INSPECTION & TEST PLAN

Grand Egyptian Museum (III)

JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 1 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

1.0 Submissions
H31.1201
H31.1202
H31.1103
Approval of concept & 1082-CN-GN-CT-TEN-
Complying with Project
Working Drawings 114820-0206 Shop drawing transmittal
1.1 Specifications and tender PMC acceptance Prior to work H R R -
,Technical Notes & 1082-CN-GN-CT-TEN- (SDF)
drawings
interfaces design 114880-0546
1082-CN-GN-CT-SDF-
13883

A.4013
Approval of method -PMC Acceptance Method statement
1.2 Documents Review 1082-CN-GN-CT-MST- Prior to work H R R -
statements -Compliance with project specifications (MST)
104111

A.4013
Approval of Material 1082-CN-GN-CT-MAR- Material specification/Manufacturer Material submittal
1.3 Material Review Prior to work H R R -
submittal 116291-1186 recommendations (MAR)
H31.2200

2.0 Trials, Samples, Mock-ups, Prototypes

Mock up installation to
confirm general visual Prior to
Mock Up installation Sample Tag manufacturing
2.1 intent including color , size H31.1304 PMC Acceptance H H H -
(visual inspection) Mockup drawings
and coordination
 INSPECTION & TEST PLAN
Grand Egyptian Museum (III)
JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 2 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

Working drawing of
prototype/Test Report by
2.2 Prior to
System Performance A.4008 Specification performance requirements (loads, independent testing
Prototype manufacturing H H H H
Requirements H31.1305 climatic conditions and structural movements) agency(1082-CN-GN-
of works
DSF-01517& 1082-CN-
GN-DSF-01518)

First completed
-Compliance with Approved Working drawings and full height
Installation of Quality Visual ,Dimensional, and A.4009 Inspection Request Form
2.3 Project’s specifications. structural bay H H H -
Benchmark alignment H31.1306 (CIR)
--non commutative tolerance of each type of
system

3.0 Materials Delivery

Visual, finish quality and All received material should be compliant with the
free of defects approved material and sample submittal .and
working drawings

A.6101.a Material finish , cutting and machining quality

Including but not limited should be compliant to the approved shop drawings ,
A.6103
to Material Delivery of fabrication tolerances and project specification
A.6501 Material Inspection
Steel mullion and
3.1 H31.2200 Request Form Each delivery H H H -
transoms profiles, ` Material finish, Quantity (MIR)
Aluminum baffles and
Attached list of approved
angles Material packing, storage MARs
and protection. Material packing , storage , and protection confirms
that all delivered material should be free from any
damages or scratches
 INSPECTION & TEST PLAN
Grand Egyptian Museum (III)
JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 3 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

4.0 Works preparation

- Approved MST and
4.1 - Concrete surface repair (e.g. - Free from Honeycomb and MAR’s (MAR- - Concrete surfaces to be repaired in Contractor Inspection Prior to M H H
Segregation and honeycomb) (if segregation 604063- compliance with approved method statement Request (CIR) Installation
required) 090, 454037-028 &
454041-035)
Check for all MEP works in the Approved Shop compliance with approved working drawings Contractor Inspection
4.2 - MEP clearance. façade area drawings Request (CIR) Prior to M H H
to be completed and approved Installation

- All proceeding works (Thermal Check for all proceeding works in Approved Shop compliance with approved working drawings Contractor Inspection
4.3 insulation, Acoustic insulation the façade area drawings Request (CIR) Prior to M H H
...etc.) if required to be completed and approved Installation

A.6101.a
A.6103,A.6501
Surveying of the structure , H31.3000
checking line, level and fixing Book 10, Section
points, to be compliant with MC 03100, CONCRETE
survey work, Verify actual FORMWORK Specifications tolerances Prior to
4.4 Surveying the structure QC Check list H W R
location and dimension and other Book 10, Section (Tolerances shall not be cumulative) installation
conditions to compliance with 05150,
requirements for installation STRUCTURAL
tolerance STEEL - Tolerances
Approved Working
drawings
 INSPECTION & TEST PLAN
Grand Egyptian Museum (III)
JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 4 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

5.0 Work inspection

For any element at any level whose position
is defined in relation to a primary reference
Horizontal Plan Position H31.3201 (a) grid, the maximum allowed deviation from the
Design Dimension to that reference grid is
±2mm.

Where a series of elements are arranged in an

Deviation in horizontal array of two or more, the maximum allowed
L31.3102 (b)
distance deviation of the horizontal distance between
any two adjacent elements is ±2mm from the
corresponding Design Dimension
For any element connecting two or more
reference levels, the maximum allowed
Survey Inspection deviation of the relative plan position in any Inspection request form Each façade/
Verticality H31.3102 (c)
5.1 (Steel Brackets & direction of that element at any two successive Part of H H H -
Aluminum profiles ) (CIR) façade
levels is ±2mm from the corresponding Design
Dimension
Any element or group of elements whose
position is defined from a reference plane
shall not deviate from the Design
Planarity H31.3202 (d)
Dimension of the reference plane by more
than ±2mm measuring perpendicular to the
defined plane.

The width of any joint shall not deviate from the

nominal width by more than ±1mm of the joint width,
Joints width H31.3202 (f) whichever is the lesser. Any variation shall be equally
distributed with no sudden changes. The
misalignment between joints shall not exceed 1mm.
 INSPECTION & TEST PLAN
Grand Egyptian Museum (III)
JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 5 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

Line and level shall be within ±2mm of the

specified level. The cumulative slope between
Level H31.3202 (g)
the same locations on any panel shall not
exceed 1 in 1000

The works shall be erected such that no point

on any panel is more than 1mm from its
theoretical plane. The cumulative slope
Plane position H31.3202 (h)
between the same locations on any panel
shall not exceed 1 in 1000.

H31.3000
Architecture (Steel Visual and Dimensional -Approved working drawings
Approved Working
5.2 Brackets & Aluminum drawings
-Specifications tolerances Complying with Inspection request form Each façade/ H H H -
profiles) Tightness of brackets bolts Approved Technical note Torque values in TEN and supplier catalog Part of
and supplier catalog
(CIR) façade

H31.3000

Visual and Dimensional -Approved working drawings

Architecture (Mesh Approved Working
5.3 drawings
-Specifications tolerances Complying with Inspection request form Each façade/ H H H -
panels)
Tightness of brackets bolts Approved Technical note Torque values in TEN and supplier catalog Part of
and supplier catalog
(CIR) façade
 INSPECTION & TEST PLAN
Grand Egyptian Museum (III)
JVBO NO GEMIII-XX-AR-XX-AL-ITP-XX-106124
Wall/Roof Cladding
EWS(19&15) PMC NO 1082-CN-GN-CT-ITP-106124- 0141

Inspection Code: 1. Alico 2. BOJV 3. Consultant/PMC 4. Third P. Lab. Rev. A1 Page 6 of 12

R: REVIEW M: MONITOR H: HOLD POINT W: WITNESS

Characteristic to be Inspection Code
Item Activity Reference Document Acceptance Criteria Verifying Document Freq.
Verified 1 2 3 4

6.0 Testing

Elements of the works

shall be individually and The removal of panels shall not affect the Inspection request form
independently removable A finished
6.1 Demount-ability H31.1413 performance or safety of any other part of the H H H -
for maintenance and/or Mesh panel
replacement of panels in works. (CIR)
the event of damage.

Definitions of Inspection Codes

R - Review: Are stages at which BOJV shall be required to present inspection and test documents for review and endorsement – (Lab test report and DSF
to be submitted to consultant/PMC)
M – Monitor: Are stages at which BOJV shall conduct its own surveillance of construction activities, with no Owner’s Representative participation nor
notice provided.
W - Witness Points: require notification of the Engineer by the Contractor. Upon proper written notification by the Contractor to the Engineer, work may
proceed beyond a Witness Point with or without action by the Engineer. The Engineer may at
any time request the Contractor not to proceed once the Engineer has been notified of a Witness Point.

H - Hold Points : are mandatory verification points identified by the Engineer beyond which work may not proceed until the Contractor notifies the
Engineer and the Engineer performs mandatory verification and gives notice to the Contractor to proceed.
 Form No. :

Rev. No. :

The Ministry of State for Antiquities / Supreme

Council of Antiquities / Engineering Committee Document No. :
The Grand Egyptian Museum
Hand Class :

INSPECTION RECORD FOR

METAL PROFILED SHEET CLADDING/ROOFING Page :

DRAWING REFERENCE (attach sketch if necessary): DATE:

WIR No:

System : ---Mesh Sheet cladding ---- Sub-system : ------------------

Building : ---------------------------------------------- Area : -------------------------------------------------

Floor No. : --------------------------------------------- Grid lines : --------------------------------------------

Elevation No.: ---------------------------------------- System : ------------------------------------------

Site Eng. QC Engineer

ACTIVITIES /ITEMS TO BE INSPECTED
Sign. Yes No

First Fix Checking

1. Check work area release is available (If required).

2- Check installation of electrical items are released and satisfactory.

3-check installation of mechanical items is released and satisfactory.

4- check all materials are approved and inspected

5. Check installation profile to be undamaged and as specified in the workshop drawings.

Mesh Cladding System

8. Check joints between panels as per approved shop drawing

9. Check the male and female assembly as per approved shop drawing

10. check that the stainless steel screw is fixed as per approved shop drawing

11. Check Cladding panel Type to be as per the workshop drawing

12. Check Fixation of Cladding panel on aluminum Revit

13- check that Cladding panel shall be free from any visible damage

14. Check that the surfaces are properly protected.

 Form No. :

Rev. No. :

The Ministry of State for Antiquities / Supreme

Council of Antiquities / Engineering Committee Document No. :
The Grand Egyptian Museum
Hand Class :

METAL PROFILED SHEET CLADDING/ROOFING

Page :

DRAWING REFERENCE (attach sketch if necessary): DATE:

WIR No:

System : --- Mesh Sheet cladding ---- Sub-system : ------------------

Building : ---------------------------------------------- Area : -------------------------------------------------

Floor No. : --------------------------------------------- Grid lines : --------------------------------------------

Elevation No.: ---------------------------------------- System : ------------------------------------------

Site Eng. QC Engineer

ACTIVITIES /ITEMS TO BE INSPECTED
Sign. Yes No

15.Check fixation fasteners and screws as per approved material and shop drawings

COMMENTS / OUTSTANDINGS:-

METAL PROFILED SHEET CLADDING/ROOFING

POSITION NAME SIGNATURE DATE

Site Engineer

QC Engineer

Supervision Consultant
 Form No. :

Rev. No. :

The Ministry of State for Antiquities / Supreme

Council of Antiquities / Engineering Committee Document No. :
The Grand Egyptian Museum
Hand Class :

METAL PROFILED SHEET CLADDING/ROOFING

Page :

DRAWING REFERENCE (attach sketch if necessary): DATE:

WIR No:

System : --- Mesh Sheet cladding ---- Sub-system : -------- --------

Building : ---------------------------------------------- Area : -------------------------------------------------

Floor No. : -------------------------------------- Grid lines : --------------------------------------------

Elevation No.: ---------------------------------------- System : ------------------------------------------

Site QC Engineer
ACTIVITIES /ITEMS TO BE INSPECTED Eng.
Sign. Yes No

Document Review

1. Check that the required and related shop drawings are approved by PMC Engineer.

2-Check that the material submittal for the above activity is approved by PMC Engineer.

3. Check that the method statement for this installation is approved by PMC Engineer

Bracket installation

4. Check work area release report is available (If required).

5-check all materials are approved and inspected.

6. Check bracket size, type, location and dimension as per approved shop.

7. Check anchor type, size and torque as per supplier recommendations.

Frame installation

8- Check separator between bracket& runner.

9. Check aluminum frames not damaged

11. Check frame fixation with bracket

12. The components are set accurately in location, alignment and elevation, measured from
established levels and axes as per approved shop drawing and project specs. .
13. Check bolts tightness and installation.

14. Check final alignment , leveling , plumping of frames within the allowable tolerances as per
project specifications
 Form No. :

Rev. No. :

The Ministry of State for Antiquities / Supreme

Council of Antiquities / Engineering Committee Document No. :
The Grand Egyptian Museum
Hand Class :

METAL PROFILED SHEET CLADDING/ROOFING

Page :

DRAWING REFERENCE (attach sketch if necessary): DATE:

WIR No:

System : --- Mesh Sheet cladding ---- Sub-system : -------- --------

Building : ---------------------------------------------- Area : -------------------------------------------------

Floor No. : -------------------------------------- Grid lines : --------------------------------------------

Elevation No.: ---------------------------------------- System : ------------------------------------------

Site QC Engineer
ACTIVITIES /ITEMS TO BE INSPECTED Eng.
Sign. Yes No

COMMENTS / OUTSTANDINGS:-

METAL PROFILED SHEET CLADDING/ROOFING

POSITION NAME SIGNATURE DATE

Site Engineer

QC Engineer

Supervision Consultant