MAN Diesel
MAN Diesel A/S • Denmark
Service letter SL08-492/JVG
March 2008
jJVG
Rubber Diaphragm Sealings in Crankcase Oil Outlets
Action Code: WHEN CONVENIENT
The crankcase lubricating oil outlets guide the lubricating oil from the crankcase to the
bottom tank. A diaphragm at the outlet pipes prevents water and other liquids in the
area from contaminating the main engine lubricating oil system, which could lead to
fatal damage of the main engine bearings.
According to our Checking and Maintenance Schedule in the instruction manual of
MAN B&W engines, we recommend to check the condition of the diaphragm in the
crankcase oil outlet every 32,000 hours of operation and to replace the diaphragm if
necessary. The procedure concerns rubber diaphragms as well as metal bellow
diaphragms. However, due to the risk of material problems in rubber diaphragms, we
recommend to replace the rubber diaphragms at every scheduled inspection, which is
noted in our checking procedure (no. 912-5.1) for Crankcase Oil Outlet, enclosed with
this letter. It should be noted that the membranes are normally supplied by the
shipyard and not by the engine manufacturer.
We draw your attention to the above-mentioned schedule and our procedure and
inform you as follows:
How to avoid defect rubber diaphragm
To avoid water entering the main engine sump tank through a defect crankcase oil
outlet, it is recommended to:
Inspect the diaphragm sealing in the crankcase oil outlet every 32,000 hours of
operation and replace the diaphragm if necessary. Always replace rubber
diaphragms.
HEAD OFFICE (& postal address) PrimeServ PRODUCTION FORWARDING & RECEIVING MAN Diesel A/S
MAN Diesel A/S Teglholmsgade 41 Teglholmsgade 35 Teglholmsgade 35 Denmark
Teglholmsgade 41 2450 Copenhagen SV 2450 Copenhagen SV 2450 Copenhagen SV Reg. No.: 39661314
2450 Copenhagen SV Denmark Denmark Denmark
Denmark Phone: +45 33 85 11 00 Phone: +45 33 85 11 00 Phone: +45 33 85 11 00
Phone: +45 33 85 11 00 Fax: +45 33 85 10 49 Fax: +45 33 85 10 17 Fax: +45 33 85 10 16
Fax: +45 33 85 10 30 [email protected] [email protected]
[email protected]
www.mandiesel.com MAN Diesel – a member of the MAN Group
Crankcase Oil Outlet 912-5.1
MAN B&W Diesel Checking
The crankcase oil outlets guide the lubricating
oil from the crankcase to the lubricating oil 1.
bottom tank. The sealings of the crankcase oil
outlets must be checked at regular intervals,
for example during dockings. The crankcase oil
outlets may be equipped with either rubber
diaphragm sealing or metal bellow sealing. E F G D C B A
Note!
If the water content of the main engine
lube oil is rising, this may indicate that
the crankcase oil outlet sealings are frac-
tured.
M912050201C01
Rubber diaphragm sealing
1. To access the rubber diaphragm sealing
remove:
Screws A 2.
Grating B
Screws C
Cover plate D
Screws E
Steel ring F.
2. Lift away the rubber sealing diaphragms G
and examine each diaphragm closely. In
case of any rips or tears in the diaphragms,
they must be replaced.
M912050201C02
Note!
It is strongly recommended to always re-
place the diaphragms during inspection.
If unavailable, new diaphragms may be
made from three layers of 2 mm thick oil
and temperature resistant rubber.
3. Mount:
Rubber sealing diaphragms G
Steel ring F
Screws E
Cover plate D
Screws C
Grating B
Screws A.
Note!
Remember to fit new locking plates at
screws A.
When referring to this page, please quote Procedure M91205 Edition 0201 Page 1 (2)
912-5.1 Crankcase Oil Outlet
Checking MAN B&W Diesel
Metal bellow sealing
4.
4. Remove all screws A and grating B.
5. Remount four of the screws A at diametri-
C B cally opposite positions.
D A
6. Remove:
F Screws C
Cover plate D
Screws E.
E
G 7. Lift away metal bellow sealing F and exam-
ine it closely. If any cracks or punctures are
M912050201C04
found in the metal bellow sealing, it must
H be replaced.
Note!
7. It is recommended to always replace the
metal bellow sealing during inspection.
8. Replace gaskets G and H.
9. Mount metal bellow sealing F.
10. Mount:
Screws E
Cover plate D
Screws C.
M912050201C07
11. Remove the four screws A.
12. Mount grating B.
13. Mount all screws A.
Page 2 (2) When referring to this page, please quote Procedure M91205 Edition 0201
