Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

TABLE OF CONTENTS

1. Supplier/Manufacturer Company Profile and Catalogue…………………………………...

2. Materials Compliance Sheet………………………………………………………….…..……

3. Material Technical Data Sheet………………………………………………………………...

4. Country of Origin………………………………………………………………………………

5. Test Report……………………………………………………………..………………………

6. Material Safety Data Sheet……………………………………………………………………

7. Previous Approval……………………………………………………………………………..

8.Area of Application (Highlighted Drawings)...………………………………………………..

9.Warranty Certiticates.……………………………………………………….…………………....
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

1 Supplier /
Manufacturer
Company Profile
and Catalogue
PORTFOLIO
OVERVIEW
Unitech Qatar for Building & Construction The company represents local and international
Materials LTD. WLL is a major supplier of building well-known suppliers in Europe, Australia, and the
& construction materials established in Doha in the Americas. The company has been able to serve
year 2003 to serve the building and construction major clients in Qatar including major contractors of
sector in Qatar. The company employs a high cladding and MEP installers.
caliber of engineers and specialists in the field,
providing top-notch services to its valuable clients Unitech Qatar for Building & Construction Materials
in Qatar. LTD. has been able to serve major projects in the
state of Qatar such as Pearl GTL, Hamad Medical
Combining unparalleled experience & City Education Center, New Doha International
comprehensive solutions across all industries Airport, Texas A&M College of Engineering, Doha
and business functions, its “high performance Convention Center, National Command Center,
business” strategy in addition to its expertise King Hamad Hospital, Saudi- German Hospital, as
ensure delivering best value products to its clients. well as several other prestigious & Mega projects in
Unitech Qatar has gained the recognition of several the country.
consultants in the state of Qatar, such as Dar Al
Handasa, Arab Consulting Engineers, Ashgal, Unitech Qatar combines a deep understanding of
Projacs, Bechtel, Kharamaa, and others. building and construction materials Qatari market
with a successful history of upgrading its products
The company deals with a respectable range of and developing its processes. The company has
products; specialized steel construction products, the human skills, the know-how and the suitable
waterproofing, architectural products, and other product to service major construction project,
specialized items for the construction industry. medium to mega projects taking into care its
positive contribution to the societies.

VISION MISSION
To provide unique We aim to become
products and solutions to among the premier
the construction industry, leading companies in the
products that last and building and construction
solutions that make a materials industry in
significant contributions Qatar, to service our
towards the development clients with pride, and
of the construction sector to be the company that
in Qatar. is always welcoming
To be the company of young entrepreneurs and
choice for our customers, executives seeking to
by developing a long-term develop their skills and
relationship based on evolve their potentials
confidence.
To operate our business
operations through the
best business practices
and with care for our
societies in a sustainable
manner of responsibility.
 We conduct the best business
practices to serve our clients with
professionalism and delicacy.
OUR APPROUCH
We are constantly evolving in order to become more flexible in our operations, more sustainable in our use
of resources, and more innovative in conducting our business.

We help our ur customers succeed by delivering quality products, innovative solutions, and great customer
service.

We strive to provide integrated building solutions via superior building materials tailored to the specific
construction needs of our customers.

Sustainable development is embedded in our core business strategy and we recognize that the
construction industry is shifting toward more cost-effective, efficient, and environmentally friendly
solutions.

We have a vast
experience in the building
and construction
materials industry. We
have provided large and
mega projects with the
most suitable products,
manufactured to
withstand the harshest
weather conditions.
OUR CERTIFICATES
OUR PRODUCTS
.A. MEP MATERIALS

CABLE MANAGEMENT SYSTEM BUS BAR

PIPE CLAMP SLOTTED CHANNEL

THREADED ROD BOLTS & NUT & WASHER

ELECTRICAL INSULATION RUBBER FIRE RATED DUCT INSULATION

NEOPRENE PAD GI CONDUIT

PVC ELECTRICAL PIPE

.B. CONSTRUCTION MATERIALS

HY RIB GEOTEXTILE

PROTECTION BOARD
TIE ROD & ACCESSORIES
( CORRUGATED SHEET)

PLY WOOD FILLER BOARD

 POLYSTYRENE FOAM HOT ROLLED
(EXTRUDED , EXPANDED) STEEL PROFILES

MG CORRUGATED
FENCING MESH
SHEET

SANDWICH PANEL EXPANDED METAL

.B. CONSTRUCTION MATERIALS

BLOCK WORKS BOLTS

FIRE STOP
DRENCH CHANNEL
SEALANT

WATER PROOF SEALANT MECHANICAL ANCHOR

 METAL WORK
CHEMICAL ANCHOR DECORATIVE PANEL

MECHANICAL FIXATION ACOUSTIC

SYSTEM UNDERLAY

ROCKWOOL & PARKING

FIBER GLASS ACCESSORIES
.C. FIT OUT PRODUCT

SUSPENSION
GYPSUM BOARD STEEL SYSTEM

DRYWALL STEEL
PROFILE JOINT

ALUMINUM MINERAL FIBER

CEILING SYSTEM CEILING SYSTEM
 ALUMINUM ROCKWOOL &
ACCESS PANEL FIBER GLASS

ENTRANCE
MATT TILE TRIM

TILE CONTROL TILE

JOINT ADHESIVE
.C. FIT OUT PRODUCT

ACOUSTIC
UNDERLAY SKIRTING

STAIR EXPANSION
NOSING JOINT COVER

RAISED ACCESS VINYL & CARPET

FLOOR FLOORING
 ADHESION
EPOXY FIRE STOP SEALANT

WATER PROOF METAL WORK

SEALANT DECORATIVE PANEL

MECHANICAL FIXATION
HANDRAIL SYSTEM SYSTEM
.C. FIT OUT PRODUCT

SIGNS THREADED ROD

BOLTS & NUT & WASHER JOINT COMPOUND

PARKING
ACCESSORIES
Al Waab City – Salwa Road, 2nd Floor - Office , Above AUDI Showroom
P.O. Box: 23910 Doha-Qatar - Email: [email protected]
Phone: Tel : +974 4451 3301/02/03 - Fax: +974 4451 3305
SFSP
Specialized Factory
for Steel Products /s.a.r.l

PRODUCTS
PROFILE
INDEX About SFSP 2
SFSP Cable Management Systems 6
Product Expanded Metals, Plasterers` Beads 10
Profile Block Ladder Reinforcement 16

Steel Lintels & Block Work Accessories 20

Pipe Clamps & Hangers 24

Marble & Granite Fixings 30

Dry Wall & Ceiling Profiles 34

Garbage & Linen Chutes 38

Location 46

1
 SFSP SOCIAL RESPONSIBILITY
Specialized Factory Being socially responsible is a part of who we are
and how we do our business. We aim to provide
for Steel Products /s.a.r.l useful products and services, to provide jobs and
development opportunities for our communities,
and to gain satisfaction through meaningful work.
Specialized Factory for Steel Products is a leading factory in Lebanon, established in the year 2011 to serve We make a difference by acting on the values and
the steel construction products industry in Lebanon and the region. principles of our societies and we inspire others to do
so. At SFSP, we anticipate and reduce threats caused
Production at the factory is observed using modern practices of manufacturing methods in the steel by environmental changes or natural disasters, and
construction industry with a definite compliance to international standards of fabrication. we are well adapted to significant social changes.
SFSP adapts quickly and easily to market demands and requirements. The factory is operating a top of We contribute to a more sustainable society by
the line production machinery, automated with high technology to ensure quality and maintain speed with means of value and support to our consumers,
delicacy. supply chains, and stakeholders. We are keen to
Quality at SFSP is uncompromised; the factory is working as per ISO 9001: 2008 Quality Management identify ways they can improve our impacts on the
System, with care for the safety of its workers and clients as well as the welfare of its society by acknowledging people and places we work and live in, and thereby
the environmental key issues, trying to maintain a pollution-free production facility become more valuable and valued members of
society.
the resource use of natural resources and waste
TECHNICAL SERVICES disposal.
- Organizational governance: We promote
accountability and transparency at all levels, thus, - Fair operating practices: Practicing accountability
A crucial factor in the job of a factory is to provide continuous technical services and consultations.
promoting responsibility and fairness in dealings with other businesses
That’s why SFSP has invested in a professional team of researchers and specialists.
SFSP has recruited brilliant graduates and experienced engineers having the appropriate knowhow on the - Human care: We treat individuals with respect; and
make efforts to help members of vulnerable groups At SFSP, we are committed to continuous
on latest technology changes and development in the steel building materials industry.
- Labor practices: We provide just, safe and favorable improvement – ongoing learning, process review and
The product range is developed and updated according to the relevant standards of fabrication across
conditions to workers innovative thinking that foster new initiatives; and
markets, whilst the business processes are evaluated to achieve maximum efficiency.
- Environment: At SFSP, we Identify and improve better practices. Our environmental programs evolve
environmental impacts of our operations, including to meet today’s changing needs while; protecting
SFSP R&D Core Objectives
resources for future; generations.
- Carry out responsibilities effectively in a safe and healthy work environment.
- Develop and implement research programs relevant to the products and solutions introduced and ensure
that the results are communicated clearly in-house and among the clients , concisely and accurately. HEALTH AND SAFETY
The Factory Management regard the health and to:
DESIGN AND ENGINEERING OFFICE - GERMANY safety of the employees, clients and all others that 1. Maintains safe & healthy working conditions.
may be affected by their operations to be of a major 2. Ensures that all facilities and equipment are safe
Unitech Deutshland GmbH is the design office of Unitech for Building and Construction Materials and is and properly maintained.
importance.
situated in Stuttgart, Germany. 3. Provides products that can be applied and used
In support of this, the management promotes health safely and without risk to health.
and safety throughout the Factory’s operations 4. Provides and maintain working procedures, that
and endeavour to engender a positive attitude in all are safe and without risk to health, throughout the
employees towards the prevention of accidents and its operations in respect of:
maintenance of healthy working arrangements. •T he use, handling, storage, transports and disposal
of materials and substances.
The Factory satisfies the requirements of the • The use of factory equipment.
Health, Safety and related legislation by setting •P otential emergency situations, including first aid,
out the responsibilities of all levels of staff and the fire and escape of substances.
arrangements for carrying out those responsibilities 5. Ensure the competence of employees.
and in particular do what is reasonably practicable

2 3
ENVIRONMENTAL SFSP PRODUCTS
AWARENESS SFSP produces a variety of products ranging from cable management systems; cable trays, cable ladders,
basket trays, trunkings and support systems, to mechanical cladding fixations, steel lintels and block work
SFSP is committed to the following:
accessories, plasterers’ beads, expanded metal and block work reinforcement, strut channel systems,
•C  ompliance with all statutory and regulatory
pipe clamps & hangers, gypsum profiles as well as garbage and linen chutes. With the introduction of new
requirements related to its activities, products and
machines and the enhancement of production methods, SFSP continues to develop its production methods
services and the environmental aspects.
systematically as well as thoroughly.
• Identifying quality and environmental objectives
by review and audit of the processes both in-
house and on-site.
•F  ormally setting objectives based on the results
of the process reviews and their significance in
relation to their impact on the environment and Cable Trays & Accessories
the continual improvement of the quality and Cable Trays are designed to meet most requirements of cable and
environmental management system. electrical wire installations and comply to local and international
• Implementing management programs to achieve standards of fabrications and finishes.
these objectives.
• Investing in a well-trained and motivated
workforce.
•W  orking closely with suppliers and customers to
ensure mutual understanding and benefits of the
environmental aspects consideration.
•R  eviewing our policy and objectives as part of the
Management Review Process. Cable Ladders (Welded & Swaged)
•C  ommunicating this policy to all persons working Cable Ladders of different side heights are available upon request.
for or on behalf of the organization.
•P  reventing and minimizing Pollution to the
environment.

SFSP facilities are equipped with advanced machinery amongst are Cable Management Production Lines,
Steel cladding systems production lines, metal lathes and blockwork production line, garbage and linen
chutes production line, and also partition and ceiling profiles production capacity, and Computerized
Basket Trays & Accessories
Numerical Cut machines to ensure delicacy and speed of delivery.
SFSP’s Basket Tray systems make connections fast and simple with
limited need for tools. Its design allows for continuous airflow, and
CNC prevents heating up of cables. SFSP’s Basket Tray comes in a full
PUNCHING range of sizes and is made with high-strength welded steel wires.

Cable Trunkings
Cable Trunkings and Accessories are offered in a comprehensive
range. Mill galvanized, hot-dip galvanized, and powder coated are the
various finishes produced in our factories.

Underfloor Trunking
Underfloor Trunking Systems solutions incorporate a range of products
for the distribution of power and data services , it is a coordinated set of
containments that protect, segregate, contain, and route cables within
a given environment.

4 5
 Cable Management Support Systems
Cable Support Systems are well designed to provide necessary support for cable
trays, cable ladders and trunkings. Cable supports are manufactured according to
Cable Management
common standards from high quality raw materials.
Systems
SFSP Cable Management Systems, fittings and accessories are manufactured in compliance with
international standards. SFSP provides a wide range of products capable of providing the characteristics
C-Channel Strut Systems which respond to the proposed application, along with quality of assembly, speed of installation and cost-
SFSP’s Metal Framing Systems provide an economical solution for electrical,
saving Cable Management Systems. Calculations are provided by our design office in Stuttgart, Germany.
mechanical and industrial supports with a wide variety of applications in the
construction industry.
Applications: - Pipe and Conduit Supports - Tunnel Pipe Stanchions - Racks and SFSP Cable Management Systems are designed to meet most requirements of cable and electrical wire
Shelvings - Wall Framings. installations and comply to local and international standards of fabrication and finishing.
Cable Management Systems are economical wire and cable management systems designed to support and
protect electrical wires and cables.

National Electric Code (NEC) permits Cable Trays in a wide variety of indoor and outdoor applications. The
Expanded Metals, Plasterers` Beads NEC also permits Cable Trays for use as equipment ground conductor.
Expanded Metals help the formation of joints, protection of corners and resistance
against cracks, chips and impact damage. Cable Management Systems can provide significant advantages in cable filling over other wiring methods.
This can provide savings in the size or number of raceways required, thereby, reducing both material
Block Ladder Reinforcement and labor costs. In many cases, NEC permits greater conductor ampacities in Cable Tray Systems than for
SFSP ladder and truss types are used for the reinforcement of brick and block other wiring methods.
masonry to give improved tensile strength to walls subjected to lateral loading e.g.
wind and seismic. SFSPblock reinforcements reduces the risk of cracking either at Under certain conditions, the NEC allows “Free Air” rating of large, single conductor power cables (4/0 &
stress concentration around opening. larger) in ventilated Cable Management Systems. This can provide significant savings in conductor costs.
Cable Management Systems permit much greater spacing between support hangers than most other
Steel Lintels & Block Work Accessories systems, providing savings in support costs and installation labor.
Steel Lintels provide a combination of strength and light weight, resulting in efficient
load bearing performance and increased productivity on site. They are characterized
by their ease of installation in addition to time as well as money saving. Cable Management Systems` types fittings and accessories from SFSP are manufactured in compliance
with :
- IEC 61537:2007 International Electrotechnical Commission
- BS EN 61537:2007 (Cable management, Cable tray systems and cable ladder systems)

Pipe Clamps & Hangers - SASO IEC (61537:2006) Saudi Standard

Pipe Clamps and Hangers from SFSP used in the support of pipes and equipments (Cable management, Cable tray systems and cable ladder systems)
are manufactured according to the highest standards of fabrication.A diversified
choice of Pipe Hangers, Pipe Clamps, EMT Straps, Omega Clamps, Beam Clamps, - NEMA VE 1 - 2009 National Electrical Manufacturers Association.
J and U-Bolts and Threaded Accessories. (Metal Cable Tray Systems)

- NEMA VE 2 - 2006 National Electrical Manufacturers Association.

(Metal Cable Tray Installation Guide Lines)
Marble & Granite Fixings
Stangle Cladding Fixation includes design, calculation and production of several - NEC (ANSI / NFPA 70) National Electric Code
types of mechanical fixings and accessories used for cladding purposes. Stainless (Metal Cable Tray Guide Lines)
and galvanized steel are among the various materials used in the fabrication.

Dry Wall & Ceiling Profiles

SFSP provides a complete product range for dry wall and ceiling constructions.
Studs, Runners, Furring Channels, Ceiling Channels and Wall Angles are among
the range of products produced to service the dry wall installers.

6 7
CABLE TRAYS & ACCESSORIES UNDERFLOOR TRUNKING

Underfloor Trunking Systems solutions

Cable Trays are designed to meet most incorporate a range of products for the
requirements of cable and electrical wire distribution of power and data services , it is a
installations and comply to local and coordinated set of containments that protect,
international standards of fabrications and segregate, contain, and route cables within a
finishes. given environment.

CABLE LADDERS (WELDED & SWAGED) CABLE MANAGEMENT SUPPORT SYSTEMS

Cable Support Systems are well designed to

Cable Ladders of different side heights are provide necessary support for cable trays,
available upon request. cable ladders and trunkings. Cable supports are
manufactured according to common standards
from high quality raw materials.

BASKET TRAYS & ACCESSORIES C-CHANNEL STRUT SYSTEMS

SFSP’s Basket Tray systems make connections SFSP’s Metal Framing Systems provide an
fast and simple with limited need for tools. economical solution for electrical, mechanical
Its design allows for continuous airflow, and and industrial supports with a wide variety of
prevents heating up of cables. SFSP’s Basket applications in the construction industry.
Tray comes in a full range of sizes and is made Applications: - Pipe and Conduit Supports -
with high-strength welded steel wires. Tunnel Pipe Stanchions - Racks and Shelvings
- Wall Framings

CABLE TRUNKINGS

Cable Trunkings and Accessories are offered in

a comprehensive range. Mill galvanized, hot-dip
galvanized, and powder coated are the various
finishes produced in our factories.

8 9
 Expanded Metals,
Plasterers`Beads
Expanded Metals help the formation of joints, Expanded Metal Lath & Block Work Expanded
protection of corners and resistance against cracks, Mesh
chips and impact damage.
Calculations are provided by our design office in Relevant Standards:
Stuttgart, Germany. •B S EN 13658-1 & 2:2005 (formerly BS 1369:Part
1:1987)
• For
 interior applications: • ASTM C 847
Galvanized Steel according to BS EN 10327
superseded by BS EN 10346:2009, zinc coated on Galvanized Steel:
both sides. •B S EN 10346:2009 (formerly BS EN 10142:1991)
coating type:
• For exterior applications and humid environment: Z180-275
Austenitic stainless steel according to BS EN • ASTM A 653/A 653M
10088- Mat.No.1.4301
Stainless Steel:
•B S EN 10088-2:2005, which was directly
Technical Specifications equivalent to formerly
BS 1449:Part 2:1983 in Grade 304 2B FINISH
Metal Beads • ASTM A240/A240M in Grade 304 2B FINISH
Relevant Standards:
•B S EN 13914- 2 : 2005 Design , Preparation and Reiforcement Mesh
Application of External Rendering and Internal
Plastering Relevant Standards:
•B S EN 13658-1 : 2005 Metal Lath and Beads – • BS EN 845-3:2003
Definitions , Requirements and Test Methods , ASTM A 951/A 951M
Internal Plastering Supersedes BS 1369-1 :1987 and
BS 6452-1 : 1984 Cold drawn steel for concrete/mansonry
•B S EN 13658 – 2 : 2005 Metal Lath and Beads – reinforcement
Definitions , Requirements and Test Methods ,
External Plastering Supersedes BS 1369-2 :1987 • BS 4482:2005
and BS 6452-2 : 1984 ASTM A 496/A 496M, ASTM A 82/A 82M
•A STM C841 – Standard Specification for
Installation of Interior Lathing and Furring Pre galvanized steel wire
•A STM C847 - Standard Specification for Metal • BS EN 10244-2:2001 formerly BS 443
Lath ASTM A 641/A 641M
•A STM C1063 – Standard Specification for
Installation of Lathing and Furring for Portland Stainless Steel wire
Cement – Based Plaster •B
 S EN 10088-3:2005 (which was direct equivalent
• International Building Code , ( IBC ) Chapter 25 to formerly
• International Residential Code , ( IRC ) Chapter 7 BS 1554:1990)
BS 1449:Part 2:1983 in Grade 304 2B FINISH
Galvanized Steel: ASTM A 1022/A 1022M
• BS EN 10346:2009 (formerly BS EN 10142: 1991)
coating type: Z180-275 ASTM A 653/A 653M

Stainless Steel:
•B S EN 10088-2:2005 (which was directly
equivalent to formerly BS 1449:Part 2:1983 in Grade
304 2B FINISH
• ASTM A240/A240M in Grade 304 2B FINISH

10 11
ANGLE BEAD ARCHITRAVE BEAD

Angle beads provide with its solid metal nose a With flange
straight corner. Expanded diamond mesh wings Mainly used for decorative purposes to give
allow for keying the plaster right up to the nose a channel gap or a shadow between different
of the bead. It is designed to protect the corners. walls finishes.

PLASTER STOP BEAD ARCHITRAVE BEAD

Plaster stop bead provides a straight accurate

line, it is used to reinforce the plaster or render Without flange
on its edge. Plaster stop bead is designed as a Mainly used for decorative purposes to give a
universal plaster stop used at wall ends, door shadow between different walls finishes.
and window openings to make a neat, flush
frame.

MOVEMENT BEAD MICRO ANGLE BEAD

Movement Beads are used to relieve the stress Micro angle beads are designed for thin coat
and strain in large plaster areas of wall and plaster and are used at corners for protection.
ceiling stucco areas and to allow for movement Micro angle beads are popular thin coat beads
between adjoining surface finishes. with fine mesh wings. Fix either by galvanized
nails or using plaster dabs.

CONTROL JOINT BEAD MICRO PLASTER STOP BEAD

Designed to minimize the plaster cracking and

Micro plaster stops are designed for thin coat
to allow movement in the plaster. They provide
edge protection at openings. They provide
for the basic expansion and contraction that can
abutment of plastered areas of other wall
be expected in the stucco membrane, such as
finishes. Micro plaster stops provide efficient
initial shrinkage during curing and minor thermal
keying and excellent finishes.
expansion and contraction.

12 13
ALUMINUM CHANNEL COIL LATH

The Aluminum Channel is a versatile product, An easy to fix lath, provides a secure key for
commonly used for groove making; a decorative plaster and render applications as well as
purpose for plaster finishes. offering effective joint and crack reinforcement.

STRIP MESH METAL SHEET LATH

Strip Mesh Lathes are used along stress lines Sheet lath is produced as a key for plaster when
where cracking is likely. Strip mesh provides applied on suspended ceiling and walls. Sheet
reinforcement to the plaster to prevent crack lath is used for encasing steel column and
over joints of different materials. beams, assisting in the protection from fire.

BR MESH METAL RIB LATH

Rib lathes are expanded metal lathes stiffened

Block reinforcement meshes are produced
with longitudinal ribs. The furring design of the
for brick and block work reinforcement. Their
mesh provides efficient background plaster for
primary usage is to prevent cracking. Brick
construction of partition, suspend ceiling and
reinforcement meshes increase resistance to
refurbishment works.
tensional stress.

CORNER MESH HY-RIB LATH

Manufactured from Pre-galvanized steel to

Corner mesh lathes are used to prevent cracking BSEN 10327. Hy Rib is available using stainless
in the plaster. steeI to BSEN 10088-2 type 1 .4301 . The profile
of Hy Rib open mesh in combination with its ribs
provide an inherently stiff sheet along its length.

14 15
 Block Ladder
Reinforcement
SFSP ladder and truss types are used for the reinforcement of brick and block masonry to give improved
tensile strength to walls subjected to lateral loading e.g. wind and seismic.

SFSPblock reinforcements reduces the risk of cracking either at stress concentration around opening.
Calculations are provided by our design office in Stuttgart, Germany.

SPECIFICATIONS

SFSPreinforcement truss type are manufactured by resistance welding of ASTM A82 cold drawn steel wire
deformed at predetermined centers conforming to BS 4483:2005.

DIMENSIONS

• Hot-dip galvanized.
- Main wire diameter = 4.0 mm 4.8 mm
- Rung and diagonal wire diameter = 4.0 mm 4.8 mm
- Rung wire centers = 400 mm

• Stainless steel AISI 304

- Main wire diameter = 4.0 mm 4.8 mm
- Rung and diagonal wire diameter = 4.0 mm 4.8 mm
- Round wire centers = 400 mm

The production of cold reduced steel wires complies to BS 4483:2005 and ASTM A951 / A951M - 11
Standard Specification for Steel Wire for Masonry Joint Reinforcement

a) Mechanical Properties
- Specified characteristic strength: 460 N/mm2 (Mpa)
- Tensile strength min 510 N/mm2 (Mpa)

b) Chemical composition of steel

- Carbon C max. 0,25 %, Sulphur S:max 0.06 %
- Carbon equivalent value Ceq: max 0.4 %, Ceq=C+Mn/6+ (Cr + V + Mo)/5+ (Cu x Ni)/15

SFSP Block ladder (Ladder type and Truss type) are continuous lengths of joint reinforcement that are
embedded into the horizontal joints of masonry walls.

Block reinforcement offers the following benefits:

- Increases lateral flexural strength.
- Reduces cracking that can arise from thermal stresses.
- Bonds exterior and interior masonry withes together in composite or cavity walls.
- Bonds masonry at intersecting walls and corners.
- Increases performance of masonry wall under various stresses

16 17
 The GI Pullout Box is supplied in retainer boxes made from
galvanized sheet steel, for the reliable transmission of shear
forces. The GI Pullout Box, designed to ensure the exact
SFSP ladder and truss types are used for the reinforcement of brick and block masonry to give
distance between rods, in which the holes are made slightly
improved tensile strength to walls subjected to lateral loading e.g. wind and seismic. SFSPblock
bigger than the rod diameter.
reinforcements reduces the risk of cracking either at stress concentration around opening. They can
also be beneficial in reducing the effects if vibration and differential movement. The longitudinal steel
Material Used: Galvanized sheet, different zinc coatings.
wires are flattened to ensure good mortar cover, even when lapped or used with wall ties.
Gi Pullout Box Length: 1.2m, 2.44m, 3m (other length can be
manufactured upon request.)
Gi Pullout Box Width: 100mm – 400mm (other widths, smaller or
T - Junction L - Junction T - Junction L - Junction larger can be arranged.)
ladder ladder Truss Truss Hole Diameter: 10mm – 25mm (other punching required, can be
done.)
Material Thickness: 0.4mm – 1.5mm as standard (other thicknesses
can be manufactured upon request)
Covers: According to the requirements.

PULLOUT
BOX

LADDER TRUSS
TYPE TYPE

18 19
 Steel Lintels &
Block Work Accessories
Steel Lintels provide a combination of strength and light weight,
resulting in efficient load bearing performance and increased
productivity on site. They are characterized by their ease of installation
in addition to time as well as money saving.
Calculations are provided by our design office in Stuttgart, Germany.

MATERIAL & FINISHES

•H
 ot rolled steel S235JR as per EN 10025 / ASTM A-1011 CS Type B
(formerly ASTM A569 or ASTM A570)

•C
 old rolled steel DC01 as per EN 10130:2006 / ASTM A1008 CS Type
B ( formerly ASTM A-366) and then:

- Hot-dip galvanized as per BS EN ISO 1461:2009 (formerly BS 729 ) /

ASTM A123 or

- Electro plated as per EN 12329 / ASTM B633 (Electrodeposited

coatings of zinc on iron and steel)

•P
 re-galvanized steel DX51D±Z as per EN 10346:2009 G120, G180
(G275 is available upon special request) which supersedes EN 10327
which is a replacement of EN 10142 which in turn supersedes BS
2989 / ASTM A653M zinc coated (hot-dip galvanized) iron and steel
CS (commercial) or SS (structural) quality G60 and G90 is available
upon special request (formerly ASTM A527M) / ASTM A924 (coating)
(formerly A525)

•S
 tainless steel 1.4301 as per EN 10088 - 2:2005 (formerly BS 1449
Part 2 / ASTM A240M, Grade AISI 304)

SPECIFICATIONS

- Steel Lintels - manufactured to BS 5977: Part 2 :1983 / BS EN 845-

2:2003.

- Wall Ties - manufactured to BS EN 845-1:2003 ( Formerly BS 1234 ).

- Block Reinforcement Ladder and Truss - manufactured as per ASTM

A82 / ASTM A951 / BS 845-3:2003 DIN 488.

20 21
STEEL LINTELS CRAMPS AND TIES

SPECIFICATIONS

SFSP steel lintels offers an economical, efficient and timely effective solution when compared to ordinary
lintels. Manufactured according to BS EN 845-2:2003, Uni Metal steel lintels range have safe working loads
as detailed in each applicable loading table to ensure the most safe application for installers, taking into
account the different loading arrangements which are common to traditional solid wall construction.
HEAD END
SFSPlintels are made from: OPTIONS

• Pre-galvanized steel complying with: • Steel paint finish These ends have been
- BS EN 10143
manufactured to fit standard
- ASTM A527 - A653 • Powder coated finish channel sections that is preset
- DIN EN 10327
into concrete or surface fixed
• Stainless steel complying with: to any inner skin or structural
• Mild steel sheet complying with: - BS 1449 : part 2 ground
- BS 1449 : sec 1.1 to 1.15 - AISI 304, A2
- ASTM A36 - DIN, material no. 1.4301
- EN 10088
Then hot-dip galvanized in
accordance with:
- BS EN ISO 1461
- ASTM A123
TAIL END OPTIONS
INSTALLATION

•2
 0 cm end bearing recomended at each side. The most common method of
anchoring a tie to a slab facing, is
by means of a round dowel into a
drilled hole, split tangs on the tie
may also be used. For bonding
into brickwork the “Fishtailed”
end is the traditional.
LINTEL BRACKETS
Brackets are supplied with fixing holes to suit metal expansion anchor
sizes

SHANK OPTIONS

Shanks may be plain or may

include a drip to stop the passage
of moisture across.

23
 Pipe Clamps
& Hangers
Pipe Clamps and Hangers from SFSP used in the support of pipes and equipments are
manufactured according to the highest standards of fabrication.A diversified choice of
Pipe Hangers, Pipe Clamps, EMT Straps, Omega Clamps, Beam Clamps, J and U-Bolts and
Threaded Accessories.
Calculations are provided by our design office in Stuttgart, Germany.

APPLICABLE STANDARDS

- BS 3974 Specifications for pipe hangers and support

- ASTM F 708 (standard practice for design and installation of rigid pipe hangers)
- Federal Specifications
WW-H-171 E (Hanger and Support)
A-A-1192 A (Bracket, Pipe)

- Manufacturers Standardization Society (MSS)

ANSI/MSS SP-58 Pipe Hangers and Supports - Materials, Design, Manufacture, Selection,
Application, and Installation
MSS SP-69 Pipe Hangers and Support-Selection and Application

MSS SP-77 Guidelines for Pipe Support Contractual Relationships

MSS SP-89 Pipe Hangers and Support-Fabrication and Installation Practices

MSS SP-90 Guidelines for Terminology for Pipe Hangers and Support

MSS SP-127 Bracing for Piping Systems Seismic - Wind - Dynamic Design, Selection,
Application

Pipe hangers offered in this section are designed to support pipes allowing for vetical
adjustment and limited movement in the piping system.

- Material: Carbon Steels are used in the manufacturing of pipe hangers.

- Load Data: The load data published includes a safety factor of 4.0 unless noted (safety
factor = ratio of ultimate load to the design load).

24 25
SPLIT PIPE CLAMP WITH LONG NUT M8/ M10 WITHOUT RUBBER GASKET OMEGA CONDUIT & PIPE CLAMP

- Material: Steel S235

- Service: Multifunction screw with hexagonal - Material: Steel S235
combination head (slot & crosshead), c/ w - Service: Designed for hanging conduit (rigid or
retaining washer EMT) to beam clamps, available with or without
- Finish: Electro Zinc Plated Split Pipe Clamp with closure bolt
Long Nut M8/ M10 without rubber gasket - Finish: Electro Zinc Plated

SPLIT PIPE CLAMP WITH STANDARD NUT M8 WITHOUT RUBBER GASKET CHANNEL CLAMP

- Material: Steel S235

- Material: Steel S235
- Service: For mounting (rigid or EMT) and steel
- Service: Economy option
pipes on C-Channels
- Finish: Electro Zinc Plated
- Finish: Electro Zinc Plated or Hot-dip
Galvanized

SPLIT PIPE CLAMP WITH RUBBER WITH LONG NUT M8/ M10 PIPE STRAP

Two-Hole Pipe Strap/ U-Clip

- Material: Steel S235
- Material: Steel S235
- Service: EPDM rubber insulation for sound
- Service: Designed for supporting pipe
reduction compliant with DIN 4109
runs on walls and on C-Channels
- Finish: Electro Zinc Plated
- Finish: Electro Zinc Plated

SPLIT PIPE CLAMP WITH RUBBER WITH STANDARD NUT M8 ONE-HOLE PIPE STRAP <SNAP TYPE>

- Material: Steel S235 - Material: Steel S235

- Service: EPDM rubber insulation for sound - Service: Designed for supporting standard
reduction compliant with DIN 4109 conduits, cable and steel pipes on walls or
- Finish: Electro Zinc Plated sides of beams or on C-Channels
- Finish: Electro Zinc Plated

26 27
NOISE SUPPRESSION PROFILE C-CLAMP

- Material: Malleable Cast Iron Zinc plated

- Material: EPDM. Rubber
Casting tolerance according to DIN 1684 GTA/17
- Load Data: At normal frequency and pressure
with hexagon head screw DIN 933 8.8, threaded
range, noise suppression 20 dB(A) & the
end with cup point according to EN ISO 4753 and
temperature-resistant from-40 °C to + 100 °C
locknut DIN 439 for sprinkler systems, heating,
- Electrical values: Specific resistance: 2x109 M
ventilation and air conditioning, acoustic tubes
ohm cm2 & the Surface resistance: 2 x109 M
and sanitary installation machines and steel
ohm
constructions. Safety Factor

CLEVIS HANGER STEEL BEAM CLAMP OPEN

- Material: Steel S235

- Service: Designed for attaching hanger rods to
- Material: Steel S235
the top or bottom flange of a beam
- Finish: Electro Zinc Plated or Hot-dip
- Finish: Hot-dip Galvanized
Galvanized
- Ordering: Specify flange width and thickness
- Steel Size: 5X30 mm

ADJUSTABLE BAND HANGER STEEL BEAM CLAMP CLOSED

- Material: Steel S235

- Service: Designed for attaching hanger rods to
- Material: Steel S235
the top or bottom flange of a beam
- Finish: Electro Zinc Plated or Hot-dip
- Finish: Hot-dip Galvanized
Galvanized
- Ordering: Specify flange width and thickness
- Steel Size: 5X30 mm, 5X40 mm 

OFFSET PIPE CLAMP WINDOW BEAM CLAMP

- Material: Steel S235 - Material: Steel S235

- Service: Designed for supporting and - Service: Designed for attaching C-Channel to a
stabilizing vertical pipe runs top or bottom flange of a beam
- Finish: Electro Zinc Plated or Hot-dip - Finish: Electro Zinc Plated
Galvanized - Steel Size: 6x90 mm

28 29
 FIXING VARIATIONS

Marble & Granite - Fixing in the horizontal joint - Fixing in the vertical joint
Fixings
Stangle Cladding Fixation includes design, calculation and production of several types of mechanical
fixings and accessories used for cladding purposes. Stainless and galvanized steel are among the various
materials used in the fabrication.
Calculations are provided by our design office in Stuttgart, Germany.

INTERNATIONAL STANDARDS FOR CLADDING TYPES OF FIXINGS

DESIGN

Design & Calculation Standards Principles for the Fixing of Building Cladding
Reference is made to the following standards for
the design and structural calculations of Natural The fixing systems for building cladding are
Stone Fixing Systems. composed of several elements (angles, expansion
bolts, screws, nuts, washers, etc), each of which
American Standards: shall present the appropriate mechanical features
- Uniform Building Code 1997-Volume 2 in respect to the requirements posed by the specific
- ASTM A 276 Standard specification for stainless project.
steel bars and shapes.
- ASTM 666 Standard specification for annealed or Any type of cladding, once fixed, is subject to two
cold-worked austenitic stainless steel sheets. primary types of load:
- ASTM C1354 / C1354M - 09 Standard Test Method - Permanent load (the dead load), due to the weight
for Strength of Individual Stone Anchorages in of the cladding itself;
Dimension Stone - Variable load (applied loads), due to the wind,
thermal expansions, seismic motions, etc.
British Standards:
- BS 8298 Design and installation of natural stone Two fundamental types of fixing systems result:
cladding. - Load-bearing fixing: to support the permanent
- BS 1449 Part 2 Steel plates, sheets and strips load and the vertical components of the variable
stainless and heat resisting. loads.
- BS 6105 Corrosion resistant stainless steel - Restraining fixing: to support the horizontal
fasteners. components of the loads. Restraining fixings
- BS 5950 Structural use of steel work in building. instead, serve to maintain the slabs in the
- CP3, Chapter 5, Part 2 Wind loads. positions specified by the project design. Thanks
- BS 970 Part 3 1991, Mechanical properties for to the systems of adjustment with which they are
stainless steel. equipped, the absence of perfect verticality in the
external surfaces may be easily overcome.
German Standards:
- DIN 1045 Concrete and reinforced concrete, TYPES OF FACADE BUILDING SUBSTRUCTURE
design and dimensioning.
- DIN 1053 Masonry, design and dimensioning. 1- Stone fixed to concrete wall
- DIN 1055 Design loads for buildings. 2- Stone fixed to hollow block wall
- DIN 18 516 Cladding for external walls. 3- Stone fixed to solid block
- DIN 18 800 Steel structures, design and 4- Stone fixed to composite substructure
dimensioning.
- DIN 18 801 Steel framed structures. LOADS
- Self load = (Dead Load)
- Wind load
- Seismic load
- Temperature variation load

30 31
 L-BRACKET (STANDARD & SERRATED) OMEGA BRACKET
TYPE ST- 500 1100 WITH PIN TYPE ST- 700 1100
Materials: SS304, SS316, SS316L, SS316TI, Vertical Joint
S235JR-MG, S235JR-HDG Materials: SS304, SS316, SS316L, SS316TI,
S235JR-MG, S235JR-HDG

L-BRACKET (STANDARD & SERRATED) TYPE ST- 800 1100

TYPE ST- 500 1200 UP AND DOWN ANGLE FISHTAIL UP & DOWN
Materials: SS304, SS316, SS316L, SS316TI, Materials: SS304, SS316, SS316L,
S235JR-MG, S235JR-HDG SS316TI, S235JR-MG, S235JR-HDG
Fixining in Concrete and solid block

L-BRACKET TYPE ST- 800 1200 FISHTAIL

TYPE ST- 500 1300 UP ANGLE WITH PIN
Materials: SS304, SS316, SS316L, SS316TI, Materials: SS304, SS316, SS316L,
S235JR-MG, S235JR-HDG SS316TI, S235JR-MG, S235JR-HDG
Fixining in Concrete and solid block

L-BRACKET TYPE ST- 900 1100

TYPE ST- 500 1400 DOWN ANGLE load bearing and restraining
Materials: SS304, SS316, SS316L, SS316TI, corrugated stud.
S235JR-MG, S235JR-HDG Material: SS304, SS316, SS316L,
SS316TI, S235JR-MG, S235JR-HDG

Z-BRACKET WITH BACK LEG

TYPE ST- 600 1100
Horizontal Joint
Materials: SS304, SS316, SS316L, SS316TI,
S235JR-MG, S235JR-HDG

32 33
 Dry Wall & Ceiling
Profiles
Gypsum Boards are considered among the most economic and
ideal way for wall partitioning. Easy to install, saves time and money,
gypsum boards can be used as a backing for wall treatments such as
wall paper, fabric, title and wood paneling or it can simply be painted.

SFSP provides a complete product range for drywall and ceiling

constructions. SFSPStuds, Runners, Furring Channels, Ceiling
Channels, and wall Angles are among the range of products produced
according to relevant standards to service the dry wall installers.

MATERIALS
Made of :
Pre-galvanized steel complying with:

-BS 2989: Zinc grade Z2, zinc coating type G180, G120 and G275.
- ASTM C645 G90 (275 g/sqm) - G60 (180 g/sqm) - G40 (120 g/sqm) -
G20 (60 g/sqm)
- ASTM C754 G90 (275 g/sqm) - G60 (180 g/sqm) - G40 (120 g/sqm) -
G20 (60 g/sqm)
- DIN EN 10147

References:
ASTM C1047 : Standard specification for Gypsum Wallboard and
Gypsum Veneer Base Accessories.

PARTITION PROFILES
STUDS are vertical profiles inserted into the RUNNERS; bearing
profiles of the partition; used for fixing of partition covering (Gypsum
Boards).
RUNNERS are horizontal profiles to fix the partition to floor and ceiling.

34 35
STUDS & RUNNERS CHANNEL CLAMP

STUDS are vertical profiles inserted into the

RUNNERS; bearing profiles of the partition; used
38 mm channel clamp to hold channel to ceiling
for fixing of partition covering (Gypsum Boards).
by threaded rod
RUNNERS are horizontal profiles to fix the
partition to floor and ceiling.

MAIN CEILING CHANNEL CHANNEL BRACKET

The metal framing members of the ceiling grid

are called main ceiling channel. Main ceiling
channel is hung from above by suspension 38mm channel bracket to hold channel to ceiling
hanger. They run between the wall angles and by threaded rod.
form the support system for the suspended
ceiling.

FURRING CHANNEL DOUBLE SPRING CLIP

Furring channel: also known as cross furring.

They run perpendicular to the main ceiling
channel and are connected to it with a wire Double spring adjustable clip ceiling level.
connection clip. Furring channels are used to
support the ceiling panel (Gypsum Board)

WALL ANGLE FURRING CLIP

This “L“ shaped mouldings form the perimeter

of ceiling. They ensure a finished edge where the (connecting clip)
ceiling meets the wall and establish the level of
ceiling. Perimeter angles are set on all sides of 2.5mm dia preformed wire clip to fit furring
the ceiling and should overlap on inside corners- channel and main ceiling channel.
Miter the wall angle on outside corners.

36 37
 Garbage &
Linen Chutes

Chutes from SFSP are very convenient, simple and

low cost method of controlling and disposing of
refuse and linen.
Chutes meet the most stringent requirements
of environmental health and safety. Chutes are
used as original equipment in new buildings, such
as: Hotels, Hospitals, High Rises and Residential
Towers.

CHOICES OF MATERIALS

SFSP provides refuse and linen chutes from the

following high quality materials:
- Stainless Steel: SFSP strongly recommends the
use of stainless steel for the manufacture of
refuse chutes. Stainless is highly resistant to the
humidity, acid and alkalis contained within refuse.

- Galvanized Steel: Galvanized steel does not have

the same protective characteristics of stainless
steel, yet, it is used extensively for refuse chutes.

MATERIAL THICKNESS & GAUGES

SFSP provides the following material gauges:

• 1.5mm (16 Gauge)
• 2.0mm (14 Gauge)
• 3.0mm (11 Gauge) (when specified).

INDOOR CHUTES

The majority of refuse chutes are fitted internally

within a building. SFSP chutes can either pass
through the floor slab of the building or be fixed
within a vertical shaft.

OUTDOOR CHUTES

SFSP refuse chutes can be fixed externally to most

types of building, particularly useful when a refuse
chute has to be provided after the building has
been finished or where it is not possible to replace
in the
same location. External refuse chutes can be single
or double skinned.

38 39
 1 1/ VENT TUBE WITH INSECT SCREEN & EXHAUST FAN
Vent Tube with Insect Screen &
1.
Exhaust Fan

2. Solenoid Valve 2 3 Vents are installed at the top of the chutes,

usually above roof level this ventilator maintains
a smooth flow of fresh air within the refuse
chute.
4 The foul air exhaust fan helps prevent the
3. Disinfecting & Sanitizing Unit escape of any bad odors or gases released by
the garbage material.
5 6

4. Access Door 7 8

2/ SOLENOID VALVE
5. Cleaning System & Brushing Device 9

6. Control Panel 10
Electrically operated valve controlling the flow of
11 water to the sanitizing unit.
7. Intake Throat

7 8
8. Hopper Door

9. Clamp Ring & Supporting Frame 10 3/ DISINFECTING & SANITIZING UNIT

It is part of the automatic cleaning system of

10. Swaged Joint
12 the chute, the sanitizing unit mixes soap along
with the water where by the interior surfaces
8 are sprinkled with water from alternate floors by
sprinklers of ½” Capacity. It is recommended for
7 use with every chute installation where proper
11. Chute Tube operation and maintenance of the sanitizing
unit reduces the immersion of strong odors and
germs.

12. Cleaning & Fire Sprinklers 13

14
13. Fire Cut Off Door 4/ ACCESS DOOR
15
16
14. Elbow Access door is located below the vent tube
on the last floor. It is used for accessing the
equipment in case of maintenance or revision
of the chute. When opening the access door,
the equipment located inside consists of the
15. Garbage Container motor unit, solenoid valve, brush, disinfecting
and sanitizing unit, designed to give manual or
automatic brushing of the internal surface of
chute.
16. Compactor

40 41
5/ CLEANING SYSTEM & BRUSHING DEVICE 9/ CLAMP RING & SUPPORTING FRAME

Cut, shaped and drilled from 35x35x3 mm or

Chute cleaning system specifically designed (other sizes are applicable for use) Mild steel
to clean the total vertical length of the internal angle with a rigid, welded construction.
surface of all chutes, where by it includes brush The frame holds a metal clamp band. The
unit and motor unit. frame is rust proof for internal use and hot dip
galvanized for external use.

6/ CONTROL PANEL 10/ SWAGED JOINT

Controls the entire automated systems within

the chute; operates the cleaning system,
controls the function of electro-magnetic door Used to join certain section of
locks with the presence of an emergency button duct.
which isolates electricity and stop all the running
functions.

7/ INTAKE THROAT 11/ CHUTE TUBE & SOUND DAMPING

For each floor there is an intake throat for the Chute Tube gives an unimpeded dumping of
refuse within a chute, the best shape has proved
hopper door... to be circular.

8/ HOPPER DOOR 12/ SPRINKLERS

Automatic Fire Sprinkler Cleaning Sprinklers

Spray head located in all floors behind the door
opening for cleaning issues.
Hopper doors are provided in the service room
on each floor and are designed to eject loose or Fire Sprinkler: Glass bulb sprinklers installed for
bagged refuse (discharge garbage) directly into a fire detection inside the chute in each floor.
refuse chute or a container. Hopper doors have 1/2” IPS, 68°C (165°F).
an effective self-sealing system. Glass Sprinklers can be used in conjunction with
a normal water supply at a pressure of up to 8
bar.

Smoke Detection System: This system shall be

provided by the fire alarm subcontractor.

42 43
13/ FIRE CUT OFF DOOR 16/ COMPACTORS TYPE H 150

1.Operation: Automatic hydraulically operated.

2.Operating Pressure: 40, 000 lbs.

3.Compaction: Compacts refuse 15-20% of

Fire Cut Off Door has a horizontal rolling door original volume.
held by a spring on each side connected to a
4.Packaging: Packages refuse directly into heavy
fusible link. In case of excessive heat (or fire) the gauge plastic sacks or containers.
link gets fused at 165° F (68°C) causing the door
to roll shut. The discharge is 1.5 hours fire rated. 5. Capacity: 750kg/hr.

6.Compaction Chamber: 0.20 m3 with a machine

cycle time of 40 seconds giving a theoretical
compaction volume of 8 m3/hr.

7.Construction Compactor: Strengthened 10mm

steel plate.

8.Compacting Ram: The compacting ram is

made from 6mm plate with the face of the ram
increased to 25mm plate to effectively handle the GARBAGE CHUTES
14/ ELBOW 18 ton pressure. SORTERS

9.Compaction chamber: Shall have hardened

steel shearing blades.

10.Hydraulic Power Pack: Pre-packed fully

connected integrally mounted system to develop DUO-
Offsets
over 3000 PSI. Normal operating pressure 1000
PSI (Approximately). SORTER
Factory fabricated from the same material as the
refuse chute, but in a heavier gauge to withstand 11. Motor: 40 Second cycle. Time 4 kw-1450 RPM.
the impact of falling bags. Offsets should not
be less than 45° from the horizontal. Offsets are 12. Pump: Pressure balanced, external oval gear
fabricated to all diameters of refuse and linen type.
chutes provided by SFSP.
13. Electrical control: Housed in a keyed access
cabinet.

14. Other Feature: Repeat hammer action and

automatic attendant alarm.

GARBAGE CONTAINER

TYPE MGB
CAPACITY: 1.1m³
TYPE MGD 2.5
CAPACITY: 2.5 m3
TRI-
MATERIAL: Hot-dip MATERIAL: DIN SORTER
galvanized steel 30738 hot-dip
(DIN 30700) galvanized steel

TYPE MGD 4.5 TYPE MGC

CAPACITY: 4.5 m3 CAPACITY: 1.53m³
MATERIAL: MATERIAL: Powder
Galvanized steel coated

44 45
 SFSP
Specialized Factory
for Steel Products /s.a.r.l

LOCATION

SFSP / Lebanon
[email protected]

Specialized Factory for Steel Products / s.a.r.l

Tanayel, Bekaa
Tel: +961 8 514 290
Fax: +961 8 514 291

DESIGN,
Germany Lebanon
LOGISTICS, [email protected] [email protected]
MATERIALS, Stuttgart Multi-D Beirut
Tel : +49 711 6868 7222 Tel : +961 1 841 155
MEDIA, Fax: +49 711 6868 7223 Fax: +961 1 841 156
R&D
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

2 Material
Compliance
Sheet
 PROTECTION BOARD COMPLIANCE STATEMENT

Sr. QCS 2014 Section 05: Concrete Proposed Material Compliance

Part 14: Protective Treatments for
Concrete
Polypropylene Corrugated Sheet /
14.3.2 Materials Protection Boards(Nilanchal Poly
Extrusion Pvt.Ltd)
Comply as
Protection Board: Provide a minimum Polypropylene Corrugated Sheet is a alternative
6 mm thick asphalt protection board extruded hollow profile sheet consisting
manufactured from selected of two flat walls connected by vertical
aggregates, bound in modified ribs.
bitumen encased between two layers Thickness from 2 to 8mm
of Strengthened asphalt paper. The Tested according to BS EN ISO 12236
bituminous material shall be minimum
of 1.0 mm thick and the membrane
shall be capable of bridging crack
3 widths in the substrate up to 0.6 mm
Wide.

.
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

3 Material
Technical
Data Sheets
 COMPANY PROFILE
Offering an extensive array of Polypropylene Products like
Poly propylene Hollow Profile Sheets (PP Corrugated Sheets),
PP protection Boards, PP Corrugated Boxes & Bins etc.

About Us

Leveraging on state of the art technology and expertise of our dexterous workforce, we, at
NILANCHAL are catering to the needs of various industrial segments efficiently since more than a
decade.
Being a client centric organization give utmost importance to the impeccable quality of products
being manufactured by us and to achieve this, we have implemented ISO 9001:2008 Quality
Management System for which we have been certified from VINCOTTE International.

We strive to deliver our qualitative gamut of products at cost effective prices with the objective
of maintaining long-term relations with our customers.

We are consistently meeting the requirements of our clientele across industrial sectors of
construction, printing, steel, electronics, automobile, FMCG industry through our qualitative gamut
of products.

Our expert professionals make sure that our products are manufactured in accordance with the
clients' specifications so as to eliminate chances of customer grievances. This has further enabled
us to develop a wide clientele across the globe.

Quality Assurance
To ascertain impeccable quality of our products, we have implemented a strict quality control
mechanism throughout the manufacturing process as per our ISO 9001:2008 certification.

Moreover, we have a team of expert quality controllers who thoroughly inspect all the processes
starting from raw material procurement till the dispatch of consignments so as to ascertain
impeccable end products.
Our Infrastructure

We are endowed with sturdy infrastructural unit which comprises modern designing, fabrication,
quality testing, and allied facilities. Built across a wide area, our sophisticated production facility is
the backbone of our every operation. The unit is well equipped with hi-tech machinery and
equipment that enable us to achieve impeccable quality as well as ensure high productivity.

Following are some of the State of the art machines installed in our manufacturing units :-

 Polypropylene Hollow Profile Sheet Extrusion Plant imported from Taiwan.

 15 lines of Ultrasonic Welding Machines .
 60 inches to 90 inches of Die cutting machines .
 Hydro pneumatic press & mechanical presses .
 And other Packaging unit machines .

To ascertain smooth and efficient production activities, we strive to incorporate latest technology
and innovative techniques.

Why Us ?

Following are some of the major factors that make us the most preferred choice of large number
of clients :-

 Quality assured product range

 In-depth market understanding
 Most competitive prices
 Strict quality control mechanism
 Expert team of professionals
 State of the art production facilities
 Complete customer satisfaction
 Timely delivery of consignments

For further information/any query, please visit our above mentioned web presence & feel free to
contact us.

For, NILANCHAL POLY EXTRUSION (P) LTD.

VINOD BAKSHI

(2)
 NILANCHAL POLY EXTRUSION PVT. LTD.
F - 12, SITE - C, U.P.S.I.D.C , SURAJPUR INDUSTRIAL AREA
GREATER NOIDA - 201306 | INDIA
+91 9811309551 / 9310040901 to 06
E - Mail = [email protected]

www.nilanchalpolyextrusion.com

PRODUCT DATA SHEET

Polypropylene Corrugated Sheet is a extruded hollow profile sheet consisting of two flat walls
connected by vertical ribs manufactured by state of the art Extrusion plant from Taiwan.

PRODUCT DESCRIPTION = POLYPROPLENE CORRUGATED SHEET / PROTECTION BOARDS

Chemical Name of RAW MATERIAL = Impact CO POLYMER & HOMO POLYMER of Polypropylene
(MSDS attached along with)

APPEARANCE = FLAT SHEETS WITH CORRUGATED FLUTES

COLORS = BLUE or ANY OTHER COLOR REQUIRED

ADDITIVES = MASTER BATCHES

MELTING POINT = 140-170* C (284-338*F)

WATER SOLUBILITY = INSOLUBLE

THICKNESS (MM) = 2 MM to 8 MM

MAX. WIDTH (MM) = 1500 MM

MAX. LENGTH = TO YOUR SIZE, On Request

GSM = 250 GSM to 2000 GSM

PACKING STANDARD = HDPE Gunny BAG PACKING ON EVERY BUNDLE OF SHEET

Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

4 Country
Of Origin
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

5 Test Reports
,

Arab Center WJ-JIj-SJ"Jl

For Engineering Studies r I -,r :r IlrL-lg:JJ

CERTIFICATE ON TESTS REPORT OF PROTECTION BOARD

Page 1 of 1

ACES Client Unitech-Qatar lor BuiJding & Constrtlction Materials W.L.L Report No. TMRl5027413 Rev.1

Contractor SAMSUNG-OHL-QBC Joint Venture Date Reported 29-07-1s

lonsultant Louis Berger' Egis Rail JV Sample No. rMSt 5013132

Ou'ner ]ATAR RAILWAYS COMPANY Request No, TMQ1s008727
Full payment upon
Project N*o. N-P Client Reference
report submittal

Pro.iect 1lame Qatar Integrated Railu,ay Proiect - N{etro Phase I - N{ajor Stations

Sample Description Protection Board 1 6mrn Thickness ) a Sampled By 3lient's Rep

Source / Supplier N.P Sampling Date 23-0'7-15

Sample Location N.P Sampling Cert. N,P.

INR No. N-P. Sampling Method N.P,

Lot Size NP iample Size I Sample

Test Method As Below Sample Brt. in By 3lient's Rep.

Test ll{ethod Var Nil Dated Received 23-07-15

Tested By David Dated Tested 2'7-0"1-15

Tesl Units Test N{ethod Average Test Results

IBR Puncture resistance (N) EN ISO 12236 1900

Remark :- The test results r€lated only to the specimen(s) tested

- This report supersedes our report with ref. TMR15027413 dated 27-07-2015 which shall be considered as void.

Eng'
Illlillilililtilililrtilrlillllilllllillilllllllll|illllll
0002662589. r
tu*WHead of l\laterials Department
Fp
,M
Arab {.entei'
For Enginccring Srudks
Hq.L.,Jl FS}oJI
::s-*.
/

r
^-trgt*|1{l

{o
ACCREDITED
+\YLLL AV'ltl :e,St! +tvl ttAV''\ !,\:d;La;J"3,i-y.rJl
,.l10V1 ,,,.eo
P.O.Box :19579, Doha, Qatar Tel: +974 44 870 141 Fax: +974 44 870 146
E-mai l: acesdoha@ aces-int.com www.aces-int.com
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

6 Material Safety
Data Sheet
 REPOL PP Copolymer

MATERIAL SAFETY DATA SHEET

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING

Product Name:
Repol PP
Company Identification: Reliance Industries Limited,
Polymer Business,
Reliance Corporate Park, Block 8A, (First Floor)
Thane Belapur Road, Ghansoli
Navi Mumbai, 400701 - India
Telephone: +91-22-44781022
FAX: +91-22-44770851
E-mail: [email protected]
Emergency Phone No. +91-22-67677000 (10.30 – 18.00 hrs.)
Use of Substance / Preparation: Industrial use only. Raw material for plastics processing industry.

2. HAZARDS IDENTIFICATION

Not classified as dangerous for supply/use. The preparation does not meet the criteria for
classification in accordance with Directive 1999/45/EC and Directive 1272/2008/EC.

3. COMPOSITION/INFORMATION ON INGREDIENTS

3.1 chemical composition:

Polypropylene copolymer with ethylene CAS No.: 9010-79-1; 99 % (Minimum).

HAZARDOUS INGREDIENT(S) %W/W CAS No. EC No. EC Classification

None.

4. FIRST AID MEASURES

4.1 Inhalation Remove patient from exposure. Keep patient at rest and give oxygen if breathing
is difficult. If symptoms develop, obtain medical attention.
4.2 Skin Contact After contact with skin, wash immediately with plenty of soap and water.
In case of burns from hot material immediately cool affected skin as long as

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 REPOL PP Copolymer

possible with cold water. Obtain medical attention.

4.3 Eye Contact Remove particles by irrigating with eye wash solution or clean water, holding the
eyelids apart. If symptoms persist, obtain medical attention.
4.4 Ingestion Unlikely to be hazardous if swallowed. Provided the patient is conscious, wash
out mouth with water and give 200-300 ml (half a pint) of water to drink. Do not
induce vomiting. If symptoms develop, obtain medical attention.
4.5 Further Medical Treatment Unlikely to be required but if necessary treat symptomatically.

5. FIRE-FIGHTING MEASURES

5.1 Extinguishing Media As appropriate for surrounding fire. Extinguish preferably with foam, carbon
dioxide or dry chemical.
5.2 Unsuitable Extinguishing Media Do not use water jet or waterspray.
5.3 Fire Fighting Protective Equipment A self contained breathing apparatus and suitable protective clothing should be
worn in fire conditions.
5.4 Hazardous Decomposition Combustion or thermal decomposition will evolve toxic and irritant vapours.
Product(s)
5.5 Other Can melt and burn in a fire. Molten material tends to flow or drip and will
propagate fire.

6. ACCIDENTAL RELEASE MEASURES

6.1 Personal Precautions Caution - spillages may be slippery. Ensure suitable personal protection (including
respiratory protection) during removal of spillages. Dust clouds are sensitive to
ignition by electrostatic discharge.
6.2 Environmental Exposure Controls Avoid release to the environment. Do not allow to enter drains, sewers or
watercourses.
6.3 Methods for cleaning up Sweep up and shovel into waste drums or plastic bags.

7. HANDLING AND STORAGE

7.1 HANDLING Control dust formation. Do not eat, drink or smoke at the work place. Wash
face and hands before eating, drinking or smoking. Will accumulate static
charges that may cause an electric spark (ignition source). Take
precautionary measures against static discharges.
7.2 STORAGE Keep only in the original container. Keep container tightly closed. Keep in a
cool, well ventilated place. Keep away from heat and direct sunlight. This
product should be kept away from naked flames and other sources of
ignition
Storage Temperature: Ambient.
Storage Life: Stable at ambient temperature.
Specific use: Industrial use only.

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8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Provide adequate ventilation when using the material and follow the principles of good occupational hygiene to control
personal exposures.

OCCUPATIONAL EXPOSURE LIMITS

SUBSTANCE. CAS No. LTEL (8 hr LTEL (8 hr STEL STEL Note:

TWA ppm) TWA mg/m³) (ppm) (mg/m³)
Polypropylene copolymer with ethylene No Occupational Exposure Limit assigned.
Dust. - 10 Total Dust.
4 Respirable Dust.
8.1 Respirators No special requirements. Provide adequate ventilation, including appropriate
local extraction if dusts, fumes or vapours are likely to be evolved. Where
engineering controls are not fitted or inadequate wear suitable respiratory
protective equipment.
8.2 Eye Protection Eye protection with side protection (EN 166).

8.3 Gloves Wear suitable gloves if prolonged skin contact is likely. When dealing with hot
material: Insulating gloves EN 407 (heat).

8.4 Other Protective working garments (e.g. safety shoes EN 344, long sleeved protective
working garments). Contaminated clothing should be thoroughly cleaned.
8.5 Environmental Emissions from ventilation or work process equipment should be checked to
precautions ensure they comply with the requirements of environmental protection
legislation. In some cases, fume scrubbers, filters or engineering modifications to
the process equipment will be necessary to reduce emissions to acceptable
levels.

9. PHYSICAL AND CHEMICAL PROPERTIES

Form Solid. Granular.

Colour White. Off-white.
Odour Odourless.
pH (Value) Not applicable.
Decomposition Temperature (°C) > 300 (572°F)
Boiling Point (°C) Not applicable.
Melting Point (°C) 140 - 170 (284 – 338°F)
Flash Point (°C) [Closed cup] > 300 (> 572°F)
Auto Ignition Temperature (°C) > 410 (>770°F)
Explosive Properties Not explosive. Unlikely to represent a dust hazard under normal handling
conditions. Minimum explosive limit:: 10 mg/m³ (typically).
Minimum Ignition Energy (mJ) 25 (typically)
Oxidising Properties Not applicable.

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 REPOL PP Copolymer

Vapour Pressure (Pascal) Not applicable.

Specific Gravity 0.85 – 0.95
Solubility (Water) Insoluble.
Percent Volatile by volume (%) < 0.1

10. STABILITY AND REACTIVITY

10.1 Chemical Stability Stable under normal conditions. Decomposes at temperatures above 300°C.
10.2 Conditions to avoid Heat and direct sunlight.
10.3 Materials to avoid Direct contact with open flames, self igniting and explosive materials.
10.4 Hazardous Decomposition Carbon monoxide, Carbon dioxide, Hydrocarbons and Acrid smoke.
Product(s)

11. TOXICOLOGICAL INFORMATION

Low toxicity under normal conditions of handling and use.

11.1 Ingestion Low oral toxicity. Polypropylene Copolymer: LD50 (rat) : >5000 mg/kg
11.2 Inhalation Low acute toxicity. Dusts and vapours or fumes evolved during thermal
processing may cause irritation to the respiratory system.
11.3 Skin Contact No evidence of irritant effects from normal handling and use.
11.4 Eye Contact Dust may have irritant effect on eyes. Permanent damage is unlikely.
11.5 Long Term Exposure Chronic effects are unlikely.

12. ECOLOGICAL INFORMATION

12.1 Environmental Fate and Distribution Solid insoluble in water. Floats on water. The product has low mobility in soil.
12.2 Persistence and Degradation The product is non-biodegradable.
12.3 Toxicity Low toxicity to aquatic organisms.
12.4 Effect on Effluent Treatment Unlikely to affect biological treatment processes.

13. DISPOSAL CONSIDERATIONS

13.1 Regulatory information Do not allow to enter drains, sewers or watercourses. Disposal should be in
accordance with local, state or national legislation.
13.2 Recommended: Normal disposal is via incineration operated by an accredited disposal contractor.
Refer to manufacturer/supplier for information on recovery/recycling.

14. TRANSPORT INFORMATION

International Transport Regulations: Not classified as dangerous for transport

UN No.: Not applicable.
Road/Rail (ADR/RID): Not applicable.
Class/Packing Group: Not applicable.
IMDG Class Not applicable.
ICAO/IATA Class Not applicable.

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 REPOL PP Copolymer

15. REGULATORY INFORMATION

EC Classification Not classified as dangerous for supply/use.

Hazard Symbol Not applicable.
Risk Phrases Not applicable.
Safety Phrases Not applicable.

INTERNATIONAL INVENTORIES

EINECS (Europe) EINECS: Polymer. Monomers included.

16. OTHER INFORMATION

This Material Safety Data Sheet was prepared in accordance with Directive 2001/58/EC and EC Regulation (EC) No.
1907/2006.

Repol meets the requirements stipulated in IS 10910 on, ‘Specification for Polypropylene and its copolymers for safe use
in contact with foodstuff, pharmaceuticals and drinking water’. Additives incorporated in Repol grades conform to the
positive list of constituents as prescribed in IS 10909.The product and the additives incorporated in it also comply with the
FDA: CFR Title 21,177.1520 Olefin polymer.

The following sections contain revisions or new statements: 1 - 16

This Material Safety Data Sheet and the health, safety and environmental information it contains are intended to provide a
summary of our knowledge and guidance regarding use of the designated Product. Its contents are offered in good faith
as accurate and complete as of the date specified below, but without guarantee. The data herein applies only to the
Product sold by entities of the Reliance group and not to products sold by others. It relates only to the Product and does
not relate to its use in combination with any other product or material or in any process.

Local laws and regulations and conditions of use and suitability of the product for particular uses are beyond the control of
Reliance; all risks of use, storage, handling, transportation and disposal of the Product are therefore assumed by the user
and Reliance expressly disclaims all warranties of every kind and nature, including warranties of merchantability and
fitness for a particular purpose in respect to the use or suitability of the Product. Reliance shall not be responsible for any
damage or injury resulting from abnormal use of the Product, from any failure to adhere to recommendations, or from any
hazards inherent in the nature of the Product.

Appropriate warnings and safe handling procedures should be provided to all handlers and users. In the case of a user in
the European Union, as per Article 34 of REACH Regulation (EC) No. 1907/2006, user shall communicate to Reliance
any new information on hazardous properties of the Product and/or new information relevant to risk management
measures for the identified uses.

Alteration or re-publication of this document in whole or part is strictly prohibited.

Date of issue: April 2012

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Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

7 Previous Approval
 Review Comment Sheet

APPROVAL
STATUS:
Approved with Comment B
Design and Construction of Lusail Plaza
PROJECT PROJECT
TITLE
Infrastructure Works, LRT Station, Public Car Parks
No.
CP07B
& Landscape.
SUBMISSION LUS-CP7B-QDSBG-MAT-CV-00164, REV-00, WF- CONTRACT
5297
REF. 006108 No.
CONTRACTOR: QD-SBG DATE 29 Mar 2016

TYPE Material Approval Request

Protection Board to Protect Bonded Waterproofing System:
DESCRIPTION
Polypropylene ( 4mm & 6 mm)

S/
COMMENT(S)
No.
The proposed Polypropylene Plasti-Board – 6mm thick (ONLY) material to be used a
1 protection board for bonded waterproofing system is recommended for LREDC approval as
per LPS 2014 Section 5, Part 14 Clause 14.3.3.4.

2 QD-SBG shall clearly indicate the proposed materials Thickness, Areas of application,
Fixing methods on the Water proofing system etc... of the proposed material in the
Design Specifications, IFC & Relevant shop drawings and Waterproofing method
statements.

3 Final approval for using this material at site is subject to comply with the Supervision
Consultant’s comments.

Reviewed By: Signed By:

Project Manager
Name: Name: Name: Name:
BALASUBRAMANYA Hesham Abu Elkhair, Ph.D Sanjay Verma, Kevin Dixon,
MK, ACM CM-Materials CM PM

Date: 29-Mar-16 Date: 29-Mar-16 Date: 29-Mar-16 Date: 29-Mar-16

B - Approved C - Revise & D - Reviewed for

A - Approved R - Rejected
with Comments Resubmit Information
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

8 Area of Application
(Highlighted
Drawings)
Passenger Terminal Expansion Works – Central Concourse Building and Early Works (HIAEP-0013)

9 Warranty
Certificates