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Cswip 3.2.2 Preparatory Material Yr 2020

The document discusses testing methods for welder/procedure qualification including tensile, impact, hardness, and bend tests. It covers visual inspection standards and different types of visual testing. The document also provides details about radiography testing, including different radiation sources for x-ray and isotopes, half-lives of isotopes, and factors that determine source selection. It describes radiography film qualities like sensitivity, density, contrast and definition.

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517 views12 pages

Cswip 3.2.2 Preparatory Material Yr 2020

The document discusses testing methods for welder/procedure qualification including tensile, impact, hardness, and bend tests. It covers visual inspection standards and different types of visual testing. The document also provides details about radiography testing, including different radiation sources for x-ray and isotopes, half-lives of isotopes, and factors that determine source selection. It describes radiography film qualities like sensitivity, density, contrast and definition.

Uploaded by

Umaibalan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Cswip 3.2.

2 Notes
10 DEC -26 DEC 2020
Testing Method

 Welder/Procedure Qualification welder procedure job qualification


 Quantitative Test (Mechanical Properties) Qualitative test (Weld quality)
 Tensile Macro
 Impact Fracture
 Hardness Bend Test
Visual Inspection ISO 17637/ASME V

 VI /DPI only surface


 MPI surface near surface
 RT/UT surface subsurface
 Direct Inspection Eye
 Indirect inspection Instrument
 Minimum distance 150- 600mm
 Illumination min 350 lux recommend 500lux
 Angle 30 degree
Radiography Testing

 X ray short wave length occur


 Gamma ray Increase penetration &Intensity
 Electro magnetic spectrum
 X ray mostly used
 Gamma ray mostly used
 Alpha ray
 Beta ray
 light ray
 UV ray
 Infra ray
Radiation source
 X ray generator - controlled by manual , need power source ,
100kv 300kv 1000kv
 Radio activity Isotopes –Indirectly controlled by manual ,no need
power source, unstable mark Ir192 cob 60, Serbium 75, yetubiam
and Thorium
 Sources selection depends on material thick
Xray mtrl thick Isotopes mtrl thick
50kv thin mtrl Thorium < 10mm
100kv 1” Yetubium < 10mm
300Kv 3” Ir192 10-75mm
1000kv 5” co60 45-150mm
2000kv 8” Seribium 10-40mm
Radiography Xray

 Heating Current 12 amps


 Filament Heat
 Produce Electron
 Heat Energy + xray
Radiography Isotopes

 Autom Disintegrate /sec


 Unit curie becural
 Focal spot size – strength 2x2,3x3,4x4
 Normal Isotopes Uranium radium
 Artificial Isotopes Ir ,co
Ir 191 + 1 n = Ir 192 Gama rays platinum dead life
co 59 + 1n = Co60 Gama rays Nickel dead life
stable atom = unstable atom
Half life period strength reduced to
half.
 Ir 192 74days
 Co60 5.3yrs
 Yetibian 32 days
 Thorium 120 days
Radiography Film

 Slow Film Medium Film Fast Film

 Small grainsize Medium Fast


 High quality Medium Quality Poor Quality
 Exposure time high Exposure time medium Exposure time low
Radiography film

 Film Sensitivity Film Density Film contrast Film Definition

Ability to deduct Film darkness Darkness difference Image sharpne


Small size defect grain size processing

x ray film 1.8 – 4


gamma ray film 2-4
Radiography Film &Material

Supercoated layer (protective layer gelesin)

Emulsion Layer (Image layer, Silver holides )

Subbing Layer (addasive Layer )

Base Layer( Polyester )

Subbing Layer (addasive Layer )

Emulsion Layer (Image layer, Silver holides)

Supercoated layer (protective layer gelesin)


Radiography film

 Radiation

Ag + Br-
Latent Image

After Processing

Black Visible Image

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