Doc. No.

: 26071-203-V1A-MW00-00138

Job No. : 26071 Rev.00A

ITP: ACIDIFICATION VESSEL

Tag: A-325-02-01-C3

PROJECT : Engineering, Procurement and Construction (EPC) Inside

Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RDMP) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan,Indonesia
OWNER : PT PERTAMINA (Persero)
PO NO. : 26071-203-POA-MW00-23001

00A 08-Mar-2021 ISSUED FOR APPROVAL N. CAPELLI L. BENSONI L. BENSONI

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

3V TECH EQUIPMENT & PROCESS SYSTEMS S.p.A

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 Doc. No. : 26071-203-V1A-MW00-00138

Job No. : 26071 Rev.00A

REVISION LOG

REV. NO. DATE PAGE DESCRIPTION

00A 08-Mar-2021 - ISSUED FOR APPROVAL

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 Doc. No. : 26071-203-V1A-MW00-00138

Job No. : 26071 Rev.00A

HOLD LIST

NO. PAGE HOLD CONTENT

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 INSPECTION & TEST PLAN - ACIDIFICATION VESSEL
Doc. No.: 26071-203-V1A-MW00-00138 Sheet: 1 of 5 Rev.: 00A Date: 08/03/2021

** IMPORTANT NOTE **
INSPECTION & TEST PLAN (ITP)

Job: P20268V
THE PRESENT INSPECTION & TEST PLAN IS ISSUED IN
Client: RDMP Balikpapan JO SIMPLIFIED VERSION LISTING THE KEY INSPECTION STEPS.

DETAILED ITP WILL BE ISSUED IN REV.00B ONCE SUB-VENDOR

End User: PT Pertamina HAS BEEN CHOSEN AS MANUFACTURER.

Project: RDMP RU-V Balikpapan Project ITP WILL BE ISSUED ON SUB-VENDOR'S FORMAT.

Tag No.: A-325-02-01-C3

Equipment: Acidification Vessel

Revision Index

Rev. Date Description Prepared by Verified by Approved by

00A 08/03/2021 Issued for approval N. Capelli L. Bensoni L. Bensoni

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 INSPECTION & TEST PLAN - ACIDIFICATION VESSEL
Document No.: 26071-203-V1A-MW00-00138
Client: RDMP Balikpapan JO P.O.: 26071-203-POA-MW00-23001 Job: P20268V
Project: RDMP RU-V Balikpapan Project TAG No.: A-325-02-01-C3 S.N.: TBA
Code: ASME VIII Div.1 2019 Edition Remarks: ASME U Stamp Required - MIGAS Inspection Required

DOCUMENT REVISION NOT REQUIRES ITP REVISION

INSPECTIONS POINTS DRAWINGS / CALCULATIONS
0 Date & signature 1 Date & signature 2 Date & signature 3 Date & signature 4 Date & signature 5 Date & signature
H Hold Point - Presenza richiesta 26071-203-V1A-MW00-00066
D1
W Witness Point - Presenza facoltativa (General Assembly Drawing)
S Surveillance - Monitoraggio 26071-203-V1A-MW00-00082
D2
P Perform - Esecuzione (Mechanical Calculations)
R Review of Record/Certificate - Controllo rapporti/certificati
CODES & STANDARDS Edition CODES & STANDARDS Edition
X Record Required - Certificato richiesto
C1 ASME II/A/B/C/D 2019 C5 NACE MR0103 2015
C2 ASME VIII DIV.1 2019 C6 NACE MR0175 2015
INSPECTIONS ACTIVITIES
C3 ASME IX 2019
AT Air Test - Prova ad aria C4 ASME V 2019
PMI Alloy Verification - Verifica leghe DOCUMENT REVISION NOT REQUIRES ITP REVISION
3V TECH APPLICABLE PROCEDURES (Project Document No.)
DC Dimensional Check - Controllo dimensionale R Date & signature R Date & signature R Date & signature
EP Edge Preparation - Preparazione lembi P1 WELDING BOOK (26071-203-V1A-MW00-00165)
FU Fit Up - Assiematura P2 NDE PROCEDURES (26071-203-V1A-MW00-00235)
HRD Hardness Check - Controllo durezze P3 INSPECTION & TEST PLAN (26071-203-V1A-MW00-00138)
HYT Hydrostatic Test - Prova idraulica P4 PMI PROCEDURE (26071-203-V1A-MW00-00194)
MC Marking Check - Controllo marcature P5 HYDROSTATIC TEST PROCEDURE (26071-203-V1A-MW00-00177)
MI Material Identification - Identificazione materiali P6 PAINTING PROCEDURE (26071-203-V1A-MW00-00217)
MT Magnetic Particle Test - Esame Magnetoscopico P7 MANUFACTURING / QUALITY PROCEDURES
PT Dye Penetrant Test - Controllo con liquidi penetranti
PWHT Post Weld Heat Treatment - Trattamento termico dopo saldatura
APPLICABLE PROJECT SPECIFICATIONS
RT Radiographic Test - Esame radiografico
TM Mechanical Test - Prove meccaniche P8 Shop Inspection & Test Procedure (26071-100-GQI-GAQ-00013 Rev.002)
UT Ultrasonic Test - Controllo ultrasonoro P9 Guideline of shop inspection point (26071-100-GQI-GAQ-00020 Rev.000)
VE Visual Examination - Controllo visivo P10 Basic engineering design data (26071-100-3BD-G04-00001 Rev.001)
HLT Helium Leak Test - Prova ad Elio P11 Design criteria for mechanical equipment (Amendment) (26071-100-3DR-M40-00001 Rev.000)
WM Weld Monitoring - Monitoraggo saldatura P12 Design criteria for packaged equipment (Amendment) (26071-100-3DR-M40-00002 Rev.000)
THK Thickness Check - Controllo spessore P13 Design criteria for static equipment (Amendment) (26071-100-3DR-M40-00004 Rev.000)
P14 Project specification for general pressure vessel (Amendment) (26071-100-3PS-MV00-00001 Rev.001)
P15 Standard drawing for mechanical stationary equipment (Amendment) (26071-100-M0-M000-00100-002 Rev.002)
P16 Engineering specification for traceability (26070-100-3SS-N000-J0030 Rev.B01)
P17 Engineering specification for positive material identification (PMI) (26070-100-3SS-NE00-J0001 Rev.B01)
P18 Engineering specification for hydrotesting water quality and drying (26070-100-3SS-NF00-J0003 Rev.B01)
LOCATION LEGENDA
P19 Engineering specification for general welding and NDE requirement for pressurized equipment (26070-100-3SS-NW00-J0001 Rev.B02)
D Dalmine Via Friuli, 19 P20 Standard engineering specification for shop and field painting (Amendment) (26071-100-3SS-NX00-00100-005 Rev.005)
SUB Sub-Vendor's workshop (To be assigned ) P21 Certifying authority’s inspection (26071-100-GQI-GAQ-00008 Rev.001)
P22 Positive material identification procedure (26071-100-GQI-GCQ-00003 Rev.000)
P23 Material requisition for spent caustic treatment package (A-325-02) (26071-203-MRA-MW00-23001 Rev.000)
P24 Engineering specification for tank lining (Amendment) (26071-100-3SS-NLLG-00008 Rev.000)

00A Issued for approval 08/03/2021 QCI - N. Capelli QA/QC Mgr. - L. Bensoni QA/QC Mgr. - L. Bensoni
Rev. Description-Descrizione Date-Data Prepared by-Preparato da Checked by-Controllato da Approved by-Approvato da
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 INSPECTION & TEST PLAN - ACIDIFICATION VESSEL
Document No.: 26071-203-V1A-MW00-00138
Client: RDMP Balikpapan JO P.O.: 26071-203-POA-MW00-23001 Job: P20268V
Project: RDMP RU-V Balikpapan Project TAG No.: A-325-02-01-C3 S.N.: TBA
Reference Procedure /

Extension
Location

Required
Record
Acceptance Criteria SUB-VENDOR VENDOR CLIENT OWNER ASME A.I. GOVERN. INSP.
Step Stage Description NOTES
Project SPC. Ref. (To be assigned ) (3V Tech) (RDMP-JO) (PMC) (To be assigned ) (Migas)

A DOCUMENTS CONTROL

Pre-Inspection Meeting (PIM) PIM Agenda

A5 D Before fabrication - X - H H H - Record required: PIM Minutes of meeting
P23

General Assembly Drawing (GAD) D1 - C2

SUB

A10 Before fabrication - - H R R R R

P10 - P11 - P12 - P13 - P14 - P15

Mechanical Calculations D2 - C2
SUB

A15 Before fabrication - - H R R R R

P10 - P11 - P12 - P13 - P14 - P15

Welding Book (WPS / PQR / Weld Map) P1 - C3

SUB

A20 Before fabrication - - H R R R R

P14 - P19

NDE Procedures (with NDE Map) P2 - C4

SUB

A25 Before fabrication - - H R R R R

P14 - P19

Inspection and Test Plan (ITP) P3

SUB

A30 Before fabrication - - H R R R R

P8 - P9

This column shall be filled by Sub-Vendor's ASME A.I.

Manufacturing / Quality procedures P7
SUB

A35 Before fabrication - - H R R R -

P23

WPQ & NDE Personnel qualifications C3 - C4

SUB

A40 Before fabrication - X H R R R R

P14 - P19

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 INSPECTION & TEST PLAN - ACIDIFICATION VESSEL
Document No.: 26071-203-V1A-MW00-00138
Client: RDMP Balikpapan JO P.O.: 26071-203-POA-MW00-23001 Job: P20268V
Project: RDMP RU-V Balikpapan Project TAG No.: A-325-02-01-C3 S.N.: TBA
Reference Procedure /

Extension
Location

Required
Record
Acceptance Criteria SUB-VENDOR VENDOR CLIENT OWNER ASME A.I. GOVERN. INSP.
Step Stage Description NOTES
Project SPC. Ref. (To be assigned ) (3V Tech) (RDMP-JO) (PMC) (To be assigned ) (Migas)

B CHECK DURING FABRICATION

During fabrication Materials P7

SUB

B5 100% - H S S S -
(Before PWHT) INCOMING QC CHECK P14 - P16 - P17 - P22
During fabrication Materials C5 - C6 - D1 EN 10204 3.1 (Pressure parts and
SUB

B10 100% X H R R R R
(Before PWHT) MATERIAL TEST CERTIFICATES CHECK P16 materials welded to pressure parts)
During fabrication Welding P1
SUB

B15 100% - H S S S -
(Before PWHT) EP - FU P14 - P19
During fabrication Welding P1
SUB

B20 100% - H S S S -
(Before PWHT) WM P14 - P19
During fabrication Welding P2 - P4 X-Ray films shall be checked by 3V
SUB

B25 (*) X H H/R S S R

(Before PWHT) NDE EXAMINATIONS (VT,PT,MT,RT) P14 - P17 - P19 - P22 Tech before PWHT
During fabrication All reinforcing pads with telltale holes (if any) P7 Soapy water solution at a pressure of 1
SUB

B30 100% X H S S S R
Kg/cm2 for 15 minutes holding time

This column shall be filled by Sub-Vendor's ASME A.I.

(Before PWHT) AT P14 - P19
During fabrication Vessel complete: Internal visit D1
SUB

B35 100% X H H S S R
(Before PWHT) VE - DC P14 - P15 - P19
During fabrication Vessel complete D1
SUB

B40 100% X H H S S R
(Before PWHT) VE - DC - THK P14 - P15 - P19
Vessel complete P7
SUB

B45 PWHT 100% X H S S S R

PWHT P14 - P19
During fabrication Welding P2 - P4 X-Ray films shall be checked by 3V
SUB

B50 (*) X H W S S R
(After PWHT) NDE EXAMINATIONS (VT,PT,MT,RT) P14 - P17 - P19 - P22 Tech before hydrostatic test
During fabrication Welding P7
SUB

B55 (*) X H W S S R
(After PWHT) HARDNESS CHECK P14 - P19
During fabrication All reinforcing pads with telltale holes (if any) P7 Soapy water solution at a pressure of 1
SUB

B60 100% X H W S S R
(After PWHT) AT P14 - P19 Kg/cm2 for 15 minutes holding time
During fabrication Vessel complete: Internal visit D1
SUB

B65 100% X H H W W R
(After PWHT) VE - DC P14 - P15 - P19
During fabrication Vessel complete D1
SUB

B70 100% X H H W W R
(After PWHT) VE - DC - THK P14 - P15 - P19
During fabrication Vessel complete D1 Pressure parts and materials welded to
SUB

B75 100% X H W S S R
(After PWHT) MC P16 pressure parts
During fabrication Vessel complete P5 Pressure indicated on GAD - Holding
SUB

B80 100% X H H W W W
(After PWHT) HYT P14 - P18 - P19 time: 2 hours
During fabrication Vessel complete P5
SUB

B85 100% X H S S S R
(After PWHT) DRAINING & DRYING P14 - P18 - P19

(*) = Extension of examination will be detailed in the next revision

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 INSPECTION & TEST PLAN - ACIDIFICATION VESSEL
Document No.: 26071-203-V1A-MW00-00138
Client: RDMP Balikpapan JO P.O.: 26071-203-POA-MW00-23001 Job: P20268V
Project: RDMP RU-V Balikpapan Project TAG No.: A-325-02-01-C3 S.N.: TBA
Reference Procedure /

Extension
Location

Required
Record
Acceptance Criteria SUB-VENDOR VENDOR CLIENT OWNER ASME A.I. GOVERN. INSP.
Step Stage Description NOTES
Project SPC. Ref. (To be assigned ) (3V Tech) (RDMP-JO) (PMC) (To be assigned ) (Migas)

C FINAL TESTS & CHECKS

During fabrication Vessel complete P7

SUB

C5 100% X H W S S R
(After hydrotest) PFA LINING CHECK P24
During fabrication Vessel complete P6 Final visual examination, DFT Check,
SUB

C10 100% X H W W W R
(After hydrotest) SURFACE PREP. & PAINTING CHECK P20 RAL check.
During fabrication Vessel complete D1
SUB

C15 100% X H W S S R ASME U-Stamp required

(After hydrotest) NAMEPLATE CHECK P14
During fabrication Vessel complete P7 Closure of all opening connections,
SUB

C20 100% X H W W W R painting touch-up, rust prevention,

(Before shipment) PREPARATION FOR SHIPMENT P23 preservation.
During fabrication Vessel complete P7 Closure of wooden box, shipping mark
SUB

C25 100% X H W W W R
(Before shipment) PACKING CHECK P23 check, etc.
During fabrication Vessel complete MDB Index
SUB

C30 100% - H H R R R
(Before shipment) MANUFACTURER DATA BOOK REVIEW P23
Upon inspection activities are

This column shall be filled by Sub-Vendor's ASME A.I.

During fabrication Vessel complete
SUB

C35 100% - X - - H R - completed, Client shall issue IRN and

(Before shipment) IRN & SRN SRN for shipment authorization.

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