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SJ-20170921091514-004-ZXMW NR8961 (V2.04.03B) Hardware Installation Guide

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0% found this document useful (0 votes)
389 views71 pages

SJ-20170921091514-004-ZXMW NR8961 (V2.04.03B) Hardware Installation Guide

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 71

ZXMW NR8961

Digital Microwave Transmission System


Hardware Installation Guide

Version: V2.04.03B

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: [email protected]
LEGAL INFORMATION
Copyright © 2017 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit the ZTE technical support website http://support.zte.com.cn to inquire for related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 2017–12–10 First Edition

Serial Number: SJ-20170921091514-004

Publishing Date: 2017-12-10 (R1.0)

SJ-20170921091514-004|2017-12-10 (R1.0) ZTE Proprietary and Confidential


Contents
About This Manual ......................................................................................... I
Chapter 1 Installation Overview ................................................................ 1-1
Chapter 2 Unpacking and Inspection ....................................................... 2-1
Chapter 3 Device Installation .................................................................... 3-1
3.1 1+0 Direct Way .................................................................................................. 3-1
3.2 1+0 Discrete Way ............................................................................................... 3-5
3.3 2+0 Discrete Way ............................................................................................. 3-12

Chapter 4 Cable Installation ...................................................................... 4-1


4.1 Installation Overview .......................................................................................... 4-1
4.2 Installing the Grounding Cable ............................................................................ 4-2
4.3 Installing the Power Cable .................................................................................. 4-4
4.4 Installing the Ethernet Cable ............................................................................... 4-9
4.5 Installing the Optical Fiber................................................................................. 4-12
4.6 Installing IF Cables........................................................................................... 4-14
4.7 Installing the MIMO Cable................................................................................. 4-16

Chapter 5 Power Module Installation........................................................ 5-1


5.1 Installing the AC-to-DC Power Module................................................................. 5-1
5.2 Installing the POE Power Module ........................................................................ 5-4

Chapter 6 Installation Check ..................................................................... 6-1


6.1 Installation Check of the ZXMW NR8961 ............................................................. 6-1
6.2 Cable Installation Check ..................................................................................... 6-2

Chapter 7 System Power-On ..................................................................... 7-1


Chapter 8 Site Clean-Up............................................................................. 8-1
Appendix A Waterproofing an Outdoor Connector................................ A-1
Glossary .......................................................................................................... I

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About This Manual
Purpose
This manual describes how to install the ZXMW NR8961 digital microwave system
hardware properly.

Intended Audience
l Hardware installation engineers
l Maintenance engineers

What Is in This Manual


This manual contains the following chapters.

Chapter 1, Installation Describes the installation flow, tools, and instruments for the ZXMW
Overview NR8961.

Chapter 2, Unpacking and Describes how to unpack and check the ZXMW NR8961 and its
Inspection accessories, and hand over the equipment to the customer.

Chapter 3, Device Installation Describes how to install the ZXMW NR8961 in different scenarios.

Chapter 4, Cable Installation Describes how to install the cables of the ZXMW NR8961.

Chapter 5, Power Module Describes how to install the power module of the ZXMW NR8961.
Installation

Chapter 6, Installation Check Describes how to check the ZXMW NR8961 after installation.

Chapter 7, System Power-On Describes how to power on the ZXMW NR8961.

Chapter 8, Site Clean-Up Describes the clean-up work required after the ZXMW NR8961
installation.

Appendix A, Waterproofing Describes how to checking IDU power supply grounding.


an Outdoor Connector

Conventions
This manual uses the following conventions.

Typeface Description

Note: provides additional information about a topic.

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Typeface Description

Danger: indicates an imminently hazardous situation. Failure to comply will result in


death or serious personal injury.
Warning: indicates a potentially hazardous situation. Failure to comply can result in
death or serious personal injury.
Notice: indicates equipment or environment safety information. Failure to comply
can result in equipment damage, data loss, equipment performance degradation,
environmental contamination, or other unpredictable results.

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Chapter 1
Installation Overview
Installation Flow
l Table 1-1 illustrates the installation flow in a DC power scenario.

Table 1-1 Installation Flow in a DC Power Scenario

Installation Link
Procedure

Unpacking and Chapter 2 Unpacking and Inspection


Inspection

Installing the à 1+0 direct way: 3.1 1+0 Direct Way


Device
à 1+0 discrete way: 3.2 1+0 Discrete Way

à 2+0 discrete way: 3.3 2+0 Discrete Way

Installing Cables 1. Grounding cables: 4.2 Installing the Grounding Cable


2. Power cables: 4.3 Installing the Power Cable
3. Ethernet cables: 4.4 Installing the Ethernet Cable
4. Optical fibers: 4.5 Installing the Optical Fiber
5. MIMO cables : 4.7 Installing the MIMO Cable

Installation à 6.1 Installation Check of the ZXMW NR8961


Check
à 6.2 Cable Installation Check

Power-On Chapter 7 System Power-On

Site Clean-Up Chapter 8 Site Clean-Up

l Table 1-2 illustrates the installation flow in an AC-to-DC power scenario.

Table 1-2 Installation Flow in an AC-to-DC Power Scenario

Installation Link
Procedure

Unpacking and Chapter 2 Unpacking and Inspection


Inspection

Installing the à 1+0 direct way: 3.1 1+0 Direct Way


Device
à 1+0 discrete way: 3.2 1+0 Discrete Way

à 2+0 discrete way: 3.3 2+0 Discrete Way

Installing the Installing the AC-to-DC power module: 5.1 Installing the AC-to-DC Power
Power Module Module

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ZXMW NR8961 Hardware Installation Guide

Installation Link
Procedure

Installing Cables 1. Grounding cables: 4.2 Installing the Grounding Cable


2. Power cables: 4.3 Installing the Power Cable
3. Ethernet cables: 4.4 Installing the Ethernet Cable
4. Optical fibers: 4.5 Installing the Optical Fiber
5. MIMO cables : 4.7 Installing the MIMO Cable

Installation à 6.1 Installation Check of the ZXMW NR8961


Check
à 6.2 Cable Installation Check

Power-On Chapter 7 System Power-On

Site Clean-Up Chapter 8 Site Clean-Up

l Table 1-3 illustrates the installation flow in a POE power scenario.

Table 1-3 Installation Flow in a POE Power Scenario

Installation Link
Procedure

Unpacking and Chapter 2 Unpacking and Inspection


Inspection

Installing the à 1+0 direct way: 3.1 1+0 Direct Way


Device
à 1+0 discrete way: 3.2 1+0 Discrete Way

à 2+0 discrete way: 3.3 2+0 Discrete Way

Installing the Installing the POE Power Module: 5.2 Installing the POE Power Module
Power Module

Installing Cables 1. Grounding cables: 4.2 Installing the Grounding Cable


2. Power cables: 4.3 Installing the Power Cable
3. Ethernet cables: 4.4 Installing the Ethernet Cable
4. Optical fibers: 4.5 Installing the Optical Fiber
5. MIMO cables : 4.7 Installing the MIMO Cable

Installation à 6.1 Installation Check of the ZXMW NR8961


Check
à 6.2 Cable Installation Check

Power-On Chapter 7 System Power-On

Site Clean-Up Chapter 8 Site Clean-Up

Tools and Instruments


Figure 1-1 shows the tools and instruments for installation.

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Chapter 1 Installation Overview

Figure 1-1 Tools and Instruments

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Chapter 2
Unpacking and Inspection
Equipment Counting
The ZXMW NR8961 devices are packed in cartons and wooden cases.
1. Verify that the packing case is intact. If any damage is found, contact the transport
company immediately.
2. Unpack the case to verify that the devices are consistent with the checklist.

Equipment Inspection
Inspect the goods to ensure that:
l The chassis appearance is in good condition without scratches, peeling paint, blisters
or stains.
l The chassis surface is intact without physical damage, such as paint stripping and
scratches.
l All fastening screws are tight and intact.
l The accessories required for the installation are correct and complete.
Classify the inspected goods.

Device Handover
1. After the examination of goods, the engineering supervisor and the customer's
representative should sign the Unpacking Acceptance Report.
2. The Unpacking Acceptance Reports are saved in duplicate by both parties. The
engineering supervisor must send the Unpacking Acceptance Report back to the
representative office within seven days for archiving.

Caution!

If any item is missing, delayed, wrongly delivered, unexpected, or damaged, fill in the
Unpacking and Inspection Feedback Form and send the form to ZTE immediately.

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Chapter 3
Device Installation
Table of Contents
1+0 Direct Way...........................................................................................................3-1
1+0 Discrete Way .......................................................................................................3-5
2+0 Discrete Way .....................................................................................................3-12

3.1 1+0 Direct Way


Table 3-1 shows the 1+0 installation components and tools in direct way.

Table 3-1 Installation Components and Tools in 1+0 Direct Way

Components and Quan- Picture


Tools tity

Integrated antenna 1

OBU 1

SRU2 2

3-1

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ZXMW NR8961 Hardware Installation Guide

Components and Quan- Picture


Tools tity

OBU bracket 1 1

OBU bracket 2 1

Inner-hexagon 1 set
wrenches

Lubricant 1

Steps
1. Install the SRU2 onto the OBU bracket 2 and fasten the screws, see Figure 3-1.

Figure 3-1 Installing the OBU bracket 1

2. Install the OBU onto the OBU bracket 2 and fasten the screws, see Figure 3-2.

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Chapter 3 Device Installation

Figure 3-2 Installing the OBU bracket 2

3. Install the OBU bracket 1 onto the OBU bracket 2 and fasten the screws, see Figure
3-3.

Figure 3-3 Installing the OBU bracket 3

4. Remove the dustproof film on the polarization interface of the SRU2, see Figure 3-4.

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ZXMW NR8961 Hardware Installation Guide

Figure 3-4 Removing the Dustproof Film

5. Apply Vaseline lubricant on the antenna end of the ODU and the waveguide end of the
antenna in turn, see Figure 3-5.

Figure 3-5 Applying Vaseline Lubricant

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Chapter 3 Device Installation

6. Install the ZXMW NR8961 onto the antenna and fasten the screws, see Figure 3-6.

Figure 3-6 Installing the ZXMW NR8961

7. Connect the SRU2 and OBU through an IF cable, see Figure 3-7.

Figure 3-7 Installing an IF Cable

– End of Steps –

3.2 1+0 Discrete Way


Table 3-2 shows the installation components and tools in 1+0 discrete way.

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Table 3-2 Installation Components and Tools in 1+0 Discrete Way

Components and Quan- Picture


Tools tity

Single-polarized 1
antenna

SRU2 1 set

OBU 1

Discrete mounting 2 sets


kits

Flexible waveguide 2

Allen hex wrench 1 set -

Adjustable wrench 1 -

Ejector lever 1 set -

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Chapter 3 Device Installation

Components and Quan- Picture


Tools tity

Screwdriver 1 set -

Lubricant 1 -

Flexible waveguide - -
clamp

Steps
1. Install the discrete mounting kits onto the pole, see Figure 3-8.

Figure 3-8 Installing Discrete Mounting Kits

1. Nut 3. Plain washer 5. Bolt


2. Spring washer 4. Discrete mounting kits

2. Install the SRU2 onto the OBU bracket 2 and fasten the screws, see Figure 3-9.

Figure 3-9 Installing the OBU bracket 1

3. Install the OBU onto the OBU bracket 2 and fasten the screws, see Figure 3-10.

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ZXMW NR8961 Hardware Installation Guide

Figure 3-10 Installing the OBU bracket 2

4. Install the OBU bracket 1 onto the OBU bracket 2 and fasten the screws, see Figure
3-11.

Figure 3-11 Installing the OBU bracket 3

5. Remove the dustproof film on the polarization interface of the SRU2, see Figure 3-12.

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Chapter 3 Device Installation

Figure 3-12 Removing the Dustproof Film

6. Install the ZXMW NR8961 onto the discrete mounting kits, see Figure 3-13.

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ZXMW NR8961 Hardware Installation Guide

Figure 3-13 Installing the ZXMW NR8961

7. Install the UDR end of the flexible waveguide to the single-polarized antenna, and
install the PDR end of the flexible waveguide to the discrete mounting kits. Connect
the SRU to the OBU through an IF cable, see Figure 3-14.

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Chapter 3 Device Installation

Figure 3-14 Installing the Flexible Waveguide and IF Cable

8. Fasten the flexible waveguide with flexible waveguide clamps. Apply lubricant to the
surface of the flexible waveguide. Make labels on both ends of the flexible waveguide.

Note:

The flexible waveguide shorter than 0.6 m needs no fastening, but the flexible
waveguide longer than 0.6 m must be fastened by flexible waveguide clamps.

– End of Steps –

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3.3 2+0 Discrete Way


Table 3-3 shows the installation components and tools in 2+0 discrete way.

Table 3-3 Installation Components and Tools in 2+0 Discrete Way

部件及工具 数量 图示

Single-polarized 1
antenna

OBU 1

SRU2 1

Discrete mounting 1
kits

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Chapter 3 Device Installation

部件及工具 数量 图示

Flexible waveguide 2

Allen hex wrench 2 set -

Adjustable wrench 1 -

Ejector lever 1 set -

Screwdriver 1 set -

Lubricant 1 -

Flexible waveguide - -
clamp

Steps
1. Install the OBU onto the discrete mounting kits, refer to “Step of3.2 1+0 Discrete Way”.
2. As shown inFigure 3-15, another SRU2 is installed on the separate installer.

Figure 3-15 Install SRU2

3. As shown in Figure 3-16, a medium frequency cable is installed between SRU2 and
OBU, and a soft waveguide is installed between the SRU2 and the antenna.

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Figure 3-16 Installation of IF cable

– End of Steps –

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Chapter 4
Cable Installation
Table of Contents
Installation Overview ..................................................................................................4-1
Installing the Grounding Cable ...................................................................................4-2
Installing the Power Cable..........................................................................................4-4
Installing the Ethernet Cable.......................................................................................4-9
Installing the Optical Fiber ........................................................................................4-12
Installing IF Cables...................................................................................................4-14
Installing the MIMO Cable ........................................................................................4-16

4.1 Installation Overview


Figure 4-1 shows the cable connections.

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ZXMW NR8961 Hardware Installation Guide

Figure 4-1 Cable Connections

4.2 Installing the Grounding Cable


This procedure describes how to connect the grounding cable of the device.

Context
The grounding cable is a yellow-green multi-grand fire-resistant wire with the
cross-sectional area being 16 mm2. A double-hole terminal is used to connect the
device, and a single-hole terminal is used to connect the ground. The grounding cable is
fabricated on site in most cases. For how to fabricate a grounding cable, see Figure 4-2.

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Chapter 4 Cable Installation

Figure 4-2 Fabricating a Grounding Cable

1. Cut a grounding cable in proper length. Strip off the outer protective tube, with the
core being exposed.
2. Put a heat shrinking tube on the cable, and crimp the grounding terminal.
3. Use a heat gun to blow the heat shrinking tube.

Note:
It is acceptable to wrap the grounding terminal and grounding cable connectors with
insulation taps.

4. Crimp the other grounding terminal in the same way.

Steps
1. Connect the device end of the grounding cable to the grounding point of the ZXMW
NR8961, see Figure 4-3.

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ZXMW NR8961 Hardware Installation Guide

Figure 4-3 Connecting the Grounding Cable to the Device

2. Connect the grounding end of the cable to the grounding bar.


3. Make labels on both ends of the grounding cable.

– End of Steps –

4.3 Installing the Power Cable


This procedure describes how to install an RBM9000 power cable.

Context
The power cable needs to be processed and assembled on the site.

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Chapter 4 Cable Installation

The special tools that may be used during the installation are in a hermetically sealed
enclosure, see Figure 4-4.

Figure 4-4 Special Tools for Terminal Connection

Steps
1. Crimp tube terminals.
a. Peel off the shielded layer at the end of the power cable. For the peeled cable
size, see Figure 4-5.

Figure 4-5 Peeled Cable Size

b. Insert the cable to a tube terminal, see Figure 4-6. After the cable is inserted, 0.5
mm–1 mm of the core should be exposed.
A tube terminal at a suitable size must be selected based on the cross-sectional
area of the cable; otherwise, cable installation may be difficult and connections
are not reliable.

Figure 4-6 Inserting a Tube Terminal

c. Crimp the cable properly with crimping pliers, see Figure 4-7.

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The section of a crimped terminal is a trapezoid, and there are transverse grooves
on the undersurface.

Figure 4-7 Crimping a Terminal

2. Fabricate the cable connectors.


a. Pass the power cable with a crimped cube terminal through the outer cable jacket,
rubber plug, and inner cable jacket in turn, see Figure 4-8.

Figure 4-8 Passing Through the Cable Jacket

1. Outer cable jacket 2. Rubber plug 3. Inner cable jacket

b. Insert the special tool into the pressing holes at the top of the DC power cable
connector, press the tool until the clamp springs are opened, connect the power
cable, and loosen the tool, see Figure 4-9.

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Chapter 4 Cable Installation

Figure 4-9 Connecting the Power Cable Core

1. DC interface 2. AC interface

3. Insert the power connector to the power interface, see Figure 4-10.

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ZXMW NR8961 Hardware Installation Guide

Figure 4-10 Connecting the Power Cable

4. Fix the cable jackets, see Figure 4-11.

a. Push the inner cable jacket into the bayonet until both the claws are stuck to the
interface flange.
b. Push the rubber plug to the bottom of the inner cable jacket.

c. Fasten the cover at the bottom of the outer cable jacket.

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Chapter 4 Cable Installation

Figure 4-11 Fixing the Power Cable Jacket

5. Connect the other end of the power cable to a DC power source.


– End of Steps –

4.4 Installing the Ethernet Cable


This procedure describes how to fabricate and connect the Ethernet cable of the device.
The Ethernet cable uses an outdoor CAT 5E shielded cable, and the connector uses an
8P8C straight cable crimped shielded terminal.

Steps
Fabricating the Ethernet Cable

1. Cut an Ethernet cable in proper length in accordance with the engineering survey
requirements.
2. Fabricate the Ethernet cable, see Figure 4-12.

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Figure 4-12 Fabricating the Ethernet Cable

Note:
The shielded layer of the Ethernet cable should be crimped securely to the outer metal
layer of the shielded terminal.

3. Add labels on both ends of the Ethernet cable.


4. Reserve an end long enough for operation. Lay the Ethernet cable from the installation
position on the ZXMW NR8961 to the equipment room.
5. Install the waterproof protective tube to the Ethernet cable, see Figure 4-13.

Figure 4-13 Installing the Waterproof Protective Tube to the Ethernet Cable

1. Fixing nut of the


waterproof protective
tube
2. Grommet

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Chapter 4 Cable Installation

a. Remove the fixing nut of the waterproof protective tube.


b. Remove the grommet.
c. Pass the fixing nut of the waterproof protective tube through the Ethernet cable.
d. Crimp the Ethernet cable into the cable-through hole of the grommet.
e. Pass the waterproof protective tube through the Ethernet cable.
f. Push the grommet to the tail of the waterproof protective tube.

g. Slightly tighten the fixing nut of the waterproof protective tube, ensuring that the
waterproof protective tube installed on the ZXMW NR8961 can slide upwards.
Installing the Ethernet Cable
6. Push the waterproof protective tube upwards, fasten the screws and fixing nuts, see
Figure 4-14.

Figure 4-14 Installing the Waterproof Protective Tube on the ZXMW NR8961

7. Connect the other end of the Ethernet cable to the local maintenance terminal or the
POE power module.
– End of Steps –

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ZXMW NR8961 Hardware Installation Guide

4.5 Installing the Optical Fiber


This procedure describes how to install an optical fiber.

Steps
1. Pass the optical fiber through the outer cable jacket, rubber plug, inner cable jacket,
and tensile piece in turn, see Figure 4-15.
a. The optical fiber should be inserted into the rubber plug through the side gap.
b. The metal jacket of the optical fiber should be stuck to the gaps of the tensile piece.

Figure 4-15 Installing the Optical Fiber Jacket

1. Outer cable jacket 3. inner cable jacket


2. Rubber plug 4. tensile piece

2. Insert the optical fiber connector into the corresponding interface until you hear a click,
see Figure 4-16.

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Chapter 4 Cable Installation

Figure 4-16 Inserting the Optical Fiber

3. Fix the optical fiber assembly, see Figure 4-17.


a. Push the inner cable jacket into the bayonet until both the claws are stuck to the
interface flange.
b. Push the rubber plug to the bottom of the inner cable jacket.
c. Push the outer cable jacket and fasten the bottom cover.

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Figure 4-17 Fixing the Optical Fiber Jacket

– End of Steps –

4.6 Installing IF Cables


This procedure uses the OBU as an example to describe how to install IF cables.
Figure 4-18 shows the process of making an IF cable.

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Chapter 4 Cable Installation

Figure 4-18 Making an IF Cable

Steps
1. Make connectors of the IF jumper and the IF cable. After the connectors are made,
take appropriate protection measures to protect the connectors from being damaged
during the hoisting or cabling process.
2. Paste temporary labels at the two ends of the IF cables.
3. Connect the other end of the IF cable to the IF interface of the OBU, and fasten it see
Figure 4-19.

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Figure 4-19 Installing the IF Cable (on the OBU)

4. Waterproof the interfaces of the OBU and the IF cables. For operation details, refer to
Appendix A Waterproofing an Outdoor Connector.
– End of Steps –

4.7 Installing the MIMO Cable


This procedure describes how to install a MIMO cable.

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Chapter 4 Cable Installation

Steps
1. Add labels on both ends of the MIMO cable.
2. Connect one end (with two terminals) of the MIMO/XPIC cable to the X_IN and X_OUT
interfaces of the ZXMW NR8961, see Figure 4-20.

Figure 4-20 Installing the MIMO Cable

3. Lock the bellows to the proper position of the shell, see Figure 4-21.

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Figure 4-21 Pushing the Bellows

4. Connect the other end (with two terminals) of the MIMO/XPIC cable to the X_OUT and
X_IN interfaces of another ZXMW NR8961 device.

– End of Steps –

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Chapter 5
Power Module Installation
Table of Contents
Installing the AC-to-DC Power Module .......................................................................5-1
Installing the POE Power Module ...............................................................................5-4

5.1 Installing the AC-to-DC Power Module


This procedure describes how to install the AC-to-DC power module.

Steps
1. Install the expansion tube.
a. Mark the positions on the wall in accordance with the distance requirements
between holes.

Note:
Place the AC-to-DC power module at the installation position. Use a mark pen to
mark the installation holes.

b. Use a hammer drill to make holes at the marked positions, and use a vacuum
cleaner to clean dust, see Figure 5-1.

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Figure 5-1 Drilling Holes

c. Tap the expansion tubes into the holes, see Figure 5-2.

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Chapter 5 Power Module Installation

Figure 5-2 Tapping Expansion Tubes

2. Install the AC-to-DC power module on the wall.


– End of Steps –

Related Task
For the power cable layout of the AC-to-DC power module, see Figure 5-3.

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Figure 5-3 Power Cable Layout of the AC-to-DC Power Module

1. ZXMW NR8961 5. Grounding cable of the 8. Grounding cable of the


2. Grounding cable of the outdoor lightning protection indoor lightning protection
ZXMW NR8961 box box
3. Power cable connected 6. Power cable from the 9. Cable from the indoor
to the outdoor lightning outdoor lightning protection lightning protection box
protection box box to the indoor lightning to the AC-to-DC power
4. Outdoor lightning protection protection box module
box 7. AC-to-DC power module 10. Indoor lightning protection
box

5.2 Installing the POE Power Module


This procedure uses wall mounting as an example to describe how to install the POE power
module and connect cables.

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Chapter 5 Power Module Installation

Context
For how to fabricate the power cable of the POE power module, see Figure 5-4.

Figure 5-4 Fabricating the Power Cable of the POE Module

1. Inner protective tube 3. Outer protective tube


2. Grommet 4. Cable tie

1. Peel the outer insulation protective tube of the power cable.


2. Twist the shielded layer of the power cable together, and peel the insulation protective
tube of three wires.
3. Place the tubular terminals onto the stripped power cable wires, and use a pair of
crimping pliers to crimp the tubular terminals.
4. Use a cable tie to bind the power cable at a distance of 300 mm away from the
connector to prevent the protective tube from gliding during the future operations.
Pass through the outer protective tube, grommet, inner protective tube through the
power cable one by one.
5. Use a crimping tool to open the crimping spring of the power cable connector. Insert
the tubular terminal into the power cable connector, and loosen the crimping tool.
Ensure that the crimping spring is securely connected to the tubular terminal. For
the relationship between the power cable connector and wires, refer to Table 5-1.

Table 5-1 Power Cable Connections of the POE Power Module

Connector Pin Power cable Description

1 Blue wire AC_N (AC input neutral wire)

2 Yellow-green wire Protective Earth (PE)

3 Brown wire AC_N (AC input live wire)

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ZXMW NR8961 Hardware Installation Guide

Connector Pin Power cable Description

Shielded layer -

6. Insert the shielded layer into the grounding interface of the power connector, and fasten
the fixing screws on the grounding interface. The power cable of the POE power
module is fabricated.
For how to install the waterproof protective tube on the Ethernet cable, see Figure 5-5.

Figure 5-5 Installing the Waterproof Protective Tube for the Ethernet Cable

1. Inner protective tube 3. Outer protective tube


2. Grommet 4. Cable tie

1. Loosen the fixing nuts at the tail of the outer protective tube, and remove the outer
protective tube, grommet, and inner protective tube in order.
2. Use a cable tie to bind the Ethernet cable at a distance of 250-300 mm away from
the connector to prevent the protective tube from gliding during the future operations.
Pass the outer protective tube through the Ethernet cable.
3. Crimp the Ethernet cable into the cable-through hole of the grommet.
4. Pass the inner protective tube through the Ethernet cable. The waterproof protective
tube of the Ethernet cable is installed.

Steps
1. Install expansion bolts.

a. Mark the positions on the wall in accordance with the distance requirements
between holes. For the requirements, see Figure 5-6.

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Chapter 5 Power Module Installation

Figure 5-6 Distance Between Holes for Installing the Wall-Mounting Kits of
the POE Module

b. Use a hammer drill to make holes at the marked positions, and use a vacuum
cleaner to clean dust, see Figure 5-7.

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Figure 5-7 Drilling Holes

c. Slightly tighten the nuts of the expansion bolts, tap the expansion bolts into the
holes, and fasten the nuts to make the expansion tubes fully expanded, see Figure
5-8. Loosen the nuts counterclockwise, and remove the nuts, spring washers, and
flat washers.

Figure 5-8 Installing an Expansion Bolt

2. Install the wall-mounting kits (wall kits) of the POE power module on the all, see Figure
5-9.

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Chapter 5 Power Module Installation

Figure 5-9 Installing the Wall-Mounting Kits (Wall Kits) of the POE Module

3. Install the wall-mounting kits (device kits) of the POE power module on the POE power
module, see Figure 5-10.

Figure 5-10 Installing the Wall-Mounting Kits (Device Kits) of the POE Module

4. Install the POE power module (with wall-mounting device kits being installed) on the
wall-mounting kits (wall kits), and fasten the fixing screws at the upper part of the
wall-mounting kits, see Figure 5-11.

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Figure 5-11 Placing the POE Module on the Wall and Fastening the Screws

5. Install the grounding cable of the POE power module, see Figure 5-12.

Figure 5-12 Installing the Grounding Cable of the POE Module

a. Loosen the grounding captive screws.

b. Install the double-hole connector of the grounding cable to the grounding interface.

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Chapter 5 Power Module Installation

c. The grounding cable is connected to the POE power module. Connect the other
end of the grounding cable to the grounding bar.
6. Install the power cable of the POE power module, see Figure 5-13.

Figure 5-13 Installing the Power Cable of the POE Module

a. Connect the power cable connector to the power interface (AC PWR) of the POE
power module.
b. Push the inner waterproof protective tube upwards until it is locked in the
waterproof protective tube slot of the power interface.
c. Push the grommet upward to the crimping hole at the bottom of the inner
waterproof protective tube.

d. Push the outer waterproof protective tube upwards, and fasten the fixing nuts at
the bottom of the outer protective tube.

e. Connect the other end of the power cable of the POE module to the AC power
supply device.
7. Install the Ethernet cable of the POE power module, see Figure 5-14.

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Figure 5-14 Installing the Ethernet Cable of the POE Module

a. Insert the end (with waterproof protective tube) of the Ethernet cable into the POE
interface.
b. Push the inner waterproof protective tube upwards until it is locked in the POE
interface slot.

c. Push the grommet upward to the crimping hole at the bottom of the inner
waterproof protective tube.
d. Push the outer waterproof protective tube upwards, and fasten the fixing nuts at
the bottom of the outer protective tube.

e. Connect the other end of the Ethernet cable to the POE interface of the ZXMW
NR8961.

– End of Steps –

Result
For the cable layout when the device is powered by POE, see Figure 5-15.

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Chapter 5 Power Module Installation

Figure 5-15 Cable Layout (Powered by POE)

1. POE module 3. AC power cable of the POE 5. Grounding cable of the


2. Grounding cable of the module ZXMW NR8961
POE module 4. POE power cable (Ethernet 6. ZXMW NR8961
cable)

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Chapter 6
Installation Check
Table of Contents
Installation Check of the ZXMW NR8961....................................................................6-1
Cable Installation Check.............................................................................................6-2

6.1 Installation Check of the ZXMW NR8961


The check items include not only the ZXMW NR8961, but also the antenna, combiner, and
discrete mounting kits.

Table 6-1 Installation Check Items of the Antenna, Combiner, and ZXMW NR8961

Check Requirement
Item

1 The position and azimuth of the antenna conform to the project design.

2 The antenna is installed correctly (the end with a wide flange should be upwards, and the
end with a narrow flange should be downwards).

3 The antenna support is securely installed to the pole, and satisfies the wind-resistance
requirements.

4 The four screws of the ZXMW NR8961 are securely fastened.

5 The four screws of the combiner are securely fastened.

6 The antenna, hybrid combiner, and ZXMW NR8961 are protected by the lightning rod (the
protective angle of the lightning rod should be smaller than 45° or 30° in mountains or
frequent lightning areas).

Table 6-2 Installation Check Items of the Discrete Mounting Kits

Check Requirement
Item

1 The soft waveguide flange interface is securely connected to the flange adapter and
antenna.

2 The bending radius of the soft waveguide is in the allowable range. The bending radius
is smaller than 90°.

3 The discrete mounting kits are protected by the lightning rod (the protective angle of the
lightning rod should be smaller than 45° or 30° in mountains or frequent lightning areas).

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6.2 Cable Installation Check


The cable installation check items include the ZXMW NR8961 cables, rack power cables,
and grounding cables.

Table 6-3 Check Items of the ZXMW NR8961 Cables

Check Requirement
Item

1 The routes of cables comply with construction drawings for easy maintenance and
expansion.

2 Cables must be free of damage, breakage, and joints.

3 Cables should be bound neat and in order with appropriate force. The sharp ends of the
cable ties should be trimmed.

4 The optical fibers cannot be bound in a forced manner, but can move freely at the cable clip
sections.

5 There is no other cable or article on the optical fibers.

6 The fiber connection point should be clean (without dust). Unused fiber connectors and
optical interfaces on boards must be protected by caps (plugs).

7 The cables should be routed in a smooth manner at the bending sections, and a large
bending radius should be used.

8 Cable labels are written correctly and pasted securely. The labels are pasted neatly
and facing the same direction. It is recommended that you paste a label 2 cm from the
connector. Labels can be made based on the customer's requirements.

9 Unused cable connectors must be protected, for example, by caps.

Table 6-4 Installation Check Items of the Rack Power Cables and Grounding Cables

Check Requirement
Item

1 The routes of power cables and grounding cables comply with construction drawings for
easy maintenance and expansion.

2 Power cables and grounding cables are properly connected.

3 The specifications of the power cable and grounding cable must meet the power supply
requirements.

4 Use whole copper-core power cable and grounding cable. No joint should be contained.

5 When power cables and grounding cables are connected to the primary power supply,
the grounding copper bar, or the first cabinet of a row, the excessive parts should be cut
off, instead of being coiled.

6 Power cables, grounding cables, and signal cables should be laid separately, with space of
3 cm.

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Chapter 6 Installation Check

Check Requirement
Item

7 Power cables and grounding cables should be laid straightly and bundled tidily.

8 Power cables and grounding cables are routed in a smooth manner at the bending sections.

9 The lugs of power cables and grounding cables should be crimped or soldered securely.

10 Power cables, grounding cable lugs, and naked wires are protected with tubes or insulation
tapes. There are no naked copper wires at the connector sections, and flat washers and
spring washers are installed properly.

11 The devices with metal chassis must be grounded properly.

12 Labels of power cables and grounding cables should be written correctly. The labels should
be pasted neatly and face the same direction. It is recommended that you paste a label 2
cm from the connector. Labels may also be made based on the customer's requirements.
The power supply switches of the first cabinet of a row should be identified clearly.

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Chapter 7
System Power-On
The ZXMW NR8961 may be powered in three modes: DC power supply, AC-to-DC power
supply, and POE power supply.

Figure 7-1 DC Power Supply

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ZXMW NR8961 Hardware Installation Guide

Figure 7-2 AC-to-DC Power Supply

Figure 7-3 POE Power Supply

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Chapter 8
Site Clean-Up
Before leaving the site, you should perform the following operations:
l Arrange tools.
Put the tools used during the installation back in their places.
l Collect leftover materials.
Collect remaining engineering materials and hand them over to the customer.
l Remove waste materials.
Remove waste materials and clean the environment.
l Complete the installation report.
Fill in the installation report, and submit it to the person in charge.

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Appendix A
Waterproofing an Outdoor
Connector
This procedure describes how to waterproof an outdoor connector, and uses the IF cable
connector that connects an ODU as an example.

Context
The waterproof handling for an outdoor connector is often described as the "1+3+3" mode.
In other words, the connector is wrapped with one layer of PVC insulating tape, three layers
of waterproof cement, and three layers of PVC insulating tape.
The waterproof handling tapes are wrapped on the connector until 3-5 cm below it.

Steps
1. Insert the IF cable into the ODU and fasten the cable, see Figure A-1.

Figure A-1 Fixing the IF Cable

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2. Wrap the connector with one layer of PVC insulating tape from bottom to top, see
Figure A-2.

Figure A-2 Wrapping One Layer of PVC Insulating Tape

3. Wrap the connector with three layers of waterproof cement in the following manner:
from bottom to top, from top to bottom, and from bottom to top, see Figure A-3.

Figure A-3 Wrapping Three Layers of Waterproof Cement

4. Wrap three layers of PVC insulating tape in the following manner: from bottom to top,
from top to bottom, and from bottom to top, see Figure A-4.

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Appendix A Waterproofing an Outdoor Connector

Figure A-4 Wrapping Three Layers of PVC Insulating Tape

5. Use anti-ultraviolet cable ties to bind the two ends of the tape tightly, see Figure A-5.

Figure A-5 Cable Ties

1. Anti-ultraviolet cable
tie

– End of Steps –

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Glossary
AC
- Alternating Current
GbE
- Gigabit Ethernet
MIMO
- Multiple-Input Multiple-Output
POE
- power over Ethernet
PWR
- Power
XPIC
- Cross Polarization Interference Canceller

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