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Nakakin Rotary Piston Pump Main Catalogue Asia

Nakakin pumps from Japan offer excellent discharge capacity, suction, and consistent volume flow due to built-in safety mechanisms and non-contact structure. They produce rotary piston pumps through precision casting and machining, using specialized alloys like Nakamura Metal No. 3. Nakakin's pumps are easy to disassemble and clean, and are suitable for industries like dairy, cosmetics, chemicals, and more.
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0% found this document useful (0 votes)
308 views20 pages

Nakakin Rotary Piston Pump Main Catalogue Asia

Nakakin pumps from Japan offer excellent discharge capacity, suction, and consistent volume flow due to built-in safety mechanisms and non-contact structure. They produce rotary piston pumps through precision casting and machining, using specialized alloys like Nakamura Metal No. 3. Nakakin's pumps are easy to disassemble and clean, and are suitable for industries like dairy, cosmetics, chemicals, and more.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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No.

1 in Japan
With built in safety mechanism,
Nakakin pumps offer excellent
discharge capacity, Dairy Aseptic Production
suction and consistent volume flow
not found in non-contact
Purées & Sauces Cosmetics
structure pumps.

Confectionery Chemicals

Beverages Pharmaceuticals

Bakery Others

Meat Products

Nakamura Metal No. 3


N a ka m u ra M etal N o. 3 is a u niq u e p ro d u ct th at we d evelo p e d u sing o u r
advanced molding technology. It is a specil alloy that has minimum expansion
even under high temperatures.

Raw Material
Nakakin’s production starts with excellent engineers and artisans melting and
pouring metal into molds to make raw parts. Nakakin manufactures the major
pump parts.

Machining Accuracy and Assembly Precision


Nakakin inspects every single pump for accuracy, and finish up in high-load
operation testing to ensure safety.
Only Nakakin’s consistent one-step production
provides all customer needs.
Continuously producing pumps best meeting customer needs, Nakakin’
s outstanding technology is widely recognized both in Japan and overseas.
As this production system is flexible, please consult us about your particular needs and special requirements.

03 04
 These models use inner seals , JM for mechanical  These models use outer mechanical sealing. Their
sealing and JO for O-ring sealing. Simple structures simple structure makes dismantling and reassembly
making dismantling and reassembly easy and providing a easy. Clients can select from single, quench, and
long effective life with high performance make these tandem mechanisms. Designed to handle a wide variety
models the most popular. of liquids, these models work especially well with
corrosive and fiber-containing liquids.

Mechanical Seal O-ring Seal Single Mechanical Seal Quenching Mechanical Seal Tandem Mechanical Seal

Supported by high quality and high performance,


each of Nakakin’s four pump types is unique.
A casting foundry combining Japan’
s technologies and excellence in the art of design and production with our own casting foundry.
Nakakin produces high quality and high performance rotary piston pumps.
Our wide range of approaches to sealing includes using inside and outside mechanical seals to meet individual applications.
Nakakin pumps are easy to clean, easy to dismantle, and easy to reassemble.

 The SC type is specifically designed for cleaning and  Designed for completely aseptic
washing ease. Using a flat cover and eliminating bosses liquid distribution, these pumps
allows these pumps to provide effective washing and isolate liquids completely from the
cleaning while leaving less liquid residue. The simple atmosphere to ensure aseptic
structure makes dismantling and reassembly easy. conditions. Distributing mediums
such as sterilized water and
steam, these models are suited to
aseptic production lines of
products requiring long-term
preservation such as dairy
products and medications.
Special alloy "Nakamura Metal No.3" can make the High durability and suitable for a wide variety of liquids
smallest clearance between rotors and casing.
● Convey a constant volume of liquid.

● Self-priming

● Distribution of all levels of viscosity


Easy to dismantle and reassemble after cleaning

Maximum Discharge Pressure 1.0 MPa=10 bar


(For details see Condification Chart,P33,34)
Incredibly easy assembly /disassembly. Completely
cleaned and sterilized with CIP & SIP processes.
Standard: 95℃, High Temperature: 150℃

Precision Pump - High rigidity is reached by shortest


distance between bearing and rotor.

2 1s 8L/min
4 1s 20L/min
10 1.5s 40L/min
16 1.5s 60L/min
1.5s
25 100L/min
3s×2s
2s
40 135L/min
3s×2s
2s
55 270L/min
3s×2s
2.5s
125 410L/min
3s
160 4s 710L/min
200 4s 930L/min
300 6s 1470L/min

07 08
Maximum Discharge Pressure 1.0 MPa=10 bar
(For details see Condification Chart,P33,34)

Size Connection Flow Rate


2 1s 8L/min
4 1s 20L/min
10 1.5s 40L/min
16 1.5s 60L/min
25 1.5s 100L/min
40 2s 135L/min
55 2s 270L/min
125 2.5s 410L/min
160 4s 710L/min
200 4s 930L/min
300 6s 1470L/min

09 10
Maximum Discharge Pressure 1.0 MPa=10 bar
(For details see Condification Chart,P33,34)

11 12
CIP JET
Halls and Channels in casing and cover allow
self-cleaning without disassembly, creating a very
efficient cleaning process.(P36)

Maximum Discharge Pressure 0.7 MPa=7 bar


(For details see Condification Chart,P33,34)

13 14
51 3 43 48-1 48-2 48-3 48-4 48-5 48-6 5 50 13 12 52 4 20

55 44 54 45 53 60

Drive pin Drive pin

Drive pin
Drive pin

48-2 48-1 48-3 48-4 48-5 48-6 44 55 45 54 53

15 16
17 18
Performance Curve
AMXN 2400 AMXN 7000 AMXN 14000

PORT SIZE : 1.5” PORT SIZE : 2” PORT SIZE : 2”


PRODUCT : Water & PRODUCT : Water & PRODUCT : Water &
Newtonian fluid Newtonian fluid Newtonian fluid

AMXN 3400 AMXN 10000 AMXN 24000

PORT SIZE : 1.5” PORT SIZE : 2” PORT SIZE : 3”


PRODUCT : Water & PRODUCT : Water & PRODUCT : Water &
Newtonian fluid Newtonian fluid Newtonian fluid

1.Come straight down (in the direction of ↓) from ① on“ALL VISCOSITIES CPS”in the upper right corner.
2.When reaching the 0.6 MPa line ②, move to direction of ←.
3.When reaching the rightmost grid of the diagram, draw line ③ in parallel with it.
4.From the intersection of 30 L/min line ④ and line ③, come straight down (in the direction of ↓) to draw line ⑤ and obtain
the rotational speed of 270 r pm.
5.From the intersection of 30 L/min line ④ and the 0.6MPa power line, go up straight in the direction of ↑ to draw line ⑥ and
obtain the power (1.2 kW).

23 24
27 28
29 30
Codification Chart
③Pump Size:SC
Max.Pressure
As an example ①Kind of Option
Size Port
Max Speed Max Capacity Displacement
(Standard Pump)
②Pump Model (rpm) (L/min) (L/rev)
(MPa)

B JM 25 T ‒ VT ‒ SM ‒ Z
③Pump Size
15 1.5s 700 70 0.100 1.0
④Material of Mechanical Seal
30 2s 450 125 0.277 1.0
⑤Material of O-ring
60 2s 450 240 0.533 1.0
① ② ③ ④ ⑤ ⑥ ⑦ ⑥Connection 130 3s 450 480 1.066 1.0
⑦Installation Option

③Pump Size:AMXN
Max.Pressure
Max Speed Max Capacity Displacement
Size Port (Standard Pump)
(rpm) (L/min) (L/rev)
(MPa)
①Kind of Option 2400 1.5s 800 41 0.050 0.7
Mark Adaptation model Contents 3400 1.5s 600 57 0.095 0.7
A AMXN Aseptic type 7000 2s 450 110 0.240 0.7
B JM/O・JMU Vented-Cover (Relief Valve) 10000 2s 450 176 0.390 0.7
C All models CIP JET Pump type 14000 2s 450 270 0.600 0.7
CW All models For transport cold cream. Churning prevention type 24000 3s 450 430 0.955 0.7
D All models Single Blade Rotor
F All models
G All models
Flushing Type
Jacket (Casing / Casing Cover)
④Material of Mechanical Seal
HP All models High Pressure Pump (Max. 1.5 MPa) Mark Adaptation model Contents
HT All models High Temperature Pump (Max. 150 ℃) No Mark JM・JMU Carbon&Ceramic
K Inquiry required Rectangular Port T JM・JMU・SC・AMXN Tungsten Carbide & Tungsten Carbide
KZ Inquiry required Rectangular Port with Slit for O-ring T2 JM・JMU Tungsten Carbide & Tungsten Carbide for Liquid Sugar
N All models Smaller Clearance T3 JM Tungsten Carbide & Tungsten Carbide for Vacuum condition
Q JMU Quenching T4 JM Tungsten Carbide & Tungsten Carbide for Liquid Sugar vacuum condition
S All models Vacuum Type SS JM・JMU・SC Silicon Carbide & Silicon Carbide
T All models Titanium Pump SNT JM・JMU・SC Knife-Edge Silicon Carbide & Tungsten Carbide
V All models Vertical Type TNT JM・JMU・SC Knife-Edge Tungsten Carbide & Tungsten Carbide
W JO・JMU・SC Double O-ring Seal,Tandem Mechanical Seal Type ST JM・JMU・SC Silicon Carbide & Tungsten Carbide
TNS JM・JMU・SC Knife-Edge Tungsten Carbide & Silicon Carbide
TS JM・JMU・SC Tungsten Carbide & Silicon Carbide
CT JM・JMU Carbon&Tungsten Carbide
CS JM・JMU Carbon&Silicon Carbide
②Pump Model
JM
JO
Inside mechanical seal type
O-Ring seal type
⑤Material of O-ring ⑥Connection
JMU Outside mechanical seal type ※Quenching, also tandem possible
Mark Material Mark Contents
No Mark NBR D DIN11851
SC Super clean type
VT FKM SM SMS
AMXN Aseptic type
EP EPDM DF DIN Flange
SI Silicone TC Tri Clamp
K Kalrez C IDF Clamp
Y PTFE F JIS Flange
③Pump Size:JM/JO/JMU Z+Connection Mark Different Port Size
…Further Connection Type on Request
Max.Pressure Max.Pressure
Max Speed Max Capacity Displacement
Size Port (Standard Pump) ("HP"Pump)
(rpm) (L/min) (L/rev)
(MPa) (MPa) ⑦Installation Option
2 1s 800 8 0.010 0.5 N/A
Mark Contents
4 1s 800 20 0.025 0.7 N/A
Special Option (e.g.)
10 1.5s 800 40 0.050 1.0 1.5
-SUS316L(Wetted Materials)
16 1.5s 600 60 0.100 1.0 1.5
-SUS316/(Rotors)
25 1.5s 450 100 0.220 1.0 1.5
-Electrical Polish
2s
40 450 135 0.300 1.0 1.5 -Roughness of Surface (Ra≦0.8)
3s×2s※ Z
-Left Thread Shaft
2s
55 450 270 0.600 1.0 1.5 -Umbrella Rotors (e.g. Chocolate,Paste)
3s×2s※
-Special Material for Sleeve (Titanium Coating)※JO Series Only
2.5s
125 450 410 0.920 1.0 1.5 -Nickel Coating for Housing
3s※
…Further Options on Request
160 4s 450 710 1.580 1.0 1.5
CW -For transport cold cream. Churning prevention type
200 4 450 930 2.060 1.0 1.5
3A -3A Approved ※JM,JMU Series
300 6 450 1470 3.270 1.5 N/A
EH -EHEDG Approved ※JMU Series Only
※JM/JO Series Only EX -ATEX Approved ※QJMU,WJMU Series

33 34
Casing
The CIP JET function improves cleanliness inside the pump
(portions in contact with liquid) during the clean-in-place (CIP)
process.
A sufficient amount of cleaning agent reaches inside the pump
casing shafts, which are the most difficult parts to wash. This is High Low
pressure area pressure area
why the CIP JET function alone cleans inside the pump without
disassembling.
Nakakin proposes semi Having started as a foundry, Nakakin products undergo Nakakin tailors its delivery
custom made products Nakakin uses casting as many as 100 inspection and shipping to meet Prevents liquid from changing its characteristics caused by liquid CIP slit
that meet customers’ know-how to manage items and the tests are individual customer buildup.
specifications and requests. consistent manufacturing particular to the speci f i- requirement. The inside profile of the pump casing shafts (portions in contact
Nakakin offers not only from parts production to cations of each pump. Nakakin offers a complete Cross section A-A’-O-B’-B
with a liquid) is designed to avoid liquid buildup. This reduces
the pump functions that product assembly. Only those pumps passing support system, supplying CIP
best fit customers’products Nakakin is proud of its, our stringent inspection and customer with consumable liquid degradation. holes Rotor
but also parts, materials and highly skilled artisans and tests are delivered to parts, maintenance and
Casing
colors to suit customers’ technicians, capable of customers. troubleshooting.
preferences. precision adjustment and This ensures high perfor-
assembly. This precision can mance and customer satisfac- Mechanical seal
not be achieved using tion.
machinery.

The CIP JET function uses a pressure difference that exists between the inlet
and outlet of the pump. Pumps with the CIP JET function have four“CIP JET High pressure area Low pressure area
holes and“slits”.

⑴ The rotors of a pump equipped with the CIP JET function turn.
⑵ A pressure difference is generated between the inlet (low pressure Shaft
area) and the outlet (high pressure area).
⑶The liquid is pushed back from the high pressure area (outlet) to the
low pressure area (inlet) through the CIP JET holes and slits.
⑷The suction motion of the pump generates a force that extracts the
liquid at the low pressure area.
 Repeating steps (1) to (4), continues high pressure liquid flow.

Space
Space Space
Rotor Rotor

Inlet Outlet Inlet Outlet

Rotor Space Rotor


Space
Space Space
Space

When rotor A and rotor B rotate, the capacity of space (c) between the vane A1 Space (c) filled with the liquid is moving towards the outlet.
and vane B1 increases to generate high vacuum. This high vacuum draws the When the capacity of space (e) is the smallest in step ①, it increases the
liquid into the pump casing through the inlet. capacity as the two meeting vanes separate, to generate a high vacuum which Adjustment Bolt
At the outlet, vane B2 and vane A1 meet to decrease the capacity of the in turn pulls the liquid through the inlet.
space. This creates pressure to discharge the liquid through the outlet. Lock Nut

Cap Nut
The automatic pressure regulation protects the pump from
Spring Retainer
failure and mechanical problems.
Space
Space
Space Coil Spring
Space
Rotor Rotor
Space
Guide Bush
The“spring”and“piston”of the vented packing normally
Inlet Outlet Inlet Outlet send pressure towards the portions of the pump that are in
Piston
contact with the liquid.
Rotor Rotor Piston O-ring When the pressure inside the pump (or portions in contact
(J55-125 only)
with the liquid) becomes higher than the pressure exerted by
Space Space A B Vented Packing the spring, the pressure difference pushes the vented
Space
packing up in the opposite direction from the portions in
Casing Cover
contact with the liquid. This causes the liquid to reverse its
With the two rotors in this position, the capacity of space (c) becomes the When vane B1 and vane A2 meet, the capacity of space (c) decreases to flow through bypasses A and B, suppressing the pressure
smallest. The pump returns to step ① to repeat the pumping cycle again. generate pressure. This causes the liquid to be pumped out through the outlet.
The capacity of space (d) increases when the two rotors rotate to separate the increase inside the pump (portions in contact with the liquid).
two vanes. This creates a vacuum to pull the liquid in.

Flow Direction
35 36
Company Prof ile Inquiry Sheet for Nakakin Pump
DATE :
Company
NAKAKIN REF NO.
Name
SERIAL NO.
Tel E-mail
NOTE
Pump Spec □ Pump Unit(Pump+Motor) □ Pump Only SET(S)
1 Hirakata Plant 2 Kasuga Plant 3 Head Office 4 Torigai Plant 5 Tokyo Office Europe Office

Liquid Products

mPa・s
Viscosity Temperature ℃
(CP)

Slurry □ No □ Include(   mm) Particles □ No □ Include(   mm)

Japan Capacity L/Hr.

Nakakin Co., Ltd. Suction pressure m,mmHg Specific gravity

Discharge pressure MPa(G)


2-10-5 Kasuga Kitamachi
Hirakata □ Cleaning Out of Place □ CIP・SIP(   ℃) Working Hr. Hr./DAY

Osaka 573-0137
Pump model MAIN MATERIAL
Japan
Inlet port size Outlet port size Casing SCS14 □ Jacket

Phone number: +81-72-859-8948 □ SMS □ IDF Clamp □ IDF Union


Connection Casing Cover SCS14 □ Jacket
□ Flange JIS10KFF □ DIN 11851 □ Tri Clamp
Fax number: +81-72-858-5504
Pump revolution rpm Nut SUS316

□ Mechanical Seal Type   □ O-Ring Seal Type Shaft SUS329J1

□ C&C  □ T&T  □ S&S  □ T2  □ TR  □ SNT Rotor NAKAMURA-METAL NO.3

□ NBR  □ EPDM  □ FKM  □ Silicone  □ Kalrez  □ PTFE Common Base Plate □ SUS304  □ SS400

Indonesia MOTOR ACCESSORY

P.T. Nakakin Indonesia Manufacturer □ NORD □ SEW □ Sumitomo □ Inverter Motor □ Fixed Geared Motor □ Variable Speed Changer

□ Indoor □ Outdoor
Model □ Adjust Bolt   □ Caster
Ejip Industrial Park Plot 5L-4/5/6 □ Explosion Proof □ eG3 □ d2G4

Kelurahan Sukaresmi Power kw at 4 pole □ Motor Cover

Kec Cikarang Selatan Bekasi □ 200 □ 220


Hz at 3 phase
Voltage V □ 50 □ 60 □ Spare Parts
□ 380 □ 400
Indonesia
Motor Revolution rpm □

Phone number: +62-21-897-0401 Revolution Range Hz □


Fax number: +62-21-897-0402
WEIGHT PUMP- kg Unit-weight kg COLOR:  □ Maker Standard □ Others(          )

Thailand
Nakakin Co., Ltd. Bangkok Office
33/73-74, Wall Street Tower Bldg.,
15th fl., Surawong rd.,
Suriyawong, Bangrak
Bangkok 10500
Thailand

Phone number: +66-2-632-8900


Fax number: +66-2-632-8628

37 38

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