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Electric Underfloor: Heating Made Easy

This document provides instructions for installing electric underfloor heating. It discusses what underfloor heating is, dos and don'ts, benefits, technical specifications of the heating mats and thermostats, how to determine the appropriate mat size, preparation of the floor surface, laying out and installing the mat, wiring the system, and using the thermostat. The instructions emphasize carefully planning the installation, protecting and testing wiring and components, and gradually increasing temperature settings on the thermostat.

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Lucian Ciudin
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0% found this document useful (0 votes)
91 views19 pages

Electric Underfloor: Heating Made Easy

This document provides instructions for installing electric underfloor heating. It discusses what underfloor heating is, dos and don'ts, benefits, technical specifications of the heating mats and thermostats, how to determine the appropriate mat size, preparation of the floor surface, laying out and installing the mat, wiring the system, and using the thermostat. The instructions emphasize carefully planning the installation, protecting and testing wiring and components, and gradually increasing temperature settings on the thermostat.

Uploaded by

Lucian Ciudin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Electric Underfloor

Heating made easy


Introduction
 What is Electric Underfloor Heating

 Do’s & Don’ts

 Benefits of Electric Underfloor Heating

 Technical Data

 Our products we supply

 What size mat do you need

 Preparation of the floor surface

 Laying the Heating Mat

 Wiring up the System

 The Thermostat

 Resistance Readings

 Guarantee / Warranty & Service

 Q & A - Trouble Shooting

 Future Products
What is Electric Underfloor
Heating?
Do’s & Don’ts
DO DON’T
 Carefully read this installation manual  Cut or shorten the heating cable at any
before commencing installation. time.
 Consult our website or a competent  Install the mat under any floor other than
professional if you are unable to tiles – Check with manufacturer first.
proceed.  Leave surplus matting rolled up under
 Ensure the system is tested before, units or fixtures – use the right size.
during and after installation.  Install the heating mat on stairs.
 Plan your mat layout and installation so  Run the floor sensor wire or power lead
that any drilling after tiling (e.g. fixing over or under the heating cable.
sanitary ware) will not damage the  Commence tiling before testing the mat.
wiring.
 Install the Heating mat without a sensor
 Maintain a minimum gap between the probe.
wire runs of 50mm.
 Install the heating mat without a
 Check that the mat is working Thermostat.
immediately before commencing tiling.
 Wire any electrics up unless you are a
 Take particular care when tiling not to qualified electrician.
dislodge or damage the heating wire.
Benefits of Electric U/Floor
 Heat is spread evenly across the whole floor area rather than being concentrated at
radiators. This provides a more comfortable climate for you wherever you are in the
room.

 With no water pipes involved, there is no danger of leaks so you don’t have to worry
about damage to your property or the hassle involved with insurance claims.

 There are cost savings too, as there is no need for any kind of maintenance contract
as once the systems are installed they can be forgotten about for years to come.

 With no hot surfaces and no sharp edges to deal with, this form of heating is
particularly child friendly.

 Underfloor heating produces less air movement so fewer dust particles are floating
around. This is good news if you or anyone in your family suffers with allergies.

 With no moving parts involved in floor heating, there are no creaks or groans
especially on solid floors, so no more scary noises in the night.
Technical Data
Heating Mat:
 Dimensions – all mats are 0.5m wide. Lengths available: 2m, 2.5m, 4m, 6m & 8m.
 Rating Voltage: 230-240vac
 Power unit: 150W/m² +/- 10%
 Min. bending radius: 30mm
 Min. cable space: 76mm
 Max. ambient temperature: 30ºC
 Min. installation temperature: 5ºC
 Heating cable: 2 wires, grounded, insulation jacket by fluoropolymer plastic
 Connecting leads: 2 wires 17 AWG with grounded braid, length 2.25m
 All components comply fully with all relevant EMC and LVD British and European
standards

Thermostat:
 Temperature control by dial – setting: 5ºC to 40ºC
 On/off switch
 Voltage: 230-240v
 Power consumption: 5W
 Switching differential: 0.5K
 Protective housing: IP20
 Housing material: anti-flammable PVC
 Floor sensor: rubber-thermoplastic NTC sensor, cable length 3M
What do you get – Electric U/Floor Kit

 Heating Mat with 2.25m connecting cable Complete Pack


 Thermostat
 Flexible floor temperature sensor, 3m length
 Flexible conduit for temperature sensor
 Installation Manual
 Warranty card / resistance record card
What size heating mat do you need?
 Measure the length of the room by the width of the room to get the square
meter area, i.e. 2m x 2m = 4m². When you have the area measured and the
correct square meterage calculated you then match this figure to the available
pack sizes.

Mats we supply:
1. 2m² UFH Kit Code: 45001R/S
2. 2.5m² UFH Kit Code: 45002R/S
3. 4m² UFH Kit Code: 45003R/S
4. 6m² UFH Kit Code: 45004R/S
5. 8m² UFH Kit Code: 45005R/S

Note: Do not include the area taken up by


fixed objects such as baths/showers and
kitchen units.
Preparation of the Floor Surface
 Make sure that the floor area to be heated is clean (as dust free as possible),
dry, flat and free of any protruding objects that can damage the mat, like nails
or staples.

 Take resistance readings before starting installation and note the results on
your warranty registration card and in the back of the user guide.

 Only when you have planned the mat layout and are sure the mat will fit into
the room, should you begin to lay. Beginning at the corner closest to where
you have located the thermostat, position the mat ready to start rolling out.
Layout of the Matting

•Lay out the mat according to your design with the red
heating element uppermost, using as few
turns as possible and ensuring that the cold tail
connecting lead is close enough to connect to the
thermostat.
• To make a turn in the direction the mat is being
installed, cut the mesh WITH SCISSORS ONLY,

DO NOT CUT THE RED CABLE

• If it is necessary to remove the heating cable


from the mesh to route around an obstacle, be
sure to maintain at least 76mm space between
heating cables.
• Also leave a space of at least 40mm between
heating cables and any conductive materials such
as pipes.
•Turn the mats over and remove the white plastic
backing to the adhesive tape on the back and
stick to the floor.
 The installation MUST USE a separate cable for the
sensor mounted in a separate conduit, run the
sensor inside the wall to the thermostat box location.

 The floor sensor must be placed in the sensor


conduit which must be embedded in a shallow
channel in the floor – approx 10-15mm deep, making
sure it reaches the end of the conduit but does not
protrude.

 After laying out the heating mat and routing the


connecting lead and the temperature sensor to the
electrical junction box, apply a thin coat of self
levelling mortar over the mat. Be sure to use the flat
side of the trowel to avoid any damage to the mat.
Spread the mortar evenly over the mat filling in all
voids between the floor, mesh and heating cable.

 You can switch on the system when the thin set &
grout are fully cured, which should be within 14 days
of installation.

Note: Don’t allow heating cable, connecting lead or


temperature sensor to cross themselves or each
other.
Note: Always check with the floor manufacturer concerning suitability with underfloor
heating as heat outputs could change due to thickness of floor covering.

 If possible you can lay a levelling screed of


3-4mm then the flexi tile adhesive of 4-6mm or
you may tile directly over the mat in a single
operation of 8-10mm flexi tile adhesive.
 After the floor covering has been laid, test the
cable and floor probe one last time to ensure
that neither have been damaged. Record the
final readings and complete the warranty card
provided. Once received we will issue a
guarantee certificate, retain the certificate for
your records.

 The heating may be slow to


react at first. Start by setting the
floor temp at around 20-22ºC
and build up by 1ºC per day
until your desired temp is
reached.
Wiring up the System

 The Thermostat and mat require a 13


amp dedicated power supply from the
consumer unit to power then and should
be wired as shown opposite. The earth
wires from the cold tail should be
connected to the mains earth using the
earth terminal in the mounting box or with
a connector.
The Thermostat
The thermostat must be mounted on the wall with free
air circulation around it.
It must be located where it is not influenced
by any other heating sources (e.g. the sun shining
through a window), draughts from doors or windows,
or by the temperature of an exterior wall. Bathroom &
En-suite stats should be situated outside on an
adjacent wall.
Resistance Readings
The customer will have to make a note of their resistance readings in the table provided
on the warranty card and user guide.
Readings 1., 2. and 3 are performed on the mat “cold tail” connecting lead and reading 4.
on the two wires of the floor temperature sensor.
Resistance for Senors is 10 +OR- 1

Total
Linea Power Cable Length
Description Voltage Power (W) Resistan SQM (m2) Note
(W/m) (m)
ce (Ω)

Resistance tolerance: -5%,


UFH Kit 2sqm 230 300 12 176.3 25.0 2.0
+10%

Resistance tolerance: -5%,


UFH Kit 2.5sqm 230 375 12 141.1 31.3 2.5
+10%

Resistance tolerance: -5%,


UFH Kit 4sqm 230 600 12 88.2 50.0 4.0
+10%

Resistance tolerance: -5%,


UFH Kit 6sqm 230 900 12 58.8 75.0 6.0
+10%

Resistance tolerance: -5%,


UFH Kit 8sqm 230 1200 12 44.1 100.0 8.0
+10%
Guarantee / Warranty - What we offer:

 10 Year Guarantee on the Heating mat - (Valid if only in


accordance with our instructions and all other conditions detailed in
the warranty).

 The Thermostat is guaranteed for a period of 2 years from the date


of purchase

 Philex Support Line: 08457 573 479


Monday – Friday 9-5pm

 Technical Support: http//technical.philex.com

 Heating Website: www.philex.com/heating


Questions & Answers
 Q. How do I select the correct mat size?
A. Measure the length of the room by the width of the room to get the square meter
area, i.e. 2m x 2m = 4m². When you have the area measured and the correct square
meterage calculated you then match this figure to the available pack sizes. Choose
the pack that is closest to your area size – preferably just under.

 Q. What if my underfloor heating system fails?


A. The only way the system will cease to work is if the mat has been damaged. By
taking the resistance readings before, during and after installation as shown in the
instructions then it will indicate that the system is working correctly.

 Q. Do I need an electrician to install my underfloor heating mat?


A. All electrical work and connections must be undertaken by a qualified electrician in
accordance with IEE regulations, failure to do so may invalidate the guarantee. The
warranty card has a section which must be completed with the name, company,
address and part ‘P’ certificate number of the electrician.

 Q. When can I switch on the underfloor heating system?


A. You can switch on the system when the thin set & grout are fully cured, which
should be within 14 days of installation.

 Q. How much does the underfloor heating system cost to run?


A. There are varying factors to be taken into consideration i.e. how often you use
your heating and what temperature, the insulation used, your electricity tariff etc. For
further information please contact your energy supplier or a technical advisor.
Trouble Shooting
Sympton: Answers:

 Floor does not heat up  No power at controller


 MCB tripped
 Thermostat not set correctly
 Mat not correctly connected with
thermostat
 Floor temp sensor not connected
correctly
 Faulty Sensor/Thermostat
 Heating Mat is cut or damaged
 Floor warming all the time
 Thermostat not set correctly
 Floor temperature sensor not connected

 Floor not getting warm


enough  Thermostat not set correctly
 Floor sensor to close to heating mat
Future Products
Heating Cable Heating Film

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