage regulator, turbocharger coolant pump control unit and coolant circulation pump. 2. The Motronic control unit, ignition system, spark plug connectors and spark plugs. 3. Additional components including the fuel pump relay and convenience system central control unit. 4. The Motronic control unit is also connected to the brake servo relay and vacuum pump for brakes.

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0% found this document useful (0 votes)
615 views17 pages

Passat No. 102 / 1: 2.3 l/125 KW - Motronic, Engine Code AZX

This document provides a current flow diagram for a 2.3 l/125 kW Motronic engine with the following key components: 1. The battery, starter, alternator, voltage regulator, turbocharger coolant pump control unit and coolant circulation pump. 2. The Motronic control unit, ignition system, spark plug connectors and spark plugs. 3. Additional components including the fuel pump relay and convenience system central control unit. 4. The Motronic control unit is also connected to the brake servo relay and vacuum pump for brakes.

Uploaded by

riho09
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

WI-XML Page 1 of 17

Passat Current Flow Diagram No. 102 / 1


Edition 05.2007

2.3 l/125 kW - Motronic, engine code AZX


From May 2002

Notes:

For information concerning

Relay and fuse assignment


Multi-pin connectors
Control units and relays
Earth connections

→ List of Fitting Locations!

For information concerning

Fault Finding Programs

→ Guided Fault Finding


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Passat Current Flow Diagram No. 102 / 2


Battery, starter, alternator, voltage regulator, turbocharger
coolant pump control unit, coolant circulation pump
A - Battery
2 B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
J59 - X-contact relief relay
J155 - Turbocharger coolant pump control unit
J207 - Starter inhibitor relay
T1c - 1-pin connector, black
T2b - 2-pin connector, black
T9g - 9-pin connector, black
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
V51 - Continued coolant circulation pump
1
- Earth strap, battery body

ws = white 500
- Screw connection 1 (30), on relay plate
sw = black
ro = red 502
- Screw connection 1 (30a), on relay plate
rt = red - Connection (61), in dash panel wiring harness
br = brown A17
gn = green - Positive connection 2 (30), in dash panel wiring harness
bl = blue A52
gr = grey
D97
- Connection (50), in engine compartment wiring harness
li = purple
vi = purple --- - Only models with automatic gearbox
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 3


Motronic control unit, ignition system, spark plug connectors,
spark plugs
J220 - Motronic control unit, in protective housing on left in
engine compartment
N127 - Ignition coil 2 with output stage
N292 - Ignition coil 4 with output stage
P - Spark plug connector
Q - Spark plug
S78 - Coolant pump fuse
S229 - Fuse in fuse holder
T4j - 4-pin connector
T4l - 4-pin connector
T8s - 8-pin connector, black
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
16
- Earth point 1, on cylinder head cover

ws = white 84
- Earth connection, engine block, in front right wiring
sw = black harness
ro = red - Earth connection 1, in engine wiring harness
rt = red 281
br = brown
501
- Screw connection 2 (30), on relay plate
gn = green
bl = blue 504
- Screw connection 1 (87), on relay plate
gr = grey
li = purple D23
- Connections (via fuse 229), in front right wiring harness
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 4


Motronic control unit, ignition system, spark plug connectors,
spark plugs, fuel pump relay
D - Ignition/starter switch
4
J17 - Fuel pump relay
J220 - Motronic control unit, in protective housing on left in
engine compartment
J393 - Convenience system central control unit
N70 - Ignition coil 1 with output stage
N291 - Ignition coil 3 with output stage
N323 - Ignition coil 5 with output stage
P - Spark plug connector
Q - Spark plug
T4i - 4-pin connector
T4k - 4-pin connector
T4n - 4-pin connector
T8s - 8-pin connector, black
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
30
- Earth connection 1, next to relay plate
ws = white
sw = black
81
- Earth connection 1, in dash panel wiring harness
ro = red
rt = red 84
- Earth connection, engine block, in front right wiring
br = brown harness
gn = green
bl = blue 281
- Earth connection 1, in engine wiring harness
gr = grey - Connection (50a), in dash panel wiring harness
li = purple A86
vi = purple - Connections (via fuse 229), in front right wiring harness
ge = yellow D23
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 5


Motronic control unit, brake servo relay, vacuum pump for
brakes
D - Ignition/starter switch
J220 - Motronic control unit, in protective housing on left in
engine compartment
J569 - Brake servo relay
S131 - Fuse 1
S232 - Fuse in fuse holder
T3s - 3-pin connector, red, on protective housing for control
units on left in engine compartment
T15s - 15-pin connector, red, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
V192 - Vacuum pump for brakes
28
- Earth point, on bulkhead

85
- Earth connection 1, in engine compartment wiring harness

A2
- Positive connection (15), in dash panel wiring harness

A20
- Connection (15a), in dash panel wiring harness
--- - Only models with automatic gearbox
ws = white
sw = black * - Not with all levels of equipment
ro = red
rt = red
10
10
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 6


Motronic control unit, injectors
J220 - Motronic control unit, in protective housing on left in
engine compartment
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
N83 - Injector, cylinder 5
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T10f - 10-pin connector
T121 - 121-pin connector, on Motronic control unit
A20
- Connection (15a), in dash panel wiring harness

D52
- Positive connection (15a), in engine compartment wiring
harness
--- - Only models with cruise control system (CCS)

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 7


Motronic control unit, brake light switch, brake pedal switch for
CCS, clutch pedal switch, camshaft control valve
F - Brake light switch
F36 - Clutch pedal switch
F47 - Cruise control system brake pedal switch/diesel direct
injection system
J220 - Motronic control unit, in protective housing on left in
engine compartment
N79 - Heater element for crankcase breather
N205 - Inlet camshaft control valve 1
N208 - Inlet camshaft control valve 2
S7 - Fuse in relay plate fuse holder
S13 - Fuse in relay plate fuse holder
T15a - 15-pin connector, white, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
A89
- Connection 2 (54), in dash panel wiring harness

A104
- Positive connection 2 (15), in dash panel wiring harness

A154
- Connection (brake pedal), in dash panel wiring harness
ws = white - Positive connection (15a), in engine compartment wiring
sw = black D52
ro = red harness
rt = red * - Only models with manual gearbox
br = brown ** - Not with all levels of equipment
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 8


Motronic control unit, cruise control system switch and button
E45 - Cruise control system switch, position 0 = OFF in detent,
position 1 = OFF with button, position 2 = ON, position 3 =
RES
E227 - Cruise control system (CCS) SET button
J220 - Motronic control unit, in protective housing on left in
engine compartment
T10 - 10-pin connector, black, on right next to steering column
T15a - 15-pin connector, white, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
A130
- Connection (CCS), in dash panel wiring harness
--- - Only models with cruise control system (CCS)

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 9


Motronic control unit, Hall sender, coolant temperature sender,
brake servo pressure sensor
G2 - Coolant temperature sender
G40 - Hall sender
G62 - Coolant temperature sender
G163 - Hall sender 2
G294 - Brake servo pressure sensor
J220 - Motronic control unit, in protective housing on left in
engine compartment
T4v - 4-pin connector, black, on brake servo pressure sensor
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
220
- Earth connection (sender earth), in engine wiring harness

D106
- Connection 4, in engine compartment wiring harness
--- - Only models with automatic gearbox

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 10


Motronic control unit, engine speed sender, knock sensors
G28 - Engine speed sender
G61 - Knock sensor 1
G66 - Knock sensor 2
J220 - Motronic control unit, in protective housing on left in
engine compartment
T3a - 3-pin connector, black, on left on bulkhead
T3b - 3-pin connector, grey, on left on bulkhead
T3c - 3-pin connector, brown, on left on bulkhead
T121 - 121-pin connector, on Motronic control unit
220
- Earth connection (sender earth), in engine wiring harness

D102
- Connection 2, in engine compartment wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 11


Motronic control unit, throttle valve module
E15 - Heated rear window switch
G186 - Throttle valve drive (electric power control)
G187 - Throttle valve drive angle sender 1 (electric power control)
G188 - Throttle valve drive angle sender 2 (electric power control)
J220 - Motronic control unit, in protective housing on left in
engine compartment
J255 - Climatronic control unit
J314 - Air conditioning system cut-off control unit
J338 - Throttle valve module
T6a - 6-pin connector, black, on throttle valve control module
T6h - 6-pin connector, black, on heated rear window switch
T15s - 15-pin connector, red, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
A64
- Connection (30, speed boost), in dash panel wiring
harness
* - Only models with air conditioning system

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 12


Motronic control unit, secondary air system, activated charcoal
filter system solenoid valve 1, variable intake manifold
changeover valve
J220 - Motronic control unit, in protective housing on left in
engine compartment
J299 - Secondary air pump relay (373), in protective housing for
control units on left in engine compartment
N80 - Activated charcoal filter system solenoid valve 1 (pulsed)
N112 - Secondary air inlet valve
N156 - Variable intake manifold changeover valve
S130 - Secondary air pump fuse, in protective housing for control
units on left in engine compartment
S234 - Fuse in fuse holder
T3a - 3-pin connector, green, on left on bulkhead
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
V101 - Secondary air pump motor
ws = white
28
- Earth point, on bulkhead
sw = black
ro = red E30
- Connection (87a), in engine wiring harness
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 13


Motronic control unit, Lambda probes
G39 - Lambda probe
G130 - Lambda probe after catalytic converter
J220 - Motronic control unit, in protective housing on left in
engine compartment
T4c - 4-pin connector, brown
T6 - 6-pin connector, black
T121 - 121-pin connector, on Motronic control unit
E30
- Connection (87a), in engine wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 14


Motronic control unit, air mass meter, accelerator position
sender
G70 - Air mass meter
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J220 - Motronic control unit, in protective housing on left in
engine compartment
T6b - 6-pin connector, on accelerator position sender
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T15a - 15-pin connector, white, on protective housing for control
units on left in engine compartment
T15s - 15-pin connector, red, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
A60
- Connection (speed signal), in dash panel wiring harness

A121
- Connection (high bus), in dash panel wiring harness

A122
- Connection (low bus), in dash panel wiring harness

E30
- Connection (87a), in engine wiring harness
ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 15


Oil pressure switch, fuel system pressurisation pump, fuel
gauge sender, speedometer sender, coolant shortage indicator
sender, fuel gauge senders 2 and 3
F1 - Oil pressure switch
G - Fuel gauge sender
G6 - Fuel system pressurisation pump
G22 - Speedometer sender (inductive sender on gearbox)
G32 - Coolant shortage indicator sender
G169 - Fuel gauge sender 2
G237 - Fuel gauge sender 3
S228 - Fuse in fuse holder
T3d - 3-pin connector, front left in engine compartment
T4e - 4-pin connector, black
T6c - 6-pin connector, blue, left A-pillar coupling station
T10a - 10-pin connector, brown, left A-pillar coupling station
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
78
- Earth point, lower part of right B-pillar

197
- Earth connection 4, in rear wiring harness
ws = white
269
- Earth connection (sender earth) 1, in dash panel wiring
sw = black harness
ro = red
rt = red 316
- Earth connection (sender earth 2) in engine wiring
br = brown harness
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 16


Dash panel insert, oil level and oil temperature
warning/indicator, anti-theft alarm system contact switch
F120 - Anti-theft alarm and vermin repellent system contact
switch
G266 - Oil level and oil temperature sender
J285 - Display control unit in dash panel insert
J393 - Convenience system central control unit, in front left
footwell
K31 - Cruise control system warning lamp
K38 - Oil level warning lamp
S5 - Fuse in relay plate fuse holder
T10a - 10-pin connector, brown, left A-pillar coupling station
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T15k - 15-pin connector, grey
T32a - 32-pin connector, blue, on dash panel insert
T32b - 32-pin connector, green, on dash panel insert
44
- Earth point, lower part of left A-pillar

86
- Earth connection 1, in rear wiring harness
ws = white A74
- Connection (15a, fuse 5), in dash panel wiring harness
sw = black
ro = red A91
- Connection (signal for dash panel insert), in dash panel
rt = red wiring harness
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 102 / 17


Dash panel insert, optical and acoustic oil pressure warning,
odometer display, coolant shortage and coolant temperature
indicator, fuel gauge, data bus diagnostic interface
G1 - Fuel gauge
G3 - Coolant temperature gauge
H11 - Oil pressure warning buzzer
J285 - Display control unit in dash panel insert
J533 - Data bus diagnostic interface
L75 - Digital display illumination bulb
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp
K28 - Coolant temperature/coolant shortage warning lamp
K83 - Exhaust emissions warning lamp
K132 - Electronic power control fault lamp
T32a - 32-pin connector, blue, on dash panel insert
T32b - 32-pin connector, green, on dash panel insert
Y4 - Odometer display
A60
- Connection (speed signal), in dash panel wiring harness

A121
- Connection (high bus), in dash panel wiring harness
ws = white - Connection (low bus), in dash panel wiring harness
sw = black A122
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink

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