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AX and GB Series 36" Tilt Fan

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0% found this document useful (0 votes)
164 views18 pages

AX and GB Series 36" Tilt Fan

Uploaded by

hitcar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

AX and GB

Series
Instruction Manual 36” Tilt Fans with
Galvanized Cone

AX and GB Series 36" Tilt Fan


with Galvanized Cone
Models: AX36Tx • AX36xTx • GB36Tx • GB36xTx

© Munters Corporation, December 2019 QM1059r6 1


AX and GB Series 36" Tilt Fan with Cone
Instructions for Use and Maintenance

Thank You:
Thank you for purchasing a AX/GB Series Tilt Fan. Munters equipment is designed to be the highest performing,
highest quality equipment you can buy. With the proper installation and maintenance it will provide many years
of service.

Please Note:
To achieve maximum performance and insure long life from your Munters product it is essential that it be
installed and maintained properly. Please read all instructions carefully before beginning installation.

Warranty:
For Warranty claims information see the “Warranty Claims and Return Policy” form QM1021 available from the
Munters Corporation office at 1-800-227-2376 or by e-mail at aghort.info@munters.com.
Conditions and Limitations:
• Products and Systems involved in a warranty claim under the “Warranty Claims and Return Policy” shall have
been properly installed, maintained and operated under competent supervision, according to the instructions
provided by Munters Corporation.
• Malfunction or failure resulting from misuse, abuse, negligence, alteration, accident or lack of proper
installation or maintenance shall not be considered a defect under the Warranty.

2 QM1059r6 © Munters Corporation, December 2019


Index

Chapters Page

1. Unpacking the Equipment 4

1.1 Parts List 4

1.2 Dimensions 5

2. Installation Instructions 6

3. Electrical Wiring 9

3.1 Electrical Wiring 9

3.2 Recommended Wire Routing 10

4. Operation 11

5. Maintenance 12-13

6. Winterizing 14

7. Troubleshooting 15

8. Exploded View and Parts List 16-17

© Munters Corporation, December 2019 QM1059r6 3


Unpacking the Equipment
1.
Before beginning installation, check the overall condition of the equipment. Remove packing Materials and
examine all components for signs of shipping damage. Any shipping damage is the customers responsibility and
should be reported immediately to your freight carrier.

1.1 Parts List


Each Crate Includes:
1 - 36” Belt Drive or Direct Drive fan
4 - Cone Sections
4 - Cone Support Brackets
1 - Cone Guard
1 - Shutter A
1 - Hardware Package (HP1098):
HP1098 – Hardware Package for 36" Tilt Fan B
ID Qty. Cat. No. Description
[A] 12 KS2463 ¹⁄₄" x 1.5" Hex Lag Screw, ZP C
[B] 16 KS1153 ¹⁄₄"-20 x ¹⁄₂" SRTD HX Flange Head Bolt, ZP
[C] 12 KS1151 ¹⁄₄"-20 x ³⁄₄" SRTD HX Flange Head Bolt, ZP D
[D] 28 KN0730 ¹⁄₄"-20 SRTD HX Flange Nut, ZP
[E] 8 KS2260 ¹⁄₄"-20 x ³⁄₄" SRTD HX Washer TEK Screw, ZP
E

4 QM1059r6 © Munters Corporation, December 2019


Chapter 1 Unpacking the Equipment

1.2 Fan Dimensions


Fan Specifications: 60Hz shown (50Hz available)
Power: 120/240 VAC or 208-240/480 VAC
Phase: 1 or 3

F E

G Wall Opening

Wall Opening
Wall Opening
A

A
.
D - Dia

9"
C

Guard

Dimensions:
Fan
Wall Openings
Cat. No. Dia. A B C D - Dia. E F G ( I.D., Framed)

AX/GB36T 36” 45¹⁄₄”W. x 45 ⁄4”H.


3
6” 12 ⁄16”
3
43¹⁄₂” 44³⁄₄” 46³⁄₈” 19⁵⁄₁₆” 43”W. x 45”H.
AX/GB365T 36” 45¹⁄₄”W. x 45 ⁄4”H.
3
6” 12 ⁄16”
3
43¹⁄₂” 44³⁄₄” 46³⁄₈” 19⁵⁄₁₆” 43”W. x 45”H.

© Munters Corporation, December 2019 QM1059r6 5


Installation Instructions

2.1 Installation
2.
Step 1
Construct a framed opening to correct size according to
Recommended Clearance*
Wall Opening listed in chart on previous page and your
fan size. See Figure 1.

•Fan with outlet guard: maintain 8"


minimum clearance on all sides
•Fan with discharge cone: maintain 12"
minimum clearance on all sides
Ceiling

See Clearance Notes

Wall Opening
to right

(See chart)
Wall Opening
(See chart)

Framing

Figure 1

Step 2
Insert fan into framed opening from the inside. See Figure 2.

Figure 2

6 QM1059r6 © Munters Corporation, December 2019


Chapter 2 Installation Instructions

Step 3
Confirm that housing inside dimensions match those shown in Figure 3A. Then secure housing to framing
using (12) Lag Screws [A]. See Figure 3B.

Lag Screw [A]

NOTE:
This is NOT the
Wall Opening Size
42"

42"

Figure 3A Figure 3B

Step 4
Proceed to the installation instructions for the Discharge Cone, Form QM1023. Once Discharge Cone is
completed, proceed to Electrical Wiring Section before the Shutter Installation.

Step 5
Add flashing and/or caulk around completed housing on exterior side of building wall.

Step 6
Make electrical connections to fan motor per instructions provided with fan or as shown on motor.

© Munters Corporation, December 2019 QM1059r6 7


Chapter 2 Installation Instructions

Step 7
Insert shutter into fan by sliding the bottom flange of shutter into bottom shutter clips and pressing shutter
inward, See Figure 4A. Fasten shutter in place by rotating the side and top shutter clips over the shutter
flanges. See Figure 4B.

Shutter

Bottom Shutter
Clips

Figure 4A

Figure 4B

8 QM1059r6 © Munters Corporation, December 2019


Electrical Wiring

3.1 Electrical Wiring


3.
All wiring should be installed in accordance with National, State, and Local electrical codes. Fans used to ventilate
livestock buildings or other rooms where continuous air movement is essential should be connected to individual
electrical circuits, with a minimum of two circuits per room. For electrical connection requirements, refer to diagram on
motor nameplate and to information enclosed with the environmental control to be used.

Single Phase Fans: motor overload protection should be provided for each fan. A Circuit Breaker Switch or
slow blow motor type fuses must be used See Figure 5A. See QM1400 for proper size.

Three Phase Fans: motor overload protection should be provided for each fan. A three pole motor starter or
slow blow motor fuses must be used. See Figure 5B.

If a frequency drive (inverter) is used, confirm that motors are rated for inverter duty at the voltage used. The
installation of line reactors is recommended to reduce voltage spikes and harmonic distortion. Supplemental
motor overload protection is also recommended.

NOTE: A safety cut-off switch should be located adjacent to each fan.

L1 (H) L1 (H) T1 (H) T1 (H)


L2 (N) L2 (N) T2 (N) T2 (N) 120 or 240 VAC
120 or 240 VAC Power
Supply for Fan G G Power Out to Fan

Figure 5A
Single Phase - Motor Overload Protection with Disconnect
(SY2000 or Equivalent)

Safety Cut-off Switch


Motor Starter

L1 L1 T1 T1
L2 L2 T2 T2 Three Phase
Three Phase Power
L3 T3 Power Out
Supply for Fan L3 T3
to Fan Motor
G G

Figure 5B
KEY: Three Phase - Motor Overload Protection with Disconnect
L1 = Line 1
L2 = Line 2
L3 = Line 3
Note::
H = Hot
N = Neutral Information in parenthesis refers to 120 VAC control.
G = Ground

© Munters Corporation, December 2019 QM1059r6 9


Chapter 3 Electrical Wiring

3.2 Recommended Wire Routing


Step 7
As the power cable exits the back of the motor, form a Drip Loop and then run power cable down along
strut and "zip tie" the cable to strut to prevent cable from getting tangled in pulley or belt. See Figure 6.
Then run cable out the drain hole to the circuit breaker or control panel.

Drip Loop

Zip Tie

Figure 6

10 QM1059r6 © Munters Corporation, December 2019


Operation

4.1 Operation
4.
INITIAL START-UP: With electrical power off, verify that the fan propeller turns freely ! WARNING
and that all fasteners are secure. Turn on electrical power and confirm that the fan
operates smoothly.

ADJUSTMENTS: Set the fan control to the temperature shown on your ventilations
system drawing, or to a value which will provide the desired environmental Disconnect Power
Before Servicing
conditions.
! WARNING
Single Phase Fans: When variable speed controls are used, the fan's idle speed will
need to be set to the recommended minimum airflow rate. Refer to the procedures
included with each control. The table below provides airflow rates at various propeller
speeds for fans wired for 240 VAC. Moving Parts, Disconnect
Power Before Servicing.
A = Fan with cone & shutter B = Fan with hood & shutter
! WARNING
CFM 0.02” Static Pressure 0.05” Static Pressure
A B A B
RPM VOLTS RPM VOLTS RPM VOLTS RPM VOLTS
750 — — — — — — 350 121
1000 — — — — 370 123 390 128
1250 330 117 330 119 390 127 410 130 Moving Parts: Disconnect
1500 360 123 360 125 410 131 430 134 Power Before Servicing.
1750 370 125 370 127 425 136 440 136
2000 380 128 390 130 450 137 460 139 ! WARNING
2500 410 131 420 135 470 141 480 143
36” Fans

3000 430 135 440 138 490 145 500 146


4000 470 142 480 145 520 149 530 151
5000 520 148 530 152 560 156 570 158
6000 560 154 580 159 590 161 600 162
7000 610 159 640 165 640 166 680 172 Do Not Power Wash
8000 650 166 700 173 690 172 750 179 Electrical Devices.
9000 710 172 760 185 740 178 810 209
10,000 770 179 840 225 790 195 — —
11,300 840 223 — — — — — —

Three Phase Fans:


1) The use of a quality frequency drive and the installation of line reactors is recommended
to reduce voltage spikes and harmonic distortion.
2) Minimum operating frequency of 30 Hz.
3) Will require three pole contactors with overload protection (by others).
4) 36" Direct Drive, 3 Phase fan is not suitable for frequency drive.

© Munters Corporation, December 2019 QM1059r6 11


Maintenance

5.1 Maintenance
5.
The following inspection and cleaning procedures should be performed monthly: ! WARNING

Tools Needed for Maintenance:


wrenches: 17mm, 27mm, ⁵⁄₃₂" Allen

Disconnect Power
Before Servicing
1) INSPECT PROPELLER: Check that propeller is secure on prop shaft or motor shaft
and that there are no signs of damage. The blades are of a self-cleaning design ! WARNING
and should not require maintenance.

2) CLEAN regularly for best results:


• FAN MOTOR: Remove any dust accumulation from motor using a brush or Moving Parts, Disconnect
cloth. (DO NOT use a pressure washer). A clean motor will run cooler and last Power Before Servicing.

longer. At the same time, verify that the motor is secure in its mount. ! WARNING
• SHUTTER: Carefully clean dust from damper doors and frame so that doors
open and close freely. A brush or cloth should be used.
• GUARD: Clean any dust or feathers from fan guards using a brush. Dirty
guards can reduce airflow. Moving Parts: Disconnect
Power Before Servicing.

3) CHECK FASTENERS: For safety, all fasteners should be inspected 1 month after
! WARNING
initial operation and yearly thereafter. Tighten any loose connections.

4) INSPECT FAN CONTROL: With power disconnected, inspect all electrical


connections. Wiring should be secure and in good condition. Remove any dust
build-up from control case and sensor using a soft brush or cloth. NEVER CLEAN Do Not Power Wash
Electrical Devices.
ELECTRICAL EQUIPMENT WITH A PRESSURE WASHER!

5) GREASE BEARINGS: Grease bearings every 4-6 months.


Use no more than 2 shots when greasing fan.
• A premium non-water based grease is recommended:
- Shell Alvania #2 - Mobil Mobilux #2
- Exxon Unirex N2 - Texaco Premium RB
- Mobil 532 - Texaco Multifak #2

12 QM1059r6 © Munters Corporation, December 2019


Chapter 5 Maintenance

6) CHECK DRIVE ALIGNMENT: Check to make sure the belt is Propeller Idler Motor
centered on the idler pulley, then use a straight edge to check Pulley Pulley Pulley
Belt
the alignment of the drive pulleys. If an adjustment is needed,
remove the belt, then loosen the set screw in one pulley and move
it. Remember to tighten the set screw after making an adjustment. Straight Edge
Drive alignment is very important for long belt life and proper
operation.

7) CHECKING PULLEYS: Roll the belt off and look at both pulleys.
If the pulley has grooves in it or is no longer smooth, it needs
replacement. A loose or slipping belt will reduce fan performance Smooth Grooved
up to 60% and cause premature belt failure. Pulley Pulley

8) BELT TENSIONING:
All belts must be checked for proper tension after the first 3 days of
fan operation and every 4-6 months thereafter.

Solid Belt
To adjust the belt tensioner to the proper setting, loosen 10 mm
bolt fastening tensioner to bracket (using 17mm end wrench) to
allow tensioner arm to rotate. Working from inlet/motor side of
fan, place a 27 mm (11⁄16”) wrench onto the hex on the tensioner.
Turn wrench counterclockwise until the single mark on base of the
belt tensioner is aligned with mark 4 on the tensioner arm. Hold
tensioner at this setting and tighten the 10mm bolt to 40 ft. lbs.
[54 N-m] torque.

AeroLink Belt
• Roll the belt off the pulleys by forcing it sideways off the
larger pulley as you turn the drive by hand.
• Reinstall the belt by wrapping it around the smaller pulley and
then starting it over the larger pulley.
• As you continue rolling it onto the larger pulley, the belt
should become taut in the position shown below. Alignment
Mark
• If the belt becomes taut before reaching the position shown,
add one link and try again. Hex
• If the belt is loose when in the position shown, remove one
link and try again.

Mark 4

© Munters Corporation, December 2019 QM1059r6 13


Winterizing

6.
6.1 Winterizing
In most climates, it is probable that the ventilation system will never need to operate at a total capacity
during the colder winter months. Consequently, it is advisable to “winterize” those fans which will not
be used in cold weather to avoid unnecessary heat loss and condensation.
To winterize, turn fan control “off”. Install the insulated closure panel over the fan intake. If you don’t
have an insulated closure panel, a piece of rigid insulation material can be used. Remember the
insulation panel must be removed before warmer weather returns.

NOTE: At least one single speed fan should be left uncovered and with power available to provide air
movement in the event of variable speed control difficulties.

14 QM1059r6 © Munters Corporation, December 2019


Troubleshooting

7.
! WARNING ! WARNING ! WARNING

Disconnect Power Moving Parts, Disconnect Moving Parts: Disconnect


Before Servicing Power Before Servicing. Power Before Servicing.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION


Fan Not Operating 1. Fan control set above room 1. Set to a lower temperature
temperature
2. Blown fuse or open circuit breaker 2. Replace fuse or reset breaker
3. Propeller blade contacting fan 3. Realign motor in fan housing
housing 4. Repair or replace control
4. Fan control defective
5. Motor defective 5. Repair or replace motor

Fan Operating- 1. Shutter jammed 1. See operation, Step 2 for adjustments guidelines
Insufficient 2. Guard dirty 2. Clean guard
Airflow 3. Frequency drive improperly adjusted 3. See operation, Step 2 for adjustments guidelines
4. Incorrect Belt Tension/worn belt 4. See Maintenance Section, Belt Tensioning

Excessive Noise 1. Propeller blade contacting fan housing 1. Adjust bearing position to realign propeller
2. Motor bearing or shaft bearing defective 2. Repair or replace motor or shaft bearings
3. Frequency drive improperly adjusted 3. See operation, Step 2 for adjustments guidelines
4. Variable speed control defective 4. Repair or replace control

Excessive 1. Motor loose on mount 1. Tighten fasteners


Vibration 2. Propeller damaged 2. Replace propeller
3. Motor Shaft Bent 3. Repair or replace motor or propeller shaft
Fan never turns off 1. Override thermostat set incorrectly 1. Set to the correct temperature
2. Control set for continuous operation 2. Set speed control correctly

© Munters Corporation, December 2019 QM1059r6 15


Exploded View

8.

16 QM1059r6 © Munters Corporation, December 2019


Chapter 8 Parts List

Catalog No.
Item GB36Tx AX36Tx GB365Tx AX365Tx Part Name/Description QTY
1 FH3136 FH1248 FH1248 FH1248 Orifice Panel, GZ 1
2 FH2278 FH2278 FH2278 FH2278 Top Housing Panel, GZ 1
4 FH2276 FH2276 FH2276 FH2276 Left Housing Panel, GZ 1
5 FH2279 FH2279 FH2279 FH2279 Bottom Housing Panel, GZ 1
6 FH2277 FH2277 FH2277 FH2277 Right Housing Panel, GZ 1
7 FP1041 --- FP1041 --- Propeller, 3 - Blade, GZ 1
--- FP1013SS --- FP1014SS Propeller, 3 - Blade, AL 1
8 FH2094 --- --- --- Angle Style Strut, 36"GB, GZ 2
--- FH2436 FH2436 FH2436 Tube Strut, GZ 2
9 --- --- FH2083* FH2083* Link Belt 1
--- --- FH1470* FH1470* V-Belt, A-Section 1
10 --- --- FH2003* FH2031* Motor Sheave, CI 1
11 FM1048* FM1022* FM1011* FM1022* Motor 1
12 --- FH2825 FH2815 FH2815 Bracket, Motor Support, CTD-GZ 1
13 --- --- FH2402K FH2402K Belt Tensioner Assembly with 3" idler pulley 1
--- --- FH2406 FH2406 3" idler pulley only, with bolt 1
--- --- FH2439 FH2439 Tensioner Arm only, AL 1
14 --- --- FH2505 FH2505 Mounting Bracket for Belt Tensioner, CTD-GZ 1
15 --- --- FH2057 FH2057 Bearing, 1" Bore x 1.44"CL, CI Holder 2
16 --- --- FH2815 FH2815 Bracket, Bearing Mount, GZ 1
17 --- --- FH2086 FH2101 Shaft, STEEL 1
18 --- --- FH2091* FH2033* Propeller Sheave, CI 1
19 FH2123 FH2123 FH2123 FH2123 Shutter Support Bracket, GZ 2
20 FH2119 FH2119 FH2119 FH2119 Shutter Clip, Right, SS 2
21 FH2117 FH2117 FH2117 FH2117 Shutter Clip, Left, SS 2
22 PZ36 PZ36 PZ36 PZ36 Shutter, All Plastic 1
23 FH2130 FH2130 FH2130 FH2130 Cone Support Bracket, GC type, GZ 4
24 FH4236 FH4236 FH4236 FH4236 Discharge Cone, (1) Section, GZ 4
25 FH1336 FH1336 FH1336 FH1336 Guard Kit, 365FC/36GC Cone, PVC CTD 1
* Contact office for replacement part numbers for your fan configuration.

© Munters Corporation, December 2019 QM1059r6 17


AX/GB Series Tilt Fans are developed and produced by Munters Corporation, Lansing, Michigan U.S.A. 1-800-227-2376

Munters Europe AB, Isafjordsgatan 1, P.O. Box 1150, SE-164 26 Kista, Sweden. Phone +46 08 626 63 00, Fax +46 8 754 56 66.
Munters Corporation 2691 Ena Drive Lansing, MI 48917 U.S.A. Phone +1 800-227-2376, Fax +1 517-676-7078
www.munters.us

Australia Munters Pty Limited, Phone +61 2 6025 6422, Brazil Munters Brasil Industria e Comercio Ltda, Phone +55 41 3317 5050, Canada/US Munters
Corporation Lansing, MI Phone +1 517 676 7070, China Munters Air Treatment Equipment (Beijing) Co. Ltd, Phone +86 10 80 481 121, Denmark Munters A/S,
Phone +45 9862 3311, India Munters India, Phone +91 20 3052 2520, Indonesia Munters, Phone +62 818 739 235, Italy Munters Italy S.p.A., Chiusavecchia,
Phone +39 0183 52 11, Japan Munters K.K., Phone +81 3 5970 0021, Korea Munters Korea Co. Ltd., Phone +82 2 761 8701, Mexico Munters Mexico, Phone
+52 818 262 54 00, Russia Munters AB, Phone +7 812 448 5740, Singapore Munters Pte Ltd., Phone +65 744 6828, South Africa and Sub-Sahara Countries
Munters (Pty) Ltd., Phone +27 11 997 2000, Spain Munters Spain S.A., Phone +34 91 640 09 02, Sweden Munters AB, Phone +46 8 626 63 00, Thailand
Munters Co. Ltd., Phone +66 2 642 2670, Turkey Munters Form Endüstri Sistemleri A.Ş, Phone +90 322 231 1338, USA Munters Corporation Lansing, MI Phone
+1 517 676 7070, Vietnam Munters Vietnam, Phone +84 8 3825 6838, Export & Other countries Munters Italy S.p.A., Chiusavecchia Phone +39 0183 52 11

18 QM1059r6 © Munters Corporation, December 2019

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