AX and GB Series 36" Tilt Fan
AX and GB Series 36" Tilt Fan
Series
Instruction Manual 36” Tilt Fans with
Galvanized Cone
Thank You:
Thank you for purchasing a AX/GB Series Tilt Fan. Munters equipment is designed to be the highest performing,
highest quality equipment you can buy. With the proper installation and maintenance it will provide many years
of service.
Please Note:
To achieve maximum performance and insure long life from your Munters product it is essential that it be
installed and maintained properly. Please read all instructions carefully before beginning installation.
Warranty:
For Warranty claims information see the “Warranty Claims and Return Policy” form QM1021 available from the
Munters Corporation office at 1-800-227-2376 or by e-mail at aghort.info@munters.com.
Conditions and Limitations:
• Products and Systems involved in a warranty claim under the “Warranty Claims and Return Policy” shall have
been properly installed, maintained and operated under competent supervision, according to the instructions
provided by Munters Corporation.
• Malfunction or failure resulting from misuse, abuse, negligence, alteration, accident or lack of proper
installation or maintenance shall not be considered a defect under the Warranty.
Chapters Page
1.2 Dimensions 5
2. Installation Instructions 6
3. Electrical Wiring 9
4. Operation 11
5. Maintenance 12-13
6. Winterizing 14
7. Troubleshooting 15
F E
G Wall Opening
Wall Opening
Wall Opening
A
A
.
D - Dia
9"
C
Guard
Dimensions:
Fan
Wall Openings
Cat. No. Dia. A B C D - Dia. E F G ( I.D., Framed)
2.1 Installation
2.
Step 1
Construct a framed opening to correct size according to
Recommended Clearance*
Wall Opening listed in chart on previous page and your
fan size. See Figure 1.
Wall Opening
to right
(See chart)
Wall Opening
(See chart)
Framing
Figure 1
Step 2
Insert fan into framed opening from the inside. See Figure 2.
Figure 2
Step 3
Confirm that housing inside dimensions match those shown in Figure 3A. Then secure housing to framing
using (12) Lag Screws [A]. See Figure 3B.
NOTE:
This is NOT the
Wall Opening Size
42"
42"
Figure 3A Figure 3B
Step 4
Proceed to the installation instructions for the Discharge Cone, Form QM1023. Once Discharge Cone is
completed, proceed to Electrical Wiring Section before the Shutter Installation.
Step 5
Add flashing and/or caulk around completed housing on exterior side of building wall.
Step 6
Make electrical connections to fan motor per instructions provided with fan or as shown on motor.
Step 7
Insert shutter into fan by sliding the bottom flange of shutter into bottom shutter clips and pressing shutter
inward, See Figure 4A. Fasten shutter in place by rotating the side and top shutter clips over the shutter
flanges. See Figure 4B.
Shutter
Bottom Shutter
Clips
Figure 4A
Figure 4B
Single Phase Fans: motor overload protection should be provided for each fan. A Circuit Breaker Switch or
slow blow motor type fuses must be used See Figure 5A. See QM1400 for proper size.
Three Phase Fans: motor overload protection should be provided for each fan. A three pole motor starter or
slow blow motor fuses must be used. See Figure 5B.
If a frequency drive (inverter) is used, confirm that motors are rated for inverter duty at the voltage used. The
installation of line reactors is recommended to reduce voltage spikes and harmonic distortion. Supplemental
motor overload protection is also recommended.
Figure 5A
Single Phase - Motor Overload Protection with Disconnect
(SY2000 or Equivalent)
L1 L1 T1 T1
L2 L2 T2 T2 Three Phase
Three Phase Power
L3 T3 Power Out
Supply for Fan L3 T3
to Fan Motor
G G
Figure 5B
KEY: Three Phase - Motor Overload Protection with Disconnect
L1 = Line 1
L2 = Line 2
L3 = Line 3
Note::
H = Hot
N = Neutral Information in parenthesis refers to 120 VAC control.
G = Ground
Drip Loop
Zip Tie
Figure 6
4.1 Operation
4.
INITIAL START-UP: With electrical power off, verify that the fan propeller turns freely ! WARNING
and that all fasteners are secure. Turn on electrical power and confirm that the fan
operates smoothly.
ADJUSTMENTS: Set the fan control to the temperature shown on your ventilations
system drawing, or to a value which will provide the desired environmental Disconnect Power
Before Servicing
conditions.
! WARNING
Single Phase Fans: When variable speed controls are used, the fan's idle speed will
need to be set to the recommended minimum airflow rate. Refer to the procedures
included with each control. The table below provides airflow rates at various propeller
speeds for fans wired for 240 VAC. Moving Parts, Disconnect
Power Before Servicing.
A = Fan with cone & shutter B = Fan with hood & shutter
! WARNING
CFM 0.02” Static Pressure 0.05” Static Pressure
A B A B
RPM VOLTS RPM VOLTS RPM VOLTS RPM VOLTS
750 — — — — — — 350 121
1000 — — — — 370 123 390 128
1250 330 117 330 119 390 127 410 130 Moving Parts: Disconnect
1500 360 123 360 125 410 131 430 134 Power Before Servicing.
1750 370 125 370 127 425 136 440 136
2000 380 128 390 130 450 137 460 139 ! WARNING
2500 410 131 420 135 470 141 480 143
36” Fans
5.1 Maintenance
5.
The following inspection and cleaning procedures should be performed monthly: ! WARNING
Disconnect Power
Before Servicing
1) INSPECT PROPELLER: Check that propeller is secure on prop shaft or motor shaft
and that there are no signs of damage. The blades are of a self-cleaning design ! WARNING
and should not require maintenance.
longer. At the same time, verify that the motor is secure in its mount. ! WARNING
• SHUTTER: Carefully clean dust from damper doors and frame so that doors
open and close freely. A brush or cloth should be used.
• GUARD: Clean any dust or feathers from fan guards using a brush. Dirty
guards can reduce airflow. Moving Parts: Disconnect
Power Before Servicing.
3) CHECK FASTENERS: For safety, all fasteners should be inspected 1 month after
! WARNING
initial operation and yearly thereafter. Tighten any loose connections.
6) CHECK DRIVE ALIGNMENT: Check to make sure the belt is Propeller Idler Motor
centered on the idler pulley, then use a straight edge to check Pulley Pulley Pulley
Belt
the alignment of the drive pulleys. If an adjustment is needed,
remove the belt, then loosen the set screw in one pulley and move
it. Remember to tighten the set screw after making an adjustment. Straight Edge
Drive alignment is very important for long belt life and proper
operation.
7) CHECKING PULLEYS: Roll the belt off and look at both pulleys.
If the pulley has grooves in it or is no longer smooth, it needs
replacement. A loose or slipping belt will reduce fan performance Smooth Grooved
up to 60% and cause premature belt failure. Pulley Pulley
8) BELT TENSIONING:
All belts must be checked for proper tension after the first 3 days of
fan operation and every 4-6 months thereafter.
Solid Belt
To adjust the belt tensioner to the proper setting, loosen 10 mm
bolt fastening tensioner to bracket (using 17mm end wrench) to
allow tensioner arm to rotate. Working from inlet/motor side of
fan, place a 27 mm (11⁄16”) wrench onto the hex on the tensioner.
Turn wrench counterclockwise until the single mark on base of the
belt tensioner is aligned with mark 4 on the tensioner arm. Hold
tensioner at this setting and tighten the 10mm bolt to 40 ft. lbs.
[54 N-m] torque.
AeroLink Belt
• Roll the belt off the pulleys by forcing it sideways off the
larger pulley as you turn the drive by hand.
• Reinstall the belt by wrapping it around the smaller pulley and
then starting it over the larger pulley.
• As you continue rolling it onto the larger pulley, the belt
should become taut in the position shown below. Alignment
Mark
• If the belt becomes taut before reaching the position shown,
add one link and try again. Hex
• If the belt is loose when in the position shown, remove one
link and try again.
Mark 4
6.
6.1 Winterizing
In most climates, it is probable that the ventilation system will never need to operate at a total capacity
during the colder winter months. Consequently, it is advisable to “winterize” those fans which will not
be used in cold weather to avoid unnecessary heat loss and condensation.
To winterize, turn fan control “off”. Install the insulated closure panel over the fan intake. If you don’t
have an insulated closure panel, a piece of rigid insulation material can be used. Remember the
insulation panel must be removed before warmer weather returns.
NOTE: At least one single speed fan should be left uncovered and with power available to provide air
movement in the event of variable speed control difficulties.
7.
! WARNING ! WARNING ! WARNING
Fan Operating- 1. Shutter jammed 1. See operation, Step 2 for adjustments guidelines
Insufficient 2. Guard dirty 2. Clean guard
Airflow 3. Frequency drive improperly adjusted 3. See operation, Step 2 for adjustments guidelines
4. Incorrect Belt Tension/worn belt 4. See Maintenance Section, Belt Tensioning
Excessive Noise 1. Propeller blade contacting fan housing 1. Adjust bearing position to realign propeller
2. Motor bearing or shaft bearing defective 2. Repair or replace motor or shaft bearings
3. Frequency drive improperly adjusted 3. See operation, Step 2 for adjustments guidelines
4. Variable speed control defective 4. Repair or replace control
8.
Catalog No.
Item GB36Tx AX36Tx GB365Tx AX365Tx Part Name/Description QTY
1 FH3136 FH1248 FH1248 FH1248 Orifice Panel, GZ 1
2 FH2278 FH2278 FH2278 FH2278 Top Housing Panel, GZ 1
4 FH2276 FH2276 FH2276 FH2276 Left Housing Panel, GZ 1
5 FH2279 FH2279 FH2279 FH2279 Bottom Housing Panel, GZ 1
6 FH2277 FH2277 FH2277 FH2277 Right Housing Panel, GZ 1
7 FP1041 --- FP1041 --- Propeller, 3 - Blade, GZ 1
--- FP1013SS --- FP1014SS Propeller, 3 - Blade, AL 1
8 FH2094 --- --- --- Angle Style Strut, 36"GB, GZ 2
--- FH2436 FH2436 FH2436 Tube Strut, GZ 2
9 --- --- FH2083* FH2083* Link Belt 1
--- --- FH1470* FH1470* V-Belt, A-Section 1
10 --- --- FH2003* FH2031* Motor Sheave, CI 1
11 FM1048* FM1022* FM1011* FM1022* Motor 1
12 --- FH2825 FH2815 FH2815 Bracket, Motor Support, CTD-GZ 1
13 --- --- FH2402K FH2402K Belt Tensioner Assembly with 3" idler pulley 1
--- --- FH2406 FH2406 3" idler pulley only, with bolt 1
--- --- FH2439 FH2439 Tensioner Arm only, AL 1
14 --- --- FH2505 FH2505 Mounting Bracket for Belt Tensioner, CTD-GZ 1
15 --- --- FH2057 FH2057 Bearing, 1" Bore x 1.44"CL, CI Holder 2
16 --- --- FH2815 FH2815 Bracket, Bearing Mount, GZ 1
17 --- --- FH2086 FH2101 Shaft, STEEL 1
18 --- --- FH2091* FH2033* Propeller Sheave, CI 1
19 FH2123 FH2123 FH2123 FH2123 Shutter Support Bracket, GZ 2
20 FH2119 FH2119 FH2119 FH2119 Shutter Clip, Right, SS 2
21 FH2117 FH2117 FH2117 FH2117 Shutter Clip, Left, SS 2
22 PZ36 PZ36 PZ36 PZ36 Shutter, All Plastic 1
23 FH2130 FH2130 FH2130 FH2130 Cone Support Bracket, GC type, GZ 4
24 FH4236 FH4236 FH4236 FH4236 Discharge Cone, (1) Section, GZ 4
25 FH1336 FH1336 FH1336 FH1336 Guard Kit, 365FC/36GC Cone, PVC CTD 1
* Contact office for replacement part numbers for your fan configuration.
Munters Europe AB, Isafjordsgatan 1, P.O. Box 1150, SE-164 26 Kista, Sweden. Phone +46 08 626 63 00, Fax +46 8 754 56 66.
Munters Corporation 2691 Ena Drive Lansing, MI 48917 U.S.A. Phone +1 800-227-2376, Fax +1 517-676-7078
www.munters.us
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