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GD5000 Inverter Operation Manual

This document provides an overview and specifications for Goodrive5000 series medium voltage variable frequency speed control systems. It describes the product nameplate details, models and dimensions, basic structure which includes control boards and input/output interfaces, and connection diagrams showing connections between system components including the switch cabinet, control boards, and motor.

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pradeepfriday13
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0% found this document useful (0 votes)
1K views242 pages

GD5000 Inverter Operation Manual

This document provides an overview and specifications for Goodrive5000 series medium voltage variable frequency speed control systems. It describes the product nameplate details, models and dimensions, basic structure which includes control boards and input/output interfaces, and connection diagrams showing connections between system components including the switch cabinet, control boards, and motor.

Uploaded by

pradeepfriday13
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Goodrive5000 Series

Medium Voltage Variable


Frequency Speed Control System
(

(
( (

( (

(
GD5000-A□□□□-□□-X X X X
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ Management code
Management code
Management code
Management code
Voltage degree
Rated capacity
Product type
Name of medium voltage
series products
Default value

Default value

Default value
Product overv iew

2.4.2 Nameplate

GD5000 Medium Voltage Variable Frequency Speed Control System

Product Model

Rated Capacity kVA Rated Motor Power kW

Rated Input Voltage kV Rated Output Current A

Rated Input Frequency 47~60Hz Rated Output Voltage kV

Rated Input Power Factor ≥0.96 Output Frequency Range 0~120Hz

IP Grade IP Manufacture Date

MADE IN CHINA

Fig 2.5 Nameplate of Goodrive5000 series products

2.4.3 Product models and dimension parameters

-10-
Product overv iew

-11-
Product overv iew

-12-
Product overv iew

-13-
~
UI
Switch control / K1 K1
UDP/IP
HMI II

Terminal port Switch control / K3


Main K3 A1 B1 C1
control
system Optical/unit control A2 B2 C2

Ethernet

An Bn Cn
Modbus
UO
Speed tracking
IO
Profibus
Switch control / K2
K2

M
M

Bypass contactor
FU
ACI

FU
ACO
Input Output
current current

Transformer fault
Signal acquisition board

Ejector header
connector
16 digital input

UDP/IP
8 relay output
HMI
Connecting
3 analog input
finger
User
4 analog output IO
board Connecting
finger Bus interface
1 HDI
Fieldbus
Main control board
board
1 HDO

Connecting
IO Connecting finger
finger Optical
extension
12 relay output Optical fiber Power
board
board unit

Connecting Optical
Optical finger fiber
Voltage
fiber
detection Bypass Bypass
System IO board
transmission board relay
board
Optical
8 system feedback
Master-slave control

fiber
Excitation control

4 system control
optical fiber

Control board
MODBUS

Switch cabinet
SW3
2 1
232-485

2
ON
3 ARM 1

SW1 4
2 1
Network 4 0
line ON 1
interface DSP 3 3 FPGA 1
2 2

Signal
acquisition
board
socket

ON Slot Slot Slot Slot


2 1 Slot of Slot of
of of of of Slot of
system user
fiber fiber fiber fiber extension
SW2 IO IO
board board board board IO board
Power board board
4 3 2 1
socket
User AI/AO/SI/HDI/HDO J6 I V I V J5
User RO terminal area
terminal area AO4 AO3

J2 J1 Relay area
V I V I

V I V I
AO1 AO2
J3 J4

Connecting finger of
user I/O board
RX
Switch cabinet
Switch cabinet 0 M1
control board 0 ON
TX
12

RX
Switch cabinet
Switch cabinet 1 M2
control board 1 ON
TX
12
TX
Switch
Main control cabinet
System IO board
board control
RX fiber

RX
Switch cabinet
Switch cabinet 2 M3
control board 2 ON
TX
12

RX
Switch cabinet
Switch cabinet 3 M4
control board 3 ON
TX
12
Bypass cabinet
User switch Motor
QF1
QS1 QS22 M
Bus
Inverter
~

DXN1 FV
QS21

User switch Motor


QF1 KM1 QS1 QS2 KM2 M
Bus

Inverter

PT2
~

DXN1 FV

KM3

GD5000-000-0-PU-X X
① ② ③ ④ ⑤ ⑥
Management code
Management code

Power unit

Voltage degree of power unit

Cuttent degree of power unit

Name of medium
voltage series products
Output copper bar

Optical fiber port

Input copper bar

Nameplate

Fault indicator light


Running indicator light
Ready indicator light
Remote/Local
Touch screen Emergency stop button

Alarm buzzer
State
displaying Alarm
region region

Start-stop
control

Data
displaying
region

Freq
switching
region

Function
buttons

Reference Reference
User switch Bypass cabinet Motor
cabinet
QF QS1 QS2
M
Bus

R/S/T U/V/W
Inverter

CT
~
TA

QS3

Input RST

Output UVW
User IO interface

Goodrive5000 Series Medium-voltage Variable


Frequency Speed Control Systems

+24V
J3 AO1
High-pulse Analog input 1
input terminal HDI V I GND 0~10V/0~20mA

Multi-functonal input 1 S1
J4 AO2
Multi-functonal input 2 Analog input 2
S2 0~10V/0~20mA
V I GND
Multi-functonal input 3 S3
J5 AO3
Multi-functonal input 4 S4 Analog input
V I 0~10V/0~20mA
Multi-functonal input 5 GND
S5

Multi-functonal input 6 S6 J6 AO4


Analog input 4
Multi-functonal input 7 V I 0~10V/0~20mA
S7 GND

Multi-functonal input 8 S8
HDO
Multi-functonal input 9 S9
Open collector high-pulse output
Multi-functonal input 10 S10 COM

Multi-functonal input 11 S11


RO1A
Multi-functonal input 12 S12
RO1B Relay output 1
Multi-functonal input 13 S13
RO1C
Multi-functonal input 14
S14 RO2A

Multi-functonal input 15 S15 RO2B Relay output 2

Multi-functonal input 16 RO2C


S16
RO3A
COM RO3B Relay output 3
PE
RO3C

RO4A

Standard 485 485+ RO4B Relay output 4


communication interface
485- RO4C
Modbus

RO18A
+10V
0-10V/0-20mA RO18B
AI1 J1 Relay output 18
V I
RO18C
0-10V/0-20mA AI2 J2 RO19A
V I
Voltage and RO19B
-10V~+10V AI3 current input Relay output 19
switching jumper RO19C
GND
Analog input RO20A

RO20B
PE Relay output 20
RO20C
Keypad setting

A frequency setting Set frequency


Actual set
frequency
Multi-step speed
up/down setting
MODBUS setting B frequency setting
Fieldbus setting

Max frequency
Set frequency
of A channel
Percentage of
B frequency setting
f Output frequency
MAX

f SET

Time
Actual ACC time Actual DEC time
Set ACC time Set DEC time
Output frequency

f MAX

f1
Time
f1 is set by P1.02
t1 t1 is set by P1.03
Output frequency f

t ACC/DEC time
t 1= t ×P1.07
t 2= t ×P1.08
t
t
t1 t2 t2 t1

Accelerated t
speed

Change rate of
accelerated t
speed
Output frequency

Target frequency

DC braking frequency
at stop

Starting frequency

Output voltage t 1 DC braking time before starting


t 2 hold time of starting frequency
t 3 ACC time
t 4 DEC time
t 5 waiting time before stop braking
t 6 stop DC braking time
DC braking
DC braking

t
Start command t1 t2 t3 t4 t5 t6 Stop command
Output frequency

Dead time
FWD running
Time

REV running
Power off

Power off time>


instantaneous power off time Run normally
(P1.27)

Alarm power loss fault

Power on

Power loss fault Not start automatically

Restart after power off Not start automatically


P1.26

Waiting time of restart


after delay P1.28

Restart automatically
PI parameters

(P3.00, P3.01)

(P3.03, P3.04)

Output frequency f
P3.02 P3.05
Output voltage

Vb
th
1.3 power low torque V/F curve
Linear type 1.7 th power low torque V/F curve
2.0 th power low torque V/F curve

Square type

Output frequency
fb
Output voltage

Vb

V boost
Output frequency
f cut-off fb
Output voltage
100% V b

V3

V2

V1 Output frequency
Hz
f1 f2 f3 fb
V max

V set t1=P4.14
t2=P4.15

V min
t1 t2 t
Bus

QF

QS1

KM1

KM2 Buffer
resistance
KM4

Inverter

KM3

QS2

M The dotted box stands for


switch cabinet.
Corresponding setting

AI value
Corresponding setting
AO1 output
10V

P6.32

P6.30
Corresponding setting
(0.00V) P6.29 P6.31 100%
Set frequency f

1/2* jumping range


Jumping frequency 2
1/2* jumping range

Jumping frequency 1 1/2* jumping range


1/2* jumping range

Time t

Output frequency

FDT electrical level FDT retention

Time t

RO

Time t
Output frequency f

Set frequency Detection range

Time t

RO

Time t
Motor torque

With dropping control

Rated torque

Without dropping control

Synchronous rotating speed


Motor rotating speed
0
Set Output
frequency frequency
PID preset value
PID control Control algorithm M P
(percentage)
(percentage)

Filter
Feedback value
Deviation limit
P10.12

Feedback value

Reference value

P10.11

Time t
Output frequency

Time t

Feedback value Deviation limit

Reference value

Time t

Output frequency

Time t
Running speed
of the master Master
Speed =
reference 3~
~

ACC/DEC step Speed control


Signal
selection
P12.01
Reference =
frequency source + 3~
~
gain P12.05 +
Slave

Reference PID adjustment


signal source outputs 0
Deviation
gain P12.06
dead area
P12.13
Running speed PID
of the adjustment
slave>P12.14 PI parameters
(P12.07,P12.08)
+
+
(P12.10,P1211)
-
Signal Output frequency
selection
P12.09 P12.12
P12.01 0 1

Torque T Current I Signal


feedback of
the slave
Running speed
of the master Master
Speed =
reference 3~
~

ACC/DEC Speed control


step Signal selection
P12.01

Reference
signal source = 3~
+
gain P12.06 ~
+
Slave

PID
Reference
adjustment
frequency source
Deviation outputs 0
gain P12.05
dead area
P12.13
Running speed PID
of the adjustment
master>P12.14 PI parameters
(P12.07,P12.08)
+
+
(P12.10,P12.11)
-
Output frequency
P12.09 P12.12

Frequency
feedback of
the slave

Feedback value
Deviation limit
Reference value

Time t

Output frequency

Time t
M
DC bus voltage

Overvoltage speed loss point

Output frequency Time t

Time t

Output current

Overcurrent speed loss point

Output frequency Time t

Set frequency

Constant
ACC speed

Time t
Parameter identification (PKW) Process data (PZD)

Fixed area Free distributed area

CW ...
PKW1 PKW2 PKW3 PKW4 PZD2 PZD3 PZD12
SW
Corresponding
100.0% setting
P5.34

AO1 output
10V
P5.24
P6.32

0V 10V AI value
(0mA) P5.21 P5.23 (20mA)
P6.30
AI1/AI2
Corresponding setting
(0.00V) P6.29 P6.31 100%
P5.22

-100.0%
Output voltage

Vb

V boost

f cut-off fb Output frequency


Grid power

QS1

KM1

Variable frequency speed


control system

QS3 KM4
Reactor
cabinet

KM5 QS2

Switch
cabinet

KM3

M
3~
QS1, QS2 and QS3 in
close state; switch
cabinet is ATS

Synchronous
switching enabling
when the inverter runs
to 50Hz at variable
frequency

Send the
command of
variable frequency
switching into
power frequency

The inverter
performs phase
lock for power
frequency power
supply
Succeed Fail

KM4 opens; KM5


The inverter in
closes after delay
fault state, stop
for 50m

KM3 opens, then


the inverter stops
and KM1 opens

Motor works at
power frequency
Hoisting location mark
≥1.2m

Medium voltage
large power
inverter

To support protective channel steel ≥0 . 5 m


Side
Side

Center of
Fender Center of Gravity
Forklift Gravity Forklift

≤500mm
Variable frequency Variable frequency Variable frequency Variable frequency Variable frequency
speed control speed control speed control speed control speed control
system system system system system

Master Slave Slave Slave Slave

RX TX RX TX RX TX RX TX RX TX

Master-slave control optical fiber


Master node

Modbus

Slave node 1 Slave node 2 ... Slave node n


RTU data frame

Modbus message

Command
Slave address Data Check Interval of at least 3.5 bytes
word
(

Read command data

Command message of master node

Start address Read N word

High byte Low byte High byte Low byte

Response message of slave node

Byte number M Content of start address Content of next address


… N data N=M/2
Only one byte High byte Low byte High byte Low byte

Note: 1. Read N word, byte number of response message M=N*2


2. Read number of command message accounts for 2 bytes and byte number of response message accounts for
1 byte
Write command data
Command message of
master node

Write address Write data

High byte Low byte High byte Low byte

Response message of slave


node

Write address Write data

High byte Low byte High byte Low byte


PC PLC

PROFIBUS-DP

CH-PA01 CH-PA01 CH-PA01


adapter adapter adapter

INVT inverter INVT inverter INVT inverter


1

2
3

4
5

5 4 3 2 1

9 8 7 6
Terminator

1 Repeater

2 3 30 31

Repeater

1 2 30 31

Bus terminator OFF Bus terminator ON

ON ON
PROFIBUS INVT inverter INVT inverter
master station

EC-TX103 adapter EC-TX103 adapter


A B GND A B SHLD A B SHLD
Parameter identification (PKW) Process data (PZD)

Fixed area Free distributed area

CW PZD2 PZD3 ... PZD12


PKW1 PKW2 PKW3 PKW4 SW PZD2 PZD3 PZD12
Parameter identification (PKW) Process data

CW PZD2 ...
PKW1 PKW2 PKW3 PKW4 SW PZD2

Request mark Parameter Fault Parameter


response address number value
mark
6 6 0 0 1 - 0 0 1 6 4

201304 (V1.0)

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