8522A130 Edição: 6
Test Plan:
Aifo 8031.1.05 1500 rpm 8522A130 Data de publicação:
01/11/1991
PUMP SPECIFICATION
Rotation: Anti-Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 40.75 ± 0.3 mm.
Governor spring position : 2.
Plunger Diameter: 7,0 mm.
Drive Type: Uprated with supported shaft.
Advance Type: Automatic speed with start retard.
Transfer pressure adjuster in end plate.
Solenoid voltage: See Service Instruction Note DT294
Cambox pressurising valve.
Scroll plate max. fuel adjustment, hydraulic excess fuel device.
Notched timing disc on drive shaft.
ISO TEST CONDITIONS.
This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA1150/HA1100MkII/HA875
HA700/HA400/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 0.1 bar
Nozzles: ISO 4010.
Nozzle Opening Pressure: 172 + 3 - 0 bar.
H.P. pipes: 6 x 2 x 845 mm (ISO 4093.2).
PRE-TEST NOTES
Fit auto-advance gauge and set to zero.
Connect cambox pressure gauge to vent screw.
Latch valve adjuster to be flush with surface of locknut.
Screw transfer pressure adjuster fully out and then 3.50 turns
in before commencing test.
A 2.5mm shim is fitted to the piston spring cap on assembly.
This must NOT be removed.
No additional shimming is required.
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
2. Stabilisation, S/C* 750 52.0 ± 2.0 mm3/st
initial setting Run pump for 3 minutes to stabilise.
3. Transfer Press. (C) 100 Minimum 0.4 bar, ( 6 psi).
4. Cambox Press. (C) 850 0.1 to 0.3 bar (1.5 to 3.5 psi).
5. Advance (S) 850 5.50° ( 4.4mm) Adjust TP.
6. Transfer Press. (C) 850 3.8 to 4.8 bar( 55 to 69psi)
7. Advance-Full (C) 1250 6.75 to 7.75°, ( 5.4 to 6.2mm).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
Prime as at test (1).
8. Backleakage (C) 750 40 to 80 cm3 per 100 strokes.
Flow rate 300 to 600 cm3/min.
9. Max. Delivery (S)* 750 52.0 ± 0.5 mm3/st.
Max. spread 4.0 mm3/st.
10. Delivery (C) 750 Record delivery cm3.
11. Governor (S) 800 2,0 cm3.
12. Delivery (C) 1520 Maximum 1.4 cm3.
(Reduce link length to lower limit if
fuel delivery is too high).
13. Delivery (C) 750 Throttle set as at (11),
Minimum as test (10) - 0.4cm3.
Run test machine down to 100 rpm and stop.
14. Latch valve (S) 250 Screw latch valve adjuster fully in,
then screw out until advance reads
1.75 to 2.75° ( 1.4 to 2.2 mm).
Lock adjuster.
Run test machine down to 100 rpm and stop.
15. Excess fuel (C) 200 Minimum 16.0 cm3. Advance to read 0°.
Move throttle lever to closed position for tests (16,17,18,19 ).
16. Anti-stall (S) 850 2.0 to 3.0 cm3.(Use 2000 strokes,ie
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8522A130 Edição: 6
Test Plan:
Aifo 8031.1.05 1500 rpm 8522A130 Data de publicação:
01/11/1991
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
4 x 500 strokes). Lock screw.
17. Idle delivery (S) 325 2.0 to 2.5 cm3. Throttle closed.
18. Shut-off lever (C) 325 Shut-off lever closed, Max. 0.8 cm3.
19. Shut-off - (C) 325 De-energise solenoid, wait 5 seconds.
Solenoid Max. 0.5 cm3.
20. Timing S/C Outlet 'U ', Pressure 55 bar
Offset 7.75 degrees against the
normal direction of pump rotation.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.
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