Hy Hydro News The Americas en
Hy Hydro News The Americas en
Dear Business
Friend,
Home to around one billion people,
the Americas stretch from the industrial
ized north to the developing economies
of the south and across all climate
zones. Despite its rich diversity there is a
common denominator – electricity pro
duction from hydropower.
A. Schwab
3 Content
HYDRONEWS The Americas
04
Content
24 02 EDITORIAL
TOP STORIES
04 Canada
06 08 USA
24 Brazil
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Publisher: ANDRITZ HYDRO GmbH, A-1120 Vienna, Eibesbrunnergasse 20,
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Responsible for the contents: Alexander Schwab,
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Copyright: ©ANDRITZ HYDRO GmbH 2016, All rights reserved
Circulation: 3,700 Printed in: English, Portuguese, Spanish
This issue includes links to videos on external websites whose content we can’t
influence. The opinions expressed in the videos are personal views of the speak
er, which must not match with the positions of ANDRITZ HYDRO GmbH. The
initiator of the video is responsible for the accuracy of the content.
Android App Online magazine Picture: front and back cover © Michal Knitl / shutterstock.com
4 Top Story
HYDRONEWS The Americas
Canada
Energy from
Ocean to Ocean
by Pierre Duflon
[email protected]
VIDEO
commissioned 1891
7 Top Story
HYDRONEWS The Americas
United States
of America
Hydropower for the
Pioneers of Electricity
by Jack Heaton
[email protected]
Rock Island powerhouse, dam and reservoir Runner for HPP Hills Creek
While it is difficult to identify the total do, Susquehanna, and Columbia rivers. wer plant. It is one of the oldest facilities
theoretical hydro potential in the US, if ANDRITZ HYDRO is the OEM to over in the western US and is the centerpiece
all potential sites were fully developed 35% of the installed base of hydro units of the Telluride Institute of Learning. All
there would be at least an additional in the US and has refurbished 70 units in works will be executed whilst preserving
512 GW of installed capacity. Estimates the US, with a combined output of more the existing historic powerhouse. The
suggest that there is around 497 TWh/ than 43,000 MW, representing about project is scheduled to be finalized at
year of gross potential and some 153 GW 54% of fleet share of the countries total the beginning of 2018.
of technically feasible hydropower po installed capacity. In 2010, ANDRITZ
tential. HYDRO acquired the majority shares of HPP Lower Monumental Dam: In July
Precision Machine and Supply Inc. in 2015, the U.S. Army Corps of Engineers,
Extensive and complex regulatory Spokane, Washington, adding a manu Walla Walla District, awarded a contract
procedure and strong environmental facturing facility to its portfolio to provide to ANDRITZ HYDRO for generator re
conflict may seriously impede the devel even better services to customers. wind and turbine cavitation repairs at the
opment of new hydropower. Therefore Over the years ANDRITZ HYDRO has HPP Lower Monumental Dam (810 MW).
the focus is on refurbishment and mod been involved in many major US hydro It is one of the four major hydropower
ernization of existing facilities and on power projects, such as HPP Grand plants on the lower Snake River in
adding power to non-powered dams. In Coulee (6,809 MW), HPP John Day Washington State. The entire project is
addition, the government aims to pro (2,160 MW), HPP Niagara (2,515 MW), expected to be completed by May 2017.
mote the development of renewable en HPP Hoover Dam (2,080 MW), HPP
ergy resources, including small hydro. McNary Dam (980 MW), and HPP Rock
However, transmission issues pose a Island Dam (980 MW).
limitation to new plants and renewable
energy projects. Energy storage, includ HPP Grand Coulee is the largest
ing pumped hydro storage, could be a
possible solution. hydropower plant in the USA and
the 6th largest worldwide
ANDRITZ HYDRO in the US
ANDRITZ HYDRO has run an office in HPP Olmsted: Central Utah Water HPP Bear Swamp: ANDRITZ HYDRO
Charlotte, North Carolina, since the early Conservancy District (CUWCD) has con was awarded a contract for a sta-
1990s, and the company’s experience in tracted ANDRITZ HYDRO to provide tor rewind at Brookfield Renewable’s
the US market is well established. The two turbine-generator units, auxiliary Bear Swamp Pumped Storage Plant in
reference list of projects includes major mechanical equipment, electrical con Florida, Massachusetts. The contract
rehabilitation projects located on the key trols, a single buried penstock, and con includes a 10% uprate in generating/
waterways of the US such as the Mis struction of a new power transmission pumping capacity. Commissioning takes
sissippi, Arkansas, Tennessee, Co lo
ra line for the 11.2 MW Olmsted hydropo place in 2016.
11 Top Story
HYDRONEWS The Americas
VIDEO
© David Gn / fotolia.com
© Jess Kraft / shutterstock.com
Mexico
In recent years, the government has and its predecessor companies have
introduced economic reforms with the delivered and refurbished more than 250
aim of improving competitiveness and units with a total capacity of about
economic growth of the Mexican eco 4,500 MW. Among these orders are ma
Global Player
are still some rural regions with limited (1,120 MW), HPP Malpaso (1,080 MW),
access to electricity. To meet this in HPP Angostura (900 MW), HPP La Yes
creasing demand, reforms of the energy ca (750 MW), HPP El Caracol (600 MW),
sector were also implemented. HPP Temascal (354 MW), HPP La Villita
by Carla Rosas (300 MW), HPP Zimapan (292 MW), and
[email protected] The technically feasible hydropower po- HPP Agua Prieta (240 MW).
tential in Mexico is around 135,000 GWh
and in 2014, 47 plants provided an in HPP Temascal I: In March 2015,
stalled capacity of 11,509 MW. Since ANDRITZ HYDRO received a contract
then seven plants have been taken out from the Mexican state-owned utility
of service, but more than 4,300 MW of Comisión Federal de Electricidad (CFE)
new hydro capacity is planned by 2024. for the rehabilitation of units #1–#4 at
Some 3,200 MW of existing hydro ca the Temascal I hydropower plant on the
pacity is at plants more than 40 years Tonto River in the state of Oaxaca,
old, representing a major opportunity for Mexico.
the service and rehabilitation market. The contract comprises design, engi
neering, disassembly, assembly, logis
ANDRITZ HYDRO in Mexico tics, testing on-site, and commissioning.
For decades ANDRITZ HYDRO has Part of the contract also covers financ
successfully operated in the Mexican ing of the goods and services supplied,
hydropower market and its office and as well as corresponding Preliminary
manufacturing site in Morelia was foun Acceptance Certificates (PAC) for each
ded in 1981. However, the company has unit after installation at the site. ANDRITZ
been active in the country for far longer. HYDRO will deliver new stator windings,
First equipment deliveries date back to stator laminations, pole windings, tur
the beginning of the 20th century – HPP bine runners including fixed turbine part
Tampico, HPP Guadalajara and HPP modifications, wicket gates, spiral cas
Gavito Puebla were all commissioned in es, and bottom rings – as well as repair
1909. Since then, ANDRITZ HYDRO works for the rotor, stator, and head
13 Country Reports
HYDRONEWS The Americas
127 Mio. Population
99.1% Access to electricity
MEXICO FACTS
88.5 Mio. Population
CARIBBEAN ISLANDS FACTS
CENTRAL AMERICA AND
ANDRITZ HYDRO
195 Installed or rehabilitated units
4,476 MW Installed or rehabilitated capacity
68.21% Share of total installed capacity
Hydropower & Dams World Atlas 2015 and The World Bank
EL SALVADOR
5 de Noviembre
Comisión Ejecutiva Hidroeléctrica del
Rio Lempa (CEL) awarded ANDRITZ
HYDRO an order for the supply of elec
tro-mechanical equipment for the ex
pansion of HPP 5 de Noviembre. The
scope of delivery comprised two 41 MW
Francis turbine units with generators, the
control system, and auxiliary equip
ment.
GUATEMALA
2
PANAMA EL SALVADOR
Hatillo
ANDRITZ HYDRO has received an or rehabilitation of an existing draft tube, as
der for the 10.7 MW Hatillo hydropower well as erection of the previously by
plant located on the Rio Yuna in the ANDRITZ HYDRO delivered compo
Dominican Republic. In order to increase nents such as turbine, generator and
the output of the existing plant, the own power transformer. ANDRITZ HYDRO is
er, Empresa de Generación Hidro eléc going to supply new hydraulic power
trica Dominicana (EGEHID), decided to units, control equipment, SCADA sys
add an additional new powerhouse with tem, Electrical Power Systems, and fiber
a new generation unit to the existing hy optic and lightning systems for the new
dropower plant. powerhouse. Erection, erection supervi
ANDRITZ HYDRO’s scope of supply sion, commissioning, and training are
comprises a new penstock with a bifur also part of the contractual scope. The
cation, new gates for the spillway, a project is scheduled to be completed by
crane for the new powerhouse, and the the end of March 2017.
17 Country Reports
HYDRONEWS The Americas
GUATEMALA
Renace 4
In March 2016, ANDRITZ HYDRO
received an order from Cobra Infra
estructuras Hidráulicas S.A. for the sup
ply, transport, erection, and commis
sioning of two 28 MW Pelton turbines
for the Renace 4 hydropower plant. The
DOMINICAN REPUBLIC project, located on the Bajo Canlich
River, is part of the Renace Hydroelectric
Complex, which will become together
with Renace 1, 2 and 3 the largest hy
droelectric complex in Guatemala, with
a total installed capacity of 300 MW.
The contractual scope for ANDRITZ
HYDRO includes two six-nozzle, vertical
shaft turbines, hydraulic power units,
cooling water system, penstock con
nection pipes, main inlet valves, and ge
nerators. The manufacturing and pre-
assembly of the main turbine compo
nents will be done in ANDRITZ HYDRO’s
workshop in Spain.
The Provisional Acceptance Certificate
(PAC) for this project is scheduled to be
issued in February 2018.
After the successful execution of pre
vious orders for HPP Renace II in 2012
(120 MW) and Renace III in 2014
(66 MW), this new order further strength
ens ANDRITZ HYDRO’s strong position
in the Guatemalan market.
NICARAGUA
Centroamérica and
Carlos Fonseca
In October 2015, the company signed instrumentation, as well as repair and re
a contract with Empresa Nicaragüense habilitation works for spherical and but
de Electricidad (ENEL) for the renovation terfly valves, gates, and cranes. The
of HPP Carlos Fonseca (54.4 MW) and contractual scope of the services com
HPP Centroamérica (50 MW), the two big- prises design, manufacturing, delivery,
gest hydropower plants in the country. disassembly and assembly, commis
ANDRITZ HYDRO will supply new sioning, and turbine efficiency and cavi
equipment for the electrical system, pro tation studies. Commissioning for HPP
tection, excitation, control and automa Carlos Fonseca is scheduled for sum
tion system, communication system, mer 2017, and for HPP Centroamérica
cooling system, firefighting system, and in spring 2018.
18 Country Reports
HYDRONEWS The Americas
© dmitriy_rnd / fotolia.com
4.808 Mio. Population
COSTA RICA FACTS
ECUADOR FACTS
97.2% Access to electricity
2,300 MW Installed hydro capacity
Hydropower, 3,069 MW Hydro capacity under construction
the Energy Source of 46%
11,458 GWh
Share of generation from hydropower
Hydro generation
the Future 133,507 GWh Technically feasible hydro generation
potential
by Diego Vilanova Hydropower & Dams World Atlas 2015 and The World Bank
[email protected]
The customer is planning a 15 MW ex tri
cal Power Systems, automation, as
Ecuador has a developing economy tension of HPP Due. well as transport, installation, commis
that is highly dependent on petroleum sioning, and all performance tests. Start
and agricultural products. Electricity de HPP Sigchos: In April 2015, ANDRITZ of commercial operations is scheduled
mand is expected to increase dramati HYDRO received a contract from Hidro for December 2016.
cally over the next decade. The govern sigchos C.A. for the Sigchos hydropow
ment wants up to 80% of the nation’s er plant. The scope of supply includes ANDRITZ HYDRO looks forward to the
electricity supply to be covered by re design and delivery of three horizontal, development of hydropower in this im
newable resources, preferably hydro three-jet Pelton turbines with a capacity portant market and is ready to support
power. As a result, laws and new regula of 6 MW each, synchronous generators, this with state-of-the-art technology and
tions were introduced to enhance private main inlet valves, hydraulic power units, know-how.
investments in this sector. So far, only governors, cooling water system, Elec
about 7% of the technically feasible hy
dropower potential has been developed.
While 3,069 MW of hydro capacity is
currently under construction, more than
7,000 MW are planned in order to end
the dependency on imported fuel for
power generation.
COLOMBIA FACTS
97% Access to electricity
10,919 MW Installed hydro capacity
HPP Gallito Ciego: The Gallito Ciego *Trademark of the ANDRITZ GROUP. For information regarding ownership and countries
of registration, please visit www.andritz.com/trademarks.
hydropower plant, owned by Statkraft
Peru, is located in the Jequetepeque 31.38 Mio. Population
Valley north of Lima. ANDRITZ HYDRO 91.2% Access to electricity
PERU FACTS
won a contract for the complete me 2,842 MW Installed hydro capacity
chanical rehabilitation of one turbine, in 1,530 MW Hydro capacity under construction
cluding a new runner, covers, a new 49% Share of generation from hydropower
shaft, wicket gates, links, levers, cou 20,551 GWh Hydro generation
pling bolts, installation supervision, and 395,118 GWh Technically feasible hydro generation
commissioning, which is scheduled for potential
October 2016. Hydropower & Dams World Atlas 2015 and The World Bank
Brazil
Hydropower
Energizing People
By Cristiano del Nero
[email protected]
25 Top Story
HYDRONEWS The Americas
© CP DC Press / Shutterstock.com
ANDRITZ HYDRO in Brazil HPP Ilha Solteira III (3,444 MW) and control systems equipment, and one of
ANDRITZ HYDRO has been present in HPP Santo Antonio (3,580 MW). the world’s largest spillway gates. With a
Brazil for more than 100 years – the first total length of 445.5 m, it holds 18 radial
unit delivered was for HPP São Paulo in HPP Belo Monte: When completed gates, each 20 m long and 22 m high.
1906. To date, ANDRITZ HYDRO has the Belo Monte Complex, under con
delivered or refurbished 686 generating
units with a total installed capacity of
struction in Altamira, will be the largest
hydropower plant in Brazil and the fourth
Iguazu is one of
more than 30,000 MW – some of which largest in the world. The complex com the biggest and
are still under construction – out of an
installed total of about 90,200 MW.
prises two powerhouses. The major one
will be on the Belo Monte site, consist
most spectacular
ing of 18 Francis turbines, each with an waterfalls
ANDRITZ HYDRO S.A. and ANDRITZ output of 611 MW. The second, comple
HYDRO Brasil Ltda. with office in the city mentary powerhouse will be built at the HPP Foz do Areia: In October 2015,
of Barueri and manufacturing facility in Pimental site next to the main dam, con ANDRITZ HYDRO signed a contract
the city of Araraquara, both in the state sisting of six 38.8 MW Bulb turbines. with Companhia Paranaense de Energia
of São Paulo, are responsible for engi The ANDRITZ HYDRO scope of sup (COPEL) for the modernization of their
neering and manufacturing of equip ply for the Belo Monte powerhouse in largest hydropower plant, Foz do Areia
ment for small, medium and large hydro cludes four vertical Francis turbines and on the Iguaçu River. The contractual
power plants, as well as for the deve- generators, one blow-down system, as scope comprises the supply of four new
lopment of automation solutions for both well as 18 excitation systems. For the turbine runners, including turbine gover
new plants and modernization projects. Pimental powerhouse ANDRITZ HYDRO nors, complete hydraulic power unit and
ANDRITZ HYDRO was involved in al will supply the entire electro-mechanical air compressors, four new excitation
most all major hydro projects in Brazil to equipment consisting of six Bulb tur systems, shaft seals, auto lubricating
date, such as HPP Itaipu (14,000 MW), bines with horizontal generators, electri distributor bushings, head cover drain
HPP Belo Monte (11,233 MW), HPP Tu cal power systems, mechanical auxilia age system, pipes, valves, as well as
curui (8,370 MW), HPP Jirau (3,750 MW), ries and automation, protection and transportation, installation, and commis
HPP Pimental
With 6,400 km
the Amazon River
is the second
largest worldwide
27 Top Story
HYDRONEWS The Americas
207.8 Mio. Population
99.5% Access to electricity
BRAZIL FACTS
VIDEO
Spillway at HPP Angostura, the third hydropower plant in a cascade at the Bío Bío River
17.95 Mio. Population
99.6% Access to electricity
CHILE FACTS
6,200 MW Installed hydro capacity
350 MW Hydro capacity under construction
27% Share of generation from hydropower
17,400 GWh Hydro generation
162,232 GWh Technically feasible hydro generation
potential
Hydropower & Dams World Atlas 2015 and The World Bank
two horizontal 13.75 MW Francis tur one intake wagon gate, and two draft
bines, generators, mechanical auxilia tube gates are also part of the delivery.
ries, electrical power systems (EPS), au The start of commercial operation is
tomation, as well as a tele control center. planned for July 2019.
Commissioning is scheduled for January
2017. HPP Embalse Ancoa will provide HPP Convento Viejo: Sociedad Con
about 86 GWh per year of clean energy cesionaria Embalse Convento Viejo S.A.
to the Chilean Central Interconnected has awarded ANDRITZ HYDRO a con
System (SIC). tract for the supply of electro-mechanical
equipment for the new Convento Viejo
HPP Ñuble: Hidroelectrica Ñuble SpA, hydropower plant. The project will com
a subsidiary of the Chilean power hold prise a greenfield power house, for
ing company Electrica Puntilla S.A. and which ANDRITZ HYDRO is going to de
ANDRITZ HYDRO have signed a con liver two 9 MW Compact axial turbines,
tract for the complete electro- and hy generators, mechanical auxiliaries, elec
dro-mechanical equipment of the new trical power systems, transformers, as
Ñuble hydropower plant. well as a substation, unit and plant auto
The Ñuble run-of-river power plant is mation, and the tele control center.
located 4.8 km upstream of the town of Commissioning and handing over of the
San Fabian in the Bío Bío region and whole plant to the customer is sched
increasing investment in small hydro de uses the water of the Ñuble River and its uled for the first quarter of 2017. HPP
velopment. In the last two years alone, tributaries. Convento Viejo will have a total output of
equipment for nine small hydropower ANDRITZ HYDRO’s scope includes 18 MW, providing about 68 GWh per
plants has been delivered and commis supply, installation, supervision, com year of clean energy for the SIC.
sioned. The modernization works for five missioning, and on-site training for two
further small hydropower plants are on vertical 71 MW Francis turbines and As a result of water shortages and in
going. governors, two butterfly inlet valves in creasing power demand, major hydro
cluding hydraulic control, two synchro projects will be developed and reser
HPP Embalse Ancoa: In April 2015, nous 75 MVA generators with static ex voirs will be needed in Chile. ANDRITZ
ANDRITZ HYDRO signed a contract citation systems, the electrical power HYDRO is ready to support its clients
with Hidroelectrica Embalse Ancoa systems, the mechanical auxiliariary sys with state-of-the-art technology and
S.p.A. for the supply of electro-mechan tems, as well as the complete systems know-how.
ical equipment for the new Embalse for automation, control and protection
Ancoa hydropower plant located 200 (ACP), including communication with the
km south of Santiago. The planned proj national dispatch center. Furthermore,
ect will comprise a new power house, six spillway radial gates (head: 22.4 m),
for which ANDRITZ HYDRO will deliver two channel radial gates (head: 8.2 m),
30 Country Reports
HYDRONEWS The Americas
BOLIVIA FACTS
90.5% Access to electricity
563 MW Installed hydro capacity
247 MW Hydro capacity under construction
Great Prospects for 32% Share of generation from hydropower
2,515 GWh Hydro generation
Hydropower 126,000 GWh Technically feasible hydro generation
potential
By Diego Vilanova Hydropower & Dams World Atlas 2015 and The World Bank
[email protected]
In 2015, the Bolivian government pas lowing 106 years the company has in sion of the four Pelton turbines. The
sed an investment law in order to im stalled or modernized more than 60 project is scheduled to be put into oper
prove the investment climate and hence units with a total capacity of 400 MW. ation by the end of 2017.
boost energy production. It set a target This represents almost three-quarters
that by 2025 70% of domestic electricity of Bolivian’s hydropower fleet. ANDRITZ HYDRO was involved in
should be generated by renewable ener most of the major hydropower projects
gy sources, mainly hydropower. Estima HPP San José I and II: In February in Bolivia such as HPP Rio Taquesi, one
tes suggest a hydropower potential of 2015, the EPC contractor POWER of the major projects of Hidroeléctrica
more than 38,000 MW, almost 80% of CHINA Kunming Engineering Cor po Boliviana, or the modernization of var
which is found in the Amazonian region. ration Limited awarded a contract to ious other important HPP’s, which the
Possible sites for hydropower facilities ANDRITZ HYDRO for the San José hy company has successfully finished and
are being investigated and some major droelectric complex in Bolivia. The run- commissioned in the last years. The ex
plants are planned. The aim of the gov of-river plants San José 1 (two 28 MW pansion project of the fifth unit of HPP
ernment is to generate enough energy Pelton units) and San José 2 (two Santa Isabel of Corani Company – cur
to export it to the neighboring countries 35 MW Pelton units), owned by Bolivia’s rently the biggest hydropower plant in
Brazil, Peru and Chile. state-owned power utility Empresa Na Bolivia – and the order for the new HPP
cional de Electricidad (ENDE), are part of Huaji in the Zongo Valley near La Paz
ANDRITZ HYDRO in Bolivia the expansion plan for the Corani Basin. for costumer COBEE underlines the
As far back as 1910 ANDRITZ HYDRO ANDRITZ HYDRO will supply design, continued success of ANDRITZ HYDRO
delivered electro-mechanical equipment manufacturing, delivery, installation su in the country.
to Bolivia for HPP Potosi. In the fol pervision, and commissioning supervi
© Andreas Kronsteiner
31 Facts
HYDRONEWS The Americas
The
FOCUS ON:
ANDRITZ HYDRO delivered,
3,800
and modernized
UNITS in the
Americas
Americas
160 GWh
with a
14,000
lenght of km
the Americas build the LONGEST
ANDRITZ HYDRO
covers 49% of the
TOTAL installed
329
GWh
NORTH-SOUTH LANDMASS in CAPACITY in the
the world Americas
4,000
POTENTIAL ON THE
TWh
technically
feasible 11
TIME
1,385
GWh
of electrical
energy are
GENERATED from
almost
ONE
BILLION
CONTINENT ZONES HYDROPOWER in the people
Americas annually
47 COUNTRIES in
North, Central, and South
America altogether are all 2,220
28%
COVERING CLIMATE out of 6,460
of the habitable ZONES EMPLOYEES of
EARTH SURFACE
6,460 ANDRITZ Group
2,220 are part of
ANDRITZ Group has established ANDRITZ HYDRO
101 locations and 46 manufac
turing sites in the Americas from
which 30 locations and 12 manu
facturing sites are ANDRITZ
HYDRO
ANDRITZ Group presence
30 12
101 46
www.andritz.com
[email protected]
[email protected]
HP.HNAM.1.660.sp.09.16