Injection / Sampling Systems

Retrievable

GENERAL
The Caproco retrievable injection/sampling Standard valves are rated to a maximum working
system consists of a tee access fitting with a solid pressure of 6,000 psi (41.4 MPa), but are available up
plug assembly, to which a tube is fitted by means of to a 10,000 psi (68.9 MPa) rating upon request.
an injection nut. Where applicable, a nozzle may be Standard valves have a straight through flow
fitted to the tube for injection purposes. passage.
Injection/sampling is done through the tee of the
SELECTING AN APPROPRIATE SYSTEM
access fitting body, using a nipple and shut-off valve
to connect to the injection liquid source or sampling The following tables can be used to select the
delivery point. An optional check valve is available to necessary components for most standard
ensure that the fluid in the system does not back flow injection/sampling assemblies:
to the injection equipment if for any reason the • Nipple and shut off valve to match the tee of the
pressure in the injection system falls below the line access fitting body - Table 1
pressure. • Injection nut - Table 2
• Injection tube length and style - Table 3
INJECTION /SAMPLING ASSEMBLY
• Nozzle type - Table 4 and 5
The standard Caproco retrievable injection or
sampling assembly is comprised of the following
components:
• Tee Access Fitting Body
(with optional protective cover)
• Solid Plug Assembly
• Injection Nut
• Injection Tube / Sampling Tube
• Injection Nozzle (if applicable)
• Threaded Nipple
• Shut Off Valve
• Check Valve (optional)
• Feed Pump and an Injection Liquid Tank (usually
customer supplied)
SPECIFICATIONS

Maximum Operating 3,600 / 6,000 psi

Pressure (24.8 / 41.4 MPa)

Maximum Operating 500 "F

Temperature (260"C)

The access fitting body is manufactured from

carbon steel and the solid plug, injection/ sampling
nut and tube, valve and nipple are all manufactured
from stainless steel. Other materials/designs are
available to meet the specifications of virtually any
application.
Table 1 - Tee Access Fitting Accessories Table 2 - Injection/Sampling Nuts
Valves Nipples Pipe Plugs Nut Thread For Minimal Energy
Nut Length
Access Size to Mate Loss, Injection Rate
Fitting Tee 316 SS Stainless with Injection Should Be Less
316 SS 1.75" 3.25"
Size Sch 80 Steel Tube Than:
(NPT) Part Part
Part No. Part No. Part No. NPT Threads U.S. GPM Ltr. / hr.
No. No.
1/4" (6.4mm) 10661 10657 11230 1/8" (3.2mm) 38001 10649 0.1 23
½" (12.7mm) 10662 10658 11231 1/4" (6.4mm) 13049 10650 0.2 45
3/4" (19.0mm) 10663 10659 11232
1/2" (12.7mm) 38002 10651 0.4 91
1" (25mm) 10664 10660 11233
3/4" (19.0mm) 38003 10652 0.6 136
Note: Select Tee size of equal or larger diameter than that of the
injection nut threads. 1.75" injection nut to be used with 5.25" height fittings
3.25" injection nut to be used with all other height of fittings

Table 3 - Injection/Sampling Tubes

(Tubes have a 1/4" MNPT end to mate with the injection/sampling nut)
Length x Open Injection Sampling x X 1/4" Length x Open Injection Sampling x X 1/4" Length x Open Injection Sampling x X 1/4"
Inches mm x Quill Quill NPT Inches mm x Quill Quill NPT Inches mm x Quill Quill NPT

7 177.8 10690 10759 38759 10829 14 355.6 10714 10783 38783 10853

1¼ 31.8 10667 10737 38737 10806 7¼ 184.2 10691 10760 38760 10830 14 ½ 368.3 10715 10784 38784 10854

1½ 38.1 10668 10738 38738 10807 7½ 190.5 10692 10761 38761 10831 15 381.0 10716 10785 38785 10855

1¾ 44.5 10669 10739 38739 10808 7¾ 196.9 10693 10762 38762 10832 15 ½ 393.7 10717 10786 38786 10856

2 50.8 10670 10740 38740 10809 8 203.2 10694 10763 38763 10833 16 406.4 10718 10787 38787 10857

2¼ 57.2 10671 10741 38741 10810 8 ¼ 209.6 10695 10764 38764 10834 16 ½ 419.1 10719 10788 38788 10858

2½ 63.5 10672 10742 38742 10811 8 ½ 215.9 10696 10765 38765 10835 17 431.8 10720 10789 38789 10859

2¾ 69.9 10673 10743 38743 10812 8 ¾ 222.3 10697 10766 38766 10836 17 ½ 444.5 10721 10790 38790 10860

3 76.2 10674 10744 38744 10813 9 228.6 10698 10767 38767 10837 18 457.2 10722 10791 38791 10861

3¼ 82.6 10675 10745 38745 10814 9 ¼ 235.0 10699 10768 38768 10838 18 ½ 469.9 10723 10792 38792 10862

3½ 88.9 10676 10746 38746 10815 9 ½ 241.3 10700 10769 38769 10839 19 482.6 10724 10793 38793 10863

3¾ 95.3 10677 10747 38747 10816 9 ¾ 247.7 10701 10770 38770 10840 19 ½ 495.3 10725 10794 38794 10864

4 101.6 10678 10648 38648 10817 10 254.0 10702 10771 38771 10841 20 508.0 10726 10795 38795 10865

4¼ 108.0 10679 10748 38748 10818 10 ¼ 260.4 10703 10772 38772 10842 21 533.4 10727 10796 38796 10866

4½ 114.3 10680 10749 38749 10819 10 ½ 266.7 10704 10773 38773 10843 22 558.8 10728 10797 38797 10867

4¾ 120.7 10681 10750 38750 10820 10 ¾ 273.1 10705 10774 38774 10844 23 584.2 10729 10798 38798 10868

5 127.0 10682 10751 38751 10821 11 279.4 10706 10775 38775 10845 24 609.6 10730 10799 38799 10869

5¼ 133.4 10683 10752 38752 10822 11 ¼ 285.8 10707 10776 38776 10846 25 635.0 10731 10800 38800 10870

5½ 139.7 10684 10753 38753 10823 11 ½ 292.1 10708 10777 38777 10847 26 660.4 10732 10801 38801 10871

5¾ 146.1 10685 10754 38754 10824 11 ¾ 298.5 10709 10778 38778 10848 27 685.8 10733 10802 38802 10872

6 152.4 10686 10755 38755 10825 12 304.8 10710 10779 38779 10849 28 711.2 10734 10803 38803 10873

6¼ 158.8 10687 10756 38756 10826 12 ½ 317.5 10711 10780 38780 10850 29 736.6 10735 10804 38804 10874

6½ 165.1 10688 10757 38757 10827 13 330.2 10712 10781 38781 10851 30 762.0 10736 10805 38805 10875

6¾ 171.5 10689 10758 38758 10828 13 ½ 342.9 10713 10782 38782 10852

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Injection / Sampling Systems ~ Retrievable

NOZZLES
Table 4 Spray Characteristics:
• Finest fog of any direct pressure nozzle
Atomizing Nozzle • Produces high percentage of droplets under 50
microns.
• Spray pattern is a cone shaped fog
N
• Spray angle is 90
• Flush/projecting mount assembly or right angle mount

(1/4" MNPT Connection)

C APACITY (U.S. GPM) AT V ARIOUS P RESSURES

ORIFICE
PART
DIAMETER
NUMBER 30 40 50 60 80 100 200
(INCHES)
PSI PSI PSI PSI PSI PSI PSI

11683 0.006 0.006 0.0068 0.0083 0.010 0.013

11684 0.008 0.013 0.014 0.016 0.018 0.025

11685 0.010 0.017 0.020 0.022 0.025 0.028 0.040

11901 0.012 0.023 0.028 0.032 0.037 0.040 0.058

11900 0.015 0.033 0.037 0.042 0.047 0.053 0.063 0.083

11954 0.020 0.058 0.067 0.075 0.083 0.096 0.110 0.150

Table 5 Spray Characteristics:

• Straight spray nozzle for flush or projecting
Spray Nozzle • Right angle nozzle for injection parallel to the product
flow
• Spray pattern is a wide-angle cone
N
• Spray angle is up to 120

(1/4" FNPT Connection)

C APACITY (U.S. GPM) AT V ARIOUS P RESSURES S PRAY ANGLE @

O RIFICE
P ART
D IAMETER
N UMBER 10 20 40 60 80 100 125 10 40 80
(INCHES)
PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI

39501 0.055 0.10 0.14 0.20 0.24 0.28 0.32 0.35 120 N 120 N 90 N

39502 0.077 0.20 0.28 0.40 0.49 0.57 0.63 0.71 120 N 105 N 92 N

39503 0.093 0.30 0.42 0.60 0.73 0.85 0.95 1.06 120 N 104 N 90 N

39504 0.109 0.50 0.71 1.00 1.22 1.41 1.58 1.77 120 N 107 N 98 N

39505 0.158 0.75 1.06 1.50 1.84 2.12 2.40 2.70 120 N 110 N 92 N

39506 0.170 1.00 1.41 2.00 2.50 2.80 3.20 3.50 120 N 110 N 93 N

39507 0.188 1.25 1.77 2.50 3.10 3.50 4.00 4.40 120 N 110 N 94 N

39508 0.201 1.50 2.12 3.00 3.70 4.20 4.70 5.30 120 N 108 N 92 N

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