WELDING PROCEDURE KIEWIT POWER CONSTRUCTORS SPECIFICATION COVER SHEET WPS No: 1811-2 Revision No: Approved By Gok ye eo Date 39 -05708 Scope This WPS is for welding Carbon Steel (P-1) to Carbon Steel (P-1) material using the GTAW and/or SMAW process(es). With or without PWHT Applicable Codes, Standards or Specifications ASME Sections I, IX, B31.1, & B31.3 Revisions QW-409 Reference the use of additional types of tungsten electrodes. Jack Pastorok 08/05/08ASME SECTION IX WELDING KIEWIT POWER CONSTRUCTORS, PROCEDURE SPECIFICATION WPS Number Revision Pie 1 Page 2 of 3 Supporing POR] Revision] SupporingPGR | Ravaion | SupsoringPOR | Revsion | Supporting POR] Revision #3 2 #20 0 NA _NA NA NA WELDING PROCESS(ES) & TYPE POSITION (QW-405) Processes: Manual Gas Tungsten Arc Welding (GTAW) Position of joint: All Manuel Shielded Metal Arc Welding (SMAVN) Vertical Welding Progression: Uphill ‘JOINTS (QW-402) Groove Design: Single Vee Groove or per design specification/drawing. (See Note: 1) Root Spacing: _ Per joint detail Backing: GTAW: With or without backing SMAW: With backing only Retainers: None Permitted Alignment: 1/16" Maximum misalignment Note: 4. Typical joint details on page 3 BASE METALS (QW-403) PNo. 1 GroupNo. _tor2_ To P-No. Thickness Range: Groove: 3/16"~8" With PWHT 3/16" = Without PWHT Group No. __1or2 Fillet: All Pipe Diameter Range: Groove: Subject to Welder Qualification Fillet: Subject to Welder Qualification ‘Single Pass Deposit Thickness for SMAW: Less than 1/2" FILLER METALS (QW-404) Process: GTAW SMAW ‘AWS No. (Classification ERTOS-3 £-7018, £-7018-1, £-7018-M, E7018 HAR, Specification No. (SFA): 5.18 54 F-No. 6 4 Weld Metal Analysis A-No.: 1 1 Size of Filler Metals: 1116", 32", 18", & 8:32" 3182", 118", 5/92", 8 3/16" ‘Autogenous Welding: None Permited NA Flux: ‘None WA Consumable insert: None NA Filler Metal Product Form: Bare (sold) or Metal Cored NA Weld Metal Deposit Thickness Groove: 7" With PWHT/3i8" Without PWHT 8" With PHT. Without PWHT (See Note:2) Fillets: al Al Note: 2 When the SMAW process is used without 2 PWHT the total max. deposit thickness i limited to 7" PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407) Min, Preheat Temperature: 50 °F (See Notes: 3) PWHT: With or Without PWHT Max. Interpass Temperature: 500 °F PWHT Temperature: Refer to WI-705 Preheat Maintenance: _ None Required PWHT Time: Refer to W-705, Monitoring: _ Contact Pyrometer of Suitable method Note: 3 200 F for base metal thickness >3/4” Materials with > .3% carbon 250 “F for thickness > 3/4” 250 °F when PWHT is required. GAS (GW-408) Type & % Composition (ifapplicable) Flow Rate (CFH) Shield ‘Argon 10-50 CFH None NA Backing Gas: None Required NA Gas Cup Size: #4-#12KIEWIT POWER CONSTRUCTORS ASME SECTION IX WELDING PROCEDURE SPECIFICATION WPS Number Ravin TS14-2 ei Page 3 of 3 ELECTRICAL CHARACTERISTICS (QW-409) Welding Process: GTAW ‘MAW sMAW MAW Weld Layer: Root and Fill, Fill Fill Fill Filler Metal Size: 1116", 332" & 1/8", 5/32" 3182" 118" 5132°,3/16" Current Type and Polarity: DCEN DcEP DGEP DGEP Amperage Range: 165 Maximum 70-110 90-160 130-260 Voltage Range: NA NA NIA. NA Travel Speed: NA NA NA. NA Tungsten Electrode Size: 3/82", 118, 5/32" Nia. NA NA Tungsten Electrode Type: EWTH.2 (See Note:4) NA. NA NA ‘Maximum Heat Input: NA NA NA NA Pulsating Current: None NIA, NA NA Note: 4 Ceriated, Lanthanated, Tri-Mix, and Cryo-T may be used in lew of thoriated tungsten, TECHNIQUE (GW-470) Stringer / Weave Bead Stringer or Weave ‘Method of Cleaning: Wire Brush, Chip, Grind as required. Method of Backgouging: Grind or Arc Gouge, if required Oscillation (mechanical): NA Multi to Single Pass per Side: Multiple Pass ‘Single to Multi Electrodes: Single Electrode Spacing NIA Closed to Out of Chamber: NIA Peoning None Permitted Use of Thermal Processes ___NA TYPICAL JOINT DETAILS Single Vee \V-Groove with a Compound Bevel 35" = 40" ST-uzte2- 1? 5132" Max 1082 1° us aemax—e] fe £3732 max ane" Single Vee with Backing Fillet (Socket Weld) Y Y Z WM N < + wae Before@ ASME IX Welding Procedure Qualification Record BR aber RETRO — Bla WS Uae rg ao 20 0 | o6/oare1 WPS-1s Page 1 of 2 WELDING PROCESS (ES) JOINTS (QW-402) Process 1) Gas Tungsten Arc Welding (GTAW) Groove Design: — Single "V" Compound Bevel Process 2: Shielded Metal Are Weting (SHAW) Root Spscing” 16" Netal Backing: None BASE METALS (QW03) Retainers: None Base Material Spec No. A26to A.96 Rootrace: ie Pot Grup, 1 TOPNo 1 Gr_1 _| Bowel Angle: S7"= 10° Compound Bevel Prato or Pipe: Plate Pipe Diameter: Sze NotListed NA Tekness: 2” Max Single Pass Deposit for SMAW <4" FaLCER METALS (awWa03y —— Taw —— Saw ‘Specification No. (SFA) 5.18 54 'S7-u2°82- 2" AWS No. Classification: ER-70S-3 E-7018 5/32" Max No ° ° Weld Metal Analysis A-No. 1 tare # Fier Metal Se 18 Autogenous Welling None Concurabl Insert None Fir ital Prodet Form BareiSold NA Weld Metal Depost Thickness: ta ie as POSITION (QW-405) = Postion of Joint 1G Flat ne" Welding Pogrssion. NA PREHEAT (QW-406) Preheat Temperate: 250° Mex. intrpass Temperature. 376°F Preheat Mainenance: None MeriteringTempistk POSTWELD HEAT TREATMENT [GWA07} Pvt Temperature: 1160" PWT Time 2 ours Sketch of Jit GAS (QW-408) Type & % Flow Rate (CFH) | TECHNIQUE (QW-410) Composition shielding Argon/Weld Grade 18-200FH | Stinger or Weave: Stinger, Weave Backing. None NA” | Method of leaning: Gin, We Brush, Chip raiing None NA | Method of Sack Gsuge. "None Gee Cup Sie Not dentod Osetiation (mechanical: NA It to Single pass per side Mut pass ELECTRICAL CHARACTERISTICS (GWaD3y Single to Mat Electrodes: Single CrAW smaw Elocrode Spacing: NA Current & Play BoEN Boer Closed toot of Chamber: NA Pulsating Curent None None Peening None Amperage Range: 190-190 130-190 | Note." Form Change Volage Range, 25-20 25-2 Travel Speed PM: 24 i2IPM 24 2PM Tungston Type Not ited Not Listed Tungsten Sie NotListed Not sted Maximum Hest Input; NotRecorded Not Recorded@ ASME IX Welding Procedure Qualification Record POR Namber Revision] Dale] WPS Used During Gualeation 20 0 | 06/081 WPS-1s Feme 2k TENSILE TEST (QW-150) Specimen | Width | Thickness | Area | _Ukimate | Ultimate Unit | Type of Failure & No. $q.Inches | Total Load | Stress Location | Gos) (esi) TET | 100a | 08s | 088 53,780) 62,620 Base Metal 18 | too2 | 0927 | o92e | 56.250 | 60,880 Base Metal 12:7 |-1.008" | oasa" | 0.853" 55,110 64610 Base Metal we _| voor | osx | osae 57.230 61.339 __Rase Matai Tests Conducted By: X-Ray Inc. Laboratory Test No: 3714 GUIDED-BEND TESTS (QW-160) “Type and Figure No. QW-463.1 (B) Results Side Bend: 1 No Defects - Accept Side Bend -2 No Defects ~ Accept Side Bend -3 No Defects ~ Accept Side Bend- 4 indication 1/82" - Accept Tests Conducted By: X-Ray inc. | Laboratory Test No: 3714 i ‘TOUGHNESS TESTS (QW-170) ‘Specimen Size: 10mm X 1omm Spaginan | Reich [Ween Yost Impact Values No. | Location | Type | Temp. Ft lbs ‘Avg. | _% Shear Tila wa Weld | Charpy V1 -10°F 70, 92 (=wa ‘Weld | Charpy V_|_-10°F 80, 88, Ws Weld | Charpy V_|-10°F 40 85 HA Haz | CharpyV_|_-10°F | 60 or HS Haz | CharpyV | -10°F 40 72 ts Haz__| Charpy V | “10°F 70 78 Tests Conducted By: X-Ray ine [Laboratory Test No: 3714 OTHER TESTS None Welder’s Name Frank Minnick Stamp No. P33 Clock No, 7728.2 We ceriy that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code, Tnitial Qualification: 06/08/62 Manufacturer: By: Paul. Langille Kiewit Industrial Company phd hetoao Date'og-/ 9-0"